Phoenix Lab Standards
Phoenix Lab Standards
Phoenix Lab Standards
and Guidelines
© Copyright 2002
Phoenix Controls Corporation
Newton, Massachusetts 02458
Reprinted with permission from NFPA 45-2000, Standard on Fire Protection for Laboratories Using Chemicals,
Copyright © 2000, National Fire Protection Association, Quincy, MA 02269. This reprinted material is not the
complete and official position of the National Fire Protection Association on the referenced subject, which is
represented only by the standard in its entirety.
Reprinted with permission from Prudent Practices for Handling Hazardous Chemicals in Laboratories. Copyright
1995 by the National Academy of Sciences. Courtesy of the National Academy Press, Washington, DC.
The material in this paper is for information purposes only and is subject to change without notice. Phoenix Controls
Corporation assumes no responsibility for any errors or for consequential damages that may result from the use,
misrepresentation, or translation of any of the material in this publication.
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Laboratory Standards
and Guidelines
Phoenix Controls
Corporation Rev. 4/02
Laboratory Standards
and Guidelines
Laboratory Standards
and Guidelines
Contained herein is a compilation of excerpts from many of the applicable lab-
oratory standards and guidelines used within the industry today. The intent of
this section is to provide the owner, engineers, architect, or laboratory user an
overview of those standards and/or guidelines that are applicable to the design
and/or use of today’s laboratory. Individuals should consult all relevant local,
state, and federal building codes to define what applicable standards and guide-
lines from this section might pertain to a particular facility.
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Fume Hood Face Velocity
2
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Laboratory Standards
and Guidelines Fume Hood Monitoring
3
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Laboratory Air Recirculation
the hoods should be large enough to provide each worker with at least 2.5 linear
feet of working space at the face. If this amount of hood space is not available,
other types of local ventilation should be provided, and special care should be
exercised to monitor and restrict the use of hazardous substances.”
4
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Laboratory Standards
and Guidelines Laboratory Air Recirculation
5
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Laboratory/Building Pressurization
Laboratory/Building Pressurization
6
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Laboratory Standards
and Guidelines Laboratory/Building Pressurization
7
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Laboratory/Building Pressurization
The direct pressure control systems are also hard to stabilize, and can cause
building pressure problems and result in excessively large volume offsets in
‘porous’ rooms.
“The need to maintain directional airflow at every instant and the magnitude
of airflow needed will depend on individual circumstances. For example, ‘clean’
rooms may have very strict requirements while teaching laboratories may only
need to maintain directional airflow during certain activities or emergency con-
ditions. In the later cases, one would simply use the appropriate offset to main-
tain directional airflow as needed and operational procedures during
emergencies (i.e. close doors during a chemical spill)...
“The amount of offset should be based on two considerations:
(1) The airflow required to keep the room negative (or in some positive) with
regard to surrounding air spaces. The 10% offset suggested in the com-
ments may be appropriate in some cases, but has no general validity.
(2) The required ‘stringency’ of the requirement for direction of air flow, into
or out of any openings in the walls. Is the requirement really stringent, ‘we
really mean it’, or less stringent, ‘most of the time’ or ‘except when a door
is open’.
“If the requirement is stringent, two seldom considered factors become impor-
tant. First, if there is any appreciable temperature difference between the lab
and the adjoining space, when a door is opened there will be a thermal exchange
of warmer air flowing in one direction at the top of the doorway, and cooler air
flowing in an opposite direction near the floor. An airflow velocity of at least 50
fpm is required to inhibit this exchange under normal conditions, a flow rate of
100 fpm is more positive. For a typical 3 ft. x 7 ft. open doorway, this translates
to 1050 to 2100 cfm. The volume is independent of the size of the room or the
cfm of lab supply and exhaust; an arbitrary 10% ‘offset’ of the lab total ventila-
tion rate is not the proper basis. If there is no airlock, and if there is a definite
but not ‘stringent’ need for direction of airflow, this phenomenon should be
made a design consideration...
“For situations less than those requiring stringent control, VAV systems should
be adequate. The ‘offset’ volume should be based on the cfm needed to provide
at least 50 fpm (100 fpm is better) through the doorway opening. The increased
offset volume can be operated by a mechanical optical switch at or near the
door. The volume of offset air required is not related to the ventilation rate of
the laboratory.
“A secondary intent of this paragraph is to encourage the operation of laborato-
ries with the doors closed. The ‘note’ was intended to demonstrate that a signif-
icant volume of air would be needed to maintain adequate directional airflow
through an open door. This was not meant to be a design recommendation for
airflow through open doors.”
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Laboratory Standards
and Guidelines Laboratory Airflow Exchange Rates
9
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Manifolded Exhaust Systems
10
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Laboratory Standards
and Guidelines Exhaust Stack Height
11
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Exhaust Duct Velocity
p. 6, section 4.9
“Two or more exhaust systems may be combined into a single manifold and
stack...”
Industrial Ventilation— p. 3-18, Table 3-2. (partial) Range of Minimum Duct Design Velocities
ACGIH
Nature of Contaminant Examples Design Velocity
Vapors, gases, smoke All vapors, gases and smoke Any desired velocity
(economic optimum
velocity usually 1000-
2000 fpm)
Fumes Welding 2000-2500
Very fine light dust Cotton lint, wood flour, litho 2500-3000
powder
Dry dusts & powders Fine rubber dust, Bakelite mold- 3000-4000
ing powder dust, jute lint, cotton
dust, shavings (light), soap dust,
leather shavings
12
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Laboratory Standards
and Guidelines General Air Distribution Guidelines
13
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Controls—Pressure-independent
Controls—Pressure-independent
AIA p. 33
“Chemical fume hood systems may be constant-volume or variable-volume
types depending on user and facility management considerations of function,
first cost, and life cycle cost issues. The exhaust of the hood should be provided
with a pressure-independent flow-monitoring device connected to a local
audiovisual alarm within the laboratory.”
Controls—General
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Laboratory Standards
and Guidelines Controls—General
p. 13.16
“Energy can be conserved in laboratories by reducing the exhaust air require-
ments. For example, the exhaust air requirements for fume hoods can be
reduced by closing part of the hood opening during operation, thereby reducing
the airflow needed to obtain the desired capture velocities (an exception is
bypass hoods, which require similar quantities of exhaust air whether open or
fully closed). The sash styles that may be adjusted are described in the section
on Laboratory Exhaust and Containment Devices.
“Another way to reduce exhaust airflow is to use variable volume control of
exhaust air through the fume hoods to reduce exhaust airflow when the fume
hood sash is not fully open. A variation of this arrangement incorporates a user-
initiated selection of the fume hood airflow from a minimum flow rate to a
maximum flow rate when the hood is in use. Any airflow control must be inte-
grated with the laboratory control system, described in the section on Control,
and must not jeopardize the safety and function of the laboratory.
“A third energy conservation method uses night setback controls when the lab-
oratory is unoccupied to reduce the exhaust volume to one-quarter to one-half
the minimum volume required when the laboratory is occupied. Timing
devices, sensors, manual override, or a combination of these can be used to set
back the controls at night. If this strategy is considered, the safety and function
of the laboratory must be considered, and appropriate safety officers should be
consulted.”
ANSI/AIHA Z9.5 p. 3
Clarification Letter “There is a statement in this section that suggests that it may be desirable to
maintain constant volume through the hood with the sash at or above half
opening. This enables the user to instantly attain twice the normal face velocity
for unusual or more hazardous operations than normal, i.e. spills, etc. In some
cases it may not be desirable. This is not intended to be a requirement.
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Controls—General
“It may be more important to establish a minimum exhaust flow rate, i.e. as the
sash is lowered below a specific sash height the hood becomes a constant volume
by-pass hood. This will allow the exhaust to stay at or above the minimum
desired for the space while not resulting in excessive face velocities as the sash
continues to be lowered below this trigger point.”
16
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Laboratory Standards
and Guidelines Testing and Monitoring
AIA p. 69
“Fire dampers shall not be provided on any fume hood system.”
17
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Testing and Monitoring
18
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Laboratory Standards
and Guidelines Testing and Monitoring
19
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Work Practices
Work Practices
20
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Laboratory Standards
and Guidelines Selection of Specialty Hoods
to, the hood work surface 6 inches back from the face to serve as a reminder.
Quantitative fume hood containment tests reveal that the concentration of
contaminant in the breathing zone can be 300 times higher from a source
located at the front of the hood face than from a source placed at least 6
inches back. This concentration declines further as the source is moved far-
ther toward the back of the hood.
• Place equipment as far to the back of the hood as practical without blocking
the bottom baffle.
• Separate and elevate each instrument by using blocks or racks so that air can
flow easily around all apparatus.
• Do not use large pieces of equipment in a hood, because they tend to cause
dead spaces in the airflow and reduce the efficiency of the hood.
• If a large piece of equipment emits fumes or heat outside a fume hood, then
have a special-purpose hood designed and installed to ventilate that partic-
ular device. This method of ventilation is much more efficient than placing
the equipment in a fume hood, and it will consume much less air.
• Do not modify fume hoods in any way that adversely affects the hood per-
formance. This includes adding, removing, or changing any of the fume
hood components, such as baffles, sashes, airfoils, liners and exhaust con-
nections.”
21
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Selection of Specialty Hoods
p. 187
“Radioisotope Hoods
“Hoods used for work with radioactive sources or materials should be designed
so that they can be decontaminated completely on a regular basis. A usual fea-
ture is a one-piece, stainless steel, welded liner with smooth, coved corners,
which can be cleaned easily and completely. The superstructure of radioisotope
hoods is usually made stronger than that of a conventional hood in order to
support lead bricks and other shielding that may be required in the hood. Spe-
cial treatment of the exhaust from radioisotope hoods may be required by gov-
ernment agencies to prevent the release of radioactive material into the
environment. This usually involves the use of high-efficiency particulate air
(HEPA) filters.”
22
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Laboratory Standards
and Guidelines Selection of Specialty Hoods
23
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Sound Levels in Rooms
AIA p. 37
“The typical maximum noise coefficient (NC) levels generated by HVAC sys-
tems in a laboratory is approximately NC 50 with hoods in an operating posi-
tion and in the midpoint of the room. For laboratory hoods, noise levels should
not exceed NC 60 at the face of the hood unless permitted by the facility safety
personnel.”
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Laboratory Standards
and Guidelines References
References
American Conference of Governmental Industrial Hygienists (ACGIH). Indus-
trial Ventilation: A Manual of Recommended Practice, 24th Edition. Cincinnati,
OH: ACGIH, 2001.
American Institute of Architects (AIA), Center for Advanced Technology Facil-
ities Design. Guidelines for Planning and Design of Biomedical Research Labora-
tory Facilities. Washington, DC: AIA, 1999.
American Industrial Hygiene Association (AIHA). American National Standard
for Laboratory Ventilation (ANSI/AIHA Z9.5-1992). Fairfax, VA: AIHA, 1992.
American Industrial Hygiene Association (AIHA) Z9.5 Committee. Clarifica-
tion of ANSI/AIHA Z9.5 Standard “Laboratory Ventilation.” Fairfax, VA: AIHA,
1993.
American Society of Heating, Refrigerating and Air-Conditioning Engineers,
Inc. (ASHRAE). 1999 ASHRAE Handbook: HVAC Applications. Atlanta, GA:
ASHRAE, 1999.
National Research Council, Committee on Prudent Practices for Handling,
Storage, and Disposal of Chemicals in Laboratories. Prudent Practices in the
Laboratory: Handling and Disposal of Chemicals. Washington, DC: National
Academy Press, 1995.
National Institutes of Health. Research Laboratory Design Policy and Guidelines.
Bethesda, MD: NIH, 1999.
National Institutes of Health. Reference Materials for Design Policy and Guide-
lines—Mechanical. Bethesda, MD: NIH, 2000.
National Fire Protection Association (NFPA). NFPA 45: Standard on Fire Pro-
tection for Laboratories Using Chemicals. Quincy, MA: NFPA, 2000.
Occupational Safety and Health Administration (OSHA). 29 CFR Part
1910.1450. Washington, DC: U.S. Government Printing Office, 2001.
Scientific Equipment & Furniture Association (SEFA). Laboratory Fume Hoods:
Recommended Practices (SEFA 1.2-1996). Garden City, NY: SEFA, 1996.
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Phoenix Controls
Corporation
55 Chapel Street, Newton MA 02458
Telephone 617-964-6670
Fax 617-965-4503
www.phoenixcontrols.com