Design Calculation
Design Calculation
Design Calculation
1aJ
PT Chevron Pacific Indonesia
DESIGN CALCULATION
TITLE : WATER STORAGE TANK DOC. NO: PCB-FMECS-DMI-M-CAL-001
TANK NO : T001 Rev. : 2 Date : 3 December 2009
(I) GENERAL INFORMATION
Design Code API 650, 11” Edition
Tank Inside Diameter = 36’ - 0”
Tank Height = 42’ - 0”
Design Liquid Level = 40’ - 0”
Low Low Liquid Level = 1’ - 5”
Roof Slope = 1/12
Product Stored = Water
Design pressure = Atm
Operating pressure Aim
Design Temperature = 200 ° F
Operating Temperature = iso ° F
Specivic GravIty 1.00
MATERIAL
Main Material (Shell, Bottom, Roof) A36
Structural (Rafter, Top Angle) = A38 or Eq.
Corrosion Allowance (Shell/Bottom/Root)
-Shell = 1/8 In
- Bottom = 114 In
- Roof 1/16 In
Design Wind Velocity ioo MPH
Pumping Rate
In 200GPM
Out . 200 GPM
Seismic Zone 2B
(2) TANK CAPACITY
HHLL ________
H Ht
D
4
D 36’ -0”
Ht 42’ -0”
HHLL 40’ -“
LLLL 1’ -5
GEOMETRIC CAPACITY: VG
VG = ir!4 x D2 x H = 42,750.79 ft3 7615 bbl
NOMINAL CAPACITY:
VN = wI4xD2xH.H.L.L 40715.04 ft3 = 7,252 bbl
NET WORKING CAPACITY:
VN = Tr!4 x D2 x (H.H.L.L - L.L.L.L) = 39,298.50 ft3 7,000 bbl
TITLE : WATER STORAGE TANK DOC. NO : PCB-FMECS-DMI-M-CAL-001
TANK NO : T-0O1 Rev. : 2 Date: 3 December 2009
3) SHELL THICKNESS CALCULATION
Shell Thickness calculation are calculated by One-Foot Method according API SW 650
paragraph 5.6.3
— 2.6xDx(H’-l)XG +CA
td ________________________
2.6xDx(Ht-1)XGt
tt ____________________
Where,
td : Design shell thickness, in (In.)
tt : Hydrostatic test shell thickness, in (In.)
0 : Nominal diameter of tank, in ft
H’ : Height from bottom of course under consideration to design liquid level induding
design internal pressure. In ft
=H1+P(inWC)/(GXI2)
Hi : Height from bottom of course under consideration to design liquid level, in ft
P : Design Pressure
Ht : Height from bottom of course under consideration to the Top Angle Including
design internal pressure. In ft
= H2 + Pt(in WC) I (G x 12)
H2 : Height from bottom of course under consideration to the Top Angle
Pt Hydrostatic test Pressure
= 1.25 P
G Design spedfic gravity of liquid to be stored
Gt Gravity of hydrostatic test water = 1.00
CA : Corrosion Allowance,. in (in.)
CA 1!8in
Material Shell Plate : A36
Material Properties refer to API STD 850, Table 5-2b
Sd : Allowable stress for the design condition 23,200 Psi
St : Allowable stress for the hydrostatic test condition, in PSI 24,900 Psi
Addopted
Minimum Thickness Weight
Width
- td ft max(tdtt) ) * New Corroded
‘T” H’ Ht iiiITeis
in. in. mm lbf Ibf
*“ mm
‘“ ‘‘
PT. Chevron Pacific Indonesia
DESIGN CALCULATION
TITLE : WATER STORAGE TANK DOC. NO PCB-FMECS-DMI-M-CAL-OOj
TANK NO T.O01 Rev. 2 Date; 3 December 2009
(4) BOTTOM AND ANNULAR PLATE
BOTTOM PLATE
Calculation of Hydrostatic Test Stress & Product Design Stress (Per API STD. 650 Paragraph
5.5.1)
t#i = Bottom #1st Shell Course thickness
= 0.394 in
Hx = Ht+P(InWC)I(Gx12)
= 42’ + [O/(1x12)1
42.’
St = Hydrostatic Test stress In bottom (1st) Shell Course
(2.6)(D)(Hx’-l)/t#l
= (2.6) (36) (42. 1)1(0.394)
= 9.740 PSI. (Within 24900 PSI limit for Non-Annular Bottom)
Sd = Product Design Stress In bottom (‘1st) Shell Course
= (2.8)(D)(Hx’-l)(G)l(t#1-CA)
= (2.6) (36) (42 - 1) (1)1(0.394 -0.25)
= 26,650 PSI. (Within 23200 PSI limit for Non-Annular Bottom)
In accordance with API STD 650 Paragraph 5.4.1
tb = tbmin+CA
Where,
tbmin = 0.250 In
CA O.250in
:tb = 0.25 + 0.25
— = 0.500 In
13.00 mm
Bottom plate thickness (tb) is taken 13.00 mm = 0.5118 in
ANNULAR PLATE
API 650 Table 5.1.b
1st Shell Plate Thickness = 0.394 in 0.75 in
Product Design Stress in bottom (1st) Shell Course = 26650 Psi 27,000 Psi
ta mm = Thickness Annular Plate MinImum = 0.2360 in
ta = Thickness Annular Plate
ta = tamin + CA
Where,
ta mm 0.236 In
CA = 0.250 in
ta = 0.236 + 0.25
= 0.486 in
13.00 mm
Bottom and Annular Area = (Tr/4) (12 x D + 6)2
=(Tr/4)(12x36+6)A2
= 150,674 inA2
Weight Bottom and Annular Plate = (density) (tb) (Bottom Area)
(0,2833) (0.5118) (150674)
= 21,847 New
=11,175 Corroded
DESIGN CALCULATION
TITLE : WATER STORAGE TANK
TANK NO : T-001
(6) ROOF STRUCTURE
DOC. NO:
Rev. : 2
PCB-FMECS-DMI-M-CAL-ool
Date: 3 December 2009
[12
Refer to Stri1ure Engineering for Civil Engineering Book, Published at 1984, page 70
25 Psf
9.62 Psi
0.19 Psi
34.81 Psi
Note:
Used UNP I 50x75x6.5 (A36/SS400) Weight rafter (O) = 12.50 Lbf/ft
Section Modulus Zx = 7.02 A3
Wrafter = S x Lrafter
213.41 Lbf
tw2 WI (PxYa)+5
209.34 Lbf/ft
w2 (PxYb)+S
23.26 Lbf/ft
Fl =wIxLf2
1,781.05 Lbf-ft
F2 w2xL
395.82 Lbf-ft
FL
Hb
Ra1
L
eated by Ir. Sunggono KH,
DESIGN CALCULATION
, , ..II•t HI JIJ?J1J
Where Mx Mmax, for x and k values, can calculate using following table:
PCB-FMECS-DMI-M-CAL-00i
Date: 3 December 2009
M(max+)
Hi = ((-Rb x L) + (Fl x L/3) + (F2 x L/2)) I h 6,4 Calculation Results for Rafter
Bending Stress =
< 360/((17.02)(12)
Where,
.1’) COLOUMN CALCULATION
7.1 Load Distribution
= 0.388 in 0.567 In
30,000,000 PSI
Pc
<360/L
Lc
K!1.
i. 1+w 2j
0.56 0.6
w 0.577 0.545
6 0.536
j x/L 1
[ k 7.79 7.82 7.93 7.94
S Lrafter
L h I P
1i N size Lbf-
ft ft In4 Psf
ft ft
20.7
‘T 20 IJNP 150 x 75 x 6.5 12.50 17.02 17.07 1.42 34.81
6
Yb
Va Wi w2 Ra Rb
w21(wl+w2) k
ft Lbflft Lbf/ft Lbf Lbf
ft
209.3 1,38
5.85 .31 23.26 0.10 7.82 792
4 6
Mmax
Zc Zx
1 ob PS
ifl In3
Lbf- in
i’T
56,868) 22752 2.50 7.02
’
TANK NO
: T-001 Rev. 2
-
QT I Wc E A r Ia
No Column Size
Y in Lbf/ft PSI In2 in In4
11.9
I I A53 gr B 10” S ch 40 522.00 40.48 30,000,000 3.67 160.73
1
UI IUIA.41j4J
PT. Chevron Pacific Indonesia
DESIGN CALCULATION
TITLE WATER STORAGE TANK
TANK NO : T-00l
(8) TANK SHELL STABILITY AGAINST EARTHQUAKE LOAD
According to API STD 650 Appendix E
8.1 Calculation Condition’
o Tank Diameter 36’ - 0”
H Maximum design liquid level 40’
G Specific gravity of liquid 1.000
Z Zone coefficient 0.150 Zone 28, Table E-2 API STD 650
I : Essential facilities factor 1.000
S Site amplicatlon factor 1.200 Table E-3 API STD 650
8.2 Overturning Màment: M
M = ZI (Cl We Xe + Cl Wr Ht + Cl WI Xl + C2 W2 X2)
= (0.15) (1) (742114.8 + 247539.55834453 + 15281055 + 5905842)
= 3,326,483 lbf-ft V
Where,
Cl : Lateral earthquake force coeffldient
C2 : Lateral earthquake force coefficient determined per
• API STD 650 Appendix E Paragraph E.3.3
When T Is less than or equal 4.5
When T is greater than 4.5 V
T = Naturai.prlod of first mode sloshing, in second.
T may be determined from the following equatIon.
T = K 0112 = 3.540 (eec)
K = Factor obtained from figure E -4 of API STD 650 AppendIx E = 0.59
the ratio DIH of 0.9
Ws Total weight of tank shell V
Xs : Height from bottom of tank shell to centre of gravity of shell
Wr : Total weight of tank roof
Ht : Total height of tank shell
WI Weight of effective mass of tank contents which moves in unison
with tank shell
= Weight of tank content @ Max Liquid Level
=n/4D2xHxG
= 2,541,759 lbf V
As per API STD 650 Figure E-2
WIIWT =0.668
Xl Height from bottom of tank shellto centroid of lateral seismic force
applied to WI
As per API STO 650 Figure E-3
X1/H =0.375
W2 Weight of effective mass of first mode sloshing contents of tank
As per API STD 650 Figure E.2
W2IWT 0.357
X2 Height from bottom. of tank shell to centroid of lateral seismic force
applied to W2
As per API STD 650 Figure E-3 V
X2IH = 0.64
DOC.NO:
Rev. : 2
c: Where,
C2 = C2 =
0.600
0.254
0.75 SIT
3.375 Sn2
58,898 lbf
21 ft
9,823 Ibf
42 ft
1,697,895 Ibf
15.00 ft
907,408 lbf
25.60 ft
4YL
a a • I IlIRt%4 tU1lJ
PT. Chevron PacIfic Indonesia
DESIGN CALCULATION
TITLE : WATER STORAGE TANK DOC. NO : PCB-FMECS-DMl-M-CAL-Oo1
TANK NO : T-0O1 Rev. : 2 Date: 3 December 2009
8.3 Resistance to Overturning : WL
WL = 7.9 tb Fby G H Except that WL Shall not exceed WL’ = 1.25 GHD
= 7.9 (0.26) (36000 x I x 40)
S 2465 Jtitt __________________
WI.., = 1.25 (1)(40X)
1800 ibflft
Then,
WL 1800 lbf!ft
Where, V
WL : Maximum weight of tank contents of shell circumference which may be
utilized to resist the shell overturning moment, in lbf/ft
tb : Thickness of the bottom plate under the shell after corroded 0.26 in
V Fby : Minimum spedfied yield strength of the bottom plate under the shell (A36) 36.000
ibfIln2
8.4 Shell Compression
(1) Anchored/Unanchored tank
The maximum longitudinal compression force at the bottom of shell may be determined as
follow:
M 3,32,483 i 07
D2 (Wt + WL) (36)”2 (608 + 1800) V
D2(Wt+WL) 0.785
U3
cc = = (Wt + 1.27 M )/12
b 3,875.43 lbf/ft
cc = 1196.13
0.785 D2 (Wt+ WL) 1.5
b may be computed from the value of the parameter
wt÷wL obtained from figure E-5 (API 650)
V °= V V V
M
V 1.5 D2 (Wt + WL) 1.57
— 1,490(Wt+WL) V
OC — 12t 0.637M V
_______ ( 1- D2(Wt+WL) V
I i _______________ 1112 .WL
0785< ‘2 M .J.
— D (Wt+WL
1.273M )/12t
Anchor bolts are requlrd V
Where, V
cc: ‘- The maximum longitudinal compressive stress In the shell
b : Maximum longitudinal shell compression force of shell circumference
Wt: Weight of tank shell and portion of roof supported by shell
(Wshell (corroded) + Wroof (corroded)) I (n x Inside Diameter) 608 lbf/ft
DESIGN CALCULATION
TITLE : WATER STORAGE TANK DOC. NO: PCB-FMECS-DMI.M-CAL-001
TANK NO : T-001 Rev. 2 Date: 3 December 2009
9.2 Resistant Moment: Tw —
Tw 2/3 x (Ww. D/2) 417,590 IbI
Where,
D : Tank inside diameter 36’ -
Ww: WsheIl + Wroof - Uplift (Due to Internal pressure) -34,799 Ibf
Wsheli = Shell Weight (corroded) 34,658 Ibf
Wroof = Roof & Rafter Supported by shell (corroded)
= 1/3 x weight total of roof and rafter 3830 Ibf
Uplift = Design Pressure x (ir/4) x (144) x D2 73,287 lbf
Result,
Mw > Tw
Therefore, anchor bolt Is required against wind load
INTERMEDIATE WIND GIRDER
The maximum height of unstiffened shell length shall not exceed the following value according
to
API STD 650 Paragraph 5.9.7
Hi = 600,000xtx (t(D)3 x(100/V)2
600,000 x 0.24 x (0.24 / 36 )‘3 x (100 / 100)A2
= 78.384ft
Where,
Hi : Maximum height of unstlffened shell, in feet
Top shell thickness in height 0.24 in
D : Nominal tank dIameter 36 ft
V : Design wind velocIty 100 MPH
Transposed width of each shell course shall be calculated as follows
Wtr = W x (tuniform / tact)5
WE = tWtr
Where,
Wtr : Transpose width of each shell course, In ft
W : Actual width of each shell, In ft
WE : Total transposed wldt of shell, In ft
tuniform : As ordered thickness, of the top shell course, in In.
tact : Actual width of each shell, In in.
Conclusion
WE =
i44
W
Course tact (In) Wtr (ft)
(ft)
#6 6 O24 5.77
#5 6 0.24 5.77
#4 6 0.24 577
#3 6 0.39 1.71
#2 6 0.39 1,71
•• Ô3 • ‘
DESIGN CALCULATION
— ‘WLWJ
PCB-FMECS-DMI-M-CAL-001
Date: 3 December 2009
o : Tank Diameter
P : internal design pressure
th : Thick. roof less any CA
tant’
36’ -0”
0.00 in. WC
0.17 in.
0.08
Determining area resisting the compressive force:
Rc = Inside radius of tank shell
R2 = Length of the normal to the roof, measured from the vertical centerline of tha tank,
= Re / (sin 0) = 2,600.98”
0.24”
0.24”
Satisfactory
200 gpm
200 gpm
Above 100°F (37.8°C)
285.72 bbl/hr
285.72 bbl/hr
5,765.04 It2)
DOC.NO:
Rev. : 2
Whei
216.0”
cixls of ..lncile
Actual corII,IbI,I, aia QL Iuvl-Lu-*IlIIJuI,..uu6s
7.44 in
6
1.21 in2
1,800 ft3/hr
11,530 ft3/hr
= 13,130 ft3/hr
SII4l• flU.jj)41J
DESIGN CALCULATION
PCB-FMECS-DMI-M-CAL-001
Date: 3 December 2009
Pb
Sd
Sy
Design Load per Bolt (MAX(U)J = Per API-650 E.6.2.3 Sd = 0,8 * Sy = 36000 PSI
Check,
Bolt Tensile Area Req’d
0.68 lnA2
• 19.60 KIPS
28.80 KIPS
1.23 ln”2 SATISFACTORY
_____ g
a = Top Plate Width
b = Top Plate Length
d = Bolt Nominal Diameter
h Chair Height
= Projection Bottom Plate to Shell
= Thickness of Bottom Plato
= Thickness of Shell #1
= Nominal Shell radius To Tank Centerline
Reference
e_mn 0.886 * d #0.572
g_min = d + I
f_mm =d/2+0.125
c_mm =SQRT(PbISd/f*(0.375*g.0.22*d)j
j_min = MAX ( 0.5, (0.04 * (h - C)])
TITLE
TANK NO
DOC.NO:
Rev.: 2
L ____ __J
ci
C)
.
14 Phn
Pbp
m
6 In
5.50 In
1 1/4 In
6
1.69 In
0.51 In
0.39 In
216 In
= 1.68 In, Actual = = 2.25 In, Actual
0.15 In, Actual =
0.67 In, Actual =
3.61 In
3.00 Ic
1.27 In
0,47 In
k = (h - c)/(2’arc tan[(b-Pbp)I(h-c)]J
= 1.79
cPt-8tXDX4.98L:,N 1
Desln Pressure J0 ,,
1.:Li!i9Lw 15000 9t0
T.Le 23409 ...
yJW .. 20000 0.12
Load I
L:._ - . O 4 Q4 -.
nd .. 12 -
(c :.!.!!L. i1:.1 0 ..229P ..ç3
Design Pressure + %671
((P -8 th) x D’z x 4.081 +(4M I Dj 28800 0.88
Seismic 19,604
- WI
PT. Chevron Pacific Indonesia
DESIGN CALCULATION
TTLE : WATER STORAGE TANK DOC, NO PCB-FMECS-DMI-M-CAL-001
TANK NO : T-001 - Rev. : 2 Date: 3 December 2009
Checking Requirement: U * k) Must Be >= (P/25)
(0.5’ 1.79) >= (19.6/25)
0.9 > 0.784 SATISFACTORY
b_miri = e_min + d + 1/4 = 3.18 In, Actual = 5.50 In
Checking Requirement: (b-k) > 0.5 In
(5.5-1.79) >0.5 In
3.71 > 0.5 In SATISFACTORY
<Stress due to Top Plate Thickness>
Sd_TopPlate = Pb / f / cA2 * (0.375 * - 0.22 ‘d)
= 19.6 / 1.27/ 0.47”2 * (0.375’ 3-0.22 * 1.25)
59.4 <Sd, Then OK
<Stress due to Chair Height> (For Discrete Top Plate)
Sd_ChairHeight = P * e / tA2 * F3
WhereF3 F1+F2
nowFl (1.32’z)I(F6+F7)
WhereF6 =(1.43*a*hA2)I(r_t)
and F7 = (4 * a * hA2)A(1/3)
andz 1I(F4’F5+1)
Where F4 =(0.177 * a m)I SQRT(r’ t)
and PS = (mlt)”2
yields P5 (0.5118/ 0.39)A2
= 1.7222
yields F4 = (0.177’6 * 0,5118)! SQRT (216 * 0.39)
= .05920
yields z = 1/(1.7222 * 0.0592 + 1)
= 0.9075
yields F7 = [4 ‘6 ‘ (6e2)jA(1/3)
=9.5244
yields F6 [1.43’6 * (6A2)1 / (216 * 0.39)
= 3.6667
yields Fl = (1.32’0.9075)I(3.6667 + 9.5244)
= 0.0908
now P2 = 0.031 / SQRT (r’ t)
yields F2 = 0.031 I SQRT (216 * 0.39)
=0.0034
yields P3 = 0.0908 + 0.0034
0.0942
Then, Yields Sd_ChairHelght = 19.6 ‘ 3.61 / (0.39A2) * 0.0942
= 43.83
For Shell Course Material : A-36
using Design Stress = 23.2 KSI
Anchor Bolt Chair Meets Design Calculation
DESIGN CALCULATION
DOC.NO:
Rev. 2
59,084
96,597
2,638,355
2,765,443
1,018 ft2
94.90
2,592
2,717
lbf/ft2
lbf/ft2
Ibf/ft2
New Corroded
34,65
Shell 58898 lbf lbf
8
Roof
11,17
Bottom 21,847 lbf thf
5
Accessories + Others
4L83Ob
5% ..