SmartPlant Electrical Basic Training Guide
SmartPlant Electrical Basic Training Guide
SmartPlant Electrical Basic Training Guide
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SmartPlant Electrical
Basic User’s Training Guide
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owners.
Table of Contents
Preface.................................................................................................................................6
Introduction ........................................................................................................................7
Training Prerequisites ...................................................................................................7
Scope.............................................................................................................................7
Electricity and Electrical Engineering ..........................................................................8
Workflow ....................................................................................................................10
Smart Plant Electrical Modules ..................................................................................10
EI – Electrical Index ......................................................................................................... 10
EE – Electrical Engineer ................................................................................................... 11
RDE – Reference Data Explorer ....................................................................................... 11
Chapter 1 ..........................................................................................................................12
Electrical Equipment ..................................................................................................12
Power Sources................................................................................................................... 12
Loads ................................................................................................................................. 15
Converting Equipment ...................................................................................................... 19
Common Features ............................................................................................................. 22
Properties Window (Property Grid) .................................................................................. 22
Create sub-folders ............................................................................................................. 28
Electrical Loads form........................................................................................................ 30
Static Loads, Heater Equipment form ............................................................................... 36
Converting Equipment form ............................................................................................. 39
Lab 1 ................................................................................................................................. 45
Chapter 2 ..........................................................................................................................47
Tabular Editor .............................................................................................................47
Create a Table ................................................................................................................... 47
Create and use layout in tabular editor.............................................................................. 48
Filters in Tabular Editor .................................................................................................... 52
Using tabular editor and data manipulation ...................................................................... 55
Lab 2 ................................................................................................................................. 57
Chapter 3 ..........................................................................................................................58
Power Distribution Equipment ...................................................................................58
Power Distribution Boards (PDB) .................................................................................... 58
Circuits, and Circuit Internals ........................................................................................... 61
Disconnect Electrical Equipment ...................................................................................... 64
Metering Equipment ......................................................................................................... 65
Transfer Switch ................................................................................................................. 70
Free-Standing-Buses ......................................................................................................... 71
Instruments........................................................................................................................ 72
Design PDB structure ....................................................................................................... 73
Lab 3 ................................................................................................................................. 78
Chapter 4 ..........................................................................................................................83
Wiring Equipment ......................................................................................................83
Panels ................................................................................................................................ 83
Cables................................................................................................................................ 87
Parallel Cables .................................................................................................................. 97
Busways ............................................................................................................................ 98
Signals ............................................................................................................................... 98
I/O Sets ............................................................................................................................. 99
Lab 4 ............................................................................................................................... 100
Chapter 5 ........................................................................................................................106
Propagating Default Data and Associations .............................................................106
Apply Options ................................................................................................................. 106
Assigning Loads to PDB ................................................................................................. 117
Batch Load Association .................................................................................................. 119
Lab 5 ............................................................................................................................... 123
Chapter 6 ........................................................................................................................124
Cable Sizing ..............................................................................................................124
Sizing power cable .......................................................................................................... 124
Batch Sizing of Cables .................................................................................................... 140
Replacing Cables ............................................................................................................ 141
Glands ............................................................................................................................. 142
Lab 6 ............................................................................................................................... 144
Chapter 7 ........................................................................................................................148
Reports ......................................................................................................................148
Report Writer .................................................................................................................. 148
Lab 7 ............................................................................................................................... 158
Chapter 8 ........................................................................................................................159
Electrical Engineer....................................................................................................159
Electrical Engineer module ............................................................................................. 159
Reference Electrical Engineer......................................................................................... 160
Lab 8 ............................................................................................................................... 161
Chapter 9 ........................................................................................................................163
Single Line Diagram .................................................................................................163
Single Line Diagram for a PDB (automatically type SLD) ............................................ 163
Single Line Diagram from Electrical Engineer (automatically type SLD) ..................... 164
Single Line Diagram from Blank template (Manual type SLD) ..................................... 165
SLD symbols management ............................................................................................. 168
Lab 9 ............................................................................................................................... 174
Chapter 10 ......................................................................................................................175
Schematics ................................................................................................................175
Chapter 11 ......................................................................................................................187
Associating external Documents ..............................................................................187
Associate documents....................................................................................................... 187
Miscellaneous Drawings ................................................................................................. 190
Lab 11 ............................................................................................................................. 193
Chapter 12 ......................................................................................................................194
Archiving Documents ...............................................................................................194
Global revisions .............................................................................................................. 199
Register Report ............................................................................................................... 199
Lab 12 ............................................................................................................................. 202
Chapter 13 ......................................................................................................................203
Miscellaneous Features .............................................................................................203
Calculate Bus Loads ....................................................................................................... 203
Dual Power Source Equipment ....................................................................................... 206
Earth Loop Impedance Calculations in Cable Sizing ..................................................... 212
Metering and Protection Relay in the SLD ..................................................................... 219
Moving disconnect electrical equipment in and out of circuit ........................................ 221
Inserting power cables in between equipments............................................................... 224
Single-Core Cable Assemblies ....................................................................................... 226
Parallel cable naming convention ................................................................................... 234
Cable Management System............................................................................................. 236
Cable Block diagrams ..................................................................................................... 277
Wiring Diagram .............................................................................................................. 293
Preface
This training guide introduces concepts, procedures, and features of SmartPlant Electrical.
Introduction
Training Prerequisites
• An intermediate knowledge of electrical design
• Familiarity with windows-based applications
• A plant with default reference data
Scope
The purpose of this document is to educate the user on Smart Plant Electrical operational
procedures and methods, features and functionalities.
The document contains the following sections:
1.Sophisticated equipment that in some cases is designed and manufactured for particular
network-
specific (or plant design-specific) use.
2.Standard or ‘typical’ equipment that has the same characteristics from device to device or even
from project to project. SmartPlant Electrical has the ability to handle both cases. One
advantage the user will discover about SmartPlant Electrical is that the ‘typical data’ need only
be entered once and then copied as needed to other similar devices. Both typical and copied
items of equipment will have specific parameters defined in the course of the design and
recorded on the project documents and drawings. The equipment includes (but is not limited to):
the client as well as providing for future expansion. This design is all handled in a framework of
recognized Codes (National and Local), Standards, and Accepted Practices. Another important
function of electrical design is to develop and record accurate calculations related to specific
electrical and physical phenomena that the engineer/designer uses daily. These design activities
and the resulting design documents are ultimately used to:
• Provide safety and adherence to codes, client requirements, and so
forth.
• Provide the contractor with direction and materials related needs
during construction.
• Provide documentation to the particular facility’s ‘technical libraries’
for future reference, and so forth.
Documentation
These engineering and design activities are presented to the facility and to the contractor in a
variety of documents. Some of these documents will only be used during construction, however,
some will form a part of the facility’s technical library. Some of these documents will include
(but not be limited to):
Workflow
SmartPlant Electrical does not force a particular workflow, and there are several ways to perform
the required design. SmartPlant Electrical has been designed to create and enter data or entities
in a series of stand-alone operations. These operations can be performed in sequences that suit
the user’s needs. Some of the major issues with which SmartPlant Electrical development was
concerned were:
1. The very real assumption that current contracts are short in the Electrical Index
duration and that accurate and efficient tools are required to maintain the data
involved.
2. The design process is never a ‘one time through’ operation and that changes do
occur at any point during the life cycle of the design process.
3. SmartPlant Electrical users need a mechanism whereby they can set up ‘default’
information once and re-use it during the course of the project and in future
projects as well.
EI – Electrical Index
The Electrical Index is the module where you create and store project-specific equipment and
data. Logging into a SmartPlant Electrical project or plant will grant you accessing your tags
and relations as per your granted access rights set by your Administrator. The Electrical Index
will present the tags that belong to the entire plant or specifically the ones of the lowest plant
group (for example, Unit), based on your settings.
To view all plant items, on the View menu, select the option Show Items of All Plant Groups
(when selected, a check mark appears beside the option as shown), otherwise, to see only those
items that belong to the current unit, deselect this option.
EE – Electrical Engineer
The Electrical Engineer is the module where graphical representations of Equipment and
Associations are stored.
Chapter 1
Electrical Equipment
Power Sources
Power sources include offsite power supplies, generators, and battery banks.
Create a project Generator in Electrical Index (EI)
You create project items in Electrical Index (EI) window.
Use the following procedure to create a new project generator ‘G-1’.
In the Electrical Index, click Electrical Equipment, Generators.
Tip
To display the Item Tag dialog box each time you create a new item, click File, Preferences, and on the Preferences
dialog box, general tab, under Open after creating or duplicating an item, check the Item Tag dialog box radio
button.
Duplicate an Item
Use the following procedure to duplicate Generator G-1.
1.In the Electrical Index, select the Generator G-1
2.Right Click, and from the shortcut menu, select Duplicate.
3.On the Item Tag dialog box, type G-2.
Delete an Item
Use the following procedure to delete Generator G-2.
1.In the Electrical Index, select the Generator G-2.
2.Right-Click, and from the shortcut menu, select Delete.
3.On the Delete Confirm prompt, select Yes.
Create typical Generator in Reference Data Explorer (RDE)
You create typical items in Reference Data Explorer (RDE) window.
You use those typical to create the project items in the Electrical Index (which contains the
project specific items).
1.In the Reference Data Explorer, click Electrical Equipment, Generators.
Loads
Loads include motors, heaters, heat traces, capacitors, harmonic filters, resistors, lighting
fixtures, socket outlet, welding outlet, and other electrical equipment.
Create Motor
Create typical Motor in RDE:
Use the following procedure to create a new typical Motor:
1.In the RDE, select Electrical Equipment, Load, and Motors.
2.Right click on the Motors folder and select New Motor.
3.Rename the new motor and call it ‘M-1’
Create Heaters
Create typical Heater in RDE:
Use the following procedure to create a new typical Heater:
1. In RDE, select Electrical Equipment, Load, Static Electrical Equipment, and Heater.
2. Right click on the Heaters folder and select New Heater.
3. Rename the new heater and call it ‘H-1’
Selecting the show options button opens the delete associated items box, where
You can select the associated items you would like to delete with the load.
Converting Equipment
Create a Transformer
Create typical transformers in RDE:
Use the following procedure to create a new typical 2-Winding Transformer:
1. In RDE, select Electrical Equipment, Converting Equipment, and Transformers
2. Right click on the Transformers folder and select New 2-Winding Transformer
3. Rename the new 2-Winding Transformer and call it ‘T-1’
4. Rename the transformer secondary and call it ‘S-1’
Common Features
Find - Allows you to search for a specific item based on user-defined search
Criteria. The items that are available depend on the object from which you
Invoke the Find command.
Refresh - Update the Electrical Index, Electrical Engineer, Reference Data Explorer, or
Reference Electrical Engineer display. This feature is useful where multiple
Users are working on the same set of data.
Views - Allows you to toggle through different views of the items in the list view pane.
The arrow beside the icon allows you to select a specific view.
Buttons - Allows you to toggle between showing and hiding existing buttons. The arrow
beside the icon includes options that allow you to add or remove buttons for the
currently selected item or folder. Note that when removing a button, if you do
not select a specific button, the software removes the uppermost button in the
list.
To add 480 V and 4.16 kV values to Rated Voltage Select list, select ‘Update Select List’ from
Tools menu.
Type the new value, 480 V in the last row (mark in blue) and select Apply.
The ‘Units of Measurement’ select list is a special select list. The user cannot modify the values
in the list because they have associated conversions and calculations.
When the user selects one of these fields, such as 0.0 hp, 0.0 hp will appear in the window and
the user can then type instead of 0.0 the required value.
The default unit of measure for a particular property is set in the Data Dictionary.
Select Set
Applies changes to sets of Items
Notice that select set is a temporary set and will not be saved after user moves to another action.
Select the Motors folder in the Electrical Index or the Reference Data Explorer. And from the
bottom pane select the motors M-1, and M-2.
Note: If you already deleted M-2 (motor with space heater). Recreate it from typical M-2.
Note: all the motors that were picked in the bottom pane are also listed in the properties screen.
Whatever change is made (with Select Set selected) it will apply to all items that are included in
the Select Set.
When a select set is chosen, a value will appear only if all the items share the same value.
Create sub-folders
SmartPlant Electrical enables you to add sub-folders to the folders in the Electrical Index and
Reference Data Explorer. This makes it easier to find items in a folder that holds a long list of
items.
Select the Multi-purpose Filters folder, and create new simple filter, name it ‘1 hp 460 V
Motors’.
Set in the Filter Properties windows, Motor Rated Power = 1 hp, and Rated Voltage = 460 V
Set the match all/match any radio button to match all, to get only motors match both
1 hp and 460 V.
Select OK again to close the select Filter window, and return to create custom folder window.
Notes: 1. Filter created under Plant folders available to all users, filter created under my folders available only to
creator.
2. A compound filter consists of more than one simple filter. The simple filters are added to the compound
Filter by dragging the simple filter or by creating new simple filters under the compound filter in the filter
Hierarchy. Compound filters apply only to homogeneous item types.
General tab
Identify and characterize the motor. An asterisk beside a property name indicates required data.
Instruments tab
Displays instruments that monitor and control the motor operation.
Heater form
In the Electrical Index, select heater H-1, Right-Click, and from shortcut menu select Common
Properties
General tab
Instruments tab
In the Electrical Index, select transformer T-2, Right-Click, and from shortcut menu select
Common Properties
General tab
Instrument tab
General tab.
Instruments tab
Lab 1
Create Reference Electrical Equipments
Steps 1.1 – 1.8 create in Reference Data Explorer (RDE) windows the following items:
Step Item type Item Tag Rated Break Rated Demand Supply Frequency Phase Poles
Power Power Voltage Factor AC/DC
1.1 Ref 1 MVA 4.16 kV 1 MVA N/A 4.16 kV N/A AC 60 Hz 3 4
Generator
1.2 Ref Offsite 1 MVA 4.16 kV 1 MVA N/A 4.16 kV N/A AC 60 Hz 3 N/A
Power
Supply
1.3 Ref 1 hp 460 V w/sh 100 W 120 V 1 hp 0.75 hp 460 V Calculated AC 60 Hz 3 4
Motor/SH
(Ref SH) 100 W 120 V 100 W N/A 120 V 1 AC 60 Hz 1 N/A
1.4 Ref motor 10 hp 460 V 10 hp 6.8 hp 460 V Calculated AC 60 Hz 3 4
1.5 Ref motor 100 hp 460 V 100 hp 80 hp 460 V Calculated AC 60 Hz 3 4
1.6 Ref Heater 100 kW 480 V 100 kW N/A 480 V 0.9 AC 60 Hz 3 N/A
1.7 Ref 1 MVA 4.16 kV 480V/480V 1 MVA N/A 4.16 kV N/A AC 60 Hz 3 N/A
Transformer
Ref Sec 1 S1-480V 500 N/A 480 V N/A AC 60 Hz 3 N/A
kVA
Ref Sec 2 S2-480V 500 N/A 480 V N/A AC 60 Hz 3 N/A
kVA
1.8 Ref CLR 1 MVA 4.16 kV 1 MVA N/A 4.16 kV N/A AC 60 Hz 3 N/A
Steps 1.9 – 1.17 create in Electrical Index (EI) windows the following items:
Step Item type Item Tag FLA Calculation Power Factor Power Factor Efficiency Efficiency Operation
Flag Full Load Operating Full Load Operating Mode
1.9 Generator G-001 Calculated 0.95 N/A 0.9 N/A X=1
(copy from ‘1
MVA 4.16 kV’)
1.10 Offsite Power S-001 Calculated N/A N/A N/A N/A X=1
Supply (copy from ‘1
MVA 4.16 kV’)
1.11 Motor/SH M-100 Calculated 1 1 1 1 X=1
(copy from 1 hp
460 V w/sh 100
W 120 V)
(SH) SH-10 Calculated 1 1 1 1 X=1
1.12 Motor M-101 Calculated 1 1 1 1 X=1
(copy from ’10
hp 460 V)
1.13 Motor M-102 Calculated 1 1 1 1 X=1
(copy from 100
hp 460 V)
1.14 Motor M-103 Calculated 1 1 1 1 X=1
(by duplicate
M-101)
1.15 Heater H-104 Calculated 0.9 0.9 0.9 0.9 Y=0.5
(copy from
’100 kW 480
V)
Transformer T-001 Calculated N/A N/A N/A 1 X=1
1.16 (copy from 1
MVA 4.16 kV
480V/480V)
Sec 1 S-001-480V Calculated N/A N/A N/A N/A N/A
Sec 2 S-002-480V Calculated N/A N/A N/A N/A N/A
1.17 CLR CLR-001 Calculated 1 N/A N/A 1 X=1
(copy from 1
MVA 4.16 kV)
Chapter 2
Tabular Editor
You use the Tabular Editor for viewing and performing editing or other operations on one or
more items of a specified item type.
Create a Table
To create a table select new table from window menu.
Select motor for item type, motor list for layout, and select OK.
Notes: 1.When you create a Tabular Editor view for abstract item types such as loads or converting electrical
equipment, as opposed to specific item types such as motors or transformers, the software displays all the common
properties for these item types in the Tabular Editor. With loads, for example motors and heaters both appear, but
the software cannot display the Electrical Index specific properties in one common Tabular Editor view. However,
when you select items of the same specific type, all of the properties appear in the Properties window.
2. The flag shows items of all plant groups apply to tabular editor.
Close the tabular editor by select close from file menu, or select the internal windows [x] close button.
From Table Properties dialog box select item type motor, and select Advanced.
In Advanced Table Properties window, select layout tab. Name the layout, ‘My First Motor Layout’.
Add to the definition contents section the properties, Item Tag, Motor Rated power, and Rated Voltage.
Add to the definition sorting section the property, Item tag. Save the new layout.
Select OK to close the Advanced Table Properties and return to table properties.
Select OK to open the tabular editor.
Layout usage
Layout Usage - Lists the property display types associated with the Properties window. Options include a
blank value, Brief, Bulk, and Brief/Bulk. The selected item type and display attributes define what
appears in the Properties window when you select the Show Brief Properties, Copy Bulk Properties, or
Paste Bulk Properties commands from the Properties window toolbar (property grid).
Select motor for item type, ‘My First Motor Layout’ for layout, and select advanced.
In the layout tab, select Brief/Bulk from the usage drop down list. Select save and click OK.
And in the property windows, select the ‘Brief Properties’ button to switch to brief view.
The bulk feature allows you to copy and paste bulk properties.
Create in Electrical Index new motor and name it M-3.
Select motor M-1 from Electrical Index, and from properties window select the copy bulk properties
button. To paste the bulk properties into M-3. Select M-3 from Electrical Index. And from the
properties windows select the ‘paste bulk properties’ button.
Only properties defined in the layout will be copied from M-1 to M-3.
You can also paste the data into more than one item in one operation by select for example both M-2 and
M-3 in electrical index window lower pane, and from the properties grid choose ‘Select Set’. Then select
the ‘Paste Bulk Properties’ button.
This will copy the values of the properties defined in the layout from M-1 to both M-2 and M-3.
From advanced table properties windows, filter tab, you can define 2 types of filters.
1. “One time filter”, where you can set a filter criteria in the definition
Section. This type of filter cannot be saved for later use.
2. ‘Base filter”, where you can create a plant filter that saved for later use.
The plant filter is been saved in the database for later use, and created with filter manager, or from in
Smart Plant Electrical, by select browse button in advanced table properties windows, where “select
filter” windows open and allow to create plant filter.
The plant filter can be selected in the table properties windows when you create new table.
To remove the filter from the table, clear the filter name in the table properties windows.
Auto Filter - Allow to filter the items according to various values that the selected property
Contains.
To activate the auto filter. Open tabular editor, select right click and select auto filter.
When you click the Auto Filter command, arrows appear at the top of each column. Click on the arrow at
the top of the column that contains the data you want to filter on and choose the value from the list that
appears. You can include more than one property in the auto filter of your table, creating a chained filter.
• Duplicate items
• Rename items
• Modify items
• Delete items
• Copy and paste data from one group of cells to another similar set of cells.
• Sort data.
• Filter data.
To copy data of complete item to another item. You select the required item by clicking on the left side
sequence number of that item, right-click to display the shortcut menu, click Copy, and then select
another tag and click Paste on the shortcut menu.
To copy a complete record to a group of records, copy the required item as before, then select the required
target items using the mouse + Ctrl key, and then right-click and paste.
To copy only certain fields of an item 1 to item 2. Highlight certain fields of item 1 by marking them with
left click. Then select right click and select copy.
Highlight the same fields in item 2 by marking them with left click. Then select right click and select
paste. The copy certain fields option let you paste the data only to single item.
Freeze Panes - Allow to scroll in tabular editor while keeping the display of specified rows and
columns constant. For instance, the first column can contain the item tag, but you want always to see the
item tag as you scroll to the right end of the rows to view the supplier.
To freeze the first column (item tag). Highlight the header of the 2nd column. Right click and select freeze
panes.
To copy from tabular editor to excel. Open tabular editor (select motor for item type, and ‘My First Motor
Layout’ for layout). Left click on the most upper left cell to mark the complete table area. Right click and
select copy.
Then, open excel, select cell A1, right click and select paste.
Lab 2
Create Table and view the data
2.1. Create new table with the following parameters and view the data.
Item type: Motor.
Layout name: Motor Layout Lab 2
Contents: Item tag, Description, Motor Rated Power, Rated Voltage
Sort: Item Tag
2.2. Set filter for 1 hp or 10 hp motors using auto filter and view the result.
Remove to auto filter for the next step.
2.3. From the table, add 3 new motors M-4, M-5 and M-6.
2.4. From the table, edit M-4, and set its ‘Motor Rated Power’ to 2 hp, and its ‘Rated Voltage’ to 460V.
Note: Double click on cell enables the cell for editing.
2.5. From the table, copy the complete record of motor M-4, to the group of motors, M-5, and M-6.
Note: Copy complete record executed only for properties that appear in the layout.
Chapter 3
Power Distribution Equipment
Switchgear, PDB that supplies power to other lower voltage PDB’s such as MCC’S
MCC (Motor Control Center) is a PDB that supplies power mainly to motors.
Switchboard is usually a PDB that delivers power to small loads such as lighting fixtures and low
voltage circuit breaker distribution boards
PDB’s accept power (current under specific voltage levels) from power sources such as generators, UPS,
battery banks, other PDB’s, transformers, etc.
PDB’s deliver power (current under specific voltage levels) to loads and to other PDB’s.
PDB’s accept power through incomer circuit that is connected to internal physical metal buses (copper or
other conducting material).
PDB’s deliver power through internal feeder circuits that connect to the internal buses.
Internal buses of a PDB can supply power to each other by interconnecting circuits of 2 types. Either by
coupler-riser to form a bus tie (for redundant buses where the 2 buses have the same voltage) or by simply
feeder-incomer circuits (the feeder circuit of bus A supplies power to lower level voltage bus B, an
auxiliary bus).
The type of the PDB can be defined from the Electrical Equipment Type select list.
Cell (bucket) – A removable compartment in a power distribution board that contains circuitry.
Feeder circuit A circuit that distributes power from a distribution board to other equipment.
Coupler circuit A circuit that connects two buses in a power distribution board for the purpose of
Creating a bus tie. This circuit belongs to the bus that serves as the power source of
The coupled bus in the PDB.
Bus Riser circuit A circuit that connects two buses in a power distribution board for the purpose of
Creating a bus tie. This circuit belongs to the bus that serves as the receiver of
Backup power from the feeder bus in the PDB.
Circuit Internals
Circuit internals are electrical equipments that you can add to circuit.
The circuits internal you can add are:
Battery Charger
Other Converting Equipment
2-winding transformer
Uninterruptible Power Supply (UPS)
Variable Frequency Drive (VFD)
Contactor
Overload Relay
Disconnect Switch
Circuit Breaker
Fuse
Starter
To open typical circuit common properties, select the typical circuit, right click and
Associate cables section; allow you define typical Instrumentation, Control, or Grounding cable(s).
And when you create project circuit, cable(s) will be created, and their ‘To’ side connected to the circuit.
The ‘From’ side can be connected to a DCS/PLC.
To open PDB’s circuit common properties, select the circuit, right click and
Select common properties
DEE in a circuit (circuit internal) can be moved out of the circuit and become standalone item and vice
versa.
Note: Power Distribution Board internal circuit components are not shown in the individual folders.
Metering Equipment
Metering Equipment uses for measuring electrical parameters such as voltages and currents. The
software allows you to create voltmeters, ammeters, and multimeters. For measuring large voltages and
currents, you can also create measuring transformers for these parameters. You create standard meters
and measuring transformers in the Reference Data Explorer as standalone items or as part of reference
circuits. In addition, you can create protection relays with various functions for protecting the circuit.
Current Transformer (CT) – An instrument transformer, with its primary winding connected in series with the
conductor carrying the current to be measured, which gives an accurate low-current (five-ampere) indication in its
secondary winding of the high-amperage current in its primary winding. The low-current output is used for relaying,
metering, and indication.
Potential Transformer (PT) – An instrument transformer, with its primary winding connected in shunt with the
voltage that is to be measured, which gives an accurate low-voltage (115 volts) indication of the high-voltage system
it is measuring. The low-voltage output is used for relaying, metering, and indication.
Voltmeters - An instrument for measuring voltage or electrical potential difference, with a scale in volts or
kilovolts.
Ammeters - An electrical instrument, with a scale usually graduated in amperes, placed in a circuit to measure the
magnitude of electric current.
Multimeters - An electronic measuring instrument that combines several functions in one unit. A standard
multimeter may include features such as the ability to measure voltage, current and resistance.
Protection Relays - An electrical device that is designed to respond to specific input conditions by closing
contacts or making a similar abrupt change in a control circuit. Inputs are usually electric but may be mechanical or
thermal.
To open typical current transformer common properties, select the current transformer ‘CT-1’, right click
and select Common properties.
Same steps to create typical Potential transformer, voltmeter, ammeter and multimeter.
To open typical protection relay common properties, select the protection relay ‘PR-2’, right click and
select Common properties
1.From RDE select the current transformer ‘CT-1’ and copy it to EI, under Electrical Equipment, Power
Distribution Equipment, Disconnect Electrical Equipment, Metering Equipment, current transformer.
2. Name the new current transformer ‘CT-1’
• Buses
• Cells
• Circuits
1.From RDE select the typical stand alone current transformer ‘CT-1’ and copy it to EI, under Electrical
Equipment, Loads, Motors, M-1, Metering Equipment folder.
2. Name the new current transformer ‘CT-2’
Transfer Switch
Transfer switches are two-way manual or automatic switches that are used to switch or transfer an
essential load from the main power source to a backup power source.
Automatic Transfer Switches are an integral part of the power generation process, allowing
Smooth and immediate transfer of electrical current between multiple sources and the load. When the
generator is operating, the transfer switch prevents dangerous feedback of current to the utility’s system.
It also ensures that different power sources are fully synchronized before the power is combined or loads
are transferred, which is imperative for safe operation. The transfer switches senses when utility power is
interrupted, and starts up the generator if the utility power remains absent. In about five to ten seconds,
when the generator is producing full power, the transfer switch disconnects the load from the utility and
connects it to the generator, restoring electricity to the load. The transfer switch continues to monitor
utility power, and when it is restored, switches the load from the generator back to the utility. Once the
generator is disconnected, it goes through a cool-down routine and is automatically shut down.
These devices are standalone, usually housed in cabinets or mounted on walls, have 2 inputs to accept the
mains and backup power source and one output, which connect to one of the switch inputs.
The transfer of the power from input 1 to input 2 can be done in the Electrical Index manually, switching
the load from one to a second power source, or automatically, via a monitoring and protection circuitry
that senses a loss in power in one of the sources and then switches to the alternate power source.
Create Transfer Switch
Free-Standing-Buses
SmartPlant Electrical allows you to create stand-alone buses that are not associated with power distribution boards.
You create these buses in the free-standing-buses folder of the electrical index, power distribution equipment. Stand-
alone buses can be parent items of circuits and circuit internals, but not cells.
Instruments
Instruments can be created in Smart Plant Electrical and associated with main equipment, such as motors
or generators.
To open the instrument common properties, select instrument ‘Inst-1’, right click
And select common properties.
The association between the instrument ‘Inst-1- and motor ‘M-1’ also can be seen
From the motor ‘M-1’ common properties, instrument tab.
Add to the bus 2 cells for incomer and feeder circuits, and name the cells, ‘Main Incomer’, and
‘Transformer Feeder’. For the Main Incomer cell create new incomer circuit and name it ‘Main Incomer’.
For the Transformer Feeder cell create feeder circuit and name it ‘Transformer Feeder’.
From the property windows define the size of the cells by defining the number of height units and width
units (normally this is based on the connected equipment or vendor information of the circuit internals)
For the ‘Main Incomer’ cell, set for the ‘Cell Height In Units’ property the value 20, and for the ‘Cell
Width In Units’ property the value 3.
For the ‘Transformer Feeder’ cell, set for the ‘Cell Height In Units’ property the value 20, and for the
‘Cell Width In Units’ property the value 2.
Right click on Document, PDB Layout Drawings folder and create a new PDB layout drawing. Name it MCC-1
Layout.
Right click on the drawing to open the Document properties dialog where you can define the template and the scale
factor.
Once the PDB layout has been created as a document it will appear as an associated document. From Electrical
Index, right click on MCC-1, and select associated drawings. In the filter by drawing type select list select PDB
Layouts. And select open drawing button.
Lab 3
3.1 – 3.11 Create the following typical items in Reference Data Explorer Window
Typical Circuits
3.13. Create typical power distribution board ‘MCC 120 V Bus A, 480 V Bus B/C’
Power Distribution Board (PDB) Name MCC 120 V Bus A, 480 V Bus B/C
Electrical Equipment Type Motor Control Center
1st Bus Name 120 V Bus A
1st Bus Rated Voltage 120 V
2nd Bus Name 480 V Bus B
2nd Bus Rated Voltage 480 V
3rd Bus Name 480 V Bus C
3rd Bus Rated Voltage 480 V
3.14. a. Create new power distribution board and name it ‘SW-300’, by copy the typical power distribution board
‘SWGR 4.16 kV Bus’.
b. Create new cell and name it ‘F1A’ in the power distribution board, ‘SW-300’, Bus, ‘4.16 kV Bus’.
c. Create new incomer circuit and name it ‘SW-300 Incomer’, in the cell, ‘F1A’, by copy the typical
Circuit, ‘SWGR Incomer 4.16 kV’.
d. Create new cell and name it ‘F2A’ in the power distribution board, ‘SW-300’, Bus ‘4.16 kV Bus’,
e. Create new feeder circuit, ‘SW-300 Feeder’, in the cell, ‘F2A’, by copy the typical circuit, ‘SWGR
Feeder 4.16 kV’.
f. Create new cell and name it ‘F2B’ in the power distribution board, ‘SW-300’, Bus ‘4.16 kV Bus’,
g. Create new feeder circuit and name it ‘SW-300 Feeder Spare’, in the cell, ‘F2B’, by copy the typical
Circuit, ‘SWGR Feeder 4.16 kV’.
3.15. a. Create new power distribution board and name it ‘MCC-201’, by copy the typical power distribution
Board, ‘MCC 120 V Bus A, 480 V Bus B/C’
b. Create new cell and name it, ‘F1A’, in the power distribution board, ‘MCC-201’, Bus, ‘120 V Bus A’.
c. Create new incomer circuit, ‘MCC-201 Incomer A’, in the cell, ‘F1A’, by copy the typical circuit,
‘MCC Incomer 120 V’.
d. Create new cell and name it, ‘F2A’, in the power distribution board, ‘MCC-201’, Bus, ‘120 V Bus A’.
e. Create new feeder circuit and name it, ‘SH-100 Feeder’, in the cell, ‘F2A’, by copy the typical
Circuit, ‘Heater Feeder 100 W 120 V’.
f. Create new cell and name it, ‘F1B’, in the power distribution board, ‘MCC-201’, Bus, ‘480 V Bus B’.
g. Create new incomer circuit and name it, ‘MCC-201 Incomer B’, in the cell, ‘F1B’, by copy the
Typical circuit, ‘MCC Incomer 480 V’.
h. Create new cell and name it, ‘F2B’, in the power distribution board, ‘MCC-201’, Bus, ‘480 V Bus B’.
i. Create new feeder circuit and name it, ‘M-100 Feeder’, in the cell, ‘F2B’, by copy the typical circuit, ‘
Motor Feeder 1 hp 480 V’.
j. Create new cell and name it, ‘F2C’, in the power distribution board, ‘MCC-201’, Bus, ‘480 V Bus B’.
k. Create new feeder circuit and name it, ‘M-101 Feeder’, in the cell, ‘F2C’, by copy the typical circuit,
‘Motor Feeder 10 hp 480 V’.
l. Create new cell and name it, ‘F2D’, in the power distribution board, ‘MCC-201’, Bus, ‘480 V Bus B’.
m. Create new feeder circuit and name it, ‘Motor Spare Feeder’, in the cell, ‘F2D’.
n. Create new cell and name it, ‘F2E’, in the power distribution board, ‘MCC-201’, Bus, ‘480 V Bus B’.
o. Create new coupler circuit and name it, ‘MCC-201 Coupler’, in the cell, ‘F2E’, by copy the typical circuit,‘
Bus Tie 480 V Coupler’.
p. Create new cell and name it, ‘F1G’, in the power distribution board, ‘MCC-201’, Bus, ‘480 V Bus C’.
q. Create new incomer circuit and name it, ‘MCC-201 Incomer C’ , in the cell, ‘F1G’, by copy the typical
circuit, ‘MCC Incomer 480 V’.
r. Create new cell and name it, ‘F2G’, in the power distribution board, ‘MCC-201’, Bus, ‘480 V Bus C’.
s. Create new bus riser circuit and name it, ‘MCC-201 Bus Riser’, in the cell, ‘F2G’, by copy the typical
circuit, ‘ Bus Tie 480 V Bus Riser.
t. Create new cell and name it, ‘F2H’, in the power distribution board, ‘MCC-201’, Bus, ‘480 V Bus C’.
u. Create new feeder circuit and name it, ‘M-102 Feeder’, in the cell, ‘F2H’, by copy the typical circuit,
‘Motor Feeder 100 hp 480 V’.
v. Create new cell and name it , ‘F2J’, in the power distribution board, ‘MCC-201’, Bus, ‘480 V Bus C’.
w. Create new feeder circuit and name it, ‘M-103 Feeder’, in the new cell, ‘F2J’, by copy the typical circuit,
‘Motor Feeder 10 hp 480 V’.
x. Create new cell and name it , ‘F2K’, in the power distribution board, ‘MCC-201’, Bus, ‘480 V Bus C’.
y. Create new feeder circuit and name it, ‘H-104 Feeder’, in the new cell, ‘F2K’, by copying the typical
circuit, ‘Heater Feeder 100 kW 480 V’.
3.16. a. Create new power distribution board and name it ‘MCC-202’ by duplicating the power distribution
board ‘MCC-201’.
b. In the new power distribution board ‘MCC-202’ rename the following items:
Transfer Switch
Chapter 4
Wiring Equipment
Smart Plant Electrical has wiring capability that allows you create wiring equipments, manage wiring
entities, and create wiring documents. The software also provides wiring termination connection
capability, and producing wiring connection diagrams, and cable block diagrams.
Create cables, bus ways, cable drums, panels (cabinets, local panels, junction boxes), control stations.
Create I/O signals.
Create terminal strips for all types of applicable equipment.
Create terminals on terminal strips.
Manage both cable sides.
Manage both conductor sides.
Create wiring drawings and make connections.
Generate termination reports.
Create cable block diagrams.
Smart Plant Electrical deals with equipment interconnections that are external to PDBs or main equipment
item types. The software handles the internal circuit wiring in typical schematics. Cable terminations can
reach and include equipment terminal strips.
After creating your wiring items and making the required terminations, you can generate cable wiring
schedule and terminal strip connection reports.
Panels
Cabinets
Serves as place holder for panels that will be retrieved as loads.
It has common properties form with 4 tabs, General, Electrical data, Feeder Data, and Alternative Feeder.
In the electrical tab you define the power consumption in Watts or Kilowatts and the system calculates the
current as for any other load.
Cabinets can be connected to a bus under the feeder circuits as any other load.
Control Stations
Local or remote panel that contains the control elements (start-stop push buttons) activated manually by
the person operating the plant. You can create such control station with or without associated cables.
A control station can be associated to one or more cables (control, ground or instrumentation cable
categories). Once a cable is associated to a control station, the control station becomes the “to” side
reference of that cable. A control station can be associated to one load.
When the creation of the control station is a result of an automated process, the association is created as
part of the automation process, both to the cable and to the load.
In case the control station is created manually, the user is responsible for these associations.
Local Panel
Cabinets containing circuit, equipment, and wiring items, used for example, to provide switching or
isolation close to a motor.
2. Right Click on Local Panels folder and select New Local Panel.
3. Rename the new Local Panel to ‘LP-1’
You can add circuit and circuit internals to the local panel.
Junction Boxes
Cabinets used to connect wires that run between various items of electrical equipment.
Note: In contrast to Power Distribution Boards (PDBs), local panels and junction boxes are much
Smaller in size and do not contain bus bars.
Cables
Smart Plant Electrical specifies the following cable categories according to the purpose of the cable:
Power, control, grounding, and instrumentation. The software supports compliance with the strict regulations
governing cable definitions by using standard reference cables as a basis for all the cables that you create in your
project. Reference cables contain technical cable data such as voltage rating, ampacity, resistivity, cable material,
and data relating to the construction of the cable. For this reason, you must initially create all your reference cables
in the Reference Data Explorer. The software allows you to organize your reference cables in families known as
cable specifications. When you select a reference cable to use as a basis for your project cable, you must select the
appropriate cable category and cable specification for the reference cable. Also, when you size project cables, the
software looks for the appropriate reference cable based on a particular cable specification and conductor
arrangement.
Edit the cable properties on the Reference Cable Common Properties dialog box according to the
available catalog information, including conductor arrangement, size, material and electrical cable data.
Power Cable in Electrical Index (EI)
Use the following steps to create power cable in EI:
1. In EI, select Wiring Equipment, Cables, and Power Cables.
2. Right Click on Power Cables folder and select New.
3. Rename the new cable to ‘PC-0001’.
4. Open the cable common properties window, general tab, and select cable specification, Power- NEC,
And conductor arrangement, 3 Core Cable.
From the Reference cable select list pick a reference cable ‘600 V 3/C – 14 AWG’.
5. Selecting the reference cable ‘600 V 3/C – 14 AWG’ populate the values from the reference cable.
Note: 1. You can leave the default ‘Non Sized Cable’ for reference cable, fill in the values for cable construction
Manually, and select a reference cable later.
2. Asterisk indicates field required for cable sizing calculation.
Edit the cable properties on the Reference Cable Common Properties dialog box according to the
available catalog information, including conductor arrangement, size, material and electrical cable data.
4. Open the cable common properties window, general tab, and select cable specification, Control,
And conductor arrangement, Multi Core Cable.
From the Reference cable select list pick a reference cable ‘600 V 5/C – 12 AWG’.
5. Selecting the reference cable ‘600 V 5/C – 12 AWG’ populate the values from the reference.
Edit the cable properties on the Reference Cable Common Properties dialog box according to the available catalog
information, including size, material, insulation and electrical cable data.
4. Open the cable common properties window, general tab, and select cable specification, Grounding.
From the Reference cable select list pick a reference cable you would like to copy from.
5. Selecting the reference cable 600 V 1/C – 12 AWG populate the values from the reference cable.
Edit the cable properties on the Reference Cable Common Properties dialog box according to the available catalog
information, including set type, number of sets, size, material, insulation, and electrical cable data.
4. Open the cable common properties window, general tab, and select cable specification,
Instrumentation. From the Reference cable select list pick a reference cable you would like to copy
from.
5. Selecting the reference cable 600 V 3/Pair – 12 AWG populate the values from the reference cable.
Parallel Cables
Two or more cables used to share the current in heavily loaded power cable which permits the use of
smaller conductors.
In Smart plant Electrical parallel cables are groups of power cables that are created as a result of the cable
sizing, added, or converted into parallels cables, and as such they behave as a group for all senses and
operations.
The number of parallel cables (or cores per phase) is indicated in the UI.
Change the cable back to none parallel cable by select none in the parallel cable total number, and hit
apply.
Busways
A busway is a bus bar or other metallic bar, like in the PDB, used to connect between two item tags, on
cases that regular cables cannot do the job due to the high required current or for other reason.
Busway functionality is similar to the one of the power cable without the sizing capability and with no
common properties form.
Signals
An item type that is used for mediating between Smart Plant Electrical and Smart Plant Instrumentation.
You can associate a signal with a load, a control station, or a circuit for the purpose of publishing data to
Smart Plant Instrumentation. You can perform wiring connections in Smart Plant Instrumentation and
retrieve the host information back to Smart Plant Electrical, where it appears as read-only properties of
the signal. Smart Plant Electrical can then use the values of those properties to display I/O assignment
information in a schematic.
I/O Sets
Set of I/O signals created in RDE.
You can use it for plant item by drag and drop it from the RDE to EI.
You may also use it as part of typical item like typical control station or typical circuit.
Lab 4
4.1 - 4.14 - Create typical wiring items in Reference Data Explorer window
Reference Cables
Reference Instrument
4.14. a. Create typical instrument, and name it, ‘RTD Surface Element’
b. Associate to the instrument, the reference instrumentation cable ‘0.6 kV - 3/Pair - 14 Awg’ , and the
reference grounding cable, ‘0.6 kV - 1/C - 14 Awg’.
Cables
Power Cables
4.15. Create power cable and name it, ‘PC-TS-001-1’, by copy the reference cable, ‘6/10 kV - 3+1/C - 750 kcmil’
4.16. Create power cable name it, ‘PC-TS-001-2’, by copy the reference cable, ‘6/10 kV - 3+1/C - 750 kcmil’.
4.17. Create power cable name it, ‘PC-SW-300-1’, by copy the reference cable, ‘6/10 kV - 3+1/C - 750 kcmil’.
4.18. Create power cable name it, ‘PC-T-001-1’, by copy the reference cable, ‘6/10 kV - 3+1/C - 750 kcmil’.
4.19. Create power cable name it, ‘PC-MCC-201-1’, by copy the reference cable, ‘0.6 kV - 3+1/C - 350 kcmil’.
4.20. Create power cable name it, ‘PC-MCC-202-1’, by copy the reference cable, ‘0.6 kV - 3+1/C - 350 kcmil’.
4.21. Create power cable name it, ‘PC-SH-100-1’, by copy the reference cable, ‘0.6 kV - 3+1/C - 14 Awg’.
4.22. Create power cable name it, ‘PC-M-100-1’, by copy the reference cable, ‘0.6 kV - 3+1/C - 12 Awg’.
4.23. Create power cable name it, ‘PC-M-101-1’, by copy the reference cable, ‘0.6 kV - 3+1/C - 12 Awg’.
4.24. Create power cable name it, ‘PC-M-102-1’, by copy the reference cable, ‘0.6 kV - 3+1/C – 1/0 Awg’.
4.25. Create power cable name it, ‘PC-M-103-1’, by copy the reference cable, ‘0.6 kV - 3+1/C – 12 Awg’.
4.26. Create power cable name it, ‘PC-H-104-1’, by copy the reference cable, ‘0.6 kV - 3+1/C – 2/0 Awg’.
Control Station
4.27. a. Create control station name it ‘CS-M-100-1’, by copy the reference control station,’ Motor Control Station
St/Sp’.
b. Find the new control cable associated with the control station, and rename it to, ‘CC-M-100-1’.
c. Find the new grounding cable associated with the control station, and rename it to, ‘GC-M-100-1’.
d. Rename the I/O signal associated with the control station, and name them:
‘CS-M-100-1_St’ and ‘CS-M-100-1_Sp’.
Local Panel
4.28. a. Create local panel name it ‘LP-100’, by copy the reference local panel, ‘Local Panel LP’.
b. Rename the local panel circuit to ‘CKT-100’.
Junction Box
4.29. a. Create junction box names it ‘JB-100’, by copy the reference junction box, ‘Junction Box JB’.
b. Rename the junction box circuit to ‘CKT-100’.
Instrument
4.30. a. Create instrument name it, ‘INST-100-1’, by copy the reference instrument, ‘RTD Surface Instrument’.
b. Find the new instrumentation cable associated with the instrument, and rename it to, ‘IC-INST-100-1’.
c. Find the new grounding cable associated with the instrument, and name it, ‘GC-INST-100-1’.
Chapter 5
Propagating Default Data and Associations
This part deals with advanced procedures and operations that will save you time, enable the reuse of
default engineering data and minimize the errors due to manual data entry.
Apply Options
The Apply Options allows creating and populating project items in Electrical Index with massive default
equipment in batch operations.
When applying any of these options, you need to select the enable check box found in the Apply option
windows. Only one is allowed at a time (checking the flag on one tab resets any previously checked
flag).You can apply set of items, by selecting set of items from Electrical Index, lower pane window and
making multiple selections, or in the Tabular Editor by highlighting a subset of items from the table.
Apply Lookup Tables
Lookup Table (LUT) – Reference table you create in RDE, containing structure of
Key properties, in. And none key properties, out (result).
And data, values for the key and none key properties.
Function LUT on project item in Electrical Index, by using the apply LUT, used to search
For exact match between all key properties value, in LUT, and in project items. And according to the
Search result, to update the none key properties value of the project item with the LUT
None key properties value.
From the Reference Data Explorer select Lookup Tables hierarchy folder, motors folder (or other
Type).
Right-click to create new lookup table, name it ‘3 Phase Motor LUT’.
Select the ‘3 Phase Motor LUT’, right-click and select common properties.
Note: You can have more than one Lookup Table for each equipment item type. The default look up table check
Box is set to the default Lookup Table for that equipment item type.
Note: It is very important that you pay particular attention to the Input / Output option.
When this look-up table is applied to an item, the program looks for an exact match of all the properties that are specified
As key fields.
Set True value in Overwrite option to overwrite whatever value is already in the property.
Setting False will only write to empty properties.
Set properties and click the Add button. The definition window reflects the properties you have selected.
When you have selected several properties, you can arrange the Electrical Index order by using the Up
and Down buttons. The Remove button removes the highlighted property.
Select the Data tab.
Select the arrow to the right of the property and select the appropriate values.
When you finish Click OK.
Applying look up tables may result in overwriting project data. One should be aware of this. The right
timing on whether and when to commit this operation is an engineering decision and would be based on
your project state and your workflow.
You should make sure that the item that have been selected for this operation have the key fields
populated with data that will be recognized by your lookup table, otherwise, data will not be populated.
1. In the Electrical Index, expand the folder hierarchy by clicking the + icons or by double-clicking the
Folders.
2. Navigate to the folder for the desired equipment type and do one of the following:
• Expand the folder and select an item from the list.
• Click the folder, and in the list view pane, hold Ctrl while you select more than one item.
3. Click Tools > Apply Options.
4. On the Apply Options dialog box, click the lookup table tab.
5. Select Enable lookup table.
The purpose of this feature is to have a powerful way to create new circuits and internals or to replace
existing circuits or internals.
• Click the folder, and in the list view pane, hold Ctrl while you select more than one item.
Tips
You can apply a typical circuit to all loads, all converting equipment items, and circuits.
You can also select more than one item by selecting a subset of item tags in the Tabular Editor.
3. Click Tools > Apply Options.
4. On the Apply Options dialog box, click the Typical Circuit tab.
5. Select Enable typical circuit.
6. Beside the Typical circuit box, click Find.
7. On the Find dialog box, click Find Now to display the available typical circuits.
8. From the list of typical circuits, highlight the typical circuit that you want to assign to the equipment.
9. Click OK.
10. Under Apply to, select one of the following options according to the rule the software uses to apply
the typical circuit:
• All items – Applies the typical circuit to all the selected items.
• Items with no typical circuit - Applies the typical circuit only to items without an existing
typical circuit. Use this option to add a typical circuit only to new items among the items that you
selected.
• Items with a different typical circuit from the selection - Changes the typical circuit of the
selected items to the current typical circuit. Use this option to add a typical circuit to items with a
modified typical circuit definition.
• Items with the same typical circuit as the selection - Updates an existing typical circuit for the
selected items.
11. Click Apply.
Notes:
• Applying typical circuit on item will not create the internal components if the item is not yet
Associated with a circuit. In this case, only a reference to the typical circuit is maintained.
You can verify which typical circuit is assigned to an item by opening the “Feeder Data” tab of
The item.
• Circuit internals (also, typical circuit internals) must have a unique sequence (order) property, which
determine the electrical index power path in the Electrical Index.
Applying a typical circuit on an item must preserve the electrical relations (if existed before)
Between the last internal component in the circuit and any other “external” object that was
1. When assigning typical circuits, the system checks and prompts in case of discrepancy between the
reference typical of the load and the circuit we are trying to associate it to. In case of a batch, the user is
the decision-maker and he has the option to choose the scenario. No prompt will be issued in the batch
apply. The “Apply” will govern and not the circuit.(still, the rules will govern- in case there are some
motors that were not applied a “non all items has been successfully committed” message will be issued)
2. Associating a motor to a circuit that has no internals will result in creating the actual internals if there is
a reference in the motor. If not, it will not generate anything. Internals will be created once the profile is
applied on the load. The form of the load/motor will be updated to show this typical circuit.
3. Trying to associate a motor with a typical circuit on a circuit (by the drag and drop or applying a
profile) that has different type of typical defined within it, will be preceded with a message: "Load and
circuit internals are different- do you wish to override circuit internals? “Yes” or “Cancel” will tell the
system how to proceed. If yes, the system will replace, as in the apply profile the internals of that circuit.
You can associate lookup tables with circuit internals, both at the RDE and in the EI.
This option gives you a great advantage in populating reference data to project protection and disconnect
equipment. The system allows you to associate LUT with reference circuit internal via the typical circuits
as follows:
1. Create circuit breaker lookup table
2. Associate the lookup table to typical circuit that has internal circuit breaker.
Note: You can also select more than one item by selecting a subset of item tags in the Tabular Editor.
4. Propagate the lookup table data by select the circuits and select Apply.
Applying typical control station on loads will add control station, cables (instrumentation, control and
grounding), and associate the cables and the load to the control station. Or replace existing control station,
And cables, including their associations.
Note: You can also select more than one item by selecting a subset of item tags in the Tabular Editor.
11. Under Action, click Add or Replace to determine how the software deals with control stations that
Have the same name as existing control stations. This option applies only if you click all items.
12. Click Apply.
Notes:
• You can identify to which load the control station belongs to and what are the cables that are
associated to it by opening the control station property dialog.
• You can view the control station associated with an item of electrical equipment by selecting
Common Properties on the shortcut menu for the item, and on the dialog box that opens, selecting
the Control & Signals tab.
• Reapplying control station, add control station, or replace existing control stations according to the
selection of the ‘Replace control stations’ check box.
Checking the replace control stations check box, deletes the existing control stations and associated
Cables, and replaces them with new control station and associated cables.
Any associations and relations of these items will remain as before, the To and From relations of
The cables will be transferred to the new control stations and the cables. Any additional control
Station cable will have its To side associated to the control station and its From side will not be
Assigned.
• You can apply a typical control station to a load, converting equipment item, disconnect electrical
equipment item, a generator, and a battery bank.
• If you select a reference control station that has one or more associated
control/instrumentation/grounding cables, the software creates these cables in the control station
that you add to the project item.
• If you apply control station to one or more items that are connected to circuits, the software
associates the control station cables (only instrumentation and control) with the circuits
automatically when you select the appropriate Options Manager setting. If you do not use the
setting, you need to make the association manually.
• If you modify the components of a reference control station that already has a reference from an
item, the software does not update the change in the reference until you next apply a profile to the
item.
Apply Typical Schematic
You use apply typical schematic when you need to specify a typical schematic or to modify the associated
typical schematics of a group of items. You can associate typical schematics to the following items:
Loads, converting equipment, circuits, disconnect electrical equipment, generators, battery banks and
buses.
All items
Applies the typical schematic to all the selected items.
You apply typical I/O set on item to create in a batch operation set of signals.
You can apply the I/O set on the following items:
Loads, Generators, Battery Banks, Converting Equipment, Circuit, Disconnect Electrical Equipment
Apply Profile
The Apply profile maps the reference profile item properties, to the project item and creates additional
items, as specified in the Profile.
If we use motor item type, then for a new motor, it will create new items, and when reapplying a profile
on an existing motor, the operation will result in replacing the previously applied and or associated items
with the items specified in the new applied profile.
The right timing on whether and when to commit this operation is an engineering decision and would be
based on your project state and your workflow.
11. Select the Populate empty item properties check box to overwrite null data values for target item
properties with values that exist in the profile.
Clear the check box to leave the properties empty. (In all cases, the software does not overwrite existing
values.)
12. Click Apply.
Notes:
• Applying a profile is a useful way of creating new items and populating large amounts of data in your
project. When you apply the profile, the software automatically applies any definitions for typical circuits,
control stations, typical I/O sets, and lookup tables that you define on the other tabs of the apply Options
dialog box.
• After you apply a profile for which the software creates new items and relations successfully, the operation
may still partially fail, for example if certain values of updated data conflict with a rule. In such cases, the
software displays an error message and records the problem in the log file.
• When you apply a profile, the software replaces all formerly associated items with the items specified in
the current profile including any values that you have modified. The software assigns new item tags
according to the naming convention.
• If you apply a profile that contains a reference item to one or more project items, the software populates the
properties of those project items with values copied from the reference item.
• If you modify the components of a typical circuit that already has a reference from an item, the software
does not update the change in the reference until you next apply a typical circuit or a profile to the item.
• When an item has associated cables, and you connect the item to a circuit by applying a profile with a
typical circuit, if there is more than one cable, the software associates the free ends of all the cables to the
circuit.
• If you apply a profile for a reference motor with a heater to a project motor without a heater, the software
adds a heater to the project motor.
• If you apply a profile for a transformer, the software applies the profile only if the reference and project
transformers have the same number of windings and where the Number of Secondary property for the
project transformer has a value of 1 or 2. If no value appears for this property, you must type one manually
in accordance with the number of secondary windings in the transformer.
• If the item that you are applying a profile to is connected to a feeder circuit, the system replaces the circuit
so that it matches the applied typical circuit as specified in the profile.
• If the item is connected to feeder equipment other than a circuit (such as a variable frequency drive, a
transformer, or a battery bank), the software does not apply the profile.
• When you apply a profile to an item, the software can overwrite existing data. Since this process is not
reversible, you should proceed with great care.
• Assign the load to an existing spare or other feeder circuit by selecting the circuit from the
Appropriate list on the load common properties windows.
Note: Once you associate the load with a circuit, the feeder data becomes read-only. Further changes are possible
only through the Electrical Engineer.
• Create a new feeder circuit on the fly by selecting the Create circuit check box, (you can also
2. By drag & drop the load from Electrical Index to Electrical Engineer
You can drag & drop the load, from electrical index windows, to a bus or a circuit in Electrical engineer windows.
In the batch load association, we select the load, M-3 and select the Move to Cache button, which will move the
load to Cached Loads tab.
Note: Select Yes, move the load with the upstream connected items (cell, feeder circuit, cable, etc.).
Lab 5
Look up table
5.1. Create motor lookup table, name it ‘3 Phase Motor LUT Lab 5’
Apply the look up table ‘3 Phase Motor LUT Lab 5’ on motors M-100, M-101, M-102, and M-103
Chapter 6
Cable Sizing
Notice about the following 2 parameters in the option manager in regard to cable sizing:
Maximum number of parallel cables — determines the maximum number of parallel cables that the
software allows when performing sizing. If parallel cables are required for cable sizing and the calculated number
of parallel cables exceeds the maximum, the software displays an appropriate message, and the sizing does not
continue.
Minimum cross-section of parallel cables — determines the minimum conductor cross-section of parallel
cables, with appropriate units that the software looks for when performing sizing. If parallel cables are required for
cable sizing, the software performs the search for appropriate cables among reference cables with a cross-section of
at least the value specified, even if cables of smaller cross-section also meet the requirement.
Let’s set the values for those 2 parameters as appears in the following screen.
To start the process of size cable select the power cable PC-0001 and enter the following values:
In this case, the calculation information section indicates the present cable size ok.
At this stage the sizing required flag is clear.
The software recalculates the voltage drop on the fly as long as the sizing required flag is clear, and
The recommended cross section is not changed. Changing one of the sizing data values or one of the
length value triggers recalculation.
For example change the FLA to 15 A and the Starting current to 70 A will change the calculated %
voltage drop to 0.959 and 3.387
The cable is still ok and the sizing required flag is still clear.
But change the starting current to higher value of 105A causes the software calculate another
recommended cross section, and in the calculation information area , a message appears to let the user he
needs to perform sizing to fit the recommended cross section.
Select the perform sizing button suggest the larger cable of 12 AWG
Let’s change the cable length to 30 m (from design data tab). The software recalculates the voltage drop.
The values were still within the range therefore it gives the ok message.
The following procedures are done for motors or loads in general when sizing a cable.
Ampacity Sizing
In this procedure the software looks for a cable that satisfies the de-rated ampacity. If the software cannot
find a cable that can be used, it will try to assign parallel cables (starting from a minimum cable size
defined in the options manager and up to a maximum number of allowable cables, also set in the option
manager). Once the software finds the cable that matches the required de-rated ampacity, it will proceed
to the voltage drop running validation.
Derating factors
The basic ampacity of the cable applies to standard conditions that the manufacturer specifies. Under
actual operating conditions, such as a higher environmental temperature, or a location where several
cables are routed close to one another, the ampacity changes. The derating and utilization factors take
into account the operating conditions of the cable.
The software let you enter 3 separate values for the de-rating factor:
• Derating factor – Value between 0 and 1 which the software uses to calculate the cable derated
ampacity under actual operating conditions. The software multiplies the basic ampacity by the
derating factor to obtain the derated ampacity. A value of less than 1 means that the derated
ampacity is lower than the basic ampacity and this will result in a requirement for a larger size
cable.
• Utilization factor – Value between 0 and 1 to represent an additional factor that derates the cable
ampacity. If you do not need to use this property, set the value to 1. The software multiplies the
basic ampacity by this factor to obtain the derated ampacity.
• Ambient temp. factor – Value between 0 and 1 to represent a temperature factor that affects the derated
cable ampacity. Higher ambient temperatures, the cable will be able to carry less current than it is
specified in its basic ampacity. The temperature effect can be calculated or taken from tables
(NEC tables give these figures).For the software to apply this factor to the calculation, in the Options
Manager, you must first set the value of the ‘Apply Temperature Correction Factor to Cable Sizing’
property to Yes; setting the value of the property to No is the equivalent of using a value of 1 for the
temperature factor.
Important: For loads other than motor (static), only the first and second procedure is carried out. This
means that the system does not require the following properties “Power factor at starting”, “Starting
Current” and “Voltage drop [%] Allowable at starting”.
The sizing program will recommend the required cable size from the family of cables that you
Specify under cable specification and with the value that you select under conductor arrangement.
Important: The Reference Data Explorer catalog cables will be the source for the sizing and cable
selection. It is important to make sure your cable catalog is full of all the standard cable sizes and
configurations. If a specific size and arrangement is missing from the catalog, the sizing may find a
different cable, which has a higher cross section.
Note: If there isn’t any cable found with the specified construction or electrically suitable, the software needs to
notify this to the user. The message should say clearly that the sizing of this cable was not successful and a proper
cable was not found to satisfy the requirements.
When the cable is associated to a load (the “To” side is associated with the load), the cable should inherit electrical
properties from the load. The automatic data transfer is valid for loads only. For other cables association this
information needs to be entered manually.
Calculating Maximum cable length
As part of the sizing procedure, the system calculates and shows the maximum permissible cable length
For that particular cable type that meets the voltage drop specifications.
K coefficient = constant
Material K
Copper 0.0297
Aluminum 0.0125
Material β
Copper 234.5
Aluminum 228
T2 = Maximum allowable short-circuit temperature in Degrees Celsius. This property is the temperature at which the
cable-insulation starts to damage. These temperatures have been established for various materials of insulation as
follows:
Material Temperature T2
[°C]
PVC 150
XLPE 250
Material Temperature T1
[°C]
PVC 75
XLPE 90
Silicon Rubber 90
The above listed tables are defined in the Reference Data Explorer under the Conductor look-up tables.
In the Cable form there is a ‘Short circuit’ section, related to this topic.
To use this option, user selects the use short circuit cable sizing check box and fills in values for duration
And fault current.
The required minimum cross section area in cmils will be calculated. The software will recommend a cable with a
cmils cross section equal or larger than this minimum calculated.
Project cables and conductors will be automatically updated with the short circuit data of the conductors look up
tables. Creating project cables, by dragging from the Reference Data Explorer or in Index or through profiles will
apply automatically conductor look up table data, if exists in the project conductors and populate the above
mentioned properties with look up data
These properties are read/write enabled in Index, but user shall be instructed that the short circuit sizing procedure
will use data from look up tables and will not look at the project conductor property value any time the system will
perform the short sizing calculation, the look up table data and values will be used. Changes made in project cables
conductor of the above properties data will NOT set the “sizing required
Flag.” In case look up data is missing the system will issue a message upon trying to perform a short circuit sizing
Clear the short circuit check box, resize and apply the result will return to the previous size.
Protection settings
Allows you to specify cable sizing based on the rated current for a protection device such as a fuse or circuit
breaker, rather than using the load current.
Include protection device - Select to specify the rated current of the protection device for use in sizing
calculations. Clear to use the load current value.
Ambient temp factor (0<Value <=1) default value = 1 (default can be changed in data dictionary)
If not all the information that should apply is provided, the software should notify the user to fill in the missing
information. For example, “Enter a value for ‘Code factor.” Message is displayed when this property is missing
(need to verify all required properties).
Refresh Load - Changes in Electrical Data of Load
The refresh load allows updating any information derived from a load connected to the cable.
This button is available when the load data changes since the previous time of sizing of the cable or when you
perform cable sizing for the first time.
You may also perform this operation in batch, for all the power cables that the Electrical Index loads have been
updated by select all the cables (lower pane window) you would like to update, and from action menu select cables,
and select the command ‘Refresh Load Data for Power Cables’.
Power Systems
DC Systems
SP- Electrical cable sizing support DC power systems.
DC (Direct current) systems are not commonly used in power industry. These systems will be used in indoor
machines usually. DC power requires special motors and usually used in machines where very high precision is
required.
AC Systems
AC Single Phase Systems
This type of cable sizing is supported by SP-Electrical.
AC stands for Alternating Current. The cable sizing supports single phase and 3 phase systems.
The dialog collects all the selected cables and performs the sizing. If everything goes OK and the sizing passes
without any missing data, the recommended sizes are populated in the grid.
If there is missing data that prevents the system from sizing the cable(s), the “Comment” column states there is
missing data. If data is missing, all that you need to do is right-click the cable record to open the Cable Common
Properties form and add the missing data.
To apply sizing, check the select check box for each cable you need to perform the sizing, and hit Apply Sizing.
The batch sizing process is usually necessary upon a change in cable design parameters or change in loads, where
sizing of individual cables would be time consuming.
Replacing Cables
Replacing project cables is possible in two ways: manual replacing cable and batch replace.
The rules that should apply are as follows:
When a cable is replaced by another catalog cable, it should get the cable characteristics of the newer catalog cable:
voltage rating, temperature ratings, ampacity, reactance and resistance, formation, sizes, materials etc.
Replacing a project cable by another should retain project data of the original cable:
Name and service, Design data: Procurement, from/to, associations to objects, and sizing results.
Any other cable property defined by the project that does not pertain to the catalog cable construction or technical
specification.
In case there are parallel cables, all these cables are replaced as per the selected cable
Construction (number of conductors, size, and formation) is adjusted according to the new selected cable.
Glands
Reference cable glands created in the Reference Data Explorer
With the use of the following UI specify the major gland data:
While the General tab defines its certification and type basic properties, the Details Tab specifies the more detailed
dimensions.
While the inner and outer dimensions provide information on the size of cables that it can accommodate, the Armor
clamp flag, when checked means that this gland is suitable for armored cable (has metal armor)
You may associate reference glands to reference cables in the Reference Data Explorer from the Connections tab:
This will allow creating the project cables already fit with some default glands.
Dragging a ref cable or performing apply option that involves cables will create project glands.
Project Cables can be associated with reference glands on a one to one basis and in batch.
Lab 6
6.1 Size the project power cable ‘PC-M-100-1’
6.1.1. Enter the following data and perform sizing.
General tab
Connections tab
Chapter 7
Reports
Reporting is the process of retrieving information from the database and displaying the information as formatted
output. At any time during the design creation process, you can create a report. Each report consists of a Microsoft
Excel workbook and a report definition, which describes the data to collect and how to organize the data in the
workbook.
Each report you create is based on an item type. This item type serves as the starting point for collecting data for
your report. Examples of item types include motors, cables, control stations, and buses. Several default report
templates already exist; however, reports are fully customizable. You can create your own reports that contain the
information you want to see in a format you choose.
Report Writer
The Smart Plant Electrical report writer lets you quickly and easily creates and modifies reports. The report writer
runs with Microsoft Excel and therefore allows all formatting to be done with Excel formatting commands: for
example, drawing lines, sorting column data, and inserting objects. When you edit the Smart Plant Electrical report,
you use an add-on Smart Plant Reports toolbar to define and map properties in the database to a specific column in
the Excel file. This toolbar also lets you filter the database information, sort the information, and format the column
header information.
You open the report writer from the reports menu, which let you create new reports, modify existing reports, delete
reports, and run the reports, plant report, or user-level reports (my report).
Plant reports are saved normally in a network directory (option manager specifies the network directory location)
My reports are saved normally locally on the user machine (\Profiles\<username>\My Reports).
The software stores the reports that you generate on your local computer in the windows directory under
\Profiles\<username>\My Reports\Output.
The Report dialog box lets you create a new report from by selecting the Blank value for the Source template. You
can also select any existing report to use as a template or starting point for a new report of that item type. All reports
stored for the project and the reports stored for the current user are displayed in this list.
You can define three report types for a new report: Fixed format, Tabular format, and Composite format.
Fixed format. For a report that is defined as fixed format, each item that you select for the report is printed on a
separate sheet with no repetition of data. The fixed format type is similar to the instrumentation spec. sheet reports.
Tabular format. A tabular report prints all of the items selected on a single sheet. Most of the Smart Plant
Electrical delivered reports is defined as tabular format.
Composite format. A composite report is a combination of fixed format and tabular format. The first sheet is
fixed format and contains the data common to the items on the subsequent sheets. The subsequent sheets have the
specific item data. For example, a pump vendor report would have the vendor’s name and information on the first
sheet, and the listing of the pumps from that vendor on the second sheet.
If you click Add to project reports, the report is stored in the project reports location defined in Options Manager. If
you do not click this checkbox, the report is stored in the user report directory. By default, the user report directory
is located in your user name profile directory.
The toolbar lets you define attributes that are available to the report and define the
sorting criteria for this data. The toolbar also lets you filter the data for a specific value or range of values. You
define the report header information here as well as map the defined attributes to specific cells.
When you click Define on the toolbar, a dialog box is displayed, allowing you to create, edit, and remove items in
the report tree view.
When you click Define on the Define Report Contents dialog box, a list of attributes is displayed for that report
item. From this dialog box, click Sort to sort by one or by multiple attributes in ascending or descending order. The
Filter tab allows discrimination on a certain value or values for the property.
Items and Properties that can be used in the Reports
Defining items and the properties that you wish to see in your report is procedure that
Requires knowledge in the data model of Smart Plant Electrical.
There can be reports that are very easy to retrieve the required data and there are such that are more complex. The
available list of items and related properties available is based on the data model associations, and you may need to
select a single item type or use a chain of item types- all depending on your needs.
Create a custom report that retrieves properties from motor item type
2) In the new report template types in the following values and click ok.
4) Select define in Smart Plant report tool bar (MS Excel -> Add-Ins -> Define).
5) Select the motor in the define report contents window and select define.
6) From the properties tab, select the properties, ‘Item Tag’, ‘Motor Rated Power’, and ‘Rated Voltage’.
9) In excel, create the headers for the 3 properties (cells A5, B5 and C5 3).
10) Below each cell (A6, B6 and C6) map the 3 properties, by select the appropriate cell, select
2) In the plant report list select My first Motors Report and select ok.
Report Options
Options on the Smart Plant Reports toolbar define the report header and basic information in the body of the report.
The Report Options dialog box applies only to tabular and composite reports because the fixed report prints each set
of data on a different sheet.
Skip lines between rows defines the number of lines between each printed row of data. Rows in report header define
the basic report information. Project name, unit name, date, report title, and company logos are examples of
information that goes in a report header. This information is printed on each page of the report. Also, if any of the
information mapped in the header changes, the software prints a new page with the header information. Because a
page break occurs if the value for an attribute changes in the report header, the basic report information (attributes)
should not be mapped in any rows in the report header. Otherwise, every time a value changes in the header, the
information prints on a new page. In the example above, the mapping of attributes would begin in row 6 or after.
You may cause the header to be displayed on each page by File-ÆPage setup and selected the Sheet tab to “row to
repeat at top”
Map Attributes
After you define attributes, they are available to be mapped to specific columns and rows in the spreadsheet. Use
Map Attributes on the Smart Plant Reports toolbar to place attributes. Point to the cell to insert the data, and
select the item from the Map Attributes list.
Deleting Reports
To delete existing reports, click Reports > Delete. Depending on how project permissions are set, you can delete a
single report or multiple reports.
Running Reports
Reports >Plant report or My Report, and select the report you want to run.
Current selection - Produces a report containing the items currently selected in your current table. This option is
not available if no table items are selected.
Entire table - Produces a report containing the contents of the Tabular Editor.
There is no need that the opened table will have properties matching the properties of the report. One property is
enough.
Shipped Reports
Smart Plant Electrical provides you with more than 30 predefined reports (some of them more complex reports that
might use embedded VB code to fetch and organize data) that user can customize or use as reference to create his
own standard. The following list is a partial list out of the ones actually shipped:
Report that you generate based on the load item type. The software retrieves the load tags with the relevant load tag
data, such a rated power, brake power for motors, as well as values for efficiency, power factor, full load current,
and so forth.
Cable Take-Off
Report that provides a summary of all the existing project cable types, including the unsized cables.
The report specifics are as follows:
PDB Schedule
Report that you generate based on the circuit item type. The report specifics are as follows:
The report lists, for all the power distribution boards in the current plant, all the circuits, loads, circuit
Internal components with the technical details of each circuit.
The report includes the associated schematic drawings.
The report uses a predefined filter to display the associated schematic drawings.
The report lists, for all the power distribution boards in the current plant, all the circuits, each with its
Protection device type and current rating (the software supports a single protection device per circuit)
And the loads associated with each circuit.
The report sorts the circuits by phase and then by circuit (all the circuits for phase 1, then phase 2, and
Then phase 3).
The report calculates the following: Full load current for each phase, Total load current of the bus, Total
kW per phase, Total kW per bus.
This report is not suitable for PDBs that include 3-phase loads.
Lab 7
Custom Report
7.1 Create custom plant report with the following parameters:
Chapter 8
Electrical Engineer
Electrical Engineer module manages the electrical associations among equipment in the
plant. The Electrical Engineer, combined with the Electrical Index as a source, provides for:
The Electrical Engineer shows any electrical entity that has at least one electrical relation.
In the root of the tree view, the Electrical Engineer shows entities which have electrical children but not
parents.
The Electrical Engineer allows you to generate and display single line diagrams (SLDs) that show the
electrical network distribution powered from an item selected in the Electrical Engineer.
The software synchronizes any new electrical relationships that you create in the Electrical Engineer with
the Electrical Index. When creating a new item in the Electrical Index, the software also adds this item in
the Electrical Engineer if appropriate (some items do not appear the Electrical Engineer).
The Electrical Engineer displays electrical items based on their electrical relationship. Therefore, a power
source, for example, is always on a higher hierarchical level than a load. The following rules define
which electrical items appear in the Electrical Engineer:
▪ The Electrical Engineer displays all electrical items that have at least one electrical association.
▪ Certain items appear automatically in the Electrical Engineer after you create them in the Electrical
Index. These items appear in the Electrical Engineer even if they do not have any electrical
Association. These items are offsite power supplies, generators, buses, circuits, battery banks, battery
Chargers, transformers, UPSs, and current limiting reactors.
▪ The Electrical Engineer automatically displays power cables that the software creates when you
Create a load or when you activate the Apply Option command to automatically associate that load
With a feeder.
▪ For a multiple cable assembly, you can hide or display the individual cables by right-clicking the icon,
And on the shortcut menu, clicking Show Multiple Cables. The software indicates the display toggle
State by a check mark.
▪ Items that have no hierarchical parents appear at the root of the Electrical Engineer provided that they
Feed other items.
▪ You can display item tags of buses, bus risers, and incomers together with the item tags of the
Associated power distribution boards if you set your general preferences accordingly.
▪ You can open more than one instance of the Electrical Engineer.
In addition to the above, the Electrical Engineer provides the following functionality from the right-
Click menu:
example, a control station). Furthermore, the software copies the reference power cables and typical
schematics to the Reference Data Explorer.
The rules that determine where you can drag certain items in the target Electrical Engineer are similar to
the drag-and-drop rules for items that you drag from the Electrical Index and within the Electrical
Engineer.
Important: Before connecting to a reference plant and opening its Electrical Engineer, make sure that
you have been granted full access rights to that plant.
Lab 8
In lab 8 we going to make the connection in electrical engineer of the electrical equipments and wiring
equipments we created in the previous labs and complete the on line diagram, ‘S-001 Demo SLD’.
Note: S-001 Demo SLD diagram appears in appendix can help you while you doing the lab.
8.5. Connect current limiting reactor, ‘CLR-001’ to transfer switch, circuit, ‘TS-001 Feeder’
8.14. Connect cable, ‘PC-SH-100-1’ to MCC, ‘MCC-201’, Bus, ‘120 V Bus A’, Circuit, ‘SH-100 Feeder’
8.16. Connect cable, ‘PC-M-100-1’ to MCC, ‘MCC-201’, Bus, ‘480 V Bus B’, Circuit, ‘M-100 Feeder’
8.18. Connect cable, ‘PC-M-101-1’ to MCC, ‘MCC-201’, Bus, ‘480 V Bus B’, Circuit, ‘M-101 Feeder’
8.20. Connect MCC, ‘MCC-201’, Bus, ‘480 V Bus C’, Circuit, ‘MCC-201 Bus Riser’ to
MCC, ‘MCC-201’, Bus, ‘480 V Bus B’, Circuit, ‘MCC-201 Coupler’
8.21. Connect cable, ‘PC-M-102-1’ to MCC, ‘MCC-201’, Bus, ‘480 V Bus C’, Circuit, ‘M-102 Feeder’
8.23. Connect cable, ‘PC-M-103-1’ to MCC, ‘MCC-201’, Bus, ‘480 V Bus C’, Circuit, ‘M-103 Feeder’
8.25. Connect cable, ‘PC-H-104-1 to MCC, ‘MCC-201’, Bus, ‘480 V Bus C’, Circuit, ‘H-104 Feeder’
8.27. Connect MCC, ‘MCC-202’, Bus, ‘480 V Bus C’, Circuit, ‘MCC-202 Bus Riser’ to
MCC, ‘MCC-202’, Bus, ‘480 V Bus B’, Circuit, ‘MCC-202 Coupler’
Chapter 9
Single Line Diagram
Smart Plant Electrical generates the following single line diagram types:
5. To close the document, select file -> close or, select the ‘X’, close active window.
Closing the document save the SLD in the Electrical Index, Document, Single Line Diagrams
Folder.
To generate Single Line Diagram from Electrical Engineer, do the following steps:
5. To close the document, select file -> close or, select the ‘X’, close active window.
Closing the document save the SLD in the Electrical Index, Document, Single Line Diagrams
Folder.
1. In Electrical Index, document folder, select Single Line Diagram folder and create new
Document, name it ‘MCC-201 Manual’.
Right click on the new document to open it.
4. Set the preferences you need in the Single Line Diagram Options window.
To start running the SLD select the generate button.
5. To close the document, select file -> close or, select the ‘X’, close active window.
Closing the document save the SLD.
Notes: (1) You may add or remove items from being shown in SLD.
(2) In automatically generated SLD, user can not drag and drop items.
(3) Compare option is possible only between the same types of SLD’s.
1. Smart Plant Electrical checks whether the items included in the SLD source are associated with
Symbol files. Wherever such an association exists, the software uses the associated symbol file
To represent the electrical item in the single line diagram. You associate an item with a
Symbol file using the associate custom Symbols command from the Actions menu for an item
That you select in the Electrical Index.
2. If the item is not associated with a custom symbol, Smart Plant Electrical checks if there is any
Symbology defined and uses it.
3. If the item is not associated with custom symbol, and there is no symbology defined. Smart
Plant Electrical uses a symbol with a name that matches the item type name of the electrical
Item to be included in the single line diagram. This symbol resides in the folder defined in the
Default SLD Symbol Path location in Options Manager.
Managing SLD
The software allows you perform various actions with an open single line diagram. Apart from
regular actions in a drawing such as zooming, selecting, saving, and so forth.
Moving items
You can select an item and drag it to another place in the drawing.
Save the document after reposition an item retains the position of the item the next time you open the
document if the preferences set to retrieve last saved position of electrical items.
Redlining appears in a separate drawing layer and you can hide and display redlining as you
require. When opening single line diagram that contains redlining items, the software
automatically displays the drawing in redlining mode. You can switch back to regular mode and
modify the drawing as needed. The software saves the existing redlining items regardless of
whether you open the drawing in redlining mode or not. You can add text, symbols, lines, curved
lines, circles, rectangles, and watermarks as redlining.
Printing an SLD
While the SLD document is open, you can print the document from the file menu.
Bus wrapping
When using single line diagram for PDB (available only in SLD for PDB in Electrical Index). You can
force bus breaks (bus warping). To demonstrate it lets build new PDB and name it MCC-2 with one
incomer circuit and 8 feeder circuit.
In the buses tab check the force bus breaks and set 4 in the maximum number of feeders per bus section to
display. And generate the SLD
To demonstrate it lets use the same MCC-2. From electrical index select MCC-2 and generate SLD.
While the document is open, select tools and drawing option. Select buses tab, check the bus breaks, set 4
for maximum number of feeders per bus section to display, check the use multiple sheets and generate.
• When forcing bus breaks, all incomers for each bus are drawn on the first bus section only.
• Where two buses are connected by a coupler-riser, the software does not force a bus break across
the connection. Instead, the software draws the first bus section and then counts from the riser on
the second bus section before forcing the break.
Lab 9
9.1. Generate automatic SLD type, from Electrical Engineer.
Start from the offsite power supply, ‘S-001’, the generator, ‘G-001’, the incomer circuit,
‘MCC-201 Incomer A’, and the incomer circuit, ‘MCC-202 Incomer A’ to get the ‘S-001
Demo SLD’
Name the document, ‘S-001 Demo SLD’ and save.
Note: To remember the last saved position of the electrical items when you
Regenerate the SLD; select in the SLD preference the option ‘Retrieve last saved
Position of electrical items.
9.2. Open the document ‘S-001 Demo SLD’, and add new revision P0.
9.3. Save the open SLD document using the option save as, and save it as external PDF file
Format. Name the external pdf file, ‘S-001 Demo SLD External.pdf’
Chapter 10
Schematics
A schematic is a graphical representation of wiring and motor control systems. You create a
schematic by assembling it from typical blocks.
A block is a graphical representation of an electrical item. Blocks are parts of a complete
drawing. To create a block, start by creating an entire drawing in Catalog Manager or any CAD
application such as Smart Sketch, AutoCAD, or Micro Station. Once the complete drawing is
ready, you select a part of the drawing and turn it into a block.
You can generate schematics for the following item types:
• All loads
• All converting equipment.
• All disconnect equipment (except metering equipment).
• Circuits
• Buses
• Generators
• Battery banks
The software can generate a schematic by retrieving data for power related items from one block
or several blocks. If your generated schematic drawings contain the same information (that is, the
information repeats itself in identical sections of different schematic drawings), you should
consider creating a schematic block for the repeated parts so that this single block can be used by
several other schematic drawings. Note that you can create schematic drawings that include
several sheets. Multi-sheet schematics are mostly used when you need to display complex
electrical equipment for which a single sheet is not enough to show all the relevant wiring details
of the equipment.
After creating a block, you define the macros for that block. A macro is the smart text that you
attach to the block graphic. The software retrieves this smart text from the database and attaches
it to the block, thus making it part of the block file. You can create your macros in Catalog
Manager, Smart Sketch, AutoCAD, or Micro Station.
Also, you must attach your blocks to templates. A template contains the definition for the desired
title block, border, and page size. You attach your blocks to templates in Catalog Manager, Smart
Sketch, or any other CAD application.
Before generating a schematic drawing, you create a typical block and a typical schematic that
you will attach to a load for which you want to generate a schematic drawing.
Typical blocks
Typical block associated with drawing file (block or symbol) and it’s the basic element for
Typical schematic. There are several ways to create a block/symbol. Let’s look at the following drawing.
You will notice that there are 2 groups of symbols called Block 1 and Block 2. The border makes
Block 3. Assume, for the sake of this discussion, that this was a representation of how you
wanted your schematics to appear, except with a variation on block 1, which we will call Block
1A. The easiest way to create your symbols would be to make 4 copies of this drawing (one for
each block that you want to make a symbol from – Blocks 1, 1A, 2, and 3). Delete everything
else from the particular drawings except the graphics that you want to see on that symbol.
So Symbol #1 (a drawing of just the graphics needed for Typical Block #1) may look like this:
Symbol 1A may be some variation on this set of graphics. Symbol 2 may look like this
Of course, you will make a template out of the Block #3, which may look like this:
Notice the relationship between the placement of these Blocks and the ‘Point of Origin’. This is
how the software places the symbols or blocks in the correct physical relationship to each other
and to the sheet.
Once the symbol files are prepared, you can save them in whatever format you are working.
Then all that is left is to add your macros and create a Typical Block from that Symbol File.
The above is true for all types of drafting packages.
You can view the block at any time by clicking the View button.
If you want to create another block while you are in this window, just select add and creates
another one.
You can view the typical schematics at any time by clicking the View button.
When this typical schematic is used to create a schematic of a particular motor, the macros will be
replaced with specific data from that particular motor.
Create a Schematic Drawing in Smart Plant Electrical
Creation of a drawing block file (sym, dwg or dgn), using the Electrical Index the integrated
Smart Plant Electrical Catalog Manager or by using any of the following independent software:
Smart Sketch, Auto Cad or Micro Station. In the block file, the user will draw its graphics (as
expected to appear with the Electrical Index correct displacement from page origin) and in
addition set of required Smart Text labels or “macros”, later on, to be replaced by Smart Plant
Electrical system with relevant data from the Smart Plant Electrical database, according to the
attached object.
Create a new typical block item in the Reference Data Explorer.
Edit the new typical block item properties, to attach it with a relevant drawing block file (one or
more).
Create a new typical schematics item in the Reference Data Explorer.
Edit the new typical schematics properties to attach it with a relevant the Reference Data
Explorer typical block item (one or more).
Set each typical block sequence (in case two or more blocks of same item type are used that
typical schematic e.g. two Control Station blocks etc).
Assign a typical schematics to a load using apply option from Electrical Index.
You can save the generated schematics as external CAD files in any commercially
available CAD format and have them printed on the fly.
Macros
You place macros on each block (or symbol) to retrieve relevant information from the
database. The macro name describes where (what table/attribute) it will find the
information. If you place a Macro called ‘Motor.ItemTag’ in a symbol or block, then
create a Schematic (or SLD that uses that symbol), the program will replace the macro
with the ‘Data’ in the database from the table ‘Motor’, attribute ‘ItemTag’. This
particular Macro happens to be the attribute that contains the name of the motor. So,
when this Macro is placed in block (or symbol), and a Schematic (or SLD) is created for
a particular motor, the program gets the name of the motor and places it in the drawing.
The formatting of the text put in the drawing is the same as the formatting of the Macro.
Macro Syntax
The macro text has to contain the Smart Plant Electrical item name, its required
property name, and a sequence number, according to the following syntax:
&[ItemTypeName].[Property].[Sequence]
For example, to specify a name (item tag) of a motor, the text label has to be:
&Motor.ItemTag.1
If a particular block contains several items of the same item type (that is, several
cables, control stations, and so on), you have to use the sequence number to
ensure item uniqueness.
• Redlining appears in a separate drawing layer and you can hide and display
redlining as you require. If a drawing has more than one sheet, you can create
redlining and hide or display it independently for each sheet. Therefore, while
working in redlining mode, you cannot access any items in the main drawing
layer. The software saves the drawing with the redlining items. When opening
schematic that contains redlining items, the software automatically displays the
drawing in redlining mode. You can switch back to regular mode and modify the
drawing as needed. The software saves the existing redlining items regardless
of whether you open the drawing in redlining mode or not. You can add text,
symbols, lines, circles, rectangles, and watermarks as redlining.
2. From File menu select Sheet Setup and select the required page size.
3. From Edit menu select Insert Symbol, and browse to your template folder to select
a symbol template and select open.
Lab 10
Create and generate motor schematic
Circuit Block 2
Create new typical circuit block
Block Name = Circuit Block 2
Block Type = Circuit
File name = FeederCircuitA.sym
Notes: Apply the typical schematic, Motor Schematic 3 Blocks’ to motor, M-100 using the apply
Option (apply schematic) before you generate the schematic.
Open the schematic document, ‘M-100’ and add new revision, P0.
Save the open schematic document using the options save as, and save it as external PDF file
Format. Name the external pdf file, ‘M-100.pdf’
Chapter 11
Associating external Documents
Associate documents
You define a document reference by adding a reference to the list of document references. You can then associate
this reference with an external file. The software adds this association by storing the file path in the database.
After you define external document references, you select one or more electrical items and associate them with
external documents. You can associate an electrical item with a document reference or with an external file that is
linked to the document reference. The software allows you to associate single or multiple electrical items with the
same external document. Also, you can associate the same external file with multiple items in the software.
To associate the new reference document, select one or more electrical item you want to
associate with the ‘Cable Algorithms’ reference document.
For example select the power cable PC-0001, and select action and associate documents
Select electrical document for document category and other electrical documents for document type and select add.
To view the associated documents (cable algorithms.xls) select the open button.
Miscellaneous Drawings
The software allows specifying miscellaneous drawing and saving it as document in the database. You can
create miscellaneous drawings from drawing created in Smart Sketch or other CAD application.
The miscellaneous drawing document uses regular Smart Plant electrical template and can be revised.
The path for miscellaneous drawing set in the option manager.
1. Select the Miscellaneous Drawings folder, right click, and select New Miscellaneous Drawings.
3. From edit menu, select insert, symbol, and in the select symbol file windows select the symbol,
‘ControlStationC3.sym’ and select open.
Lab 11
Associate Document and Miscellaneous drawing
11.1 Define new document reference.
Document Category = Electrical Documents
Document Type = Other Electrical Documents
Reference Document Name = ‘Motor Type C’ (using the external file,‘MotorTypeC.sym’)
11.2 Associate the reference document, ’Motor Type C’, with the Motor, ‘M-100’.
11.3 Open the reference document ‘MotorType C’ for motor ‘M-100’
Chapter 12
Archiving Documents
Smart Plant Electrical allows archiving the following documents:
SLD, Schematic, PDB Layout Drawing, Wiring Diagram, Cable Block Diagram, and registered Report.
Archive documents make it possible to archive and compare between revisions.
To enable the archiving option, make sure the option ‘Archive documents’ in option manager under
general settings is enabled.
Once the archiving option is enabled, the software automatically archives every added or modified
revision whether you did it for single document or used the Global Revision feature for
Multiple documents.
To work in archive document mode and use the compare feature for SLD do the following:
1. Open option manager and enable the archive document in general setting windows, and save the
Change.
2. Reopen Smart Plant Electrical (you must restart SPEL after enable archive documents in option
Manager)
3. Generate SLD for PDB-1 from EI, and name it, ‘PDB-1’
5. Open the document, ‘PDB-1’, (from electrical index, documents folder, single line diagrams folder).
While the SLD document is open, select the document, ‘PDB-1’, (from electrical index, documents
Folder, single line diagrams folder.), select right click, and select, ‘document properties’.
In the document properties window, select New and add new revision details and click OK.
Note: Working in archived documents enabled checks the archived columnin in the document properties.
8. Select the document, select right click, and select ‘Compare Documents’.
9. In compare document window select revision PO and select the compare button.
Global revisions
The ability to assign a specified global revision to a set of documents is a powerful and important feature often
requested by those who need to issue deliverables packages all at once, all in same or in a specified revision number.
There are several options that can be used in conjunction with this feature, and these can be seen in the Global
Revision Dialog. To open the global revisions dialog, select 1 or more documents you would like to revise, and
select Global Revision from action menu.
Add Revision add new revision to all selected documents. The system will add a new revision (P0, P1
type; A, B, C type; 1, 2, 3 type, or any “other” type). The system will identify the requested method and if
needed will modify the method window accordingly.
Upgrade revision upgrade the selected set of documents to next higher revision level to each document.
This opens a selection window from which user selects the method of revisions for documents that have
no revision method yet defined or the revision method is “other”
Delete last revision delete only the last revision of the selected set of documents.
Register Report
When you create an Excel report in Smart Plant Electrical, you can enable revisions for the report by registering it.
If you create a report for an item type where the data be published, for example, instrument, cabinets or signal runs,
you also need to register the report and enable publishing. When you register a report, it appears under Document >
Registered Report in the Electrical Index. Note that you can associate an electrical item with registered report. Also,
you can compare the current data with the data in an archived revision of a simple registered report.
2. While the document is open, select the document from electrical index, right click and select document
Properties.
3. In the document properties window select new, type in addition information and click OK.
Lab 12
12.1. Register the plant report, ‘Cable Schedule’. Name the document, ‘Cable Schedule’.
12.2. Add new revision, P0 to the new document ‘Cable Schedule’.
Chapter 13
Miscellaneous Features
Calculating bus loading means summing up all the loads that are connected to a particular bus. When
calculating the total loads connected to a bus, the software calculates the bus totals, stores the individual
subtotals in the database as calculated properties and then makes these calculated properties accessible for
reporting.
Lets calculate the bus load for MCC-201, Bus, ‘480 V Bus B’
Select the bus, ‘480 V Bus B’ and select, Actions -> Calculate Bus Loads -> Selected PDB or Buses
The software collects and processes the data and stores the result in the database under the bus and the
circuit.
The user needs to define a second or alternate power source for electrical equipment by selecting the
equipment in the electrical engineer that has one main power source already defined.
Exercise
In this exercise we shall learn and accomplish the following:
▪ How to connect a variable frequency drive to a main power source, coming from a VFD feeder circuit.
▪ How to connect a second power source supplying the VFD from a power transformer.
Step 1 – Create and connect the VFD to the Main Power Source.
1.1. Create new PDB and name it ‘PDB-2’.
1.2. To the PDB add bus and name it, ‘PDB-2 BUS’.
1.3. To the bus, add cell, and name it, ‘F2A’, with feeder circuit with the same name.
1.4. Create new Variable Frequency Drive (VFD), and name it ‘VFD-2’.
1.5. Connect the VFD-2 to feeder circuit F2A.
2.4. Creating the alternate feeder branch to the VFD-2 by select the VFD in electrical engineer,
and select right click, select alternative power source.
2.5. In select alternative power source windows select the cable T-1-PC-VFD-2 and click OK to
make the alternative connection.
The “(#)” sign indicates that this is an alternative power source branch
If we look at the VFD common properties:
From electrical engineer, select the PDB-2 BUS and with CTRL key hold also the Offsite power supply
S-1 and generate new SLD.
Notice: 1. To change the alternate source. Select in electrical engineer the VFD, VFD-2 or the cable, T1-PC-VFD-2.
Right click, and select change alternative power source.
This will open once more the select alternative power source screen, and allow you to
Navigate to an alternative feeder.
2. To dissociate the alternative power source. Select the final element itself, in our case it is the
FVD and select right click dissociate.
Rules
The following rules will apply:
Case A - Equipment has both primary and alternative power source and alternative is connected via a
cable or a longer multi item branch.
The instance that connected to primary power source can be dragged or dissociated as usual. All
operations on the items with regards to his feeder will be assumed as operations on its primary power
source.
For re-connecting of the branch to another alternative power source the user will have to use the response
Engineer window again.
Case C - Equipment has no power source at all, just connected to a feeder cable (after apply for example)
"Equipment" doesn't have any feeding equipment but has a "parent Cable or something else".
"Equipment" can be connected to alternate power source using response window, "Cable" can be dragged
to any valid power source creating a new main power source for the "Motor"
The 3rd connection point of the symbol will be dedicated for the Alternative Power source
The SLD algorithm will position the dual input item so that its main feeder point will be positioned first,
and the system will run the connector from its alternate feeder to the alternative connection point at the
equipment.
Since the “All feeder report “ load summary may count the load twice in case the load is fed from 2
different user will have to disconnect the circuit by setting the Circuit mode parameter to disconnect.
In case user doesn’t do that, the load summary will count the load twice.
The drill down report will assume that circuit is connected unless Circuit Mode=Disconnect
Let’s create in electrical index new power cable and name it ‘PC-0003’.
Note: Use the typical cable ‘3/C - 2.5 mm^2 - (Power / mm^2)’.
Verify the typical cable has values for the armor reactance, and armor resistively.
Size the cable and verify the cable result size is ok, and apply.
In order to calculate the earth loop impedance select the Earth Loop Impedance tab.
Check the earth loop impedance calculation is required. Select use cable armor. Enter value for the
external loop impedance and select the calculate button. When done with the calculation select apply.
The calculation is based on the earth path formed by the cable armor metal sheet, or, of a separate
grounding cable associated to the “to” side of the load.
To calculate loop earth impedance when using separate grounding cable. Create new grounding cable
and name it ‘GC-0003’.
Connect both the power cable PC-0003 and the grounding cable GC-0003 to motor M-7.
Resize the power cable.
In order to calculate the earth loop impedance select the Earth Loop Impedance tab.
Check the earth loop impedance calculation is required. Select use separate grounding cable. Enter value
for the external loop impedance and select the calculate button. When done with the calculation select
apply.
Activate the connection mode to light the red auxiliary connection points and connect them as needed:
To disconnect and remove relations simply right click on the relation line---ÆDisconnect.
Saving the drawing will save it with the set of auxiliary relations.
Opening a new SLD drawing with the same item selected will show the metering equipment and the
relations.
Note: You may use the auxiliary connection points and lines for any other purpose of showing any relation across
Items. Each relation must have its own 2 auxiliary connection points. You may not connect 2 relations to the
Same connection point.
Create PDB and name it ‘MCC-3’ with bus ‘MCC-3 BUS’, and a feeder circuit ‘F2A’. Create a circuit breaker, ‘CB-
3’ within the circuit. Create a standalone current transformer, ‘CT-3’ and connect it to feed a downstream PDB, ‘LP-
1’.
Let us first move the CB-3 out of the feeder circuit F2A.
Open the circuit common properties and in the associated equipment tab select the CB-3
Click ‘Move out’ (or CTRL + M) which results in clearing the circuit internals group and moving CB-3 out of the
circuit, and insert it between the feeder circuit and the current transformer CT-3
And moving it in the index under the free standing circuit breakers.
Selecting yes will result in moving CT3 into the incomer circuit.
Let’s create a power cable in between the feeder circuit F2A and the circuit breaker CB-3.
Select CB-3 in the electrical engineer; right click to select the ‘Insert Power Cable’ command.
User can specify a reference cable from which to create and insert in between the equipment. Selecting a specific ref
cable
Selecting ref cable determines what will be the ref cable of the project cable that will be created
and inserted.
Let’s use the ‘specify construction’ option, and select click ok to create the project cable.
Fill in the assembly tag, arrangement (not mandatory, for information only), phase arrangement
(will determine the assembly configuration- number of phase conductors and neutral/grounding
cables) and click on the “Ellipsis” to select the single core reference cable for the phase.
We have selected the phase labels as L1, L2, and L3. Select apply to accept the setting.
Note: We could have selected another phase arrangement such as 3PH + N, 3PH + G,3P + N + G each of which
would have opened the additional conductors definition window in the form
From electrical index, select the single-core cable assemblies folder. Right click and select new single-core cable
assembly.
Name the new SCA, ‘SCA-1’ and open its common properties.
Select the “select predefined cable assembly” button to find the reference SCA that we defined
above (or create a brand new one ad hoc).
Select apply.
The system creates the assembly by created a group of 3 cables, grouped together, with the same
ref cables and data.
Note: The item tag of the individual cables follows the naming convention definition, if such is
defined. In this case, there is no special naming convention and the default naming for SCA was
applied.
Clicking “Apply” or on re-opening of the Common Properties of the SCA will allow changing
the Suffix of each cable to suit whatever method he uses:
Let us for example, define the suffix as Phase 1, Phase 2, and Phase 3
The user should re-open the common properties to edit its properties.
Editing the properties of one current carrying cable changes the properties of the others of the same type
in the SCA (replacing the single core with another size or type, length data, routing one cable routes all
current carrying ones)
There are few properties that are not forced to be exactly as the others such as description.
Note: Neutral and grounding cables are defined individually and do not inherit from the phase cables.
Dragging one core will result in all 3 phase cores being dragged.
We will now create a 2-winding transformer T-3 and drag it under CABLE-28/Phase2
Each of the 3 cores common properties will show the same connection.
The expected parallel naming is cable item tag=”cable naming convention + “\”+0A, ,,,
Example:
C-1\0A
C-1\0B
C-1\0C
Note: in case you wants to have spaces as the masking characters you should use the character “#”
Cable Drums
Smart Plant Electrical provides for the management of cable drums. You can create cable drums
and assign one or more cables to a cable drum. The cable drum assignment feature helps you to
plan cabling tasks and optimize cable drum use. It also allows you to determine cable lengths so
that you can purchase cables while minimizing a shortage or surplus of cable at the end of the
project.
Manual Assignment
When assigning cables to drums manually, you associate a drum with a specific reference cable.
You can define multiple drum sizes for each reference cable. These drum sizes are based on
various cable lengths that a drum can hold. Once you associate a drum with a reference cable
that has multiple drum sizes, you can select the most appropriate drum size for a particular drum.
Automatic Assignment
When assigning project cables to drums automatically, the software optimizes the cable
assignment. Smart Plant Electrical optimizes this assignment based on the drum sizes, the
maximum percentage of free cable length on the drums and the scrap cable length that you have
defined for each reference cable that you select for drum assignment.
You perform automatic cable assignment by using the Assign Drums to Cables wizard. When
using the wizard, you define the assignment parameters by selecting the following:
All the available reference cables or just one specific reference cable.
One or more pulling area.
The wizard will then assign all the project cables that comply with these parameters.
Furthermore, the software will optimize cable assignment to the drums based on the drum sizes,
the maximum percentage of free cable lengths on the drums, and the scrap cable length that you
have defined for each reference cable that you selected in the wizard.
Although the order may vary, the following activities are essential elements in cable drum
assignment for a given pulling area:
Create reference cables and define sets of cable lengths so that you can optimize cable
assignment to drums.
Create project cables based on the reference cables.
Create cable drums for all of the reference cables used in the pulling area.
Assign all of the project cables in the pulling area to cable drums.
In this lab we will use the automatic cable to drum assignment wizard to assign 6 new project
cables to new drums.
2. Set drum size minimum to 10 m and maximum to 100 m for the reference power cables
‘3/C - 4 mm^2 - (Power / mm^2)’, and ‘3/C - 35 mm^2 - (Power / mm^2)’.
4. Select from action menu, cables and assign drums to cables option
5.Select next to open the drum and cable option and select the following options:
Include assigned cables – Complete revamp in the design and start the assignment from scratch. This will result in
first dissociation of the assigned cables from the drums.
Create new drums - Create new drums in case the operation fills up all existing drums and still cables are left to be
assigned, otherwise, these cables will be left untouched waiting for new drums to be created manually.
Delete empty drums - In case the auto assignment shuffles results in empty drums, they will be deleted
Select all reference cables - Handle all the cables of all types in the project, otherwise, only for the selected type of
cable
Based on the defined cable set, the system will present the cable for assignment available
for selection
Note: Cables without value for actual length or pulling area cannot be selected and might stop you
from continue to the next step.
If cable data is missing. Select the cable and select common properties that will allow you
to fill in the missing data.
6. Select next.
Notice: The cable sorted before assigned to drum. By default, it sorted in a descending order.
There is a flag in option manager, general settings called ‘sorting method for assigning
Cables drums to cables’. The flag has 2 values that control the sorting method.
Descending - The cables are sorted from the highest actual length to the lowest.
Alternate - It start with the highest actual length, than the lowest actual length.
Continue with the 2nd highest actual length, than the 2nd lowest actual
Length and continue in the same alternate order.
Cables have been assigned to corresponding drums, from the longest to the shortest. The system needs to
accommodate and take into account that the actual cable on the drum (total cable length on drum) must
includes the spare and scrap cable length.
Total actual length assigned - Displays the sum of the actual length value of all the assigned cables.
Total cable length on drum - Displays the total length of the assigned cables on the current drum. The software
calculates this value by adding up the Total actual length assigned, Spare percentage on drum, and Scrap cable
length values of the current drum. You can assign more cables to this drum so long as this value does not exceed
the value of the Maximum drum capacity property.
Procurement status
A select list that let you lock the ‘total length to order’.
Once select from the select list ‘order’. The ‘total length to order’ becomes a fixed value which
Cannot be changed. In such a situation the drum cannot be deleted and this value is used from
Now on in a drum wizard session if recalculating or reshuffling existing drums.
Spare Status
Procurement property of the drum that allows you to define the current drum as spare. Defining a cable drum as
spare entails the following:
• The cable drum becomes reserved and the software does not assign it to any cable.
• You cannot define a drum as spare if it is assigned to a cable. You have to cancel all the cable assignment
by clicking Remove in the Assigned cables group box.
In the Electrical Index, expand the folder hierarchy Wiring Equipment > Drums.
Select the drums that you require in the Item Tag pane.
• On the main toolbar, click Action > Cables > Batch Cable Dissociation from Drums.
• Right-click the selected drums and then on the shortcut menu, click Batch Cable Dissociation from Drums.
1. Set drum size minimum to 100 m, and maximum to 400 m for the reference power cable
‘3/C - 50 mm^2 - (Power / mm^2)’.
The 1240 meter long cable has 3 splices (4 cuts or pieces). The cable assign to 4 different drums.
The shortest cut sharing the same drum with another short cable that could fit in one drum.
Cable PC-50-001-1240 is one cable that has been virtually cut 3 time to make 4 splices/pieces:
Cable splices cannot be removed from the drum and need to be accessed via the cable common properties.
To see this in the cable common properties select the long cable, PC-50-001-1240
Un-assigning the cable from the drum will eliminate the splices and the virtual cable cuts.
User may customize the cable schedule report to include the information about the cable being spliced by using the
new property “Number of Splices”
The drum composition report will show each of the cuts on its drum.
Cable Routing
Smart Plant Electrical cable routing allows you to set up a model of the cable routing in your plant.
The cable routing start with create reference cableway components. These are catalog components for which you
can specify manufacturer's data. The software allows you to specify one of three possible categories of reference
cableway components: trays, conduits, or miscellaneous. You can make space reservations by defining cableways
and segments (the physical conduits) in your plant, and later associate the segments with reference components.
Alternatively, you can specify the reference components for the segments at the time when you create them. After
you define the cableways and segments in your plant, you can assign cables to specific routing paths, singly or in
batch mode.
The software allows you to create predefined routing paths as a way of specifying physical relationships between
cableways. You can specify the cableways in a routing path first, and then later define the segments.
You must define a segregation level for the cables you intend to route, as well as for the cableway segments.
Assignment of segregation levels allows you to specify separate groups of cables that you would not normally route
together along the same path, for example, high and low voltage cables.
1.2. Right-click on the reference tray and select common properties to open the common
properties windows and enter the following values:
2.3. Right-click on segment BL-1 to open its cableway segment common properties windows.
2.4. In the reference component section select the find button and pick the reference tray, ‘Ladder Tray
12"x1.5"’. It will populate the reference tray values to the segment. In the segregation level select list
select power, and select the apply button.
2.6. Right click on segment BL-2 and select common properties to view the data.
2.7. In the same way continue create the entire segments within the 3 cableways
Note: In this exercise we use the same reference tray for all the 7 segments.
3.2. Click New to create a new predefined route, R-1, from MCC-4 to Area A (for motors MO-3, MO-4).
At this stage we should have the 4 predefined routes.
4.1. Create motor of 10 hp/460 V in electrical index, name it ‘MO‐1’ with the following values.
Note: Each cell has a feeder circuit.
The name of the circuit is the same as the cell.
4.5. Modify the reference cable ‘3+1/C-12AWG -(Power / NEC)’ and set
Outside diameter = 9.8 mm
4.8. Open the common properties for cable PC-MO-1 and enter the data as appears in the following
snapshots. After enter data to the sizing tab, run sizing test to verify the cable size is ok.
4.9. Repeat steps 4.6. to 4.8. for each of the remaining 8 cables.
Notice that the engineering data is the same for all the 9 cables expect the design length value.
PC-MO-1, PC-MO-2, PC-MO-3, and PC-MO-4 design length = 40 ft
PC-MO-5, PC-MO-6, PC-MO-7, PC-MO-8, and PC-MO-9 design length = 80 ft
According to the equipment layout, the cables should be routed as in the following table
5.1. To route cable PC-MO-1, open its common properties screen and select design tab.
You can choose from 3 possible options of how to route cable from its common properties.
1. First option would be manually pick the cableway and the segment from a drop down
Lists.
Make sure the ‘select predefined route’ radio button is checked, and select the find button to select
The predefined route R-2
Notice: To calculate the cable actual length (13.1 m) the software use the routing length if exists, and not
The design length.
5.2. Repeat the same steps you did for cable PC-MO-1 to route cable PC-MO-2.
5.3 To route the remaining 7 cables lets use the batch cable routing feature that can save us time.
Open the tabular editor, using cable for item type and ‘Default cable List’ for layout.
From Actions menu, select cables and Batch Cable Routing option.
The Batch Cable Routing dialog box opens with the 2 selected cables shown in the grid:
Select the 2 cables. Select the Select predefined route radio button and then click Find
And find and select the route R-1, similar steps as you did when you routed manually the previous 2
cables just this time, you do it for one or more cables in a batch.
5.4. Repeat the steps you did for route cables PC-MO-3 and PC-MO-4 to route the remaining 5 cables.
PC-MO-5, PC-MO-6 using route R-3
PC-MO-7, PC-MO-8, PC-MO-9 using route R-4.
Let’s generate the segment fill report and see the loading of the segments.
Auto This is the SPEL default. It bases on whether the tray is covered.
If covered, the validation is base on area (the total available area of the cross section of the tray).
If uncovered, the validation is base on width (the total available width of the tray, multiplied
By the number of allowed layers).
Area The validation bases on the total available area of the cross section of the tray
Width The validation bases on the total available width of the tray multiplied by the number of
Allowed layers.
This will replicate the validation currently implemented in SP3D into SPEL and is based on NEC tray fill code and
values in NEC tables.
Setting this parameter will be for the whole project and override any rule of the covered or uncovered, by area or
width. The tray fill validation rules will be strictly according to the algorithm that follows the NEC 2005 Handbook.
The NEC rules for tray fill validation are based on data taken from Article 392.9 and 392.10 and the related tables
that appear in these sections.
Basically, the rules are based on the following primary parameters and the various combinations of them:
- The voltage rating the cable is carrying (currently this is set to the insulation rated voltage). NEC divides
the voltage to two groups, 2000v and below OR above
- Single core or multi core cables arrangement. The code doesn’t address a mixture of these 2 categories of
cables; therefore SPEL doesn’t support such a mixture either.
- Is there a mixture of power and non power carrying cables (instrumentation, control, grounding)
- Type of tray on which cables are laid; whether it is ladder, Ventilated trough, Solid Bottom, Ventilated
channel, solid channel
- Conductor sizes
- Tray dimensions
For each of the possible combinations of the above mentioned parameters NEC tabulates one of the following
criteria:
Whenever the Options Manager is set to NEC fill validation the raceway trays components Common Properties is
slightly modified as shown:
The path of the symbols for cable block diagrams is defined in Options Manager:
3. From the cable CTL‐100, common properties, connection tab, connect the 2 cabinets as appear
in the following snapshot.
4. In EI, select the cable block diagrams folder. Right click to create new cable block diagram and
name it CBD‐1.
5. Select CBD‐1, right click and select Document Properties.
From the document properties screen you can select the template, and choose what cable
Category to show.
Select OK to close the document properties screen.
6. Select CBD‐1, right click and select open.
7. Select from EI the cabinet MC‐100 and drag it into the drawing.
Observe that since a cable is already assigned. The cabinet will be showing the relation.
Dragging the second cabinet will complete the interconnection diagram.
You may select the equipments in the drawing and reposition them. Saving the document will also
Save the new position.
Close CBD-1 by select close from file menu.
You can disconnect it from both side or from one side only.
Select disconnect from PLC-30 and select ok.
Save the change and close the document.
From the cable CTL‐100 common properties, connection tab, reconnect PLC‐30.
Open the document again and verify that the cable reconnected to PLC‐30.
10. To remove equipment from being shown in the CBD, select the equipment, right click
And select remove.
The system shows the “reference to” equipment on cables that have connections at their open sides. (In
the case the equipment at the open side is not in the drawing)
You may also select the macro and move it to a new place and save its position. Notice that when you
select a macro, its cable gets highlighted- this would be useful in a drawing which has many cables and
data and one may get confused which label belongs to what cable.
Reconnect the PLC-30 to cable CLT-001 by drag and drop it to the drawing.
Save and close the document.
2. Create new cable block diagram, name it ‘CBD‐2A’.
3. Open CBD‐2A and drag the transformer into the drawing and see how these behave.
The system is designed so the cable that connected to the primary is connected to the upper side of the
transformer symbol at the connection point defined as “Side2” (to side off the cable) pointing upward
and the transformer component is connected to ‘Side1’ of the cable, pointing downwards.
When we now drag the PDB’s (SWG and MCC) to the drawing, the cables will connect to the boundary of
the PDB’s.
3. Save the document and close.
4. With the cable selected, move your cursor to the drawing and observe how the connection
points of the equipment have turned highlighted.
5. Select a valid connection point in the equipment you want to pre assign the cable to (selecting a
connection point turns the red point to blue circle).
Remember that the system is now connecting the cable to its “to” and “from” sides according to
The selected connection points. It is recommended that you know the configuration of the
Connection points around the item symbol, where the “to /from” sides are, and where the
“power/non power” connections are.
Click on one of the connection point in MC‐100
6. Move the cursor to the second equipment and select a connection point.
This will result in completing the assignment of both cable sides.
Selecting cables of one category will highlight only those connection types that match the cable type.
Furthermore, each symbol has a definition of the connection point side, 1 or 2 which coincides with the
power flow of the point. Side 1 means the point at which power flows in, and side 2 corresponds to the
point at which power flows out.
The system allows you to connect to each of the points, based on the SmartPlant Electrical rules for
cable sides, depending on the cable category. Power cables have the convention of side 1 being the side
at which power flows in (connect to the upstream) and side 2 corresponds to the side at which delivers
power, exiting the cable.
For non power cables, there is no such limitation and each side of the cable can connect to any item
type.
When associating cables sides to PDB in the cable block diagrams, the user will then have to
associate the cables to the specific circuit using either the cable common properties or the
electrical engineer.
1. Create new feeder circuit in MCC‐204 and name it 204‐FED02
2. Create new power cable and name it PC‐0023
3. Create new cable block diagram and name it CBD‐3
4. Open CBD‐3 and drag to the drawing the cabinets, MC‐100 and PLC‐30. And the PDB, MCC‐204.
5. From the drawing connect cable PC‐0023 from MCC‐204 to MC‐100.
6. Open common properties for cable PC‐0023 and select connection tab.
7. As you can see, the cable sides have been associated to the PDB only.
8. Clicking on the Find button and searching for the possible circuit will filter out and shows only
circuits available in the specific PDB.
After this association the complete path to the circuits will be shown
9. Save and close the document.
Special Notes
The system has been designed smartly so that it identifies if the cable should be connected to side 1 of
the cable or side 2, based on the item type, as the system behaves in the Electrical Engineer
Trying to violate or connect to an invalid point type will prompt a warning message or prevent you from
connecting the cable against the rules
Only connection points will be illuminated when selecting power cables to connect
Connecting a non power cable from the form will follow the following rule:
Side 1 of the cable (the “from” side) will be automatically connected and presented in the CBD
connected to the first available non power connection point type side 2
Side 2 of the cable (the “to” side) will be connected and presented in the CBD connected to the first
available non power connection point type side 1
Trying to violate or connect to an invalid point type will prompt a warning message or prevent you from
connecting the cable against the rules
Only non power connection points will be illuminated when selecting non power cables to
connect
Connecting non power cables on the graphical environment will be done according to the selected
connection point side. User selects the equipment he wants to connect the cable to, and depending on
whether he selects a non power connection points side 1 or 2, the cable will be connected to the “to” or
to the “from” side of the cable. Trying to connect the other side of the cable to a point type similar to
the other side already connected will not be allowed and the system will warn you with messages say:
“The ‘To’ side of cable ‘Cable‐1’ is already connected to another equipment”
Connecting to Transformer
Transformers are special type of items as they include also one or two related transformer components.
Due to this special item type the software has been designed accordingly, to cope with this situation.
In the transformer symbol for CBD, connection point with side 1 is interpreted by the system as the
connections for the primary winding. Connection points defined as side 2 are interpreted as being
defined for the secondary and, if the case is a 3 winding transformer, since the system does not know to
which of the secondary the user wants to connect the cable there will be a system prompt that the user
needs to confirm:
In case there is a mix of cable categories on a CBD and we want to focus on a certain category, we can
filter the CBD by defining this in cable properties form.
1. Right click on cable block diagram CBD‐3 and select document properties.
2. In the document properties windows, select only the power in the show cables in drawing section.
3. Open the cable block diagram CBD‐3.
Wiring Diagram
Wiring diagram let you produce dynamic cable termination diagram.
The wiring diagram capability includes:
• Create terminal strips for all type of equipment, where applicable.
• Create, within the terminal strips, terminals
• Connect and terminate cable wires between equipments
• Manage both cable and conductor sides 1 and 2 (wires have 2 sides, each side can be labeled
differently)
• Create wiring diagrams
• Creation of termination reports
• Retrieve connectivity data into schematics
At this stage we shall deal with interconnections between equipment, external to PDBs or the main
equipment (So, the internal circuit wiring will still be handled by the typical schematics, and the cable
terminations will reach up to and including the circuit strips. No internal cabinet or equipment wiring is
planned)
This directory contains various symbols that the wiring engine expects to get.
The system tries to present the wiring symbol of an item on a wiring diagram by first searching to see
whether there is a custom symbol for the wiring of the object. In case there is not, the system will pick
the symbol as defined in the symbology, for that specific item type, in case no symbol has been defined
for the item type, it will select the default symbol as defined in the “wiring symbols” directory.
SPEL is shipped with default wiring symbols for terminal strip, terminal and first terminal. This will allow
generating wiring diagrams out of the box without any further customization.
The minimum set of symbols required is: first terminal and terminal, cable, set and conductor (SPEL ship
these as defaults).
SPEL can terminate only those cables that have already been associated to equipment at their sides.
1. From EI, select the terminal strips folder of motor M‐205
2. Right click to create new terminal strip, name it TB‐1
3. Right click on TB‐1 and create new terminal, name it R‐1
4. Using duplicate option continues and adds another 4 terminals.
1. Create new terminal strip configuration in RDE.
2. Right click on the new configuration, select common properties, and type in the following
configuration.
3. In EI create new motor and name it ‘M‐206’.
4. Create new terminal strip for M‐206 and name it TB‐1
5. Right click on TB‐1 and select common properties.
6. Select the find button in the common properties screen.
7. Find the new strip configuration we defined in the RDE and select it.
Connection type
The next RDE item that is needed for wiring is “connection type”, and it relates to how the
conductors/cores should connect to the terminals upon trying to connect a cable to a terminal strip:
Let’s create a Connection type that will result in connecting one and skip one terminal
We will be using this connection type later, when we will perform the actual connection.
Skip = Number of terminals that a wire should skip and connect to, terminals counted from the starting
terminal user specifies/points when landing the cable on the strip. Skip 2 in the above configuration, for
example means that 2nd wire will be connected to the 3rd terminal (based on user starting to connect the
cable from first terminal of the strip)
Active Side Conn ‐ The actual side of the terminal on which the user is landing the cable.
Opposite Side Conn‐ The opposite side of the terminal on which the user is landing the cable.
Note: There are no typical fully wired objects in RDE. No ability to define a completely wired assembly.
2. Create new wiring diagram (WD) and name it ‘WD‐1’.
3. Right click on WD‐1 and select open.
4. Drag the MC‐100 and PLC‐30 into the drawing.
5. Select Activate Connection Mode.
6. Select the cable that connects this equipment and move your cursor over the wiring diagram.
7. Select the first terminal of the left equipment strip, at its connection point at the right side and
click on the blue circle.
After connecting on the first terminal, drag the cursor with the cable over to the next equipment on the
right side and land it on the first terminal. Select the “Custom connection” again and finish the
connection.
To move a wire/set from one terminal to another you need to disconnect it and reconnect (right click on
the wire or on the set or on the cable and select “disconnect”)
8. Save the document and close it.
Note: The number of conductors that one can connect to a terminal depends on the number of connection points
available on that terminal (as defined in the terminal symbol in catalog manager)
To connect 2 conductors to a terminal one needs to define the terminals having 2 connection points at each side,
like this:
Each terminal also has addition connection point to connect a jumper.
To connect jumper in PLC-30, TB-1 between terminals N-4 and G-5 open the wiring diagram WD-1.
2. Select the first jumper connection point.
3. Select the second jumper connection point and finish the connection.
4. Save the document and close.
Select the feeder cables of motors M‐205 and M‐206.
From actions menu select cables and ‘Batch Cable Connection’ to open the batch cable connection
screen.
Type in the following settings and select ok to apply the connection.
Note: Be sure to select the right cable active connection sides otherwise the conductors will be shown terminated
on the wrong side.
Let’s now see the actual connection made by the system. Either open a new wiring diagram or use the
previous one.
Drag the 2 motors and the 2 corresponding circuits to the wiring diagram and see that they have been
connected according to the specified strips and connection patterns.
This report is based on the cable item type and retrieves and lists the selected cables with their
conductors showing to which strip and terminal they are connected.
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