How Is The Installation of Hvac Systems Done? Write in Steps The Various Methods That Are Followed During The Installation of Hvac Systems

HOW IS THE INSTALLATION OF HVAC SYSTEMS DONE?
WRITE IN STEPS THE VARIOUS METHODS

THAT ARE FOLLOWED DURING THE INSTALLATION OF HVAC SYSTEMS.
HVAC refers to the different systems used for moving air between indoor and outdoor areas, along with
heating and cooling both residential and commercial buildings. An HVAC system provides adequate indoor air
quality by: conditioning the air in the occupied space of a building in order to provide for the comfort of its
occupants; diluting and removing contaminants from indoor air through ventilation; and providing proper
building pressurization. While there are many different HVAC system designs and operational approaches to
achieve proper system functionality, and every building is unique in its design and operation, HVAC systems
generally share a few basic design elements:
 Outside air intake
 Air handling unit—a system of fans, heating and cooling coils, air-flow control dampers, air filters, etc.
 Air distribution system
 Air exhaust system.
Installation Process
 Selection and collection of information for HVAC Type
 Perform load calculation
 Use of right HVAC products
 Begin the installation process
STEPS
a) Proper Placement
b) Cut a Hole in Wall of Home to Run wires and tubing
c) Installation of the New Indoor Evaporator Coil
d) Installation of Line Set
e) Installation of air conditioner condenser
f) Preparation of the High and Low Voltage Wiring
g) Installation of Drain Tubing
 Check the performance of newly installed system
Selection and collection of information for HVAC Type
The first action would be determine what type of HVAC system is required. Since, each household
has its own unique requirements the type of HVAC system required may also vary. The size, type and
the purpose of the building guides how to determine the type of HVAC required. During the initial
stage, it is also crucial to study the existing HVAC system or ducts within the house. Proper steps for
installation can be carried out after the first initial observations.
Perform Load Calculation
A load calculation is an important process a HVAC contractor should perform to identify the right
system for the space. An incorrectly sized unit can cause several problems, including discomfort,
inefficiency, costly repairs, and unexpected breakdown. All this happen because provided unit does not
meet our home’s heating and cooling demands. There are several factors that affect the size unit required
like amount of wall and attic insulation, the types and placement of windows and doors, and the
orientation of the home to the sun. The calculation can also alerts the possible benefits of upgrading
the insulation in the house. Now that the system has been properly sized for the structure, we can
begin our equipment installation
Use of right HVAC products
After performing a load calculation, the right heating and cooling system must be used during installation.
Before purchasing an air conditioning unit, one should determine the measurement of the area that needs to be
cooled as well as the size of the air conditioner he/she will need; because they are available in varied sizes
intended for a specific size of space. Note: In looking for an AC, one should consider the British Thermal Unit
capacity (BTU) of an air conditioner. This is because the higher the BTU of an AC, the greater the size of the
room it could serve; and the higher the Energy Efficiency Rating (EER), the greater electricity it can save.
Begin the installation process
STEPS
a) Proper Placement
After choosing the air conditioner, the side of the wall must be located where the AC to be installed. It
would be better if it is facing either north or south where it will not face the sun and would not push the
appliance to work harder.
b) Cut a Hole in Wall of Home to Run wires and tubing
A hole in the wall should be created where the air conditioner could fit perfectly; and get the adjustable
mounting brackets that is included in the air conditioner set. It have to be set up at the top and bottom of
the slot intended for the AC. The brackets to the interior wall should be secured to avoid it from falling.
c) Installation of the Indoor Evaporator Coil.
There are two options when installing a new evaporator coil for any new air conditioner system: cased
and uncased. The preferred option is a cased coil, because it comes in an insulated cabinet with
removable panels on the front that allow access to the coil inside. The cased coil is also designed to sit
on top of the furnace without any modifications, which makes repairs and modifications easy. In most
cases, it will be painted to match the color of the furnace. The biggest benefit of using a cased coil is that
it comes pre-cased by the manufacturer. This makes failure from an improper installation highly
unlikely, regardless of the skill level of the installer. When using a cased coil, it is already “installed” by
the manufacturer and merely needs to be placed on the top of the furnace. The final step at that point is
to connect and seal it to the existing sheet metal plenum.
d) Installation of Line Set
The line set consists of two refrigerant lines(copper lines)that connect the condensing unit
to the evaporator coil. One line is always bigger than the other and is insulated. The bigger line is called
the suction line, and the little one is called the liquid line. They come packaged together, rolled in a
coil. To complete this part of the installation, connect the line set to the condensing unit
and run it inside along the ceiling toward the evaporator coil. The line set will run from the
condensing unit outside to the new indoor evaporator coil on top of the furnace. After the suction line
has been installed and secured, the smaller, liquid line is run along the suction line, secured in the
same hangers. A line set should be new, installed and free from any sharp bends or kinks, and
secured with an appropriate hanging system. The small existing wires ends a low voltage signal to
the air conditioner to turn on and off when a call for cooling is needed or has been satisfied.
e) Setting the Air Conditioner

Condenser Now, refrigeration lines and electrical disconnect are ready to be wired into the air
conditioner condenser. Removing the new air conditioner and setting it on the pad is step one. After
uncrating the unit, a good installer will inspect for any damage. Sometimes panels or coils will get
damaged in transit. Any damage should be reported immediately. Fire & Ice Heating and Air
Conditioning runs multiple inspections on equipment, both when it arrives and when it’s installed, to
ensure it is in working order. The line set that was installed in the previous step is then formed and fitted
to the appropriate service valve on the new air conditioner. The service valve is a connection point for
the line set, and also isolates the refrigerant contained inside the unit. Service valves also allow for the
outdoor condenser portion of the air conditioner to be isolated from the indoor coil and line set for future
service or repair needs when needed.
f) Installation of the High and Low Voltage Wiring
For the air conditioning system to operate, the high-and low-voltage wiring must be connected. Using
the existing power supply from the electrical panel inside the home, the installer will mount a new
service disconnect box. The disconnect is mounted securely to the side of the house using appropriate
fasteners, based on the type of surface it is being mounted to. There are two main types of disconnect
boxes. One is fused and the other is non-fused. They are both appropriate to use outdoors. A fused
disconnect allows the proper overcurrent protection required and anon-fused disconnect may be used
only in cases where the breaker matches identically the maximum overcurrent protection. The service
disconnect has specific locations for the high voltage circuit from the panel to be connected and for the
power to get to the air conditioner itself through the electrical whip.
They are identified as “Line” (wiring from the electrical panel) and “Load” (the whip that takes power to
the air conditioner). This allows the pull inside the service disconnect to break or disconnect the power
supply to the air conditioner without having to shut the breaker off from the main panel.
Placement of the air conditioning condenser boils down to make sure of proper accessibility. All the
electrical connections should be made according to the NEC (National Electrical Code). The low-
voltage control wire is connected directly into the air conditioning condenser A signal is sent from the
control board in the furnace sent through the wire to the air conditioner when the thermostat calls for
cooling. The low-voltage control wire allows the air conditioner to cycle according to the parameters set
regarding temperature and humidity inside the home. The low voltage wiring is connected to the control
board inside the furnace on designated terminals.
g) Installation of Drain Tubing
The moisture removed from the home during the cooling process travels down a plastic PVC pipe. It
must be connected to the primary side of the evaporator coil. The evaporator coil has a primary and a
secondary drain location. The primary condensate drain line will travel from the indoor evaporator coil
to an appropriate floor drain or condensation pump.
A condensation pump is used where a proper floor drain does not exist in the home. Any condensate
tubing or piping should be secured and glued with the proper cement. A trap and an overflow safety
switch must also be installed in the condensate system to protect the equipment and the area from
flooding due to a restriction. The safety overflow switch is connected to the secondary port on the indoor
evaporator coil and wired into the furnace control to shut down the system when it is tripped.
Inspection and testing The final step is to examine the installed system. Once everything is installed we need
to look for leaks, safety dangers and any improperly functioning components. It’s required to avoid any kind of
risk in system. This is both for the efficiency of the system and the safety of the inhabitants.

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HOW IS THE INSTALLATION OF HVAC SYSTEMS DONE?

WRITE IN STEPS THE VARIOUS METHODS

e) Setting the Air Conditioner

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