SÜDMO

DSV COMPLETE
DOUBLE SEAT VALVES
FLOW & FILTRATION SOLUTIONS PROCESS VALVE TECHNOLOGY
DOUBLE SEAT VALVE SERIES
DSV COMPLETE
Based on its many years of experience in valve construction, Südmo offers a
comprehensive, refined double-seat valve for implementation and automation of
widely varying production processes in the food and beverage industry.
Why use Südmo double seat valves?
As well as a wide range, the series is characterized by ease of handling and
maintenance, and is therefore the ideal component for operating your processes
with maximum efficiency and safety.

GENERAL REQUIREMENTS FOR

HYGIENIC DOUBLE SEAT VALVES FUNCTION

• Reliable separation of two media (e.g. The function of the double-seat valve is
product and cleaning liquid) shown in the below tank farm application
> Two sealing elements work separately example.
> Leakage chamber open to atmosphere
Simultaneous, programmed filling,
- Avoids pressure build-up
emptying and cleaning of four production
- Visual leak detection
lines without risk of mixing. Reliable
• All surfaces in contact with product can separation of upper and lower valve
be cleaned housing allows one or more lines or tanks
(purple and red lines) to be cleaned during
production (yellow and green lines).

CIP SUPPLY

PRODUCT 1
2
3 CIP RETURN
4

2
 HIGH PROCESS RELIABILITY
LOW OPERATING COSTS SUSTAINED
VALVE INNOVATION
INNOVATIVE SEALING CONCEPT HIGH OPERATING PRESSURES SAFE CLEANING

In seat area • Open, close and seal up to 10 bar* • Cycle stroke with defined ring gap
• High pressure pulse resistance • Leakage chamber flushing via external
• Step seat with conical seal o-ring
connection
• Radial seat with RSC seal (Radial Seal
• Sterile chamber for shaft flushing /
Complete) * Depending on type and nominal width
sterilization
• Shaft flushing of lower valve disc
In shaft area
• Sealing by form-fit profile seal

OPTIMIZED DRIVE & CONTROL

CONCEPT TOP QUALITY SERVICE

• Durable pneumatic seals • Body machined from solid bar stock • Simple, rapid maintenance
• Main spring chambered • High surface quality • No special tools needed
• All valve positions can be monitored • Reduced-friction surfaces on moving • Easy handling thanks to compact
IntelliTop 2.0 control unit parts construction
• Design optimized for cleaning • Low maintenance costs (Opex)

LICENCES & CERTIFICATES

• EHEDG
• 3A
• PMO
• ATEX
• CRN
• Official licences for use in milk heaters R

• All seals comply with FDA standards R

53-04 53-04

D S V C O M P L E T E D O U B L E S E A T V A LV E S 3
 STRUCTURE OF DSV COMPLETE DOUBLE SEAT VALVES

IntelliTop 2.0®®tozur
IntelliTop 2.0 Ansteuerung
control lift and position
feedback
der Hübe und Stellungsrückmeldung

Main springHauptfeder
Gekammerte chambered
Luftanschluss Takthub
Air connection cyclic lift of lower valve disc
Unterer Ventilteller

Langlebige
Pneumatikdichtungen
Durable pneumatic seals

Luftanschluss
Air Haupthub
connection main lift

Luftanschluss Takthub
Formschlüssig gestützte Air connection cyclic lift of upper valve disc
Form-fit profile seal Oberer Ventilteller
Profildichtung

Einteiliges massives
One-piece, solid valve housing
Ventilgehäuse

Schließhülse
Closing sleeve Upper shaft passage
(upper
(oberer valve disc)
Ventilteller)

Metallisch
Ring gap with metal definition
definierter Ringspalt

Seat region
Sitzbereich
Radial seal ring “RSC”
Radialdichtring „RSC“
(Radial Seal Complete)

Formschlüssig gestützte Lower shaft passage

Form-fit profile seal
Profildichtung

Valve disc
(lower valve disc)

Leckageauslauf
Leakage outlet

4
UPPER SHAFT PASSAGE

Support ring
Ensures better guidance and optimised
friction behaviour
Profile seal
Minimised contact areas to ensure long life
and improved wear and friction behaviour;
special design prevents press-out (pressure
pulses) or pull-out (sticky media).
O-ring
Seal between valve housing and housing
holder

SEAT AREA (ON TYPE D 620)

Double O-ring seal

In the upper valve disc, the upper O-ring
ensures a product seal in closed valve
position, and lower O-ring ensures a
leakage chamber seal in open valve position
RSC radial seal
Special shape ensures improved
performance and doubling of swell
compensation compared with conventional
radial O-ring seals. Smaller contact area
ensures longer life

LOWER SHAFT PASSAGE

Profile seal
Minimised contact areas to ensure long life
and improved wear and friction behaviour;
special design prevents press-out (pressure
pulses) or pull-out (sticky media).
Support ring
Ensures improved guidance and optimum
friction behaviour
O-ring
Seal between valve housing and housing
cover

D S V C O M P L E T E D O U B L E S E A T V A LV E S 5
BASIC VALVE FUNCTIONS

BASIC VALVE POSITIONS

Valve closed
• Media are separated, secure against mixing
• Any leaks escape to the environment without pressure
Valve open
• Lower valve disc lifts and closes the leakage chamber
• Product in the leakage chamber is discharged to the outside

Valve closed Valve open

VALVE CLEANING - CYCLIC FUNCTIONS

Cleaning via lower valve seat
• Lower valve disc is raised while cleaning the lower line (cyclic lift via predefined ring gap)
• Lower valve seat, disc seal, leakage chamber and leakage drain are cleaned
Cleaning via upper valve seat
• Upper valve disc is raised while cleaning the upper line
(cyclic lift via predefined ring gap)
• Upper valve seat, disc seal, leakage chamber and leakage drain are cleaned
Cleaning via lower Cleaning via upper
valve seat valve seat

EXTENDED VALVE FUNCTIONS

LEAKAGE CLEANING VIA EXTERNAL STERILISATION / FLUSHING UPPER SHAFT FLUSHING OF

FLUSHING CONNECTION AND LOWER SHAFT AREA LOWER VALVE DISC

Cleaning of leak-
age chamber by
external flushing
connection

Valve sterilisation

Cleaning of leakage chamber via external Sterilisation or flushing via external Flushing of lower shaft area
flushing connection connections (Scallop design)
• Leakage chamber and leakage drain are • Sterilisation or flushing of lower and • Flushing of shaft area during activation of
cleaned via an external connection upper shaft area cyclic lift of lower valve plate

6
DSV COMPLETE OPTIONS

Low leakage

Closed Movement of lower disc Movement of lower plate Open

Lower valve disc with conical seal Lower line OPEN Lower line open Valve open
Leakage chamber open Leakage chamber closed Leakage chamber closed
->Flushing effect / Product loss

Leakage-free

Closed Movement of lower disc Movement of lower disc Open

Lower valve disc radial seal (RSC Lower line CLOSED Lower line closed Valve open
seal) Leakage chamber open Leakage chamber closed Leakage chamber closed
-> No product loss

D620 D365it
MODELS D600 D610 D620 D630
S-sp
D620U D640 D650 D660
PMO

Switching with minimal product loss (low-leakage) • • •

Switching with no product loss (leak-free) • • • • • • •
Leakage space cleaned during cleaning by lifting
stroke function
• • • • • • •
Lower shaft cleaned during cleaning by lifting stroke
function
•

Leakage space cleaned via external rinsing port • • •

Sterile chambers (sterilizable + rinsable) in upper and
lower shaft section •
Axial-conical sealing O-rings in upper and lower valve
disc
• • •

Axial-conical sealing O-rings in upper valve disc and

radial sealing RSC seal in lower valve disc
• • • • (2x) • • •

Single-piece housing • • • • • • • • •

D S V C O M P L E T E D O U B L E S E A T V A LV E S 7
DESIGN D 600
• Low product loss switching 1. Valve closed
(low leakage) 2. Valve open
• Cycling of valve disc during cleaning 3. Cyclic lift of lower valve disc
allows cleaning of leakage chamber
4. Cyclic lift of upper valve disc
• Lower valve disc conical seal (O-ring)

1. 2.

3. 4.

DESIGN D 610
• Low product loss switching 1. Valve closed
(low leakage) 2. Valve open
• No cyclic lift function 3. Cleaning via flushing
• Cleaning via external flushing connection connection
• Lower valve disc conical seal (O-ring)

1. 3.

2.

8
DESIGN D 620
• Product loss free switching 1. Valve closed
(leakage free) 2. Valve open
• Cycling of valve disc during cleaning 3. Cycling lower seat
allows cleaning of leakage chamber
4. Cycling upper seat
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 2.

3. 4.

DESIGN D 630
• Product loss free switching 1. Valve closed
(leakage free) 2. Valve open
• No cyclic lift function 3. Cleaning via flushing
• Cleaning via external flushing connection connection
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 3.

2.

D S V C O M P L E T E D O U B L E S E A T V A LV E S 9
DESIGN D 620 S-Sp (suitable for sterilising – flushing)

• Product loss free switching (leakage free) 1. Valve closed

• Cycling of valve disc during cleaning allows cleaning of 2. Valve open
leakage chamber 3. Cyclic lift of lower valve disc
• Flushing chamber for flushing/sterilisation of shaft areas 4. Cyclic lift of upper valve disc
• Cleaning/sterilisation via external flushing connection (Sp) 5. Sterilisation/flushing
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 2. 5.

3. 4.

DESIGN D 620 U (change over valve)

• Product loss free switching 1. Valve closed

(leakage-free) 2. Valve open
• Cyclic lift functions for cleaning of 3. Cyclic lift of lower valve disc
leakage chamber
4. Cyclic lift of upper valve disc
• Switchover function
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 2.

3. 4.

10
DESIGN D 640 (bottom seat valve / tank outlet valve)

• Product loss free switching 1. Valve closed

(leakage free) 2. Valve open
• Cyclic lift functions for cleaning of 3. Cyclic lift of lower valve disc
leakage chamber
4. Cyclic lift of upper valve disc
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 2.

3. 4.

DESIGN D 650 (for ring pipes)

• Product loss free switching 1. Valve closed

(leakage free) 2. Valve open
• Cyclic lift functions for cleaning of 3. Cyclic lift of lower valve disc
leakage chamber
4. Cyclic lift of upper valve disc
• Lower valve disc radial seal
RSC (Radial Seal Complete)

1. 2.

3. 4.

D S V C O M P L E T E D O U B L E S E A T V A LV E S 11
DESIGN D 660 (for CIP-areas)

• Flushing of the leakage chamber during cyclic lift (opening/ 1. Valve closed
closing) 2. Valve open
• Lower valve disc conical seal (O-ring) 3. Cyclic lift opening/closing
• Vertical mounting position (other mounting positions on request) of the valve
• EPDM sealing -> short-time flushing effect
of the leakage chamber/exit

1.
2. 3.

DESIGN D 365it PMO VARIANTS

• Product loss free switching (leakage free) 1. Valve closed D 365it to

• Cyclic lift functions for cleaning of leakage chamber 2. Valve open Bottom Seat Valve / Tank Outlet Valve
• Lower valve disc radial seal RSC (Radial Seal Complete) 3. Cyclic lift of lower valve disc Special design for direct integration into
• Shaft flushing (for maximum security) 4. Cyclic lift of upper valve disc the tank. The design with no dead zones
allows optimum tank cleaning.
• Three-seat valve (deflector)
• Meets aligned requirements of PMO and 3A 85-02 Type D 640 Type D 650

1. 2.

D 365it
Cheese curd design
The large open cross section of the 365it
3. 4. Complete Cheese Curd Outlet PMO Mix Proof
Valve provides gentle handling of the curd,
and allows particles of up to approximately 1.5
inches to pass unobstructed through the valve.

12
GENERAL TECHNICAL DATA

MATERIAL PRESSURES SURFACES

Area in contact with product Control air pressure Product wetted Ra ≤ 0,8 μm
1.4404 (AISI 316L) Standard 6 bar (87 psi) – 8 bar (116 psi) Others Ra 1,6 μm
Optional
Area not in contact with product Operating pressure
Higher-quality surfaces, e-polished
1.4301 (AISI 304) / 1.4307 (AISI 304 L) Standard 10 bar (145 psi)*
CONNECTIONS
Optional Lower operating pressures apply to the
Higher quality materials following types: Pipe dimensions in accordance with
D640 5 bar (72.5 psi) - DIN 11850-2 (DIN 11866-A)
Seals*
D650 5 bar (72.5 psi) - ASTM A270 (DIN 11866-C) (ASME BPE-2009)
EPDM / HNBR / FKM
D660 5 bar (72.5 psi) - DIN EN ISO 1127 (DIN 11866-B)
*All seal qualities are FDA-compatible
*Depending on type and nominal width

OPERATING TEMPERATURES

EPDM HNBR FKM

Standard optional optional

Hot water Hot water Hot water

+95 °C (203 °F) continuous +95 °C (203 °F) continuous +80 °C (176 °F) continuous
Steam Steam Steam
+130 °C (266° F) continuous +121 °C (250° F) continuous +121 °C (250° F) brief sterilisation (15-20
+150 °C (300° F) brief sterilisation +140 °C (284 °F) brief sterilisation (15-20 minutes)
(15-20 minutes) minutes)
Cold water
Cold water Cold water +1 to +2 °C (33.8 – 35.6°F) continuous
+1 to +2 °C (33.8 – 35.6°F) continuous +1 to +2 °C (33.8 – 35.6°F) continuous

CONNECTION LAYOUT CONNECTION MARKINGS

B
H
D
E G
A L
D 621 D 622 D 623 D 624 I C
F
J
K
Different customer needs can be met
thanks to the housing constructed of solid
material. Discuss your needs with us at any
time.

OPTIONAL ACCESSORIES

Air pressure amplifier / booster Position feedback OPEN/CLOSED Position feedback upper valve disc
• Supports main lift function • Proximity initiator M12 • Feedback CLOSED
• Used for low control air pressure* • Proximity initiator M8
*Control air pressure depending on type &
nominal width

D S V C O M P L E T E D O U B L E S E A T V A LV E S 13
IDEAL FOR VALVE MANIFOLDS
DSV COMPLETE
PENTAIR SÜDMO VALVE MANIFOLDS
- OUR KNOW-HOW, YOUR SUCCESS PLANNING, DESIGN & PRODUCTION CUSTOMER BENEFITS

A successful process begins with the 3D drawing of a valve manifold • Cost-efficient complete package
design and assembly of the valves into Before production comes planning. Using
• Decades of experience in design and
larger function units. As well as the pure modern 3D systems, the valve manifold
production
functionality of the system, many other is planned in every detail and the result
points must be taken into account: presented to the customer. Then production • Compact construction
of the valve manifold can begin.
• Selection of suitable components • Simple and rapid installation
Building the frame
• Correct installation position of all • Perfect integration in process control
A stainless steel tube frame holds the valve
individual components (e.g. IntelliTop2.0 with 24VDC, AS
manifold. Each frame is made individually
to meet the customer's needs. interface, DeviceNet, or 110VAC)
• Arrangement with no dead zones
Mounting the valves • Countless possible variations in
• No sumps or domes
The individual parts of the valves for consultation with our experts
• Complete drainability mounting come together on the workbench. • Simple access for maintenance
• Arrangement compatible with orbital The valve housing is sent directly to the (e.g. with access platforms or steps)
welding plant construction.
• Excellent WIG weld seam qualities to
• Reduction in number of weld seams Housing preparation DIN EN 287
Before combining the valve housings into a
• Compensation for heat expansion manifold, the housings are equipped with • Valve manifold production observing
flanges, elbows and other components Pressure Vessel Directive 97/23/EC
• Adequate support and stabilisation of
components using welding machines.

• Capture and discharge of leakage Orbital welding

The valve housing is welded using orbital
• Simple maintenance work welders. Together with accurate weld seam
preparation, this ensures reproducible weld
seams of the highest quality.
Preparation
All weld seams of the valve manifold are
externally prepared mechanically. The valve
manifold is then cleaned.
Fitting valve upper parts
Finally, the valve manifold is fitted with the
valve upper parts, the air hoses suitable
to the customer's needs, and the electric
wiring for the process control heads is
prepared; the finished valve manifold is
then subjected to a final test.
Finished valve manifolds
The finished valve manifolds can be
installed in your plant directly after
delivery and brought into operation.

14
INTELLIGENT CONTROL TECHNOLOGY
INTELLITOP® 2.0
BENEFITS TECHNICAL DATA BENEFITS

The innovative control Communication

24 V DC
• Process-reliable system monitoring,
simple, intuitive and rapid
unit offers the customer AS interface implementation
countless possibilities DeviceNet
110 V AC
• Process valve switch times can be set
for automation of using integral supply and extraction air
chokes
process systems, and Travel Measurement System
hence considerable Lift range 85 mm • All-round LED display for visual status
monitoring (colour allocation can be
potential for increasing Feedback 3 positions, adjustable,
connection for external
configured)
efficiency. signal • Simplified valve maintenance thanks
to maintenance function which can be
The IntelliTop 2.0 was awarded the IF Magnetic valves activated externally
Product Design Award 2010 for its perfect Number 0-3 pcs
combination of function and aesthetics. • Plant-specific adaptations via integrated
Flow 200 l/min microcontroller
The IntelliTop 2.0 control unit from Pentair
Choke function Intake and extraction air • Integrated microcontroller supplies
Südmo combines control and monitoring
separate additional information
of process valves in one unit. The decentral
arrangement of the control heads on the • Short air hose and cable routes, clear
Electrical connections
process valves allows a reduction in hose structure of process plant
24 VDC Cable passage
and cable lengths and leads to a clear
system structure. AS interface Cable with 4-pin M12x1 • Simple, rapid fault analysis and repair, so
plug reduction in plant downtimes
The heart of the IntelliTop 2.0 is the travel
measurement system to detect up to three DeviceNet Cable with 5-pin M12x1 • Compact construction and optimum
switch positions of the process valve. Great plug compatibility with Pentair Südmo process
emphasis has been placed on simple 110 V AC Cable passage valves
programming by means of three Teach-In • Scanning of all valve positions possible in
keys. This guarantees rapid and process- Pneumatic connections double-seat valve
reliable commissioning. At the same time, Push-fit hose connection Ø 6 mm
the closed travel measurement system (optional 5/16“)
serves as a protective tube which prevents
risk of injury when the control head is open, Push-fit hose connection Ø 8 mm (1/4“)
and protects the internal technology on
installation of the head. Other data
LED status display green, yellow, red
Protection classes IP65 and IP 67 combined
IP 69K
Ex-zone Zone 2/22

D S V C O M P L E T E D O U B L E S E A T V A LV E S 15
PENTAIR SÜDMO GMBH
INDUSTRIESTRASSE 7, 73469 RIESBÜRG, GERMANY WWW.SUEDMO.DE
All Pentair trademarks and logos are owned by Pentair. All other brand or product names are trademarks or registered marks of their respective owners. 
Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.
Pentair is an equal opportunity employer.
ID-No.: 2222351 - DSV Brochure E-2/16 © 2016 Pentair - All Rights Reserved.