Catalogue 2003/2004: Traction and Rolling Stock Products
Catalogue 2003/2004: Traction and Rolling Stock Products
Catalogue 2003/2004: Traction and Rolling Stock Products
Catalogue 2003/2004
Signalling stationary
equipment products
Tooling
Set up in Corrèze (France) at Pompadour on a 6000 m2 site,
Mecatraction designs, develops and manufactures a complete
range of industrial electrical connections completed by a wide
offer of corresponding application tooling.
A policy built on performance, service and quality has enabled the company to
obtain AFAQ ISO9002, Railways AQF, automotive, aeronautics… certifications
Tools
Automotive connections
Pages
Shunts 27
Shunts 27
Pages
Hydraulic sets 47
Stripping tools 49
Cutting pliers 49
Plug pliers 49
Cable-cutter 50
Cordless electro-mechanical cable-cutter 50
The 5 key elements of crimping
An electrical connection should ensure an absolutely reliable link. A complete system
(terminal block, electric engine, automatism, lighting…) will work properly depending
on the quality of this connection.
In order to ensure the integrity of the connection the following five key rules should
be adhered to at all time.
The wire conductor A quality crimping connec- A quality crimping tool An operator with
should be correctly tion designed specifically designed specifically for experience in
stripped and prepared for the application should crimping the connection crimping techniques
for the application always be used should always be used
SHORT CIRCUIT
INSERTION
EXTRACTION (1)
Insulation 3
badly cut
1 - Colour code marking
2 - Conductor wires exceeding
approximately 1mm
3 - flange from 1 to 1,5 mm
Connecting
palm
Wire conductor
correctly stripped
Tubular lugs Terminal correctly crimped OK
COPPER OR ALUMINIUM
Insulation
badly cut
Connecting palm
Double crimp 14
preinsulated butt
and window connectors
Copper tubular 15
lugs
Aluminium tubular 25
lugs
Shunts 27
Preinsulated terminals
from 0,34 to 6 mm2
Compliant with
General features NFF 00363
W W E
Ød
Ød B
L
F
Ø1
10 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Preinsulated terminals
for thin insulating conductors
Compliant with
General features NFF 00363
Ød
Ød B
L
F
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 11
Preinsulated disconnects 2,8-5 and 6,35 mm width
Preinsulated disconnects 2,8-5 and 6,35 mm
width for thin insulating conductors
Compliant with
General features NFF 00363
A E
12 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Preinsulated cable pins and blade terminals
Preinsulated cable pins
for thin insulating conductors
Compliant with
General features NFF 00363
W E W E
A
Ring A Notched blade
Fig. 1 L Fig. 2
L
Ø1 Ø1
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 13
Preinsulated end to end connectors
with inspection hole
Compliant with
General features NFF 00363
1,0- 2,5
1,0 - 2,5 51 402 32 4 7-847-4344 TH 2 + stopper HF 20 or TH 2 S
2,6- 6- 6
2,6 51 413 41,5 5,5 7-847-4120 TH3
14 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Low power preinsulated
copper tubular lugs
Compliant with
General features NFF 00363
W E
I
Ød
L
A
Ø1
Ø2
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 15
Low power preinsulated
copper tubular lugs
Compliant with
General features NFF 00363
W E
I
Ød
L
A
Ø1
Ø2
16 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Medium power preinsulated
copper tubular lugs
Compliant with
General features NFF 00363
FLP series
W E
I
Ød
L
A
Ø1
Ø2
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 17
Copper tubular lugs
Compliant with
NFF 00363
BS 4579 pt2
General features RSE/STD/024/pt7
W
α α'
Ød E
A
L
F
Øi
Øe
Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number
18 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Copper tubular lugs
Compliant with
NFF 00363
BS 4579 pt2
General features RSE/STD/024/pt7
W
Crimping from 25 to 185 mm2 α'
α
Ød E
A
L
F
5 mini
5 mini
Øi
Øe
Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 19
Copper tubular lugs
Compliant with
NFF 00363
BS 4579 pt2
General features RSE/STD/024/pt7
Crimping Crimping
W
from 25 to 185 mm2 from 240 to 300 mm2 α'
α
Ød E
A
L
F
5 mini 5 mini
5 mini
5 mini
5 mini
Øi
Øe
Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number
20 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Copper tubular lugs
Compliant with
General features NFF 00363
A
L
5 mini F
5 mini
5 mini
Øi
Øe
Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 21
Two hole copper
tubular lugs
Compliant with
General features NFF 00363
Note: TN series
Series TN: two hexagonal crimping operations from 240 mm2.
Series TRS: two hexagonal crimping operations.
Tooling: see pages 45/46
α α’
W
E
Ød
Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number
Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number
22 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Copper tubular lugs
with axial palm
Compliant with
General features NFF 00363
W E
Ød
L
F
Øi
Øe
Note: two hole copper tubular lugs with axial palm on demand.
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 23
Special copper tubular lugs
Compliant with
General features NFF 00363
A
L
5 mini F
5 mini
5 mini
Øi
Terminals with narrow palm Øe
Dimensions (mm)
Wire range Part
(mm2) number Comments
W L E Ød A F Øi Øe
185 TRS185-1B 34,5 111 7 12,8 20,5 92 21,8 28,5 die TRS185, double crimp
240 TRS240-1B 34,5 110 » » 21,5 90,5 24 30,6 die TRS240, double crimp
» TRS242-12 38 110 6 » 28 86 23 30 die TRS258, double crimp
W E W
E
Ød
A
A
L Ø3 L F
F Ø3
Ø1
Ø1
Ø4 Ø2 Ø4 Ø2
F
Ød
Dimensions (mm)
Wire range Part
(mm2) number Comments
W B E Ød A F Ø1 Ø2
TRS95-12-90E 26,5 40 4 12,8 16 75 14,5 26,5 die TN95, one crimp
95
TRS95-14-90E » » » 14,8 » 75 » » »
120 TRS120-12-90E 30,2 55 4,5 12,8 16 65 16,5 21 die TN120, one crimp
150 TRS150-12-90E 33 56 5 12,8 19 65 18 23 die TN150, one crimp
185 TRS185-12-90E 37,5 70 5,5 12,8 24 70 20,6 26 die TN185, one crimp
240 TRS240-12-90E 42 75 6 12,8 24 75 23 29 die TN240, double crimp
24 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Aluminium tubular lugs
Compliant with
General features NFF 00363
W E
Ød
L “Contactal” grease
F
Øi
End cap
Øe
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 25
Aluminium tubular lugs
Compliant with
General features NFF 00363
W E
Ød
L “Contactal” grease
F
Øi
End cap
Øe
Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number
26 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Shunts
General features
Shunt manufacturing on request.
Part
Wire range L (mm) Connection with
number
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 27
Preinsulated 30
terminals
Preinsulated 32
disconnects
and end-splices
Preinsulated butt 33
and window
connectors
Compliant with
General features NFF 00363
W E
Ød B
L
F
Ø1
30 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Double crimp preinsulated fork terminals
Double crimp preinsulated tubular lugs
Compliant with
General features NFF 00363
W E
B
L
A
W E
d B
L
A
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 31
Double crimp preinsulated
disconnects 2,8-5-6,35 mm width
Double crimp preinsulated end-splices
Compliant with
General features NFF 00363
W E W E
A
A
L
L
Blade terminal
Notched cable pin terminal
Double crimp preinsulated end-splices Fig. 1 Ø1 Fig. 2 Ø1
32 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Preinsulated end to end connectors
with inspection hole
Compliant with
General features NFF 00363
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 33
Copper tubular lugs
Copper connectors
Compliant with
General features NFF 00363
Copper connectors
Material: tin-plated copper.
SNCF drawing: VZA 17692/000005.
Tooling: please contact us
L
W
F Ød
Copper tubular lugs
Dimensions (mm)
Wire range Part SNCF SNCF
(mm2) number part number W L Ød F part number
Øe Øi
Copper connectors
Dimensions (mm)
Wire range Part SNCF SNCF
(mm2) number part number L Øi Øe part number
34 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Selection tables 36
Tooling for 38
preinsulated
terminals
Cutting pliers, 50
plug pliers and
cable-cutters
Selection tables
for crimping tools
Pneumatic
Hand tools tooling
Tooling TH1-TH1S TH1-90 TH2-TH2S TH3 TH3-2 AT 300
Preinsulated terminals
Pages
38 38 38 39 39 40
Terminals, disconnects, end-splices, butt and 0,34 to 1,5 1 to 2,5 0,34 to 6
window connector mm2 mm2 mm2
0,34 to 1,5
Gilt disconnects 2,8 and cable pin
mm2
36 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Selection tables
for crimping tools
Pages 47 47 47 47
Hand Hydraulic and
Hydraulic heads
tool electro-hydraulic hand tools
Tooling PMM 1 CF ED 52 EU 137 TR 1461 TR 1462 SU 133 K VF 133 K SU 210 K VF 210 K
Tubular lugs
and connectors
Pages 41 42 43 44 44 45 45 46 46
Medium power preinsulated
10 to 25 10 to 25 10 to 25
copper tubular lugs series mm2 mm2 mm2
ELP-FLP-NP
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 37
Hand tools for preinsulated
terminals, disconnects, end-splices
and preinsulated butt and window connectors
38 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Hand tools for preinsulated
terminals, disconnects, end-splices
and preinsulated butt and window connectors
• The crimping of terminals (C3P type) end-splices and yellow disconnects from 2,6 to 6 mm .
2
General features:
- strong and practical steel tools
- high quality crimping by linear removing of dies
- adjustment of binding height by a pin
- safety rack
- positioning stop for terminals, disconnects, end-splices and sleeves with
inspection hole (part number ATH 23)
- crimping dies identification reference mark: 3 points
Delivered in individualbox with control and maintenance instructions
- Length: 330 mm - Weight: 0,9 kg
- handles colour: one yellow and one white
Complementary material:
- PGH 3: Go-No Go gauges
SNCF part number: 7-847-7142
Part number: TH 3
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 39
Crimping pneumatic tooling
Delivered with working instructions and flex for coupling to compressed air
- Length: 320 mm
- Weight: 1,5 Kg
40 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Mechanical hand compression tool
• General features:
- Power: 50 KN
- Cap with opening head
- Fast lead system of dies
- Reverse-lock mechanism which guarantees the perfect crimping operation
- PVC insulated handles
- Single or reversible interchangeable dies
• Accessories:
- Gauge part: PGM 1
SNCF part number: 7-847-7285
Part number: PMM 1 CF
Crimping dies
Conductor size (mm2) Terminals type Dies part number SNCF part number
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 41
Cordless electro-hydraulic
compression tool
• General features:
- power: 50 KN
- compact electro-hydraulic compression tool, supplied with 14,4 V
battery, BA14 type
- single-hand operated (right or left) thanks to control centralized in
the handle
- the ergonomic control and handle ensures that the tool is well
balanced with maximum handiness and operating convenience
- strengthened body-frame to protect against atmospheric influence
and shocks
- fast closing and opening head totally nickel plated, tilting on 180°
- new hydraulic circuit with two pressure stages enables a reduction
in crimping cycles and power consumption and therefore increases
autonomy
- the dies may be realigned during the preparation stage but once the
crimping operation has started this can not be altered
- when crimping has been completed, audible “click” and automatic
putting out of pressure of the circuit for energy saving
- an electronic control with LED on each side of the tool indicates
when the battery is completely discharging
- crimping capacity: 120 to 210 crimping operations using a new 2 Ah
battery
- operating temperature: from -20°C to +40°C
- dimensions (LxHxl): 340x310x75 mm with battery
- weight: 3,6 Kg with battery
CT 1415 HC
Crimping dies
Part number: ED 52
42 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Cordless electro-hydraulic
compression tool
• General features:
- power: 120 KN
- compact electro-hydraulic compression tool, supplied with
14,4 V battery, BA14 type
- single-hand operated (right or left) thanks to control centralized
in the handle
- the ergonomic control and handle ensures that the tool is well
balanced with maximum handiness and operating convenience
- strengthened body-frame to protect against atmospheric
influence and shocks
- totally nickel plated, tilting on 180°
- new hydraulic circuit with two pressure stages enables a reduction
in crimping cycles and power consumption and therefore increases
autonomy
- the dies may be realigned during the preparation stage but once
the crimping operation has started this can not be altered
- when crimping has been completed, audible “click” and automatic
putting out of pressure of the circuit for energy saving
- an electronic control with LED on each side of the tool indicates
when the battery is completely discharging
- crimping capacity: 105 to 190 crimping operations using
a new 2 Ah battery
- operating temperature: from -20°C to +40°C
- dimensions (LxHxl): 400x310x75 mm with battery
- weight: 5,8 Kg with battery
* Accessories
- NI-Cd2 Ah battery part n° BA1420 CMEU 137
- Fast charger for 50/60 Hz alternating current, part n°: CT1415HC
- Shoulder strap part n°: CDC2
- carrying case for compression tool, dies, 2 batteries,
1 charger part n°: CMEU137
- die stopper ELP-FLP-NP-ELS-FLS460, part n°: U137-460
Crimping dies
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 43
Hydraulic hand compression tools
and hydraulic compression head
Crimping of terminals
Hydraulic hand tool
• General features:
- hydraulic hand tool
- power: 54 KN
- crimping of terminals from 10 to 70 mm2
- two pressure level
- automatic release
- die lock system
- head tilting on 180°
• General features:
- hydraulic compression head
- power: 100 KN
- crimping of non-insulated terminals from 10 to 95 mm2
- corrosion preventive protection (nickel plated cap)
- die locking system
- to be connected to 700 bars hydraulic pumps or sets (see page 47)
- delivered with female semi-coupler part n°: RKF-M38NPT
Crimping dies
Conductor size (mm2) Terminals type Dies part number SNCF part number
44 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Hydraulic compression heads
VF 133 K
SU 133 K
Dies part
number
Conductor size Terminals
SU133K/VF133K
(mm2) type
For ELS/FLS serie terminals
10 ELS ELSV13
16 FLS FLSV13
For TN serie terminals
25 TN25 TN25V13
35 TN35 TN35V13
50 TN50 TN50V13
70 TN70 TN70V13
95 TN 95 TN95V13
120 TN120 TN120V13
150 TN150 TN150V13
For TRS serie terminals
95 TRS95 TRS95V13
120 TRS446 TRS446V13
120 TRS448 TRS448V13
For AL serie terminals
50 AL50 AL50V13
60 AL60 AL60V13
70 AL70 AL70V13
95 AL95 AL95V13
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 45
Hydraulic compression heads
VF 210 K
SU 210 K
46 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Hydraulic pumps and sets
Part number: P 39 K
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 47
Accessories for hydraulic tooling
Hydraulic coupling
Type K
Compression
Pump RF RM RM RF
tool
Hydraulic hoses
PGT 1
Remote control ergonomic handle of the SPT 206286 KCM
• General features:
- adaptable on all our compression tools
- capacity: 45 to 75 mm diameter
- can be used with a single hand for right or left-handed person
- waterproof control knobs
- swivelling and lockable on two positions at 90°
* accessories:
- flexible lead for PGT 1 handle
- part numbers: CT 30: 3m
CT 60: 6m
Hydraulic oils
Part number Applications Capacity (l)
HF 95 X PA 133 and P 39 1
BH-2 Other tools 2
48 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Cutting pliers / Plug pliers
HS 6000
The cutting pliers HS 600 has been designed for an easy and
precised cut thanks to its blades micro-serrated and its robustness.
Handles and the general form of this pliers enables excellent
handling.
- Length: 150 mm
- Weight: 0,09 Kg
MO 66105
The pliers MO 66105 enables the easy plug of red and blue
disconnects terminals of 2,8; 4,8; 5 and 6,35.
• General features:
- chrome-vanadium steel.
- insulated handles up to 1000 V.
- Length: 210 mm
- Weight: 0,19 Kg
mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 49
Cordless electro-mechanical
cable-cutter
• General features:
- Electrical motor coupled with an epicyclical gear train speed reducer
- Mobile blade tilting on 360°
- Double control (forward/backward) with safety lock
- Equipped with a circuit-breaker to protect against the cutting of a cable larger
than tool capacity
- Dimensions: 370 x 150 x 100 mm.
- Weight: 2,700 Kg
* Accessories:
- Power supply: 14,4 V DC for Ni-Cd battery
Part n°BA1420: 2 Ah – Weight: 0,78 Kg. To be inserted in the handle EK 50
- Charger for 50/60 Hz alternating current for accelarated or boost charges,
part n°CT1415 HC
- Carrying case in option part n°CM EK50
CT 1415 HC
BA 1420 CMEK 50
part number: EK 50
50 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
!
This documentation is not as per agreement.
Items represented are proposed while stock lasts.
MECATRACTION SA reserve the right to stop production
or modify specifications without prior notice.
Non-contractual pictures
!
© 2003 MECATRACTION S.A.
PRINTED IN FRANCE All rights of reproduction (in full or part), adaptation and translation reserved for any country. MTR03 FER1 PMCOS
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