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CENTAFLEX Series A

Assembly and operating instructions


CF-AR-16…600
M008-00074-EN
Rev. 2
Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

Contents

1 General remarks ..................................................................................... 5

2 Safety ..................................................................................................... 6
2.1 Safety remarks................................................................................. 6
2.1.1 Signal words......................................................................... 6
2.1.2 Pictograms ........................................................................... 7
2.2 Qualification of deployed personnel ..................................................... 7
2.3 Intended application.......................................................................... 7
2.4 Application not in compliance with the intended use............................... 9

3 Delivery, transport, storage and disposal ............................................. 10


3.1 Delivery......................................................................................... 10
3.2 Transport....................................................................................... 10
3.3 Storage ......................................................................................... 10
3.3.1 Storage location.................................................................. 11
3.3.2 Storage of couplings / flexible elements.................................. 11
3.4 Disposal ........................................................................................ 11

4 Technical description ............................................................................ 12


4.1 Characteristics................................................................................ 12
4.2 Specifications ................................................................................. 12

5 Mounting .............................................................................................. 13
5.1 General assembly instructions .......................................................... 13
5.2 Dismantling the built-in rubber element ............................................. 15
5.3 Checking the alignment of the units being connected ........................... 15
5.4 Positioning the rubber element ......................................................... 16
5.5 Mounting the rubber element............................................................ 17
5.5.1 Mounting the rubber element (CF-AR-16…200) ........................ 18
5.5.2 Mounting the rubber element (CF-A-250) ............................... 20
5.5.3 Mounting the rubber element (CF-A-400…600) ........................ 22
5.6 After completed mounting ................................................................ 24

6 Operation.............................................................................................. 25
6.1 Operating faults, root causes and remedy........................................... 25
6.2 Admissible overall misalignment of the coupling .................................. 25

7 Care and maintenance .......................................................................... 26


7.1 Work to be performed ..................................................................... 26
7.1.1 Cleaning the coupling........................................................... 26
7.1.2 Visual inspection of the coupling............................................ 26
7.1.3 Visual inspection of the rubber element .................................. 27
7.1.4 Inspection of the screw connections ....................................... 27
7.2 Replace defective parts.................................................................... 28

CENTA Antriebe Kirschey GmbH 2 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

8 Dismantling .......................................................................................... 29
8.1 General dismantling instructions ....................................................... 29
8.2 Dismantling the rubber element ........................................................ 30
8.2.1 Dismantling the rubber element type A................................... 30
8.2.2 Dismantling the rubber element type AR................................. 31
8.3 Reassembling the coupling ............................................................... 31

9 Wearing and spare parts....................................................................... 32

10 Annex ................................................................................................... 33
10.1 CENTA data sheet D13-019 (IP-screw connections).............................. 33

CENTA Antriebe Kirschey GmbH 3 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

Index of illustrations
Fig. 5-1 Positioning the rubber element...................................................... 16
Fig. 5-2 Mounting the rubber element (CF-AR-16…200)................................ 18
Fig. 5-3 Mounting the rubber element (CF-A-250) ....................................... 20
Fig. 5-4 Mounting the rubber element (CF-A-400…600)................................ 22
Fig. 7-1 Examples of wear zones at the CF-A rubber element indicated by
arrows....................................................................................... 27
Fig. 8-1 Dismantling the rubber element type A .......................................... 30

Index of tables
Table 2-1 Shape and size of ventilation holes................................................ 8
Table 6-1 Troubleshooting table................................................................ 25
Table 7-1 Permissible crack depth at the CF-A-rubber element
(Sizes 1 to 600) ....................................................................... 27

CENTA Antriebe Kirschey GmbH 4 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

1 General remarks
These assembly and operating instructions form a constituent part of the
coupling delivery and must be kept in an easily accessible place at all times.

CENTA products are developed and produced to quality standard


DIN EN ISO 9001:2000.

In the interests of further development, CENTA reserves the right to make


technical changes.

IMPORTANT
CENTA is unable to accept liability for damage and operating faults caused by failure to
observe the operating instructions.

These operating instructions are protected under copyright to CENTA Antriebe


Kirschey GmbH.

In case of technical questions, please enquire with our head office:

CENTA Antriebe
Kirschey GmbH
Bergische Strasse 7
42781 Haan
GERMANY
Phone +49-2129-912-0
Fax +49-2129-2790
centa@centa.de
www.centa.info

CENTA Antriebe Kirschey GmbH 5 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

2 Safety
The purpose of these operating instructions is to enable users to:
• use the coupling safely and correctly
• maximize efficiency
• ensure that care and maintenance are carried out correctly

For this reason, these operating instructions must be thoroughly read and
understood prior to work on and with the coupling.

WARNING
Injury and material damage can occur as a result of:
ƒ Failure to adhere to the safety and accident prevention regulations
valid at the relevant installation site
The safety and accident prevention regulations valid at the installation
site in question must be adhered to when performing any of the tasks
described in these operating instructions.

2.1 Safety remarks


In these operating instructions, safety remarks are indicated by a pictogram and
a signal word.

2.1.1 Signal words


The following signal words are used in the safety remarks:

Denotes the immediate threat of danger.


DANGER If not prevented, fatal or extremely serious injuries can result.

Denotes a potentially dangerous situation.


WARNING If not prevented, fatal or extremely serious injuries can result.

Denotes a potentially dangerous situation.


CAUTION If not prevented, minor injuries and/damage to property may result.

Denotes application tips and particularly useful information. This is not


IMPORTANT a signal word denoting a dangerous or damaging situation.

CENTA Antriebe Kirschey GmbH 6 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

2.1.2 Pictograms
Possible pictograms in the safety precautions:

Warning of a hazardous area

Do not switch

Use protective gloves

Use protective goggles

2.2 Qualification of deployed personnel


All the work described in these operating instructions may only be performed by
authorized persons with adequate training and instruction.

WARNING
Injury and material damage can occur as a result of:
ƒ Work at the coupling which is not described in these instructions
Only carry out work which is described in these operating instructions.

2.3 Intended application

WARNING
Injury and material damage can occur as a result of:
ƒ Application not in compliance with the intended use
The couplings are intended exclusively for use in accordance with the
relevant design. They may only be used under the specified conditions.

CENTA Antriebe Kirschey GmbH 7 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

WARNING
Injuries can occur as a result of:
ƒ Contact with rotating parts
Shield the coupling in accordance with the applicable accident
prevention regulations with an enclosure.
Exception:
The coupling is encased by the driving and driven units.

The scope of delivery provided by CENTA does not include a protective


enclosure.

This enclosure must fulfil the following criteria:


• Provide protection against persons gaining access to rotating parts
• Restrain any rotating parts which may be work loose
• Guarantee sufficient ventilation for the coupling

This enclosure must be made of stable steel components. In order to ensure


adequate ventilation for the coupling, the enclosure must be fitted with regular
openings. For safety reasons, these openings must not exceed the dimensions
outlined in table 2-1.

Component Circular openings Rectangular openings


[mm] [mm]

Top of the enclosure Ø8 8

Side elements of the Ø8 8


enclosure

Table 2-1 Shape and size of ventilation holes

The enclosures must be positioned a minimum of 15 mm distant from rotating


parts. The enclosure must be electrically conductive and be included in the
equipotential bonding.

Before commencing long-term operation, the plant must successfully complete a


test run.

CENTA Antriebe Kirschey GmbH 8 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

2.4 Application not in compliance with the intended use

WARNING
Injury and material damage can occur as a result of:
ƒ Inadmissibly high torque
ƒ Inadmissibly high or low speeds
ƒ Exceeding the specified ambient temperature
ƒ Inadmissible ambient medium
ƒ Inadmissible coupling enclosure
ƒ Exceeding the admissible overall misalignment values
Only use the coupling for the specified application.

CENTA bears no liability for damage resulting from application not in compliance
with the intended use of the equipment.
Should there be a change of plant parameters, the coupling design must be
reviewed by CENTA (address see chapter 1).

CENTA Antriebe Kirschey GmbH 9 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

3 Delivery, transport, storage and disposal


3.1 Delivery
After delivery, the coupling:
• must be checked for completeness and correctness of the delivery.
• must be examined for possible transport damage (which must be reported
immediately to the carrier).

3.2 Transport

CAUTION
Injury and material damage can occur as a result of:
ƒ Incorrect transportation of couplings
Ensure that the coupling is correctly transported.

CAUTION
Material damage to coupling components can occur as a result
of:
ƒ Contact with sharp-edged objects
Protect coupling components for transportation.
Only hoist coupling components with nylon belts or ropes.
Always cushion parts when supporting them from below.

Following transportation damage:


• Check the coupling carefully for damage.
• Consult the manufacturer (Address see chapter 1).

3.3 Storage

CAUTION
Material damage to elastic elements and rubber parts can occur
as a result of:
ƒ Incorrect storage
These parts must be stored laid flat and so they cannot distort, and
protected from ozone, heat, light, moisture and solvents.

IMPORTANT
Rubber parts are marked where possible with their production date. From this date,
they may only be stored for a maximum of 5 years.

CENTA Antriebe Kirschey GmbH 10 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

3.3.1 Storage location


Requirements imposed on the storage location:
• Moderately ventilated and low in dust
• Dry (max. 65% humidity)
• Temperature stabilized (-10°C to +25°C)
• Free of ozone-producing devices such as light sources and electric motors
• Free of UV light sources and direct sunlight
• Do not store solvents and disinfectants, fuels or lubricants, acids, chemicals
etc. in the same location

For more details, refer to DIN 7716.

3.3.2 Storage of couplings / flexible elements


¾ Unpack the parts.
¾ Check the packaging for damage. Replace if necessary.
¾ Check that the wax protection on steel components is intact. If necessary,
patch or renew.
¾ Package the parts (for prolonged periods of storage, enclose desiccant and
weld into film).
¾ Place the parts into storage.

3.4 Disposal

RECYCLING
Ensure safe, environmentally responsible disposal of operating supplies
and exchange parts. For this, locally provided recycling facilities and
regulations must be utilized.

For disposal, the coupling parts must be separated where possible and sorted
according to material type.

CENTA Antriebe Kirschey GmbH 11 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

4 Technical description
4.1 Characteristics
CENTAFLEX-A couplings are proven, extremely simple, versatile and offer good
torsional flexibility.

• Simple, compact smooth-faced design.


• Low weight, low moment of inertia.
• High output, high admissible speeds, large bores permitted, rupture-proof
• Large angle of twist with almost linear curve
(appr. 6-8° at nominal torque).
• High elasticity and considerable flexibility in any direction (radial, axial,
angular) with low counter forces acting on shafts and bearings.
• The CENTAFLEX coupling has a shock and vibration absorbing action.
• Torque transmission is absolutely free of play, uniform, silent and electrically
insulating.
• The coupling is low-maintenance. The rubber parts are not subject to wear,
resulting in a long service life and no generation of dirt (rubber particles).
• The rubber element is air flushed all round, resulting in good dissipation of
the generated heat. The rubber element remains cool.
• By slackening the radial screws, the drive can be conveniently separated and
rotated without dismantling.
• Because of the torque, no axial reaction forces at all are applied to the shaft
and bearings.
• The rubber elements are available in a number of different shore hardnesses.
• This allows the torsional stiffness to be varied within wide limits and so
adjusted to the vibration-specific requirements.
• Material: Normal version: Natural rubber, capable of withstanding dynamic
loads and temperature resistant.

4.2 Specifications
The specifications can be found in the catalogue and the dimensions in the
installation drawing.

CENTA Antriebe Kirschey GmbH 12 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

5 Mounting
5.1 General assembly instructions
Any work method which impairs the safety of the coupling is prohibited.
The user undertakes to notify the manufacturer immediately of any changes
occurring at the coupling which could impair safety (address see chapter 1).

WARNING
Injuries can occur as a result of:
ƒ Contact with rotating parts
Before starting work at the coupling, switch off the plant and secure
against unintentional start-up.

WARNING
Injury and material damage can occur as a result of:
ƒ Assembly of the coupling in the wrong sequence
Only ever assemble the coupling in the described sequence.

WARNING
Injury and material damage can occur as a result of:
ƒ Falling coupling components
Secure coupling components against falling to the floor.

CAUTION
Material damage to coupling components can occur as a result
of:
ƒ Contact with sharp-edged objects
Protect coupling components for transportation.
Only hoist coupling components with nylon belts or ropes.
Always cushion parts when supporting them from below.

CAUTION
Material damage can occur as a result of:
ƒ Soiled joint surfaces
The surfaces that are to be joined must be free of dirt, preservatives
and lubricants.

CENTA Antriebe Kirschey GmbH 13 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

CAUTION
Material damage to coupling components can occur as a result
of:
ƒ Anaerobic adhesives (e.g. Loctite) used for screw locking
This type of screw locking medium may not be in contact with rubber
parts.

IMPORTANT
• Screw preparation and tightening torque levels in accordance with CENTA data
sheet D13-019 (see chapter 10.1).
• Use suitable lifting devices for assembly .
• Elements for connection of the coupling to customer components do not form part
of the delivery.
• The following assembly stages are described for coupling CF-AR-30, -250, -400.
• Part illustration and marking may slightly differ from installation drawing and
delivery state.

IMPORTANT
Use exclusively new screws supplied by CENTA.
These are coated with microencapsulated adhesive INBUS PLUS IP which serves as a
screw locking medium.

IMPORTANT
To ensure optimum screw locking, after tightening the curing time for the
microencapsulated adhesive must be observed:
• Appr. 4-5 hours at room temperature (20°C)
• Higher temperatures will accelerate the curing time
(e.g. 15 minutes at 70°C created by a hot air blower)
After 24 hours, the adhesive is completely cured.

CENTA Antriebe Kirschey GmbH 14 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

5.2 Dismantling the built-in rubber element


¾ Dismantle the built-in rubber element as described in chapter 8.

5.3 Checking the alignment of the units being connected


¾ Check the alignment of the units being connected, according to chapter 5 of
the assembly and operating instructions, of the built-in coupling
(type CF-A ...).
If necessary:
¾ Correct the alignment.

CENTA Antriebe Kirschey GmbH 15 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

5.4 Positioning the rubber element

Fig. 5-1 Positioning the rubber element

Item Info Designation Remark

1 Rubber element

2 Hub

5 Spring pin

6/9 Flange hub/Flange

B Flange

C Hub Customer part

b Face of flange hub/Flange

c Contact surface of rubber element

v Split-line

F/F1 Force in tensile direction

CENTA Antriebe Kirschey GmbH 16 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

CAUTION
Material damages to the AR- rubber element can occur by:
ƒ Excessive pulling apart during mounting/dismantling
Only pull the AR-rubber element until you can push it onto/off the hub.

¾ Check the correct fit of the spring pins (5) in flange/flange hub and if
necessary (B/9/6) strike again.
¾ Pull the rubber element (1) towards the illustrated direction (F/F1) until you
can push it onto the hub (2/C).
¾ Push the rubber element (1) onto the hub (2/C). The contact surfaces of the
rubber element (c) must be on the side of face of flange hub/flange (b).

5.5 Mounting the rubber element


¾ Mounting the rubber element:
¾ Mounting the rubber element (CF-AR-16…200), see chapter 5.5.1.
¾ Mounting the rubber element (CF-AR-250), see chapter 5.5.2 .
¾ Mounting the rubber element (CF-AR-400…600), see chapter 5.5.3 .

CENTA Antriebe Kirschey GmbH 17 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

5.5.1 Mounting the rubber element (CF-AR-16…200)

Fig. 5-2 Mounting the rubber element (CF-AR-16…200)

CENTA Antriebe Kirschey GmbH 18 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

Item Info Designation Remark

1 Rubber element

2 Hub

3 Washer

5 Spring pin

6/9 Flange hub/Flange

7 Screw

50 Washer

51 Washer

B Flange Customer part

C Hub Customer part

d Drilling for spring pin

s Groove For washer (51)

t Conical surface Off/for washer (50)

u Drilling

v Split-line

¾ Lock the rubber element (1) at the split-line (v) using the washers (50 and
51):
¾ Push the washer (51) into the groove (s) of the rubber element (1).
¾ Push the washer (50) into the drilling (u) of the rubber element (1). The
conical surface (t) of the washer (50) must be on the side of conical
surface (t) of the rubber element (1).
¾ Turn the rubber element (1) towards the flange hub/ flange (6/9/B) until the
drillings (d) and the spring pins (5) are aligned.
¾ Screw the rubber element (1) with screws (3) to the flange hub/ flange
(6/9/B).
¾ Push the screws (7) into the rubber elements (1) and turn them first two to
three threads into the hub (2/C).
¾ Tighten all screws (7) until the prescribed tightening torque (see chapter
11.1) has been achieved.

CENTA Antriebe Kirschey GmbH 19 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

5.5.2 Mounting the rubber element (CF-A-250)

Fig. 5-3 Mounting the rubber element (CF-A-250)

CENTA Antriebe Kirschey GmbH 20 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

Item Info Designation Remark

1 Rubber element

2 Hub

3 Screw

5 Spring pin

6/9 Flange hub/Flange

7 Screw

50 Washer

51 Washer

99 Screw ISO4762-10.9 M20x90 1 pc. for mounting

B Flange Customer part

C Hub Customer part

d Drilling for spring pin

s Groove For washer (51)

t Conical surface Off/for washer (50)

u Drilling

v Split-line

I - IV Sequences of mounting

¾ Lock the rubber element (1) at the split-line (v) using the washers (50 and
51):
¾ Push the washer (51) into the groove (s) of the rubber element (1).
¾ Push the washer (50) into the drilling (u) of the rubber element (1). The
conical surface (t) of the washer (50) must be on the side of conical
surface (t) of the rubber element (1).
¾ Turn the rubber element (1) towards the flange hub/ flange (6/9/B) until the
drillings (d) and the spring pins (5) are aligned.
¾ Screw the rubber element (1) with screws (3) to the flange hub/ flange
(6/9/B).
¾ Repeat the following mounting section in sequence I – IV until all screws (7)
are screwed in two to three threads:
¾ Pull up the rubber element (1) with screw (99) to the hub (2/C) and
screw in next to this a screw (7) two to three threads.
¾ Remove the screw (99) and replace it by another screw (7), at first
screw it two to three threads in the hub (2/C).
¾ Tighten in sequence I – IV all screws (7) until the prescribed tightening
torque (see chapter 11.1) has been achieved.

CENTA Antriebe Kirschey GmbH 21 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

5.5.3 Mounting the rubber element (CF-A-400…600)

Fig. 5-4 Mounting the rubber element (CF-A-400…600)

CENTA Antriebe Kirschey GmbH 22 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

Item Info Designation Remark

1 Rubber element

2 Hub

3 Screw

4 Washer

5 Spring pin

6/9 Flange hub/Flange

7 Screw

8 Washer

50 Washer

51 Washer

B Flange Customer part

C Hub Customer part

d Drilling for spring pin

s Groove For washer (51)

t Conical surface Off/for washer (50)

u Drilling

v Split-line

¾ Lock the rubber element (1) at the split-line (v) using the washers (50 and
51):
¾ Push the washer (51) into the groove (s) of the rubber element (1).
¾ Push the washer (50) into the drilling (u) of the rubber element (1). The
conical surface (t) of the washer (50) must be on the side of conical
surface (t) of the rubber element (1).
¾ Turn the rubber element (1) towards the flange hub/ flange (6/9/B) until the
drillings (d) and the spring pins (5) are aligned.
¾ Screw the rubber element (1) with screws (3) and washers (4) to the flange
hub/ flange (6/9/B).
¾ Push the screws (7) and the washers (8) into the rubber elements (1) and
turn them first two to three threads into the hub (2/C).
¾ Tighten crosswise all screws (7) until the prescribed tightening torque (see
chapter 11.1) has been achieved.

CENTA Antriebe Kirschey GmbH 23 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

5.6 After completed mounting

WARNING
Injury and material damage can occur as a result of:
ƒ Loose screw connections
Before commissioning, the tightening torque levels of all screws must
be checked and corrected if necessary.

IMPORTANT
• After completion of assembly, check the alignment of the coupling again and if
necessary correct.

Before commencing long-term operation, the plant must successfully complete a


test run.

CENTA Antriebe Kirschey GmbH 24 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

6 Operation

WARNING
Injury and material damage can occur as a result of:
ƒ Worn coupling components
If the running noises change and/or vibrations occur turn the plant off
immediately.

Determine the fault and its root cause, and remedy.


The troubleshooting process is simplified by the table in the next chapter.
On principle in case of a fault, an analysis of the entire plant should be
performed.

6.1 Operating faults, root causes and remedy

Faults Possible root Remedy


causes

Running noises or Alignment error 1. Switch off the plant


vibrations in the
2. Check alignment, correct if applicable
plant
3. Trial run

Loose bolts 1. Switch off the plant


2. Check alignment, correct if applicable
3. Check screw torque levels and correct if
necessary
4. Trial run

Rubber element / Alignment error 1. Switch off the plant


rubber segment
2. Replace defective parts
damaged
3. Check alignment, correct if applicable
4. Trial run

Inadmissibly high 1. Switch off the plant


torque
2. Replace defective parts
3. Check alignment, correct if applicable
4. Trial run

Table 6-1 Troubleshooting table

In case of uncertainty or if you have questions, please contact our head office
(address see chapter 1).

6.2 Admissible overall misalignment of the coupling


The overall misalignment values can be found in the catalogue.

CENTA Antriebe Kirschey GmbH 25 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

7 Care and maintenance

WARNING
Injuries can occur as a result of:
ƒ Contact with rotating parts
Before starting work at the coupling, switch off the plant and secure
against unintentional start-up.

The coupling requires low maintenance. We recommend a visual inspection at


the regular scheduled maintenance intervals for the whole unit.

7.1 Work to be performed


7.1.1 Cleaning the coupling
¾ Remove any loose dirt from the coupling.

7.1.2 Visual inspection of the coupling


¾ Inspect the coupling for cracks, chips or missing parts.
¾ Replace faulty and missing parts.

CENTA Antriebe Kirschey GmbH 26 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

7.1.3 Visual inspection of the rubber element


Visual inspection of the CENTAFLEX rubber element (see fig. below). Pay
particular attention to cracks or to the adhesion of rubber and metal parts in the
zones indicated by the arrows. Pressure folds (creasing) in these zones may be
considered normal.

Fig. 7-1 Examples of wear zones at the CF-A rubber element indicated by arrows

In the event of cracks, deeper than permissible (see table below) or rubber-to-
metal connections have become detached, the rubber parts must be exchanged.

CF-A permissible crack depth


[mm]

1 / 2 / 4 / 8 / 12 1.5

16 / 22 / 25 / 28 / 30 / 50 2.0

80 / 90 / 140 / 200 / 250 3.0

400 / 600 5.0

Table 7-1 Permissible crack depth at the CF-A-rubber element (Sizes 1 to 600)

7.1.4 Inspection of the screw connections


¾ Check the tightening torque levels of all screws and if necessary, correct.

CENTA Antriebe Kirschey GmbH 27 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

7.2 Replace defective parts

IMPORTANT
Exchange the rubber elements in the event of damage.

¾ Remove the coupling as described in chapter 8.


¾ Replace wearing parts.

IMPORTANT
Use exclusively new screws supplied by CENTA.
These are coated with microencapsulated adhesive INBUS PLUS IP which serves as a
screw locking medium.

¾ Mount the coupling as described in chapter 5.

CENTA Antriebe Kirschey GmbH 28 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

8 Dismantling
8.1 General dismantling instructions
Any work method which impairs the safety of the coupling is prohibited.
The user undertakes to notify the manufacturer immediately of any changes
occurring at the coupling which could impair safety (address see chapter 1).

WARNING
Injuries can occur as a result of:
ƒ Contact with rotating parts
Before starting work at the coupling, switch off the plant and secure
against unintentional start-up.

WARNING
Injury and material damage can occur as a result of:
ƒ Dismantling of the coupling in the wrong sequence
Only ever dismantle the coupling in the described sequence.

WARNING
Injury and material damage can occur as a result of:
ƒ Falling coupling components
Secure coupling components against falling to the floor.

CAUTION
Material damage to coupling components can occur as a result
of:
ƒ Contact with sharp-edged objects
Protect coupling components for transportation.
Only hoist coupling components with nylon belts or ropes.
Always cushion parts when supporting them from below.

IMPORTANT
Use suitable lifting devices for dismantling.

CENTA Antriebe Kirschey GmbH 29 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

8.2 Dismantling the rubber element


¾ Dismantle the rubber element (1) as appropriate for the type supplied.
¾ Dismantling the rubber element type A, see chapter 8.2.1 .
¾ Dismantling the rubber element type AR, see chapter 8.2.2 .

8.2.1 Dismantling the rubber element type A

Fig. 8-1 Dismantling the rubber element type A

Item Info Designation Remark

1 Rubber element

2 Hub

3 Screw

4 Washer Coupling size 400 and larger

6/9 Flange hub/Flange

7 Screw

8 Washer Coupling size 400 and larger

B Flange Customer part

C Hub Customer part

w Cutting area

CENTA Antriebe Kirschey GmbH 30 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

¾ Loosen the screws (7) of the connection rubber element (1) and hub (2/C)
and remove together with washers (8, coupling size 400 and larger).
¾ Loosen the screws (3) of the connection rubber element (1) and flange
hub/flange (6/9/B) and remove together with washers (4, coupling size 400
and larger).
¾ Cut through the rubber element (1) at the cutting area (w).
¾ Remove the rubber element (1) off the hub (2/C).

8.2.2 Dismantling the rubber element type AR


¾ Dismantle the rubber element (1) as appropriate for the coupling size
supplied.
¾ Dismantling the rubber element (CF-AR-16…200): see Fig. 5-2
¾ Dismantling the rubber element (CF-AR-250): see Fig. 5-3
¾ Dismantling the rubber element (CF-AR-400…600): see Fig. 5-4

¾ Loosen the screws (7) of the connection rubber element (1) and hub (2/C)
and remove together with washers (8, coupling size 400 and larger).
¾ Loosen the screws (3) of the connection rubber element (1) and flange
hub/flange (6/9/B) and remove together with washers (4, coupling size 400
and larger).
¾ Pull the rubber element (1) off the spring pins (5).
¾ Loosen and remove the washers (50 and 51) off the rubber element (1).

See Fig 5-1:

CAUTION
Material damages to the AR- rubber element can occur by:
ƒ Excessive pulling apart during mounting/dismantling
Only pull the AR-rubber element until you can push it onto/off the hub.

¾ Pull the rubber element (1) towards the illustrated direction (F/F1) until you
can pull it off the hub (2/C).
¾ Remove the rubber element (1) off the hub (2/C).

8.3 Reassembling the coupling


¾ Reassemble the coupling as described in chapter 5.

CENTA Antriebe Kirschey GmbH 31 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

9 Wearing and spare parts

WARNING
Injury and material damage can occur as a result of:
ƒ Mounting and/or utilization of non-original CENTA parts
Never use parts from other manufacturers.

A stock of the most important wearing and spare parts is the most important
condition to ensure that the coupling is functional and ready for operation at all
times.

We only provide a warranty for CENTA original parts.

Wearing part of this coupling:


• Rubber element

IMPORTANT
When exchanging, all screw connections of the rubber elements must be renewed.
These must be ordered separately.

IMPORTANT
Use exclusively new screws supplied by CENTA.
These are coated with microencapsulated adhesive INBUS PLUS IP which serves as a
screw locking medium.

When ordering a spare, specify:


• Order no.
• Coupling order no.
• Drawing no.

CENTA Antriebe Kirschey GmbH 32 / 33


Assembly and operating instructions M008-00074-EN

CENTAFLEX Series A Rev. 2

CF-AR-16…600

10 Annex
10.1 CENTA data sheet D13-019 (IP-screw connections)
Validity:
For all non-dynamically stressed screw connections with IP*-screws in
accordance with ISO 4014, ISO 4017 and ISO 4762 (DIN 912) with metric
standard thread in accordance with DIN ISO 262 and IP*-socket bolts with
metric standard thread in accordance with DIN ISO 262, unless other
specifications are given on CENTA documents.
*
The threads are coated with microencapsulated adhesive INBUS-PLUS (IP)
which serves as a screw locking medium.
Preparation of parts that are to be screwed together:
The joining areas must be free of dirt, preservatives and lubricants.
Preparation of IP-screws:
Give the IP-screws extra lubrication with grease under the screw head.
Screw tightening method:
Screw in (by hand with torque wrench).
Curing time for the microencapsulated adhesive:
To ensure optimum screw locking, after tightening the curing time for the
microencapsulated adhesive must be observed:

• Appr. 4-5 hours at room temperature (20°C)


• Higher temperatures will accelerate the curing time (e.g. 15 minutes at 70°C
created by a hot air blower)

After 24 hours, the adhesive is completely cured.

CENTA Antriebe Kirschey GmbH 33 / 33

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