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CONDENSATION
A steam condenser employed in a steam power plant is to handle
36000kg /h of dry & saturated steam at 50oC. The outer and inner diameter of tubes are 25mm & 22.5mm respectively . The cooling water enters the tubes at 15oC, flows with an average velocity of 2m/s and leaves at 25oC. If heat transfer coefficient on steam side is 5000W/m2 K, make calculations for a. Mass flow rate of water and number of tubes required for water flow b. O.A.H.T.C & Heat transfer area c. Number of tube passes if length of each tube per pass is not to exceed 2.5m.
Ignore thermal resistance of wall material and assume that steam
losses only its latent heat which is equal to 2375 kJ/kg
Thermo-physical properties of water at mean bulk temp of 20oC are
density = 998.8 kg/m3; sp. Heat 4186J/kg K; kinematic viscosity = 1x10-6 m2/s; thermal conductivity = 0.6W/m K • From energy balance, • Heat gained by water = heat lost by steam • Mc Cw (tc2 –tc1) = ms λ • Mc x 4.186x (25-15)=(36000/3600) x 2375 • Mc = 567.36kg/s
• Mass flow rate through each tube =ρ A v
• = 998.8 x (πx0.0225 2)/4 x 2 • = 0.7938kg/s • No. of tubes = 567.36/ 0.7938 = 715 • Re No =Re = 4m/µ π do • = 44997 • Pr = 6.97 • Nu = 264 • hi= 7040 W/m2 K 1 1 1 = + 𝑈 ℎ𝑜 ℎ𝑖𝑜
• U = 2795 W/m2 K • LMTD = 29.72
• Q = U A LMTD
• A = 2375x104/(2795 x 29.72) • = 285.95m2 • Ao = N πdo L • Length = 285.95/ 715xπx 0.025 • = 5.095m
• No. of pass = 5.095/2.5
• = 2 passes (a) For condensing conditions, compare the condensation rate when a 6.5cm diameter and 1.25 m long pipe is kept (i) horizontally (ii) vertically. Assume that other conditions remain same. (b) For condensing conditions, compare the values of convective heat transfer coefficients over a pipe of diameter with that of two pipes having same total circumference when both pipes are horizontal and parallel.