Compilation of Solved Sample Problems in Power Plant Engineering
Compilation of Solved Sample Problems in Power Plant Engineering
1. A train weighing 1450 Metric tons is pulled up a 2% grade by 4475KW. Train resistance is
8710kg. What is the speed in kph?
SOLUTION:
Wh
1450MT
F
[ΣFn=0]
F-Wh-R=0
F=Wh+R
F=W(sin θ) +R
F=W( )+R
√
F= 1450 MT (1000 kg/1 MT) ( )+8710kg
√
F= 37,704.20 kg
F=369,878.22 N
F=369.88 KN
2. A pump is lifting water through 5.5m to fill a 570 m3 tank. The over-all energy efficiency is 80%.
Calculate the length of time that 7.5 kw applied to the pump will require to complete the job.
SOLUTION:
5.5m
Pin=25Kw V=570 m
3
PUM
ηp=80%
Water Power = Q γh
(7.5 kw)(0.80) = Q (9.81 Kn/m3) (5.5m)
Q = 0.11 m3/s
SOLUTION:
F=45Kg
20O
d=1KM
W= F (d)
W= Fh (d)
W= (45 kg) (cos 20o) (9.81 m/s2) (1000m) (1kN/1000N)
W= 414.83 KN-m
4. Forty percent of the electrical input to a motor-driven pump is converted into a hydraulic jet,
12mm diameter, for the purpose of washing down ashes. Find the jet velocity in m/sec. The motor
has a 3-phase, 220V, 7.5-amp rating. Power factor, 85%.
SOLUTION:
Electrical Input = √
=√ ( )( )( )
= 2429.4 Watts
Hydraulic power =
Where: m = ρ Av
(ρ )
Hydraulic Power =
( )( )
971.76 watts =
V = 25.8 m/s
5. A turbogenerator rotating mass has a moment of inertia of 555 hyls/m2. It is delivering 2500kw at
1800rpm. The load then suddenly increases to 2550 kw, the developed steam power remaining
unchanged. What is the resulting speed in rpm after 10 sec?
SOLUTION:
Power = 2550 kW- 2500 kW = 50 kW
( )
Power =
( )( )
( ) ( )( )( )( )( * + )
( )( )
= 188.98 rad/s
= 1804.6 rpm
6. In a change over from steam to electric heating, a unit which had been condensing 4.5 kg dry and
saturated steam at 2.1 kg/cm2 each 15 min is to be electrically heated from a 220-v circuit. How
many 12-ohm resistors in parallel would be needed to supply the same heat?
SOLUTION:
ρ=2.1 kg/cm2
P=( )( )( )
2
P = 206,010 N/m =0. 206 MPa
hfg @ 0.206 MPa = 2,199.42 kJ/kg
E R R R
7. A power plant serves a factory having two 22kw motors and ten 3.7 kw motors. Assume the
efficiency of motors 80%, of transmission line 95%, of generator 92%. (a)what should the rated
capacity of the generator be if it is assumed that all motors might be delivering their rated power
simultaneously? (b) what should the rated capacity of the engine be?
SOLUTION:
Transmission
1. A central station is supplying energy to a community through two substations. One substation
feeds four distributing circuits; the other, six. The maximum daily recorded demands are:
Calculate the diversity factor between (a) substations, (b) feeders on substation A, (c) feeders on
substation B.
SOLUTION:
2. An electrical feeder line serves four distribution transformers which have the following connected
loads:
No. 1 No. 2 No. 3 No. 4
Residence 10 kw Residence 20 kw Commercial 15 kw Power 32 kw
Residence 20 kw Residence 25 kw Commercial 5 kw Residence 24 kw
Residence 25 kw Residence 28 kw Power 4 kw Residence 35 kw
Commercial 35 kw Commercial 15 kw Residence 18 kw
Commercial 25 kw
Using the tabulated factors, find peak load on the feeder.
SOLUTION:
Maximum feeder load = (90.35 kw/1.3); 1.3 – diversity factors between transformers
= 69.5 kw
Maximum substation load = (69.5 kw/1.2); 1.2 – diversity factors between feeders
= 57.92 kw
3. A central station has annual factors as follows: Load: 58.5%, capacity 40.9%, use 45.2%. The
reserve carried over and above the peak load is 8900 kw. Find (a) installed capacity, (b) annual
energy production, (c) hr per year not in service.
SOLUTION:
RESERVE LOAD
INSTALLED
CAPACITY
PEAK LOAD
Load factor =
Average load = (peak load) (load factor)
(peak load) (load factor/plant capacity factor) = peak load + reserve load
(peak load) (0.585/0.409) = peak load + 8,900 kw
Peak load = 20,682.89 kw
1. Determine the amount of sand in m3 required for a 5m3 of 1:2:4 concrete mixture, given the
following:
Material Relative Density Density, kg/m3
Cement 3.50 1300
Sand 2.75 1700
Gravel 2.25 1500
As per recommendation, use 25 liters of water per bag of cement. Assume one bag of cement contains
0.03m3.
SOLUTION:
Formula to be used:
Total number of batches :
ρ x Vc (ratio) 5m 3
V x S.G.( ρ )
;
water m3
0.153234
where x cement,c; sand, s; gravel, g. batch
thus, 32.63
33 batches
13000.031 m3
Vc 3.501000 0.0111428batch Total number of sand :
33(0.03)(2)
17000.032 m3 1.98m 3
Vs 2.751000 0.037091batch
say 2m 3
15000.034 0.080 m3 Total number of cement :
Vg 2.251000 batch 33(0.03)(1)
1 m3 m 3 0.99m 3
V w 25L 1000L 0.025 batch 1m 3
Total number of gravel :
_______________________________
33(0.03)(4)
m3
T otal 0.153234 3.96m 3
batch
4m 3
1 : 2 : 4 checked
2. Determine the shape & weight of a radial brick chimney column will be made for a 36 x 1.50 m
chimney.
1.5m
R2
r2
750mm
H=36m
r1
R1
SOLUTION:
Estimating the value from table 4-3, p.100 textbook; Also from table 4-3: Interpolate,
top wall thickness____________180 to 230 mm H(m)
Batter (mm)
use____________190 mm d 2 (m)
20 20
R 2 r2 t topwall Batter 24
R 2 750mm 190mm 23 30
24 - 30
R 2 940mm Batter 20 30 23
R 2 0.940m 20 - 30
mm
H 36m Batter 21.2
24 mm
d 2 1.5m R1 R 2 mm
Batter 21.2
H mm
R 1 R 2 21.2H
R 1 R 2 21.2
mm
36m
mm
R 1 R 2 763.2mm
R 1 940mm 763.2mm
R 1 763.2mm 940mm
R 1 1703.2mm
R 1 1.70m
ME83: Power Plant Design Page 10
Compilation of Solved Sample Problems in Power Plant Engineering
t bottom 9.25(36m)
t bottom 333m
Vo
3
R 2
1 R 22 R 1R 2 H
Vo
3
1.70 2
0.940 2 1.70 0.940 36
Vo 203.95m3
Vi
3
r 1
2
r22 r1r2 H
Vi
3
1.38 2
0.750 2 1.38 0.750 36
Vi 133.08m3
Volume of Masonry:
Vmasonry Vo Vi
Vmasonry 203.95m3 133.08m3
Vmasonry 70.87m3
From table 4-2, p.90 of textbook, assume brick masonry common ( =1922 kg/m3) chimney weight:
m Vmasonry
kg
m 1922 3 70.87m3
m
m 136,212.14kg
m 136,212kg
3. A 39.5 m high chimney of radial brick masonry is described by the following top and bottom
dimensions: D2 = 1.90 m, d2 = 1.50 m, D1 = 3.2 m, d1 = 2.3 m. Uniform batter, weight 180 metric
tons. Find the maximum compressive stress under 160 km/hr wind load. Will a base crack be
opened to windward?
1.9m
1.50m
H=39.5m
2.3m
3.2m
SOLUTION:
(a.) Amount due to wind load:
100H 2
Pwh = (2R2 + R1) = Wz
3
=
100(39.5 m) 2 [2(0.95 m + 1.6 m]
3
Pwh = 182,029.70 kg - m
Pwh 182,029.70 kg - m
z= = = 1.01 m
W (180 tons)(1000 kg / ton)
kern radius:
R 2 + r 2 (1.6 m) 2 + (1.15 m) 2
k= = = 0.61 m
4R 4(1.6 m)
Maximum value of z:
R r 1.6m 1.15 m
y= (2 + ) = ( )(2 + ) = 1.09 m
4 R 4 1.6 m
Compressive stress:
W (180 tons)(1000 kg/ton)
fc = = = 46,299.62 kg/m2
(R1 - r1 )
2 2
(1.62 - 1.152 )
= 46,299.62 kg/m2
= 454.2 kN/m2 or 454.2 kPa
z z z - k
2
fz = fc 1 + - 1 -
k k y - k
(b.) Since z is greater than k, a crack will open but a chimney will still be safe since
z < y or y > z > k
4. In the need for a standby electric power unit due to frequent power outages, a 500 kW diesel
generator set weighing 5000 kgs, was selected for the service. The diesel engine drive is rated 670
hp at 1800 rpm, 6-cylinder, and a base length of 3.8 meters and width of 1.5 meter. Determine the
volume and size of the foundation required and its base dimension, if the bearing capacity is 5000
kg/m2.
Machine c c
Gen. Wm
Wm
Bedplate
Machine Foundation
Machine Foundation
Wf h
Wf
L
b
SOLUTION:
The given base length of 3.80 m is only that of the engine. Since the base length of the whole unit
is not known, a rectangular foundation will be used.
Wf = weight of foundation; where e=0.11, Wm=5000kg, N=1800rpm
= e Wm N
5. Determine the appropriate base length & base width in mm of a concrete foundation for a 750 –
kW slow speed diesel electric Generating set applying the following design data & parameters:
a.) Overall weight of genset----------------------28,600kgs
b.) Overall dimensions of bed plate-------------7m x 2m
c.) Generator efficiency----------------------------85%
d.) Maximum depth of excavation---------------4.5m
e.) Specific weight of foundation required------480 kg/bhp
f.) Safe load bearing capacity of site-------------30 tons/m2
g.) Density of concrete--------------------------------2.4 tons/m3
h.) Top edges of foundation should not exceed 0.75m from the bed plate of the machines. But the
foundation should taper out below the floor line with no limit outward.
Machine c c
Gen. Wm
Wm
Bedplate
Machine Foundation
Machine Foundation
Wf h = 4.5m
Wf
L
b
wB = 2m
LB = 7m
SOLUTION:
Length of foundation:
Lf = LB + 2c
= 7 + 2(0.75)
= 8.5m
Upper width of foundation:
a = WB + 2c
= 2+ 2(0.75)
= 3.5m
1. A cylindrical oil tank 2.4m diameter x 6m long is filled to the neck with fuel oil which is checked
at 21° Bé at 31 °C. Estimate the kJ heating value stored in this tank.
SOLUTION:
2.4 m
6 m
140 ; 140
Baume 130 21 130
SG15.6° SG15.6°
SG15.6°C = 0.927
SGt= SG15.6°C – 0.0007 ( t – 15.6°C )
@t = 31°C
SG31° = 0.927 – 0.0007 (31-15.6)
SG31°C = 0.916
Mass of oil
mf = vf ρf
0.916 = ρf / 1000
ρf = 916 kg/m3
Finally,
Qh=mfHHV = (24, 860.24)(44333.96)
Qh = 1.102 x 109 kJ
2. A diesel engine consumes 1 bbl of industrial fuel of 25 °API of 80.6 °F in a single-day operation.
Determine the amount of heat liberated by the fuel as a result of combustion.
SOLUTION:
@t = 27°C
SG27°C = SG15.6- 0.0007(T-15.6)
SG27°C =0.904-0.0007(27-15.6)
SG27°C = 0.89602
Qh= mf x HHV
Qh=(142.47 kg/24 hr) x (44620 kJ/kg)
Qh=264,875.475 kJ/hr
3. A horizontal cylindrical fuel oil storage tank 2.4 m dia. x 5 m long is gauged at 825.5 mm oil
depth. A delivery of oil is made which raises the level to 2165 mm, measured after the
temperature of the contents had attained ground temperature, i.e., 7.2oC. This oil is purchased for
$ 3.31 per bbl at 15.6oC/15.6oC. The delivery is billed at $ 380.50. Is this correct to the nearest
dollar?
SOLUTION:
Before
2400mm
825.5mm
5000mm
θ 0.3745
cos =
2 1.2
θ = 143.63o
1 2
A sec tor
=
2r
θ
1 π
A sec tor = (1.2) 2 (143.630 )( )
2 1800
A sec tor = 1.805 m2
1 1 θ θ
At = bh = (r sin )(2)(r cos )
2 2 2 2
1 2
= r sin θ
2
1
= (1.2) 2 (sin 143.630 )
2
A t = 0.427m2
A =A
1 sector
- At
= 1.805 - 0.427
A 1
= 1.378 m2
After: oil raise to 2165mm,
2400mm
2165 mm
A w
= Asec tor - A t
θ 0.965
sin ce : cos =
2 1.2
θ = 72.940
1 2 1 2
A w
=
2
r θ - r sin θ
2
1 π
= (1.2) 2 [ (72.94 0 x ) - sin 72.940 ]
2 1800
A w
= 0.2283 m 2
A 2
= Acircle - A w
= π(1.2) 2 - 0.2283m2
= 4.3 m2
V= volume of oil deliver
= (A2-A1) L
= (4.3-1.378) (6)
= 17.532 m3= 17,532 Li
= 110.26 bbL
$380.50
Pr ice =
110.26 bbl
Pr ice = $3.45 bbl
4. A coal sample has an ultimate analysis 0f 80.0% C, 4.0% O2, 4.5 % H2, 1.7 % N , 1.5 % S, and
8.3% ash. Determine the heating value and mass air/fuel ratio for complete combustion with
100% theoretical air.
SOLUTION:
5. A fuel with a mass analysis of 83% C, 12% H2 , and 5% O2 is burned with 100% theoretical air.
Determine:
The complete combustion equation.
The molal analysis of the products with and without water vapour considered.
SOLUTION:
Xi Mi Xi/Mi Yi
Carbon balance
0.53 = b
Hydrogen Balance
0.46 = c
Oxygen balance
0.01(2) + 2a = 2b + c
0.01(2) + 2a = 2(0.53) + 0.46
a = 0.75
Without vapour
np = 0.53 + (0.75)(3.76) = 3.35
YCO2 = 0.53 / 3.35 = 0.16
YN2 = (0.75)(3.76)/3.35 = 0.84
6. A fuel oil is burned with 50% excess air, and the combustion characteristics of the fuel oil are
similar to C12 H26. Determine the complete combustion equation, volumetric analysis of the
products of combustion, and determine the dew point for the products if the pressure is 101 kPa.
SOLUTION:
1. What is the ideal thermal efficiency possible from the diesel having rk = 15, A:F = 40:1, QL =
42,800 ? Take Cp = 1.05 , t1 = 15.6 .
SOLUTION:
1 to 2 process:
( ) T2 = ( )( )
mg = ma + mf
( ) ( )
( ) ( ) ( )( )( )
2 to 3 process:
Thermal efficiency, ( ) ( )
( )
2. An engine-type generator with 30 poles generates 3-phase, 60-cycle current at 600V. Its rated
output is 400kW. Engine specifications: 40.64 cm 50.8 cm. Find the brake mean effective
pressure existing when line current is 360 amp; power factor, 0.80.
SOLUTION:
√ √ ( )( )( )
( )
From figure A-16 P. 675 standard generator efficiency at (for 400 kw, 240rpm).
From table: 6.3 p. 185
Std. deduction for generator efficiency =
Thus, actual generator efficiency,
( ) ( )( )
Assume:
6 Cylinders
4 - Stroke
3. The shop test of an engine whose record is here reported was made for heat balance. Calculate a
four-item balance. Dynamometer torque, 651 kg-m at 450 rpm. A:F ratio, 27:1, speed 450 rpm.
Temperatures: Atmosphere, 26.7 , exhaust gas, 454.4 ; fuel temperature,23.9 ; coolant in,
55 ; out, 66.7 . Fuel flow, 86 ; coolant flow (c=1), 98 gpm. Hydrometer test of fuel oil,
0.945 S.G.
SOLUTION:
( )( )( )
=
4. A waste heat recovery boiler is being considered to recover 50 % of heat from the exhaust gas of
a 1800 kW (brake) diesel engine. Other data are as follows:
Fuel : C12H26
Excess air : 30 %
Air temperature : 30
Temperature of exhaust gas : 400
Specific heat of gases : 0.255
Temperature of jacket water used as boiler feed : 65
Steam generated at 0.20 MPa, dry and saturated
Boiler efficiency : 65 %
Find:
Air – fuel ratio
Heat of the exhaust gas in kW
Weight of steam produced in
SOLUTION:
( )( ) ( )( )
( )
b.
( )
Mass balance:
( )
( )
( )
Mass of Vapor:
( )
( )( ) )
( )
( )( ) ( )
c.
From Steam Tables:
( )
( )
( )
5. When the pressure is 101.3 kPa and the temperature is 27 , a diesel engine has the full-throttle
characteristics listed:
If the engine is operated at 84.5 kPa and the temperature of 15.5 , find
Brake power
Mechanical efficiency
Brake specific fuel consumption
Air-fuel ratio
Solution:
. ( )
( )
( )( ) ( )
( ) ( )
̇ ̇ ( )
( )
( )( )
̇ ̇ ( )
( )
SOLUTION:
( )
( )( )
( )
1. At a Hydraulic plant difference in elevation between the surface of the water at intake and at the
tailrace is 183 meters. When the flow is 2.266 m3/s, the friction loss in the penstock is 18m and
the head utilized by the turbine is 140m. The mechanical friction in the turbine is 75 kW, and the
leakage loss is 0.085 m3/s. Find:
a. Hydraulic efficiency
b. Volumetric efficiency
c. Power delivered to shaft
d. Brake horsepower
e. Mechanical efficiency
f. Turbine efficiency
SOLUTION:
a. Hydraulic efficiency
b. Volumetric efficiency
d. Brake horsepower
( )
e. Mechanical efficiency
( )( )
( )( )
f. Turbine efficiency
( )( )( )
( )( )( )
2. A mini hydro-electric power plant found in Lanao has the following data: Francis type turbine
with a specified speed of 73 RPM, single runner;
Gross head at plant = 38m
Mean flow of water = 2.6 m3/s
Length of penstock = 39m
Diameter of penstock = 1m
Penstock friction factor = 0.02
Turbine efficiency = 85%
Generator efficiency = 90%
Determine:
a. Net effective head in meters
b. Turbine output
c. Generator capacity in kW
d. Number of poles of generator for 60 hz.
SOLUTION:
Where:
[ ]
( )( ) ( )
( )
Then,
b. Turbine output
( )( )( )( )
c. Generator capacity in kW
( )
( )
( )
Then,
( )
3. A hydroelectric power plant has a difference in elevation from headwater to tail water of h = 50m
and the flow of Q = 5 m3/s of water through the turbine. The turbine shaft rotates at 180 rpm and
the torque in the shaft is measured to be T = 1.16 x 105 N-m. Output of the generator is 2100 kW.
Determine:
a. The power given up by the water to the turbine in kW
b. The power loss in the turbine in kW
c. The turbine and generator efficiency in percent
d. The annual energy production in kW-hr if the discharge us constant throughout the year.
SOLUTION:
a. The power given up by the water to the turbine in kW
( )( )( )
Where:
( )( )
Then,
Then,
d. The annual energy production in kW-hr if the discharge us constant throughout the year.
4. The difference in elevation between the surface of the water in a large reservoir and the intake to
an impulse turbine was 40m. During a test, the pressure head at the latter point was 38m and the
discharge was 76 m3/min. The inside diameter of the penstock was 76 cm.
a. What is the efficiency of the pipeline?
b. What was the hp delivered to the turbine?
c. What was the friction loss?
SOLUTION:
a. What is the efficiency of the pipeline?
Where:
* +
( )
( )
Then,
( )( )( )( )
5. The flow of water of 21.25 m3/s produces a total brake power of 5400 kW. It is proposed to
install two turbines, one of which is twice the capacity of the other. The efficiency and specific
speed of both units are assumed to be 85% and 70 rpm, respectively. Determine:
a. Head in meters
b. Rotative speed of each unit
c. Number of poles on generator for 60 hz.
SOLUTION:
a. Head in meters
( )( )
So,
P + 2P = 5400 kW
P = 1800 kW
2 P = 3600 kW
( )
( )
( )
( )
( )
SOLUTION:
a. What type of turbine would you specify?
( )( )( )( )
( )
Then,
( )
d. Find the kW output of the direct connected generator if the efficiency is 94%.
( )
( )( )
e. What important data should be given to the manufacturers of hydraulic turbines and
accessories when asking for a quotation?
1. Flow rate
2. Net head
3. Headwater elevation
4. Tailwater elevation
5. Location of turbine above tailwater.
7. A hydroelectric plant has a generator motor efficiency of 96 %, turbine efficiency of 80% and a
pump efficiency of 75%. Average elevation between upper and lower pools = 30m. Assume 2%
loss of head in pipe friction. This unit is installed to carry a peak load of 1400 kw-hr. Daily
evaporation loss of stored water amounts to 907 tons. Calculate the overall efficiency of
conversion,
SOLUTION:
Evaporation
Illustration:
MOTOR
GEN
30 m
TURBIN
E
PUMP
( )( )( )
( )( )[ ( )]
( )