Axial Piston Pump

Service Manual
Sauer Danfoss

Series 45
J Frame

Document No. 150-7151

2 Axial Piston Pump Service Manual
Foreword

Axial Piston Pump Service Manual

Sauer Danfoss Series 45 J Frame
Publication Date: May 2005

Foreword
This component manual forms part of the Service Manual for a Breaker
Technology (BTI) product.
The information in this document is reprinted by BTI with permission for the
sole purpose of supporting BTI products. Although every effort has been made
to keep this information current, the information and data in this manual apply
at time of publication as stated above.
Instructions in this manual may refer to specific tools, lifting devices, and work
methods. BTI does not accept responsibility for personal injury, equipment
failure or damage if those specified are not used.
If any information, work method or instruction in this manual is unclear,
contact the component manufacturer or the nearest BTI office.

WARNING!
Before attempting any service or maintenance procedure, read the
Safety Section of the BTI Service manual for this vehicle.

Canada & International

Phone (519) 599-2015 | (866) BTI-PART [284-7278] | Fax: (519) 599-6803
35 Elgin Street | P.O. Box 130 | Thornbury, Ontario, Canada N0H 2P0

Western USA & Mexico

www.rockbreaker.com Phone (951) 369-0878 | Fax: (951) 369-8281
3453 Durahart Street | Riverside, CA 92507

Eastern USA
Phone (440) 248-7168 | Fax: (440) 248-8645
30625 Solon Industrial Parkway | Solon, OH 44139

BREAKER TECHNOLOGY 05/2005

 Axial Piston Pump Service 3
Foreword

Contents

Foreword..........................................................................2
Introduction......................................................................5
Overview........................................................................................5
Safety Precautions..........................................................................5
Symbols Used in Sauer Danfoss Literature....................................6
General Description........................................................................7
System Circuit................................................................................8
Technical Specifications.......................................................9
General Specifications....................................................................9
Hydraulic Parameters...................................................................10
Features..........................................................................11
Auxiliary Mounting Pads.............................................................11
Input Shafts..................................................................................11
Control Options............................................................................12
Pressure Measurement.................................................14
Required Tools.............................................................................14
Port Locations and
Gauge Installation........................................................................14
Initial Start-up Procedures............................................15
General.........................................................................................15
Start-up Procedure................................................................15
Fluid and Filter Maintenance........................................16
Recommendations........................................................................16
Troubleshooting.............................................................17
Excessive Noise and Vibration.....................................................17
Actuator Response is Sluggish.....................................................17
System Operating Hot..................................................................18
Low Pump Output Flow...............................................................18
Pressure or Flow Instability..........................................................18
Pressure or Flow Instability..........................................................19
System Pressure Not Reaching PC Setting...................................19
High inlet Vacuum.......................................................................19
Adjustments...................................................................20
PC Control....................................................................................20
LS Control....................................................................................21
Minor Repair...................................................................22
Shaft Seal Replacement................................................................22
Auxiliary Pads..............................................................................23
Control.........................................................................................24
Plug and Fitting Sizes, Torques....................................................26

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NOTES
 Axial Piston Pump Service 5
Manual

Introduction

Overview

Safety Precautions

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6 Axial Piston Pump Service
Manual

Symbols Used in Sauer Danfoss

Literature

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 Axial Piston Pump Service 7
Manual

General Description

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8 Axial Piston Pump Service
Manual

System Circuit

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 Axial Piston Pump Service 9
Technical Specifications

Technical Specifications

General Specifications

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10 Axial Piston Pump Service
Technical Specifications

Hydraulic Parameters

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 Axial Piston Pump Service 11
Manual

Features

Auxiliary Mounting
Pads

Input Shafts

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12 Axial Piston Pump Service
Features

Control Options

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 Axial Piston Pump Service 13
Manual

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14 Axial Piston Pump Service
Pressure Measurement

Pressure Measurement

Required Tools

Port Locations and

Gauge Installation

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 Axial Piston Pump Service 15
Initial Start-up Procedures

Initial Start-up Procedures

General

Start-up Procedure

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16 Axial Piston Pump Service
Fluid and Filter Maintenance

Fluid and Filter Maintenance

Recommendations

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 Axial Piston Pump Service 17
Manual

Troubleshooting

Excessive Noise and

Vibration

Actuator Response
is Sluggish

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18 Axial Piston Pump Service
Troubleshooting

System Operating Hot

Low Pump Output

Flow

Pressure or Flow
Instability

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 Axial Piston Pump Service 19
Manual

Pressure or Flow
Instability

System Pressure Not

Reaching PC Setting

High inlet Vacuum

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20 Axial Piston Pump Service
Adjustments

Adjustments

PC Control

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 Axial Piston Pump Service 21
Adjustments

LS Control

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22 Axial Piston Pump Service
Manual

Minor Repair

Shaft Seal Replacement

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 Axial Piston Pump Service 23
Manual

Auxiliary Pads

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24 Axial Piston Pump Service
Manual

Control

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 Axial Piston Pump Service 25
Manual

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26 Axial Piston Pump Service
Manual

Plug and Fitting Sizes, Torques

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 27
NOTES
28 Axial Piston Pump Service
Manual

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