Washing Machine: Service Manual

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WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE
CORRECTLY BEFORE OFFERING SERVICE.

MODEL : WD-1039(0~9)SD(P) / WD-1039(0~9)ND(P)


WD-1039(0~9)TD(P) / WD-1239(0~9)SD(P)
WD-1239(0~9)ND(P) / WD-1239(0~9)TD(P)
WD-1439(0~9)SD(P) / WD-1439(0~9)ND(P)
WD-1439(0~9)TD(P)
MAR. 2008 PRINTED IN CHINA P/No.:MFL42617201
CONTENTS
1. SPECIFICATIONS .........................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM/PROGRAM CHART .....................................................................................12
7. TROUBLESHOOTING.................................................................................................................13
7-1.BEFORE SERVICE..............................................................................................................13
7-2.TEST MODE ........................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................15
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................15
8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................18
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................24
10. EXPLODED VIEW .....................................................................................................................31
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................31
10-2. THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY..................32
10-3. THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY...................................................33
APPENDIX (Replacement parts list).........................................................................................34

2
1. SPECIFICATIONS
WD-1039(0~9)SD(P) WD-1039(0~9)ND(P) WD-1039(0~9)TD(P)
ITEM WD-1239(0~9)SD(P) WD-1239(0~9)ND(P) WD-1239(0~9)TD(P)
WD-1439(0~9)SD(P) WD-1439(0~9)ND(P) WD-1439(0~9)TD(P)
POWER SUPPLY 220-240V~, 50Hz
PRODUCT WEIGHT 56 kg 59 kg 65 kg
WASHING 135W
SPIN (1400rpm) 530W
ELECTRICITY
DRAIN MOTOR 32W
CONSUMPTION
WASH HEATER 2000W 2000W 2100W
WASH 50rpm
REVOLUTION
SPEED WD-1039(0~9)SD(P)/ND(P)/TD(P) No Spin/Rinse Hold/400/800/1000 rpm
SPIN
WD-1239(0~9)SD(P)/ND(P)/TD(P) No Spin/Rinse Hold/400/800/1200 rpm
WD-1439(0~9)SD(P)/ND(P)/TD(P) No Spin/Rinse Hold/400/800/1400 rpm
OPERATION WATER PRESSURE 0.3-10kgf/cm2 (30-1000kPa)
CONTROL TYPE Electronic
Cotton (3.5 kg) Cotton (5.0 kg) Cotton (7.0 kg)
Synthetic (1.5kg), Quick 30 (1.0kg), Synthetic (2.0kg), Quick 30 (1.5kg), Synthetic (3.0kg), Quick 30 (2.0kg),
Hand Wash/Wool (1.0kg), Hand Wash/Wool (1.5kg), Hand Wash/Wool (2.0kg),
Delicate (1.0kg), Bedcover (Rating), Delicate (1.5kg), Bedcover (Rating), Delicate (2.0kg), Bedcover (Rating),
WASH CAPACITY
Bio Care (Rating), Baby Care (3.0kg), Bio Care (Rating), Baby Care (4.0kg), Bio Care (Rating), Baby Care (6.0kg),
Cotton-Quick (1.5kg), Bulky (3.5kg), Cotton-Quick (2.0kg), Bulky (5.0kg), Cotton-Quick (3.0kg), Bulky(7.0kg),
Boiling Care (3.5kg) Boiling Care (5.0kg) Boiling Care (7.0kg)

DIMENSION 600mm(W)x360mm(D)x850mm(H) 600mm(W)x440mm(D)x850mm(H) 600mm(W)x550mm(D)x850mm(H)


WASH PROGRAM Cotton, Eco, Synthetic, Quick 30, Rinse+Spin, Hand Wash/Wool,
Delicate, Bedcover, Bio Care, Baby Care, Cotton-Quick, Bulky, Boiling Care
OPTION Medic Rinse, Intensive, Pre-Wash, Crease Care
DOOR SWITCH TYPE Bi-Metal type
WATER LEVEL 9 steps (by sensor)
RESERVATION From 3 hours to 19 hours
SENSING OF THE LAUNDRY AMOUNT Available
FUZZY LOGIC Available
DISPLAY OF THE REMAINING TIME Available
ERROR DIAGNOSIS 10 items
POWER AUTO OFF Available
CHILD LOCK Available
AUTO RESTART Available

3
2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES

■ Anti Crease function


With the alternate rotation of the drum, creasing in the laundry is
minimized.

■ More economical by Fuzzy Logic System


FUZZY Logic System detects the amount of load and water
temperature, and then determines the optimum water level and
washing time to minimize energy and water consumption.

■ Child-Lock
추가선택, 예약,
The Child-Lock system has been developed to prevent children
from pressing any button (except Power button) to change the
programme during operation.

■ Low noise speed control system


By sensing the amount of load and balance, this system
automatically distributes load evenly to minimize the spinning
noise level.

■ Direct Drive System


The advanced Brushless DC motor rotates the drum directly
without a belt and a pulley.

■ Built-in heater
Internal heater automatically heats the water to the best
temperature on selected cycles.

4
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.

water
temperature
washing time

selected the best


washing FUZZY rinse time washing
temperature LOGIC performance
spin rhythm, time
laundry
amount

SENSING PROCESSING DETERMINATION EFFECT

2-3.WATER LEVEL CONTROL


● This model adopts a pressure sensor which can sense the water level in the tub.
● When the water level reaches to the preset level the water supply is stopped, then the washing program proceeds.
● Spinning does not proceed until the water in the tub reduces a certain level.

2-4.THE DOOR CAN NOT BE OPENED


While program is operating.
While Door Lock light turns on.

5
3. PARTS IDENTIFICATION

■ACCESSORIES

6
4. INSTALLATION
1⃞ Before servicing ask the customer what the trouble is.
2⃞ Check the adjustments. (Power supply :220-240V~, Removal of transit bolts etc..)
3⃞ Check the troubles referring to the troubleshooting.
4⃞ Decide service steps referring to disassembly instructions.
5⃞ Then, service and repair.
6⃞ After servicing, operate the appliance to see whether it works O·K or NOT.
■ STANDARD INSTALLATION
The appliance should be installed as follows.

REMOVE THE TRANSIT INSTALL THE APPLIANCE ADJUST THE


BOLTS ON FLAT AND FIRM SURFACE HORIZONTAL

Remove the transit bolts Turn the adjustable feet to


(4EA:①) with supplied wrench. set the appliance horizontally.

Keep the transit bolts and


wrench for future use.
Insert the 4 caps provided
into the hole.

Low

High

The appliance goes up by


rotating the feet clockwise.

The appliance comes down by


1 rotating the feet counter-
clockwise.

7
■ HOW TO CONNECT INLET HOSE
Check that the rubber is the inside of valve connector.
Connect inlet hoses firmly to prevent leak.

■ CONNECT DRAIN HOSE

· Make sure that the hose is not twisted. · Avoid submerging the end of the hose.

※ The drain hose should be placed under 100cm from the floor.

■ CONNECT POWER PLUG

· Connect the power plug to the wall outlet. · Avoid connecting several electric devices,
It may be the cause of a fire.

8
TEST OPERATION

Preparation for Press the power button. Press the START/PAUSE


washing. button.

Connect the power plug to In case of cotton program.


the outlet.
Connect the inlet hose.

Check the water heating. Check automatic reverse Check the water supply.
turn.

·Press both Time Delay and ·Check if water is supplied through


Pre Wash buttons simultaneously ·Check if the drum rotates clockwise the detergent dispenser.
the present temperature will be and counterclockwise.
displayed.

Check drain and spin Power off and open the Water removal
door

·Power off and then power on.


Turn on Spin lamps after
pressing the Start/Pause button
and Start the machine again.
·Check drain and spin.
·Power off and then power on. ·If SVC is needed during
·Check if the door can be check, remove
opened after Door Lock lamp the remaining water by pulling
turns off. out the hose cap.

9
5. OPERATION

Child - Lock
Child Lock system can be set and canceled by pressing
and holding both Medic Rinse button and Pre Wash button
simultaneously more than 3 seconds.
Once Child Lock is set, all buttons are not functioning
except power button.
Child Lock system can be set anytime even during
Power-off and operation.
It is automatically cancelled when an operational error occur.

Wash program selector


10 programs can be set
depending on the type of the
laundry.
If the power button is pressed,
all lamps are on
By turning the dial, [Cotton –
Cotton Quick – Synthetic –
Bedcover – Bulky – Quick 30 –
Rinse+Spin – Spin – Delicate –
Hand Wash/Wool, Bio Care –
Boiling Care – Baby Care] can
be selected.
(The opposite is possible)

Option
Medic Rinse : Function that offers more purity in rinse operation by maintaining the optimum temperature for
elimination of remnant detergent. It can be selected in all courses with the exception of Quick
30. Hand Wash/Wool, Delicate course.
Intensive : • If the laundry is heavily soiled “Intensive” option is effective.
• By selecting the Intensive option, the wash time may be extended, depending on the program selected.
Pre Wash : If the laundry is heavily soiled, “Pre Wash” course is effective.
Pre Wash is available in Cotton and Synthetic Program.
Crease Care : If you want to prevent crease, select this button with spin

10
LED display Time Delay
Display the estimated remaining time (Hour : Minute) Press the button when reservation washing is needed.
to finish. When the button is pressed, [ ] is displayed,
In case of abnormal operation, error indications are maximum delay of [ ] hours can be set.
displayed. Each press advances time delay by the hour.
( ) Use [Power] button to cancel [Time Delay]
See troubleshooting guide. [Time Delay] means the time required from the
present to the completion of washing.

Water temperature
selector
Press the button to select
water temperature.
The water temperature
[60。C ➔ 95。C➔ Cold ➔
30。C ➔ 40。C] can be
selected in Cotton.
95。C is selected for Cotton,
Bedcover, Bio Care, Boiling
Care, Baby Care programs.

Power button
Press the button to turn
power on and off.
Press the button to cancel
the time delay.

Start/Pause button Spin


Use the button to start or pause wash WD-1039(0 ̄9)SD(P)/1039(0 ̄9)ND(P)/1039(0 ̄9)TD(P)
cycle. No Spin/Rinse Hold/400/800/1000
The power turns off automatically 4 minutes
WD-1239(0 ̄9)SD(P)/1239(0 ̄9)ND(P)/1239(0 ̄9)TD(P)
after the pause button is pressed. No Spin/Rinse Hold/400/800/1200
WD-1439(0 ̄9)SD(P)/1439(0 ̄9)ND(P)/1439(0 ̄9)TD(P)
No Spin/Rinse Hold/400/800/1400

11
6. WIRING DIAGRAM / PROGRAM CHART

MAIN PWB

360 180 360 180 360 180 360 180 780

49 780
Cotton About 1:55(50)
34 540
Synthetic About 1:15
23 360
Delicate About 51
20 540
Bedcover About 1:40
Hand Wash/ 11 360
Wool About 49
12 160
Quick 30 About 30
780
Rinse+Spin About 23(18)
780
Bio Care About 2:27(22)
360
Baby Care About 2:24
Boiling Care About 2:17
Bulky About 59
Cotton Quick About 1:35
Spin About 18(13)

❋ Medic Rinse : Function that offers more purity in rinse of feracion by maintaining the optimum temperature for elimination of remnant
detergent. It can be selected in all courses with the exception of Quick 30. Hand wash/Wool, Delicate course.
❋ Intensive : • If the laundry is heavily soiled “Intensive” option is effective.
• By selecting the Intensive option, the wash time may be extended, depending on the program selected.
❋ Pre Wash : If the laundry is heavily soiled, “Pre Wash” course is effective.
Pre Wash is available in Cotton and Synthetic Program.
❋ Crease Care : If you want to prevent crease, select this button with spin

12
7. TROUBLESHOOTING
7-1.BEFORE PERFORMING SERVICE
■ Be careful of electric shock or disconnecting the parts while trouble shooting.
■ Voltage of each terminal in 220-240V~ and DC while applying an electric current.

7-2.QC TEST MODE.


① Press Spin and Temp. buttons simultaneously.
② Press Power with above two buttons pressed and then buzzer will sound.
③ Press the Start/Pause button as follows.
~Press the Start/Pause button more 4 times until stop spinning₩
Pressing number of
[Start/Pause]button Checking Point Display Status
None All lamps turn on
1 time Clockwise spin (right) Motor rpm (About 47)
2 times Low speed Spin Motor rpm (About 590~650)
3 times High speed Spin Motor rpm (About 950~1050) : WD-1039(0~9)S(N)(T)D(P)
Motor rpm (About 1100~1250) : WD-1239(0~9)S(N)(T)D(P)
Motor rpm (About 1350~1400) : WD-1439(0~9)S(N)(T)D(P)
4 times Inlet valve for pre-wash operation Water level frequency (225~265)
Inlet valve for main-wash operation
5 times Water level frequency (225~265)
Hot inlet valve in case of hot water fill
6 times Inlet valve for main-wash operation Water level frequency (225~265)
7 times Counterclockwise spin (left) Motor rpm (About 47)
8 times A Heater is in operation for 3 sec. Water Temperature
9 times Draining pump operation Water level frequency
10 times Auto off operation

7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY


Press the Intensive and Crease Care button simultaneously.

The digits means water level frequency (10-1 kHz)

ex) 241 : Water level frequency = 241× 10-1kHz


= 24.1kHz

13
7-4.ERROR DISPLAY.
If you press the [Start/Pause] button when an error in displayed, any error except S/W ERROR will
disappear and the machine will change into pause status.
In case ofd e ,d e ,d e , if the error is not resolved within 15 sec. In case of other errors, if the
error is not resolved within 4 min. Power will be turned off automatically and the error only will be
blinked. But in the case ofd e , power will not be turned off.

ERROR SYMPTOM CAUSE

Water has not reached to the pre-set level within


4 min. since inlet valve operated, or water has not
WATER INLET
1 reached to the normal level within 25 min.
ERROR

The appliance is tilted.


IMBALANCE
2 Laundry is gathered to one side.
ERROR
Non distributable things are put into the drum.

3 DRAIN ERROR Water has not drained enough within 8 min.

OVERFLOW Water is automatically being pumped out because too much


4
ERROR water is in the tub.

5 SENSOR PRESSURE The sensor pressure switch is out of order.


S/W ERROR
DOOR OPEN The~Start/Pause₩button is pressed with the door open.
6 ERROR The door switch is out of order.

HEATING
7 The thermistor is out of order.
ERROR
PWB ASSEMBLY (Main) is out of order
CURRENT Replace the PWB assembly (Main)
8
ERROR Winding in the MOTOR is short-circuited.
Replace the MOTOR
The Connector (3-pin, male, white) in the wire harness is not
connected to the Connector (3-pin, female, white) of MOTOR.
Reconnect or repair the connector

The electric contact between the connectors~3-pin, male, white in


the wire harness and 6-pin, female, white in the PWB ASSEMBLY
9 LOCK
(Main)₩is bad or unstable.
ERROR
Reconnect or repair the contact in the connector
The wire harness between the MOTOR and PWB ASSEMBLY
(Main) is cut (open circuited).
The hall sensor is out of order/defective.
POWER The washer experienced a power failure.
10 FAILURE

14
8. ERROR DIAGNOSIS AND CHECK LIST
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION

SYMPTOM GUIDE FOR SERVICE CALL

NO POWER
Is the power plug connected firmly to
220-240V~ outlet?
YES

Power failure? or Breaker opened?


Is the outlet controlled by a switch.
NO

Visit to check

Water inlet trouble


Is displayed?

YES

Is the tap opened?

YES

Is the tap frozen?

NO

Is the water supply shut-off?


NO

Is filter in the inlet valve Clean the filter of


YES
clogged with foreign material? inlet valve
NO

Visit to check

15
SYMPTOM GUIDE FOR SERVICE CALL

°DOOR OPEN ERROR


Did you press the Start/Pause button when Close the door
the door is open? YES
Refer to
7-4 ERROR DISPLAY

NO

Visit to check

Check if the door switch is O.K

°Drain Trouble
Is displayed?

YES

Is the debris filter clogged with foreign Clean up


YES the filter.
material such as pins, coins, etc.?
NO

Is the drain hose frozen with water, kinked, or


crushed?
NO

Visit to check

16
SYMPTOM GUIDE FOR SERVICE CALL

°Suds overflow from the


Is low-sudsing detergent for the durm
appliance.
washing machine used?
(In this condition, wash and
YES
spin do not operate
LOW SUDSING
normally) Is the proper amount of detergent used
DETERGENT
as recommended?
YES

Recommend to reduce the amount


of detergent.
This appliance has the automatic suds sensing function which
operates under much suds condition for good rinse and preventing
overflow.
When much suds are sensed, the suds removing function such as
drain, water input, and pause will operate without rotating the
drum.

°No effect of softener Is softener put in the correct compartment of


drawer?
Compartment for
YES softener
Is the drawer closed during wash?

YES

Is the softener cap clogged?


YES

Explain how to use softener

Clean the compartment for softener

Visit to check

17
8-2.FAULT DIAGNOSIS AND TROUBLESHOOTING

CAUTION

1. Be careful of electric shock or disconnecting the parts while troubleshooting.


2. First of all, check the connection of each part terminal with wiring diagram.
3. If you replace the PWB assembly (Main), put in the connectors correctly.

NO POWER

When measuring the voltage of the outlet,


is the voltage AC 220-240V~?
NO Check the fuse

YES

When measuring the voltage of Yellow(BN),


Black(BL) connector of the PWB assy, is NO Check the harness
Assembly.
the voltage AC 220-240V~?
<PWB ASSEMBLY (MAIN)> YES

Replace PWB assembly.

ALL BUTTONS ARE INOPERABLE EXCEPT POWER BUTTON

Cancle the
Child-Lock by pressing
Is Child Lock set? both Medic Care Rinse
YES
Button and Pre Wash
Button simultaneously
for 3 seconds.
NO

First, unplug the power cord and plug again. YES Normal
Check the buttons are working.
NO

Visit to check

18
NO WATER SUPPLY

Is the water supply shut-off?


NO

Is the tap opened? NO Open the tap.


YES

When you press both Intensive button and Crease Check the chamber (Air)
Care button simultaneously, is the water level YES and the tube clogged
frequency below 240? with impurity.
NO

Is the inlet valve filter clogged with impurity? YES Clean the filter.
NO

option (HOT) Is resistance of the inlet valve connector


between the 2 to 8 kΩ? NO Replace the inlet valve.
YES

Check the voltage between each terminals of


inlet Valve is 220 - 240V~. NO Replace PWB assembly
(Refer to 7-2 TEST MODE)

DETERGENT DOES NOT FLOW IN

option (HOT) Is water supplied? NO Refer to solution


^NO INLET_
YES

Are receptacles correctly connected to the Check the wiring on the


NO
terminals of inlet valve? dispenser.
YES
Put the detergent in the
SOFTENER correct position
MAIN PRE - Is detergent put in the correct compartment of
WASH WASH the drawer? NO PRE+MAIN
MAIN WASH
YES : Detergent
MAX

max

Is the detergent caked or hardened? YES Clean the drawer.

19
SOFTENER DOES NOT FLOW IN

option (HOT)
Is water supplied? Refer to
NO
^NO WATER SUPPLY_
YES

Are receptacles correctly connected to the Check the wiring on the


NO dispenser.
terminals of inlet valve?
YES

Is softener put in the correct compartment of Put it in the correct


NO
MAX

max

drawer? compartment.
YES

Is the softner cap clogged? Clean the cap and


YES
drawer.

ABNORMAL SOUND

Is the motor bolt loosened? YES Fix the bolt tightly.

NO

Replace the STATOR


Is there friction noise from the motor? YES assembly or ROTOR
assembly.

20
HEATING WITHOUT WATER

When pressing [Intensive] button and


[Crease Care] button at the same time after draining,
is the water level frequency 252 or more? Replace the sensor
When pressing [Intensive] button and NO
(pressure)
[Crease Care] button at the same time while wash,
is the water level frequency between 230~245~?

PWB ASSEMBLY (MAIN)


YES

Checking voltage between two [Yellow(RD),


Replace the PWB
Black(YL)]pins as press the power button is YES assembly
the voltage 220 - 240V~ in without water
condition
AC 220-240V

DRAIN MALFUNCTIONING

Is the drain hose twisted or frozen? YES Repair drain hose

NO

YES Remove foreign


Is the impeller of the drain pump clogged?
material.

NO

Is the connector disconnected, Reconnect or repair the


disassembled? YES connector

NO

Is the coil of drain pump cut-off? Replace the pump


YES assembly
(resistance of coil is 90~160 )

NO

When checking voltage between connectors


Replace the PWB
( , ) on spinning, is the voltage NO
assembly (Main)
220 - 240V~ as the figure?
PWB ASSEMBLY (MAIN)

21
WASH HEATER TROUBLE

PWB ASSEMBLY (MAIN)


When checking the voltage between
connector the PWB assembly (Main) Replace the PWB
NO assembly (Main)
during cotton 95°C washing ,Is the voltage
220 - 240V ~ ?
220 - 240V~ YES

RED After power off,is the resistance of wire


(RED-YELLOW) connectors between
YES Normal
YELLOW 10 to 30 ?
1 2 3

NO

After power off and the heater terminal is Replace the heater
NO
disconnected, is the resistance 10 to 30 ? assembly

HEATING CONTINUOUSLY ABOVE


THE SETTING WATER TEMPERATURE

(1) (1)

Red
Replace the thermistor
NO (6322FR2046C)
3
4
YES

When checking thermistor on the tub, Push the thermistor


is the thermistor loosened above 2mm from YES tightly to the rubber.
the rubber?

22
SPIN TROUBLE

While spinning, is the frequency of the Check the sensor


water level 248 or more? The frequency can be (Pressure) or hose
checked by pressing the Intensive button (Sensor).
NO If the problem is on the
and Crease Care button at the same time
sensor or the hose, replace
on the program.
the sensor or the hose.
YES

When pressing Spin button and Temp. button and


POWER button at the same time after power off, Normal
YES
press the START/PAUSE button 2 times,
is the drum low speed spin?
NO

Is it disconnected, or disassembled?
[White : 3pin ( ), Red:3pin ( ), YES Correct the connector.
Red:3pin ( ), National:4pin ( )]
NO

Is it disconnected, or disassembled?
YES Correct the connector.
White : 3pin( ), White:4pin( )]
NO

(2) Check the motor connector, Is the resistance of


(1)
the terminal same as the figure?
NO Replace the STATOR
MOTOR TERMINAL (1) assembly.
(4417EA1002D)

Resistance of terminal:
~ / ~ / ~

YES

Replace the PWB assembly.

23
9. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.

CONTROL PANEL

PLATE ASSEMBLY (TOP) Unscrew 2 screws on the back of the top plate.
Pull the top plate backward and upward as shown.

Disconnect the PWB assembly connector from Main


Hook
lead wire assembly.
Pull out the drawer and unscrew 2 screws.
Push upper hooks down on the top and pull the control
panel.

PANEL ASSEMBLY
(CONTROL)

Disconnect the PWB assembly (Main & Display) from


the control panel by unscrewing 7 screws.

24
DISPENSER ASSEMBLY

Disassemble the top plate assembly.


Pull out the drawer to arrow direction.
Unscrew 2 screws.

PUSH

DRAWER

The hose clamps and the hose are disassembled.


Option

DISPENSER ASSEMBLY

The ventilation bellows and the water inlet bellows are


disassembled on the tub.

25
INLET VALVE

Disconnect the wiring receptacle.


Unscrew 2 screws from the back.
When reconnecting the connector
VALVE #1 (MAIN) White / Black - Black
VALVE #2 (PRE) Gray / White - Black

VALVE #3 (HOT) Blue / Red - Black

LOWER COVER
Open the lower cover cap by using coin and pull out the
lower cover to the arrow direction after a screw is
unscrewed.

DOOR

Open the door completely.


Remove the two screws from the hinge.
When removing the door assembly, it is necessary to
hold the bracket that is inner of the cabinet cover.

26
GASKET ASSEMBLY

Take apart the cabinet gasket clamp.


Unscrew 2 screws from the cabinet cover.
Open the lower cover cap and unscrew 1 screw inside.
Take apart the lower cover.

Disassemble the control panel. (page 24)


Unscrew all the screws on the upper and lower sides
of the cabinet cover.

Take apart the tub gasket clamp.


Make sure that the drain hole of the gasket is put
beneath when reassembling the gasket.
Refer to the arrow mark on the tub cover.

27
ROTOR ASSEMBLY, STATOR ASSEMBLY, FRICTION DAMPER ASSEMBLY

Remove the BACK COVER.


Unscrew the bolt to pull out the ROTOR assembly.
Rotor

Bolt

(ROTOR ASSEMBLY)
Disconnect the wiring connector.
Unscrew 6 bolts from the STATOR.
Remove the STATOR.

Note : Hook of connector (1) is on the backside

(1)

(STATOR ASSEMBLY)
Pull out the hinge, pressing its snap.
Damper Do not use the pulled-out hinge again. It may be taken
Hinge,
Damper off during operation.

(DAMPER)
Clean the drain pump filter

001

2 3
2
1

Open the lower cover cap ( ) by Unplug the drain plug ( ) , then Take out any foreign material
using a coin. Turn the drain plug the water flows out, from the pump filter ( ). After
( ) to pull out the hose. At this time use a vessel cleaning, turn the pump filter( )
to prevent water from flowing on the clockwise and insert the
floor. If the water does not flow any drain plug ( ) to the original
more, turn the pump filter ( ) place. close the lower cover cap.
open to the left.

28
PUMP

Pump Outlet Hose Remove pump outlet hose.


Remove tub pump bellows.
Remove cap (Remaining Hose.)
Disconnect the wiring.
Unscrew 2 screws.
Remove the pump.

Tub Pump
Bellows

HEATER

Loosen the M6 heater nut to pull out the heater.

CAUTION

When mounting the heater, be sure to insert the heater


into the heater clip on the bottom of the tub.

THERMISTOR

Pull it out by holding the thermistor bracket.


If it is pulled by the wire, it may be broken.
When mounting the thermistor again, make sure that it
is got back tight to the bushing.

29
SWITCH ASSEMBLY, DOOR LOCK

Take apart the cabinet cover clamp and release


the gasket.
Unscrew 2 screws holding the door lock.
Disconnect the door lock from the wiring connector.

WHEN FOREIGN MATERIAL IS STUCK BETWEEN DRUM AND TUB

Remove the heater.


Remove the foreign material (wire, coin and others) by
inserting a long bar through the hole.

30
Y
A154
A140
A110

A153
A151 A152

A150

A101

A141

A131
A100
A102

A104

A430

A103
A130

A485
A134
A440
A410
A133

A300
A303
A310 A220

C OLD (B LUE )
A276
F322 F321
F462

F300

F160

F432

F430

F220

F441

F120

A450

F215

F210
Y
K350 K360 K143
K150 K123

F140

K411
K121 K122
K410
K125

F320
K320
K111
F464 F466
K110

F310 K141 K310


K311

K105
K140

K115

K610

K135
K510
K130
K611

K131
K530
F468

F467

K550

K349 K520 F461 K540

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