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The document provides specifications for equipment parts used in a kiln including tyres, rollers, shells, gears, and other components. It lists the component names, specifications, materials, and material properties. Standard grades and specifications from IS and other standards are referenced for many of the materials.

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Raj
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193 views15 pages

3 Material

The document provides specifications for equipment parts used in a kiln including tyres, rollers, shells, gears, and other components. It lists the component names, specifications, materials, and material properties. Standard grades and specifications from IS and other standards are referenced for many of the materials.

Uploaded by

Raj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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S.N
Equipment Name Specifications Material
o.
Tyre 1:- Ø ID 3143
ØOD 3770
Width 380
Tyre 2:- ØID 3145 Tyre 1st,2nd & 3rd :-
1 Kiln Tyre ØOD 3570 IS 2708
Width 380 Gr. 3
Tyre 3:- ØID 3145
ØOD 3570
Width 380
Roller 1:- Ø 1180
Width 430 All Supporting
Roller 2:- Ø 1000 Roller :-
2 Supporting Roller Width 430 IS 2708 Gr.3 ~
Roller 3:- Ø 1000 GS60N
Width 430
Kiln Shell Thickness
Tyre1,2&3rd:-50mm (in
2400mm) and 32mm (left
3 Kiln Shell
& right of tyre 1st & 2nd of IS 2002 Gr.2,
32mm in 2450mm but 3rd
tyre in left 1435mm & right
Boiler Plate
1950mm of 32mm) (20,22,
25 mm)

Number of Teeth :136 IS-2664 GR-2/


4 Kiln Girth Gear Standard Module : 32 CS-700/
Angle of Mesh : 20° GS-34CrMo4V
Number of Teeth : 18 IS-2664 GR-2/
5 Pinion Standard Module : 32 CS-700/
Angle of Mesh : 20° 30CrNiM+QT

6 Pinion Shaft C45E


Kiln Supportting
7
Roller Beaaring
All beanring bush half IS-318 GR-3

PCD : 240
8 Apron Feeder Pinion No. of Teeth : 20 EN8
Module : 12
PCD : 960
Apron Feeder
9
GearWheel
No. of Teeth : 80 CS IS:1030
Module : 12
PCD : 500
Apron Feeder
10
Sprocket
No. of Teeth :6 CS IS:1031
Pitch : 250

Apron Feeder Shaft


11
(Head/Tail/Counter) IS:1570 Gr.45C8

Apron Feeder Pan &


12
Base Frame IS:2062 Gr.E250

13 (Rotor & Counter ) Shaft 45C8

LS Crusher

Housing,Impact Wall,Drive IS:2062 Gr.E250


14
Frame BR
15 Impact Blade Chrome Moly
16 Impact Wall Liner Chrome Moly
17 Housing Liner Mn.Steel Gr.III
Speed:18 rpm/0.4rpm IS:2664
18 Raw Mill Girth Gear No. of Teeth:172
Module:30 Gr. CS-700
Speed:139 rpm/2.8rpm IS:2644
19 Raw Mill Pinion No. of Teeth:22
Module:31 Gr. CS-700
Raw Mill Pinion
20
Shaft EN8
Shell Thick:32mm
21 Raw Mill Shell
Flange Thick:60mm
IS:2062
High Quality
22
Raw Mill End Cover Cast Iron
With Trunnion IS:1030
Gr.280-520W

High Chrome
Shell Liner
23 Raw Mill Grinding Media Steel
(HRC 56-63)
Home
Material Composition UTS YS MPT CT

690 MPa 495 MPa


(Normalized steel )
Carbon 0.25 to 0.33 ,
Silicon 0.60 ,
Manganese 1.20 - 1.60,
Sulphur 0.050 &
Phosphorus 0.050
Brinell Hardness, HB 201-255

(Normalized steel ) 690 MPa 495 MPa


Carbon 0.25 to 0.33,
Silicon 0.60 ,
Manganese 1.20 - 1.60 ,
Sulphur 0.050 &
Phosphorus 0.050
Brinell Hardness, HB 201-256

Carbon 0.22,
Silicon 0.40,
Manganese 1.50, 410 MPa 240 MPa
Sulphur 0.045 &
Phosphorus 0.045
A B C
P .050 .045 .040
C .23 .22 .20
Si .40 .40 .40
Ma 1.50 1.50 1.50
S .050 .045 .040

Carbon 0.43
Silicon 0.22 ,
Manganese 0.74,
Sulphur 0.023 &
Phosphorus 0.030
Carbon 0.25
Silicon 0.60 ,
Manganese 1.20,
Sulphur 0.035 & 520 MPa 280 Mpa
Phosphorus 0.040
Elongation % : 18
Impact Strength : 22J
Next
Equivalent grades: Remarks
45C8 Carbon steels have carbon as
the key alloying element in their
composition. They also contain up to
EN8,EN8A, EN8B, EN8C & 0.4% silicon and 1.2% manganese.
EN8D In addition, residual elements such
as copper, molybdenum, aluminum,
chromium, and nickel are present in
these steels.
Next

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