Service Manual: 2 Channel Power Amplifier

BPX1100.
1
2 CHANNEL
POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products

250 Crossways Park Dr.
Woodbury, New York 11797 Rev1 2/2004
Downloaded from www.Manualslib.com manuals search engine

Power Amplifier BPX1100.1
CONTENTS
Specifications………………………….…………………..……1
Features…………………………………………………………2
Test Conditions And Notes……………………………………2
Controls/connections…………………………………..………3
Mounting…………………………………………….…..………3
Applications………………………………………..……………4
Typical System Configuration…………………………………5
Troubleshooting……………………………………….……..…6
PCB drawings……………………………………..……………7
Electrical Parts List……………………………………………10
Mechanical Parts List……………….………………..………13
Block Diagrams……………………………………….………14
Semiconductor Pinouts………………………………………15
Exploded view…………………………………………………20
Schematics……………………………………………….……21
Packing………………………………….………………………30
SPECIFICATIONS
Power Output, 4 Ohms: n/a

Power Output, 2 Ohms: 575W x 2
Power Output, Bridged, 4 Ohms: 1100W x 1
Power Output, Parallel, 1 Ohm: 1100W x 1
MIN. Speaker Impedance: 1 ohm
Frequency Response: 20Hz~320Hz, -3dB
Input Sensitivity (RCA type): 250mV~6V
THD + Noise (4 Ohms): 0.5%
Signal-to-Noise: 93 dB
Maximum Current Draw: 110A
Fuse Replacement: 30Ax3
External Dimensions:
Length 12 ¼” (312mm)
Width 17” (432mm)
Depth 2 9/16” (66mm)
JBL continually strives to improve its products. New materials, production methods and design refinements are introduced into existing
models without notice as a routine expression of our design philosophy. For this reason, Power Series Multichannel Automotive
Amplifiers may differ in some respects from their published specifications and descriptions, but will always equal or exceed the original
specifications unless otherwise stated.

Features
2-Channel Operation
Advanced MOSFET Oversized Floating Rail Power Supply
Floating Ground Factory - Head - Unit Speaker - Level input
Variable Input Sensitivity (250mV - 6V)
Fully Complementary Output Stage with Class-D Voltage Amplification
Gold-plated Power, Input and Output Connectors
1-Ohm Stable ( 2 ohm parallel )
Test Conditions and Notes
All tests to be done, unless otherwise specified, from 20Hz to 320Hz at 14.4V DC into 2 ohm loads and adj
the units gain so that with a .775 volt input signal the unit is at its maximum rated output. All measure
will be done using an Audio precision system one and the supply voltage.
An A+ line voltage of 14.4V DC shall be applied to the unit under test for all measurements unless otherw
specified. The voltage applied to the unit shall be measured at the power connection on the Amplifier.
Signal Source
Unless otherwise specified, all tests shall be conducted with the Audio Signal Generator output configure
be balanced, less than or equal to 50 ohm source impedance, and floating. The signal source "GND" shall b
connected to the Amplifier PWR GND at the Amplifier.
Output Load
Unless otherwise specified, all tests shall be conducted with 2 ohm resistive loads having less than 10%
reactive components at any frequency below 350Hz. Each resistor shall have a value that remains within 1%
while dissipating the rated output of the unit under test.
Power Indicator LED steadily illuminates for normal operation. LED blinks when
protection circuitry is engaged, and during power up.

Controls and Connections
1 2 3
11 10
9 6 4 5
7
8
Controls and Connections

1. Power Connection for 12V+, GND and REM 7. This switch is select X-over slope
connections for power wires. See wiring instruc-
tions on page 4 for more information.
8. This switch is set to 2-channel mode(2CH/BR) to drive
2. Fuse - Three 30 Amp ATC type Fuses. a pair of subwoofers or bridge(mono) mode to drive a
single subwoofer(PARALLEL).
3. Speaker Output Connector - Connect speaker It's allowed to use parallel mode when the nominal
wiring to these connectors. See wiring instruc- impedance of the speaker system is 2 ohm or greater
tions on page 4 for more information. 9. Remotr Volume Control Jack.
4. Preamp-Level Input Connector - Connects to

10. The crossover frequency can be set at any frequency
line-level output from the source unit. Between 32Hz and 320Hz.
11. (1) The HP frequency can be set at any frequency

5. Pre amp-Level AUX output Connector
Between 20Hz and 100Hz.
6. Input-Level Control - Adjusts input sensitivity (2) Bass Boost control will provide at frequency
for pre-amp level and speaker level inputs. Being set between 20Hz ~ 100Hz
Mounting the Amplifier
The JBL BP Series amplifiers can be mounted in virtually any location inside the vehicle.
However, make sure to keep the amplifier away from heater vents or ducts.
1. At the chosen site, use the amplifier as a mounting template and mark the locations of the
four mounting holes.
2. Drill a small pilot hole at each marked location.
3. Mount the amplifier and securely tighten the mounting screws.

Power Series Amp OM 5/20/03 10:51 AM Page 3

APPLICATIONS – BPx MODELS
To the right are several application Set OUTPUT MODE
diagrams to help plan your subwoofer to 2CH/BR CH 1 CH 2
(on input panel) 2 CHANNEL
system installation. Figures 1 through 3 BRIDGED
PARALLEL*
NEON
show how to configure the JBL Power BPx Amplifier

PARALLEL 2CH/BR
Series subwoofer amplifiers (models OUTPUT MODE
(partial rear panel)
SPEAKER OUTPUTS
BPx500.1, BPx1100.1 and BPx2200.1) *SEE MANUAL FOR PARALLEL CONNECTION
for 2-channel, bridged-mono and
parallel-mono operation
“Setting the uO tput Mode” on page 6).
X-OVER
NOTE: For simplicity, Figures 1 through
FREQ
3 do not show power, remote and input
connections.
Figure 1. The JBL Power Series 32Hz 320Hz
subwoofer amplifier is set to
NOTE: If the nominal impedance 2-channel mode to drive a pair
of your speaker system is close to of subwoofers.
12dB 24dB
SLOPE Subwoofer Subwoofer
2 ohms, be prepared to try both
bridged and parallel configurations to
determine which performs better.
Set OUTPUT MODE
to 2CH/BR CH 1 CH 2
BRIDGED
NEON
PARALLEL*
BPx Amplifier
PARALLEL 2CH/BR
OUTPUT MODE
SPEAKER OUTPUTS
*SEE MANUAL FOR PARALLEL CONNECTION
Figure 2. The JBL Power Series X-OVER

subwoofer amplifier is set to FREQ
bridged (mono) mode to drive
a single subwoofer. Use this 32Hz 320Hz
mode only when the nominal
impedance of the speaker
12dB 24dB
system is 2 ohms or greater. SLOPE Subwoofer (2 ohms or greater)
Set OUTPUT MODE

to PARALLEL CH 1 CH 2
BRIDGED
NEON
PARALLEL*
BPx Amplifier jumper

PARALLEL 2CH/BR
OUTPUT MODE
SPEAKER OUTPUTS
*SEE MANUAL FOR PARALLEL CONNECTION
Figure 3. The JBL Power Series X-OVER

subwoofer amplifier is set to FREQ
parallel mode to drive a single

subwoofer. Use this mode only 32Hz 320Hz
when the nominal impedance
of the speaker system is less 12dB 24dB
than 2 ohms. SLOPE Subwoofer (less than 2 ohms)
NOTE: A jumper is added

between the + terminals.

Typical System Configuration
Cassette/CD Tuner
(Head Unit)
CD Player or Changer
Antenna Input
Power
Antenna
Cassette/Receiver
Power Supply
Wires
Power
Antenna Line Amplifier
Fuse
Fuse
Relay Level Power

Input Connection
Black - Power Ground
Antenna Motor Ground
Red - Main +12V

Remote Antenna
Remote On/Off
Power Supply
Black Power
Remote On/Off
Ignition
Switch
60 Amp (Not Included)
Main +12V
Fuse
Power Ground
Vehicle Battery
Speakers
Chassis Ground

TROUBLESHOOTING
SYMPTOM LIKELY CAUSE SOLUTION

No audio No voltage at BATT+ Check voltages at
(POWER LED or REM terminals, amplifier terminals
is off) or bad or no ground with VOM
connection
No audio DC voltage on Amplifier may need
(PROTECT LED amplifier output service; see enclosed
flashes every warranty card for
4 sec.) service information
No audio Amplifier is Make sure amplifier
(PROTECT overheated cooling is not blocked
LED is on) at mounting location;
verify speaker-system
impedance is within
specified limits (see
“Specifications” on the
next page)
No audio Voltage less than 9V on Check vehicle
(PROTECT BATT+ connection charging system for
and POWER defective voltage
LEDs flash) regulator
I-E/OPT LED Amplifier is being Check INPUT
is on all times overdriven LEVEL setting;
(not flashing) see previous page
No audio Voltage more than 16V Check vehicle
(PROTECT or less than 8.5V on charging system for
LED is on) BATT+ connection defective voltage
regulator
Distorted audio Input sensitivity is Check INPUT
not set properly, or LEVEL setting; or
amplifier or source check speaker wires
unit is defective for shorts or grounds
Distorted audio Short circuit in Remove speaker leads
and PROTECT speaker or wire one at a time to locate
LED flashes shorted speaker or
wire, then repair
Music lacks Speakers are not Check speaker
“punch” connected properly connections for
proper polarity

Printed Circuit Board (Top View)

Printed Circuit Board (BOTTOM View)

Power
Amplifier
A20K A20K A20K A20K A20K
VR701
VR701
VR701
VR701
VR701

R701 R701 R701 R701 R701
2K 2K 2K 2K 2K
MOD02 MOD02 MOD02 MOD02 MOD02
PAS132-01
PAS132-01
PAS132-01
PAS132-01
PAS132-01
REV.0
REV.0
REV.0
REV.0
REV.0
623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B
623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B
REV.0
REV.0
REV.0
REV.0
REV.0
MOD02 MOD02 MOD02 MOD02 MOD02
PAS132-01
PAS132-01
PAS132-01
PAS132-01
PAS132-01
2K 2K 2K 2K 2K
Printed Circuit Board (SUB TOP
R701 R701 R701 R701 R701
VR701
VR701
VR701
VR701
VR701
View)
A20K A20K A20K A20K A20K

BPX1100.1
BPX1100.1 Parts List
PART NO. NOMENCATURE DESCRIPTION MFR PARTS REF. NO Q'TY
PCB-00-00952 IC SHUNT REGULATOR KIA431/KIA431A U282,482 2

TRS-00-00088 TRANSISTOR SMALL SIGNAL NPN KTC1027Y Q203,205,207,209,281,403,405,407,409,481 11
Q914
TRS-00-00087 TRANSISTOR SMALL SIGNAL PNP KTA1023Y Q1,204,206,208,210,282,404,406,408,410 13
Q482,916,920
TRS-00-00110 TRANSISTOR SMALL SIGNAL NPN KTC3198GR Q2,6,128,362,363,365,611,631,632,705 10
TRS-00-00090 TRANSISTOR SMALL SIGNAL PNP KTA1266GR Q3,4,8,9,364 5
DIO-00-00108 DIODE FEST RECOVERY FR154 D771,772,774,871,872,874 6

DIO-00-00003 DIODE RECTIFIER 1N4004 D363,701 2
DIO-00-00006 DIODE SWITCHING SIGNAL 1SS133 D01,02,181,281,282,283,284,481,482,483 23
D484,581,725,801,802,909,913,914,915,922
D923,924,925
DIO-00-00041 DIODE ZENER O.5W 12V 1N5242 D201,202,401,402,901 5
RES-00-00401 RESISTOR METAL FILM 1/5WF 100 OHM R204,404 2

RES-00-00586 RESISTOR METAL FILM 1/5WF 820 OHM R116 1
RES-00-00590 RESISTOR METAL FILM 1/5WF 910 OHM R202,206,402,406 4
RES-00-00393 RESISTOR METAL FILM 1/5WF 1.5K OHM R288,488 2
RES-00-00450 RESISTOR METAL FILM 1/5WF 2.7K OHM R117 1
RES-00-00523 RESISTOR METAL FILM 1/5WF 4.7K OHM R111,112,114,177,179,555,556,577,579 9
RES-00-00402 RESISTOR METAL FILM 1/5WF 10K OHM R150,353,354,453,454,591 6
RES-00-00415 RESISTOR METAL FILM 1/5WF 12K OHM R806 1
RES-00-00537 RESISTOR METAL FILM 1/5WF 47K OHM R103,104,105,106,107,108,109,110,904,950 10
RES-00-00591 RESISTOR METAL FILM 1/5WF 91K OHM R101,102 2
RES-00-00636 RESISTOR CARBON FILM 1/5WJ 1 OHM R207,208,211,212,407,408,411,412 8

RES-00-00705 RESISTOR CARBON FILM 1/5WJ 4.7 OHM R8 1
RES-00-00660 RESISTOR CARBON FILM 1/5WJ 22 OHM R619,743,744,745,747,753,754,755,757 9
RES-00-00606 RESISTOR CARBON FILM 1/5WJ 100 OHM R115,282,482,915,922,924,925 7
RES-00-00622 RESISTOR CARBON FILM 1/5WJ 150 OHM R130 1
RES-00-00656 RESISTOR CARBON FILM 1/5WJ 220 OHM R21,603 2
RES-00-00712 RESISTOR CARBON FILM 1/5WJ 470 OHM R174,233,433,574 4
RES-00-00723 RESISTOR CARBON FILM 1/5WJ 510 OHM R123,125 2
RES-00-00633 RESISTOR CARBON FILM 1/5WJ 1K OHM R33,183,185,290,351,451,490,583,585,613 13
R622,742,752
RES-00-00598 RESISTOR CARBON FILM 1/5WJ 1.5K OHM R723,725 2
RES-00-00602 RESISTOR CARBON FILM 1/5WJ 1.8K OHM R3,153 2
RES-00-00637 RESISTOR CARBON FILM 1/5WJ 2.2K OHM R6,155,173,201,205,281,401,405,481,573 10
RES-00-00644 RESISTOR CARBON FILM 1/5WJ 2.7K OHM R4,157,363 3
RES-00-00699 RESISTOR CARBON FILM 1/5WJ 3K OHM R181,581 2
RES-00-00702 RESISTOR CARBON FILM 1/5WJ 4.7K OHM R17,34,145,154,180,188,189,287,487,571 16
R588,589,590,601,726,916
RES-00-00720 RESISTOR CARBON FILM 1/5WJ 5.6K OHM R9,11,143,144 4
R364,483,486,489,569,570,617,618,724,907
R908,910,911,913,918,920,921,923,953
RES-00-00616 RESISTOR CARBON FILM 1/5WJ 12K OHM R602 1
RES-00-00623 RESISTOR CARBON FILM 1/5WJ 15K OHM R7,122,129 3
RES-00-00658 RESISTOR CARBON FILM 1/5WJ 22K OHM R14,16,19,31,32,187,365,587,615 9
RES-00-00663 RESISTOR CARBON FILM 1/5WJ 24K OHM R184,584 2
RES-00-00666 RESISTOR CARBON FILM 1/5WJ 27K OHM R28,172,572,919 4
RES-00-00714 RESISTOR CARBON FILM 1/5WJ 47K OHM R18,182,186,582,586 5
RES-00-00748 RESISTOR CARBON FILM 1/5WJ 75K OHM R160,176,178,560,576,578,801,802 8

R426,427,428,429,430,431,452
RES-00-00647 RESISTOR CARBON FILM 1/5WJ 200K OHM R149,271,471 3
RES-00-00635 RESISTOR CARBON FILM 1/5WJ 1M OHM R12,15,20,24,361,612,616,621,912 9
RES-00-00600 RESISTOR CARBON FILM 1/5WJ 1.5M OHM R909 1
RES-00-00053 RESISTOR METAL FILM 0.5WJ 4.7 OHM R5 1

RES-00-00018 RESISTOR METAL FILM 0.5WJ 10 OHM R214,215,216,217,220,221,222,415,416,417 14
6 R418,420,421,422
RES-00-00040 RESISTOR METAL FILM 0.5WJ 22 OHM R284,285,484,485 4
RES-00-00038 RESISTOR METAL FILM 0.5WJ 220 OHM R41,42 2
RES-00-00808 RESISTOR METAL FILM 1WJ 22 OHM R771,772,871,872 4

RES-00-00800 RESISTOR METAL FILM 1WJ 2.2K OHM R901 1
IND-00-00020 INDUCTOR COIL AXIAL 5% 100uH L611 1
CEC-00-00007 CAPACITOR CERAMIC TUBULAR 50V 10pF C105,106 2

CEC-00-00038 CAPACITOR CERAMIC TUBULAR 50V 47pF C611,612,617 3

CEC-00-00017 CAPACITOR CERAMIC TUBULAR 50V 220pF C726 1
CEC-00-00035 CAPACITOR CERAMIC TUBULAR 50V 470pF C111 1
CEC-00-00004 CAPACITOR CERAMIC TUBULAR 50V 102pF C5,8,17,905,951 5
CEC-00-00037 CAPACITOR CERAMIC TUBULAR 50V 473pF C3,187,188,189,190,191,192,193,194,195 13
C196,197,198
CEC-00-00006 CAPACITOR CERAMIC TUBULAR 50V 104pF C01,12,13,14,15,94,181,182,201,202 44
C204,205,211,281,282,285,289,290,291,292
C361,363,401,402,404,405,411,481,482,485
C489,490,491,492,613,714,715,721,722,774
C778,874,878,902
MYC-00-00046 CAPACITOR MYLAR 5% 63V "BOX" 102J C9,280,480,904,950 5

MYC-00-00199 CAPACITOR MYLAR 5% 400V "BOX" 102J C761 1
MYC-00-00084 CAPACITOR MYLAR 5% 63V "TL" 103J C172,572 2
MYC-00-00083 CAPACITOR MYLAR 5% 63V "TL" 104J C265,465 2
MYC-00-00156 CAPACITOR MYLAR 5% 63V "TL" 184J C152 1
MYC-00-00085 CAPACITOR MYLAR 5% 63V "TL" 105J C284,364,484,702,703,723 6
MYC-00-00088 CAPACITOR MYLAR 5% 63V "TL" 224J C203,206,403,406 4
MYC-00-00184 CAPACITOR MYLAR 5% 100V 102J C119,245,445,725 4

MYC-00-00177 CAPACITOR MYLAR 5% 100V 103J C255,455,602,615 4
MYC-00-00034 CAPACITOR MYLAR 5% 50V 333J C144 1
MYC-00-00045 CAPACITOR MYLAR 5% 50V 823J C141,142 2
ELC-00-00571 CAPACITOR ELECTROLYTIC "NE" 22/16V C173,573 2

ELC-00-00333 CAPACITOR ELECTROLYTIC "NP" 22/16V C113,156 2
ELC-00-00114 CAPACITOR ELECTROLYTIC "SRE,SE" 1/50V C801,913 2

ELC-00-00334 CAPACITOR ELECTROLYTIC "SRE,SE" 2.2/16V C287,293,487,493 4
ELC-00-00117 CAPACITOR ELECTROLYTIC "SRE,SE" 4.7/16V C4,6,7,95,283,288,483,488 8
ELC-00-00293 CAPACITOR ELECTROLYTIC "SRE,SE" 4.7/50V C1,2,11,771,871,908 6
ELC-00-00111 CAPACITOR ELECTROLYTIC "SRE,SE" 22/16V C08,10 2
ELC-00-00113 CAPACITOR ELECTROLYTIC "SRE,SE" 100/16V C16,777,877,903 4
ELC-00-00153 CAPACITOR ELECTROLYTIC "SMS/SHL/SG" 1/50V C123 1

ELC-00-00160 CAPACITOR ELECTROLYTIC "SMS/SHL/SG" 4.7/50V C124,614 2
ELC-00-00137 CAPACITOR ELECTROLYTIC "SMS/SHL/SG" 10/25V C353,453 2
ELC-00-00127 CAPACITOR ELECTROLYTIC "SMS/SHL/SG" 22/16V C101,102,103,104,121,122,183,184,185,186 10
ELC-00-00162 CAPACITOR ELECTROLYTIC "SMS/SHL/SG" 100/50V C773,873 2
ELC-00-00254 CAPACITOR ELECTROLYTIC "SXE" 100/25V C701 1
REL-00-00009 RELAY DC12V,10A KB11-E12S REL1,2 2
ICO-00-00017 I.C PRECISION COMPARATOR(DIP-14) B52 U281,481 2

ICO-00-00055 I.C 14-STAGE COUNTER(DIP-16) F16 U611 1
ICO-00-00003 I.C DUAL OP AMP TL072CP U101,102,103,105,106,108,109,110,112,350 12
U509,510
ICO-00-00022 I.C PWM TL494CN U1 1
ICO-00-00170 I.C VOLUME IC NJM13600 U104 1
ICO-00-00095 I.C KIA393P U2,3,12,801,901 5
ICO-00-00157 I.C VOLTAGE REGULATOR KIA7812PI U761 1
ICO-00-00162 I.C VOLTAGE REGULATOR KIA7912PI U861 1
FET-00-00001 FET N-CH MOSFET IRF3205 Q742,743,744,746,752,753,754,756 8

FET-00-00021 FET P-CH MOSFET IRF9640 Q212,213,214,215,413,414,415,416 8
FET-00-00037 FET N-CH MOSFET IRFB31N20D Q217,218,219,417,418,419 6
TRS-00-00112 TRANSISTOR VIDEO NPN C3503 Q201,401 2

TRS-00-00096 TRANSISTOR VIDEO PNP A1381 Q202,402 2
DIO-00-00102 DIODE FAST RECOVERY MUR3040PT D761,762,763,764 4

DIO-00-00048 DIODE RECTIFIER 1N5404 D702 1
DIO-00-00198 LED 3PHI BLUE HL304H1BC2 LED2 1
DIO-00-00277 LED 3PHI RED HNRD-3401L LED1,801 2
REN-00-00001 RESONATOR 2.56MHz CSA2.56MG X611 1
VOL-00-00282 VOLUME V12L5(9x5)G(4R)(PH2D)N15KC-A2Kx2+A200Kx2 VR104 1

VOL-00-00114 VOLUME V12L5(9x5)G)PH2D)N17KC-3B20Kx2 VR101 1
VOL-00-00283 VOLUME V12L5(9x5)G)PH2D)N17KC-B500x2 VR105 1
VOL-00-00055 VOLUME V12L5(9X5)G(PH2D)N15KC-15C50Kx4 VR102 1
VOL-00-00134 SEMI VOLUME 6PHI , 5KB RG06P-5KB VR103,503 2
RES-00-01112 RESISTOR MOR 2WJ SMALL TYPE"FORMING 15m/m" 2.2 OHM R263,463 2
RES-00-01018 RESISTOR MOR 2WJ SMALL TYPE 47 OHM R245,445 2
RES-00-01046 RESISTOR MOR 2WJ SMALL TYPE"FORMING 15m/m" 100 OHM R761 1
RES-00-01079 RESISTOR MOR 2WJ SMALL TYPE"FORMING 15m/m" 2.2K OHM R246,255,262,446,455,462 6
RES-00-01099 RESISTOR MOR 2WJ SMALL TYPE"FORMING 15m/m" 3.9K OHM R764,765 2
RES-00-00919 RESISTOR MOR 3WJ 220 OHM R727 1
RES-00-00916 RESISTOR MOR 3WJ 2.7K OHM R209,210,409,410 4
RES-00-00947 RESISTOR SHUNT 5WJ (3P, 10m/m) 0.01 OHM R234,434 2
THS-00-00013 THERMISTOR NTC RESISTOR 50K FTD5-350 TH1 1
MYC-00-00152 CAPACITOR MYLAR 10% 100V "BOX" 105K C207,209 2

MYC-00-00076 CAPACITOR MYLAR 10% 100V "BOX" 225K C246,247,248,264,446,447,448,464,762,763 12
C787,788
MYC-00-00109 CAPACITOR MYLAR 10% 250V "BOX" 225K C768 1
ELC-00-00357 CAPACITOR ELECTROLYTIC "BP"(12.5x20) 10/100V C249,250,251,449,450,451 6

ELC-00-00009 CAPACITOR ELECTROLYTIC "BP"(16x25) 33/100V C252,452 2

ELC-00-00173 CAPACITOR ELECTROLYTIC "SG"(16x25) 470/80V C783,784 2
ELC-00-00282 CAPACITOR ELECTROLYTIC "SHL/SD"(10x20) 100/100V C901 1
ELC-00-00474 CAPACITOR ELECTROLYTIC "SD"(16x31) 1000/80V C208,210,408,410,781,782,785,786 8
ELC-00-00627 CAPACITOR ELECTROLYTIC "WL"(16x25) 2200/25V "WL" C716,717,718,719,720,727 6
COR-TF-00366 RING CORE 44PHI,MAGNETICS 3T(0.7x22):13T(0.7x4)+4T(0.7x1) T1 1
COI-00-00083 INDUCTOR CL-4100 L761 1

COI-00-00104 INDUCTOR 120uH CL-5100 L245,445 2
COI-00-00105 INDUCTOR CL-330 L1 1
COI-00-00106 CURRENT SENSOR 50A CCS-50 CT1 1
TER-00-00219 TERMINAL GOLD PLATED KTD-9216A TER2 1

TER-00-00220 TERMINAL GOLD PLATED KTD-9218A TER1 1
HOD-00-00006 FUSE HOLDER PCB TYPE JSF08031P F1,2,3 3

JAC-00-00050 MODULAR JACK 4P 623PCB4-B MOD1 1
JAC-00-00043 RCA JACK GOLD PLATED DJB-554A RCA101 1
SWI-00-00056 SWITCH SLIDE SWITCH JSS-2208 SW102,103 2
JUP-00-00003 JUMPER METAL BAR 35m/m BAR1,2,3,4,5,6,7,8,9,10 22

BAR11,12,25,26,27,28,29,30,31,32
BAR33,36
JUP-00-00029 JUMPER 62mm 5 LEAD MA-BA-02-1961-0(5P) BAR15,19,20,22,23,39 6
JUP-00-00028 JUMPER 46mm 4 LEAD MA-BA-02-1962-0(4P) BAR13,14,16,17,21,24 6
JUP-00-00013 JUMPER 2P MA-BA-02-1529-1(2P) BAR38 1
WIR-00-00184 WIRE AWG #14 RED 125m/m W1(W1-A,W1-B) 1

WIR-00-00173 WIRE AWG #14 RED 135m/m W2(W2-A,W2-B) 1
WIR-00-00110 WIRE AWG #22 BLACK (3PHI RING LUG) 150m/m W03 1
TUB-00-00008 TEFLON TUBE 0.7PHI 10m/m TH1 2

FUS-00-00010 AUTO FUSE ATC 30A SET 3 + ACCESSORY 3 6
VOL-00-00044 VOLUME V9M5720009A A20Kx2 (9 PHI) VR701 1

JAC-00-00050 MODULAR JACK 4P KEK623PCB4-B MOD02 1
JAC-00-00128 MODULAR JACK ASS'Y 4P(5 METER) ACEESSORY 1

BPX1100.1 BLOCK DIAGRAM

Integrated Circuit Diagrams
U1 (TL494CN) P.W.M IC
DEAD TIME
CONTROL
U101,102,103,105,106,108
U2,3,12,801,901 (KIA393P)
U109,110,112,350,509,510 (TL072CP)
OUT A VCC+
OUT A V+
-IN OUTB
-IN OUT B
+IN -IN
+IN -IN
VCC +IN
V- +IN

Integrated Circuit Diagrams
U281,481 ( B52 )
V+ STROBE1*
V+ VCC
1 14
NC STRDBE1
2 13
NC INPUT1
INPUT1 3 12 INPUT1
OUTPUT1
INPUT2 4 11
INPUT2
NC GND
5 10
V- OUTPUT2 INPUT2
6 9
NC STRDBE2
8
7 V-
STROBE2*
8 =VSS 12 11 10 9
U611 (F16)
16 =VDD
Q12 VDD VDD

1 16
3
Q13 Q10 14
2 15
2
Q14 Q8 13
3 14
1
12 R
Q6 Q9 1
4 13
11
R 2
Q5 RESET 15
5 12
10
R 3
13
Q7
6 11 1 9 R
7
4
14 5
Q4 8
7 10 0 6
R 5
4
7
VSS
8
VSS
9 0 R 6


Transistor Diagrams
C
G
S
B D
C C
D D
B B
S S
G G
E E
* IRFB31N20D * * IRF9640 *
* KTC3198GR * * KTA1266GR * Q217,218,219,417,418 Q212,213,214,215
Q2,6,128,362,363,365 Q3,4,8,9,364 Q419 Q413,414,415,416
Q611,631,632,705
E
1
2
3 C
C
B
C
B B
1 2 3
E E
* MUR3040PT * * 2SC3503 * * 2SA1381 *

D761,762,763,764 Q201,401 Q202.402

Transistor Diagrams
E
E
C
C
B
B
D C
S
G
B
E
*1RF3205*
Q742,743,744,746,752 * KTC1027Y *
Q753,754,756 Q203,205,207,209,281,403
Q405,407,409,481,914
E
1
C 2
3
B
B
1 2 3
E
* MUR3040PT *
D761,762,763,764
* KTA1023Y *
Q1,204,206,208,210,282,404,406
Q408,410,482,916,920

BPX1100.1
Ref# Description Part Number Qty
01 HEAT SINK MAIN AL/EXTRUSION HEA-01-576A0 1

(L=430mm)
02 FRONT PANEL EGI 1.2T PAN-06-562A0 1
03 REAR PANEL EGI 1.2T PAN-06-565A0 1
04 WINDOW ACRYLIC 3.0T COV-22-623B0 1
05 BADGE AL BAD-01-515A0 1
06 MOUNTING FOOT ADC-7 DIE CASTING FOO-01-504B0 2
07 LENS, ACRYLIC (WITH SILKSCREEN) COV-22-549AA 1
LENS, ACRYLIC (WITHOUT SILKSCREEN) COV-22-549A0 1
08 INDICATOR ACRYLIC (CLEAR) ILL-22-503A0 3
09 BRACKET TR(A) CR,47 X 15 X 1.5T (NI-P) BKT-05-519A0 2
10 BRACKET TR(B) CR,91 X 15 X 1.5T (NI-P) BKT-05-520A0 2
11 BRACKET TR(C) CR,103 X 15 X 1.5T (NI-P) BKT-05-521A0 4
12 CUSHION BKT-TR(A) FIBER 43 X 15 X 0.5T SUB-28-572A0 2
13 CUSHION BKT-TR(B) FIBER 87 X 15 X 0.5T SUB-28-573A0 2
14 CUSHION BKT-TR(B) FIBER 99 X 15 X 0.5T SUB-28-574A0 4
15 CUSHION RUBBER (A) 12 X 7 X 1.6T SUB-33-513A0 1
16 SILICON PAD (SP1000) 22 X 0.3T SIL-34-001A0
17 SUPPORT PCB NYLON L=4.5mm SUP-29-502A0 6
18 SWITCH DECAL FELT 12 X 7 X 0.3T SUB-27-524A0 2
19 TUBE 5 X 40mm SUB-12-575A0 3
20 SCREW STT2 BH 3 X 12 NI-P SC5-NB-30120 6
21 SCREW STT2 BH 3 X 8 BK SC5-BB-30080 14
22 SCREW SML 3 X 6 NI (NO SERRATION) SC1-NL-30060 8
23 SCREW SML 4 X 10 NI-P SC1-NL-40100 10
24 SCREW STT1 PH 4 X 25 BK SC4-BP-40250 20
20

2 Channel Power Amplifier
BPX1100.1
Power Amplifier (Sheet 1)
1 2 3 4 5 6 7 8 9
16

Power Amplifier (
1 2 3 4 5

BPX1100.1
Amplifier (Sheet 1)
5 6 7 8 9

BPX1100.1
1 2 3 4 5 6 7 8 9

Power Amplifier
1 2 3 4 5

BPX1100.1
er Amplifier (Sheet 2)
5 6 7 8 9

BPX1100.1
1 2 3 4 5 6 7 8 9

Power Amplifier
1 2 3 4 5

BPX1100.1
er Amplifier (Sheet 3)
5 6 7 8 9

Packaging Exploded View

Service Manual: 2 Channel Power Amplifier

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Service Manual: 2 Channel Power Amplifier

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BPX1100.

JBL Consumer Products

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Power Output, 4 Ohms: n/a

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Advanced MOSFET Oversized Floating Rail Power Supply

Floating Ground Factory - Head - Unit Speaker - Level input

Variable Input Sensitivity (250mV - 6V)

Fully Complementary Output Stage with Class-D Voltage Amplification

Gold-plated Power, Input and Output Connectors

1-Ohm Stable ( 2 ohm parallel )

Test Conditions and Notes

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Controls and Connections

Controls and Connections

4. Preamp-Level Input Connector - Connects to

11. (1) The HP frequency can be set at any frequency

Mounting the Amplifier

2. Drill a small pilot hole at each marked location.

3. Mount the amplifier and securely tighten the mounting screws.

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Power Amplifier BPX1100.1

(on input panel) 2 CHANNEL

system installation. Figures 1 through 3 BRIDGED

show how to configure the JBL Power BPx Amplifier

(on input panel) 2 CHANNEL

*SEE MANUAL FOR PARALLEL CONNECTION

Figure 2. The JBL Power Series X-OVER

Set OUTPUT MODE

(on input panel) 2 CHANNEL

BPx Amplifier jumper

*SEE MANUAL FOR PARALLEL CONNECTION

Figure 3. The JBL Power Series X-OVER

parallel mode to drive a single

NOTE: A jumper is added

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Typical System Configuration

Relay Level Power

Red - Main +12V

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SYMPTOM LIKELY CAUSE SOLUTION

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Printed Circuit Board (Top View)

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Printed Circuit Board (BOTTOM View)

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A20K A20K A20K A20K A20K

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MOD02 MOD02 MOD02 MOD02 MOD02

623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B

623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B

MOD02 MOD02 MOD02 MOD02 MOD02

R701 R701 R701 R701 R701

A20K A20K A20K A20K A20K

BPX1100.1 Parts List

PART NO. NOMENCATURE DESCRIPTION MFR PARTS REF. NO Q'TY

PCB-00-00952 IC SHUNT REGULATOR KIA431/KIA431A U282,482 2

DIO-00-00108 DIODE FEST RECOVERY FR154 D771,772,774,871,872,874 6

RES-00-00401 RESISTOR METAL FILM 1/5WF 100 OHM R204,404 2