Washing Machine: Service Manual
Washing Machine: Service Manual
Washing Machine: Service Manual
com
WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE
CORRECTLY BEFORE OFFERING SERVICE.
2
1. SPECIFICATIONS
WD-1039(0~9)SD(P) WD-1039(0~9)ND(P) WD-1039(0~9)TD(P)
ITEM WD-1239(0~9)SD(P) WD-1239(0~9)ND(P) WD-1239(0~9)TD(P)
WD-1439(0~9)SD(P) WD-1439(0~9)ND(P) WD-1439(0~9)TD(P)
POWER SUPPLY 220-240V~, 50Hz
PRODUCT WEIGHT 56 kg 59 kg 65 kg
WASHING 135W
SPIN (1400rpm) 530W
ELECTRICITY
DRAIN MOTOR 32W
CONSUMPTION
WASH HEATER 2000W 2000W 2100W
WASH 50rpm
REVOLUTION
SPEED WD-1039(0~9)SD(P)/ND(P)/TD(P) No Spin/Rinse Hold/400/800/1000 rpm
SPIN
WD-1239(0~9)SD(P)/ND(P)/TD(P) No Spin/Rinse Hold/400/800/1200 rpm
WD-1439(0~9)SD(P)/ND(P)/TD(P) No Spin/Rinse Hold/400/800/1400 rpm
OPERATION WATER PRESSURE 0.3-10kgf/cm2 (30-1000kPa)
CONTROL TYPE Electronic
Cotton (3.5 kg) Cotton (5.0 kg) Cotton (7.0 kg)
Synthetic (1.5kg), Quick 30 (1.0kg), Synthetic (2.0kg), Quick 30 (1.5kg), Synthetic (3.0kg), Quick 30 (2.0kg),
Hand Wash/Wool (1.0kg), Hand Wash/Wool (1.5kg), Hand Wash/Wool (2.0kg),
Delicate (1.0kg), Bedcover (Rating), Delicate (1.5kg), Bedcover (Rating), Delicate (2.0kg), Bedcover (Rating),
WASH CAPACITY
Bio Care (Rating), Baby Care (3.0kg), Bio Care (Rating), Baby Care (4.0kg), Bio Care (Rating), Baby Care (6.0kg),
Cotton-Quick (1.5kg), Bulky (3.5kg), Cotton-Quick (2.0kg), Bulky (5.0kg), Cotton-Quick (3.0kg), Bulky(7.0kg),
Boiling Care (3.5kg) Boiling Care (5.0kg) Boiling Care (7.0kg)
3
2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES
■ Child-Lock
추가선택, 예약,
The Child-Lock system has been developed to prevent children
from pressing any button (except Power button) to change the
programme during operation.
■ Built-in heater
Internal heater automatically heats the water to the best
temperature on selected cycles.
4
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.
water
temperature
washing time
5
3. PARTS IDENTIFICATION
■ACCESSORIES
6
4. INSTALLATION
1⃞ Before servicing ask the customer what the trouble is.
2⃞ Check the adjustments. (Power supply :220-240V~, Removal of transit bolts etc..)
3⃞ Check the troubles referring to the troubleshooting.
4⃞ Decide service steps referring to disassembly instructions.
5⃞ Then, service and repair.
6⃞ After servicing, operate the appliance to see whether it works O·K or NOT.
■ STANDARD INSTALLATION
The appliance should be installed as follows.
Low
High
7
■ HOW TO CONNECT INLET HOSE
Check that the rubber is the inside of valve connector.
Connect inlet hoses firmly to prevent leak.
· Make sure that the hose is not twisted. · Avoid submerging the end of the hose.
※ The drain hose should be placed under 100cm from the floor.
· Connect the power plug to the wall outlet. · Avoid connecting several electric devices,
It may be the cause of a fire.
8
TEST OPERATION
Check the water heating. Check automatic reverse Check the water supply.
turn.
Check drain and spin Power off and open the Water removal
door
9
5. OPERATION
Child - Lock
Child Lock system can be set and canceled by pressing
and holding both Medic Rinse button and Pre Wash button
simultaneously more than 3 seconds.
Once Child Lock is set, all buttons are not functioning
except power button.
Child Lock system can be set anytime even during
Power-off and operation.
It is automatically cancelled when an operational error occur.
Option
Medic Rinse : Function that offers more purity in rinse operation by maintaining the optimum temperature for
elimination of remnant detergent. It can be selected in all courses with the exception of Quick
30. Hand Wash/Wool, Delicate course.
Intensive : • If the laundry is heavily soiled “Intensive” option is effective.
• By selecting the Intensive option, the wash time may be extended, depending on the program selected.
Pre Wash : If the laundry is heavily soiled, “Pre Wash” course is effective.
Pre Wash is available in Cotton and Synthetic Program.
Crease Care : If you want to prevent crease, select this button with spin
10
LED display Time Delay
Display the estimated remaining time (Hour : Minute) Press the button when reservation washing is needed.
to finish. When the button is pressed, [ ] is displayed,
In case of abnormal operation, error indications are maximum delay of [ ] hours can be set.
displayed. Each press advances time delay by the hour.
( ) Use [Power] button to cancel [Time Delay]
See troubleshooting guide. [Time Delay] means the time required from the
present to the completion of washing.
Water temperature
selector
Press the button to select
water temperature.
The water temperature
[60。C ➔ 95。C➔ Cold ➔
30。C ➔ 40。C] can be
selected in Cotton.
95。C is selected for Cotton,
Bedcover, Bio Care, Boiling
Care, Baby Care programs.
Power button
Press the button to turn
power on and off.
Press the button to cancel
the time delay.
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6. WIRING DIAGRAM / PROGRAM CHART
MAIN PWB
49 780
Cotton About 1:55(50)
34 540
Synthetic About 1:15
23 360
Delicate About 51
20 540
Bedcover About 1:40
Hand Wash/ 11 360
Wool About 49
12 160
Quick 30 About 30
780
Rinse+Spin About 23(18)
780
Bio Care About 2:27(22)
360
Baby Care About 2:24
Boiling Care About 2:17
Bulky About 59
Cotton Quick About 1:35
Spin About 18(13)
❋ Medic Rinse : Function that offers more purity in rinse of feracion by maintaining the optimum temperature for elimination of remnant
detergent. It can be selected in all courses with the exception of Quick 30. Hand wash/Wool, Delicate course.
❋ Intensive : • If the laundry is heavily soiled “Intensive” option is effective.
• By selecting the Intensive option, the wash time may be extended, depending on the program selected.
❋ Pre Wash : If the laundry is heavily soiled, “Pre Wash” course is effective.
Pre Wash is available in Cotton and Synthetic Program.
❋ Crease Care : If you want to prevent crease, select this button with spin
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7. TROUBLESHOOTING
7-1.BEFORE PERFORMING SERVICE
■ Be careful of electric shock or disconnecting the parts while trouble shooting.
■ Voltage of each terminal in 220-240V~ and DC while applying an electric current.
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7-4.ERROR DISPLAY.
If you press the [Start/Pause] button when an error in displayed, any error except S/W ERROR will
disappear and the machine will change into pause status.
In case ofd e ,d e ,d e , if the error is not resolved within 15 sec. In case of other errors, if the
error is not resolved within 4 min. Power will be turned off automatically and the error only will be
blinked. But in the case ofd e , power will not be turned off.
HEATING
7 The thermistor is out of order.
ERROR
PWB ASSEMBLY (Main) is out of order
CURRENT Replace the PWB assembly (Main)
8
ERROR Winding in the MOTOR is short-circuited.
Replace the MOTOR
The Connector (3-pin, male, white) in the wire harness is not
connected to the Connector (3-pin, female, white) of MOTOR.
Reconnect or repair the connector
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8. ERROR DIAGNOSIS AND CHECK LIST
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION
NO POWER
Is the power plug connected firmly to
220-240V~ outlet?
YES
Visit to check
YES
YES
NO
Visit to check
15
SYMPTOM GUIDE FOR SERVICE CALL
NO
Visit to check
°Drain Trouble
Is displayed?
YES
Visit to check
16
SYMPTOM GUIDE FOR SERVICE CALL
YES
Visit to check
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8-2.FAULT DIAGNOSIS AND TROUBLESHOOTING
CAUTION
NO POWER
YES
Cancle the
Child-Lock by pressing
Is Child Lock set? both Medic Care Rinse
YES
Button and Pre Wash
Button simultaneously
for 3 seconds.
NO
First, unplug the power cord and plug again. YES Normal
Check the buttons are working.
NO
Visit to check
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NO WATER SUPPLY
When you press both Intensive button and Crease Check the chamber (Air)
Care button simultaneously, is the water level YES and the tube clogged
frequency below 240? with impurity.
NO
Is the inlet valve filter clogged with impurity? YES Clean the filter.
NO
max
19
SOFTENER DOES NOT FLOW IN
option (HOT)
Is water supplied? Refer to
NO
^NO WATER SUPPLY_
YES
max
drawer? compartment.
YES
ABNORMAL SOUND
NO
20
HEATING WITHOUT WATER
DRAIN MALFUNCTIONING
NO
NO
NO
NO
21
WASH HEATER TROUBLE
NO
After power off and the heater terminal is Replace the heater
NO
disconnected, is the resistance 10 to 30 ? assembly
(1) (1)
Red
Replace the thermistor
NO (6322FR2046C)
3
4
YES
22
SPIN TROUBLE
Is it disconnected, or disassembled?
[White : 3pin ( ), Red:3pin ( ), YES Correct the connector.
Red:3pin ( ), National:4pin ( )]
NO
Is it disconnected, or disassembled?
YES Correct the connector.
White : 3pin( ), White:4pin( )]
NO
Resistance of terminal:
~ / ~ / ~
YES
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9. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.
CONTROL PANEL
PLATE ASSEMBLY (TOP) Unscrew 2 screws on the back of the top plate.
Pull the top plate backward and upward as shown.
PANEL ASSEMBLY
(CONTROL)
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DISPENSER ASSEMBLY
PUSH
DRAWER
DISPENSER ASSEMBLY
25
INLET VALVE
LOWER COVER
Open the lower cover cap by using coin and pull out the
lower cover to the arrow direction after a screw is
unscrewed.
DOOR
26
GASKET ASSEMBLY
27
ROTOR ASSEMBLY, STATOR ASSEMBLY, FRICTION DAMPER ASSEMBLY
Bolt
(ROTOR ASSEMBLY)
Disconnect the wiring connector.
Unscrew 6 bolts from the STATOR.
Remove the STATOR.
(1)
(STATOR ASSEMBLY)
Pull out the hinge, pressing its snap.
Damper Do not use the pulled-out hinge again. It may be taken
Hinge,
Damper off during operation.
(DAMPER)
Clean the drain pump filter
001
2 3
2
1
Open the lower cover cap ( ) by Unplug the drain plug ( ) , then Take out any foreign material
using a coin. Turn the drain plug the water flows out, from the pump filter ( ). After
( ) to pull out the hose. At this time use a vessel cleaning, turn the pump filter( )
to prevent water from flowing on the clockwise and insert the
floor. If the water does not flow any drain plug ( ) to the original
more, turn the pump filter ( ) place. close the lower cover cap.
open to the left.
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PUMP
Tub Pump
Bellows
HEATER
CAUTION
THERMISTOR
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SWITCH ASSEMBLY, DOOR LOCK
30
Y
A154
A140
A110
A153
A151 A152
A150
A101
A141
A131
A100
A102
A104
A430
A103
A130
A485
A134
A440
A410
A133
A300
A303
A310 A220
C OLD (B LUE )
A276
F322 F321
F462
F300
F160
F432
F430
F220
F441
F120
A450
F215
F210
Y
K350 K360 K143
K150 K123
F140
K411
K121 K122
K410
K125
F320
K320
K111
F464 F466
K110
K105
K140
K115
K610
K135
K510
K130
K611
K131
K530
F468
F467
K550