Nitocote® ET402 constructive solutions

Coal tar extended epoxy resin coating

Uses

Provides chemical and abrasion resistance to prevent corro-

sion of concrete surfaces for applications such as : Properties
Seawater tanks, channels and intakes. Colour : Black/Brown

Manhole linings. Solids by weight @ 25°C : 100%

Sewage works and effluent plants. Specific gravity : 1.54 at 27°C

Pot life : at 25°C 75 minutes
Chemical processing.
at 40°C 40 minutes
Foundation waterproofing
Tack free time : 2 to 3 hours at 35°C
Jetties, piers and docks No of coats : 2
Wet film thickness per coat : 200 microns

Advantages Dry film thickness per coat : 200 microns

 Low cost service life - excellent chemical and abrasion Overcoating time : 6 hours at 35°C
resistance, does not support bacterial growth. 3 hours at 45°C
Full cure : 4 days at 35°C
Cost saving - primerless system.
Curing Efficiency : 93%
Added value system - acts as an impermeable waterproof (BS 7542)
coating.
Water Absorption : <0.01%
 Versatile usage - can be applied to green concrete by (ASTM D570)
brush, roller or spray.
Impact Resistance : Passed
(BS 3900 Pt E3)

Description Bond Strength : Min 1N/mm²

(BS 1881 Pt 207)
Nitocote ET402 is based on solvent-free epoxy resins, modifi
Water Permeability : Nil @ 2 bar pressure
ed with coal tar. It is supplied as a two pack material in pre-
(Long Term) over 3 months
weighed quantities ready for on-site mixing and use.
Salt Spray Test : Nil @ 200 microns
Nitocote ET402 is applied as a two coat application. It is gen-
(BS 1881 Pt. 124 :1988) tested over 1000 hours
erally applied at a wet fi lm thickness of 200 micron per coat,
but can be applied at greater thicknesses to suit exposure Chemical resistance : Tests were carried out in
conditions. Nitocote ET402 is available in marine grade for accordance with ASTM
applications necessitating biocidal and micro-biostatic effect. D543. Test was conducted
at room temperature of
Specification 23°C and specimens were
The corrosion resistant coating shall be Nitocote ET402, a coal soaked in the solution for a
tar extended, 100% solids, epoxy resin coating. The coating period of 7 days.
shall possess a high-build capability, to facilitate varying ap- Acids (m/v)
plication thicknesses. It shall further possess excellent bond
Hydrochloric acid 10% : Excellent
and chemical resistance properties and shall comply to BS
Sulphuric acid 10% : Very good
Nitocote ET402

7542 & ASTM C309 curing efficiency standards.

Nitric acid 10% : Very good
Phosphoric acid 10% : Very good
Alkalis (m/v)
Ammonia 15% : Excellent
Sodium Hydroxide 25% : Good
Nitocote® ET402

Solvents & organics are mixed together mechanically using a slow speed electric
Oils, vegetable and minerals: Excellent drill fitted with a Mixing Paddle. Mixing should be carried out
Ferric Chloride 15% : Very good continuously for 3 to 5 minutes, until a uniform consistency is
achieved.
Aqueous solutions
Although Nitocote ET402 is a non-solvented product, it is still
Water : Excellent
recommended that mixing should take place in an open, well
Sea water : Excellent
ventilated area.
Raw sewage : Very good
Consult the local Fosroc office for specific recommendations to Application
meet each operating condition.
A minimum 2 coat application is generally recommended to
Instructions for use ensure a full, unbroken coating is achieved.
Preparation
Brush application
All surfaces to be treated with Nitocote ET402 must be clean
Once mixed, the material should be immediately applied, en-
and free from dust or loose material.
suring that a continuous coating is obtained. The first coat is
Concrete surfaces applied to achieve a uniform coating with a wet film thickness
not less than 200 microns, and should be allowed to dry for at
All laitance must be removed by grit blasting, or other suitable least 6 hours at 35°C before the application of the second coat.
removal methods. The general standard of surface prepara-
tion should be in accordance with ACI 503R-89, Chapter 5, The second coat should be applied between 6 hours and 4
Paragraph 5.4. Following the preparation of a concrete surface, days (at 35°C) after the application of the first coat, at 45°C
care should be taken to ensure that any surface irregularities this will be reduced to 3 hours. The second coat should be
are filled with Nitomortar FC* or Nitomortar FC(B)*. applied as above again achieving a wet film thickness not less
than 200 microns.
Metal surfaces
Spray application
Any metal surfaces should be grit blasted to a bright finish,
meeting the requirements of Swedish Standard SA 2½ or equal. Where large areas are to be coated, it is advisable to consider
spray application. Consult the local Fosroc office for further
Priming
details and recommendations
Concrete surfaces
Cleaning
Priming is not required on properly prepared concrete surfaces
Tools and equipment should be cleaned with Nitoflor Sol im-
- see Preparation section.
mediately after use.
Metal surfaces
Hot weather working practices
All metal surfaces should be coated immediately after prepara-
Whilst the performance properties of Nitocote ET402 at
tion. If this is not possible and to eliminate formation of rust,
elevated temperatures are assured, application under such
prime the metal surfaces using Nitoprime 25*.
conditions can sometimes be difficult. It is therefore suggested
Mixing that, for temperatures above 35°C, the following guidelines

The contents of the resin can should be thoroughly stirred to are adopted as a prudent working regime:
disperse any possible settlement. The entire contents of both i Store unmixed materials in a cool (preferably
the hardener and resin cans should be poured into a suitable temperaturecontrolled) environment, avoiding exposure
sized mixing vessel. It is recommended that the two components to direct sunlight.

constructive solutions
Nitocote® ET402

ii Keep mixing and placing equipment cool, arranging shade Note: Coverage figures quoted are theoretical, and based upon
protection if necessary. It is especially important to keep application to a properly prepared substrate of nominal MC30
cool those surfaces of the equipment which will come into concrete. Since application conditions vary greatly; due to
direct contact with the material itself. substrate porosity, quality of surface preparation, application
thickness and wastage factors, the on-site figures may vary
iii Try to eliminate application in the middle of the day, and
from those shown above.
certainly avoid application in direct sunlight.
Storage
iv For hand application, ensure that there are sufficient
operatives available to complete application within the pot Nitocote ET402 has a shelf life of 12 months, when stored in
life of the material. warehouse conditions below 35°C.

v Have a ready supply of Nitoflor Sol available for immediate Precautions

cleaning of tools after use.
Health and safety
Repairing and overcoating
Nitocote ET402, Nitoprime 25 and Nitoflor Sol shouldnot come
Any applications of Nitocote ET402 which have become dam-
in contact with skin or eyes, nor should they be swallowed.
aged can be readily overcoated.
Avoid inhalation of vapours and ensure adequate ventilation.
The existing surface should well abraded, using a stiff wire Some people are sensitive to resins, hardeners and solvents.
Wear suitable protective clothing, gloves and eye/face protec-
brush, or similar, to ensure that a good mechanical bond will
tion. Barrier creams provide additional skin protection. Should
be achieved between the two layers.
accidental skin contact occur, remove immediately with a resin
Overcoating works can then proceed as for new work, always removing cream , Industrial Skin Cleanser, followed by washing
ensuring that the prepared substrate is free from any moisture. with soap and water - do not use solvent. In case of contact with
eyes, rinse immediately with plenty of water and seek medical
Limitations
advice. If swallowed seek medical attention immediately - do
Nitocote ET402 should not be applied over other existing not induce vomiting.
coatings, but can be applied on top of itself (see above).
Organic Vapour mask (with filter type) is mandatory for the
For cold weather working (down to 5°C), it is recommended persons, while doing application.
that materials are stored in a heated building and only
Person may feel vomiting sensation during application if proper
removed immediately before use.
PPE is not worn, mainly in confined application areas. It is
Accelerated heating methods are not to be utilised under advisable to have proper ventilation in place as per applicable
any circumstances. standards while working in less ventilated areas.

In contact with moisture/high humidity during cure, the Fire

colour of the coatings will change to brown/red.
Nitocote ET402 and Nitomortar FC are non-fl ammable. Ni-
Estimating toprime 25 and Nitofl or Sol are fl ammable. Do not use near
a naked flame.
Supply
Flash points
Nitocote ET402 : 10 litre packs
Nitoprime 25 : 1 and 4 litre packs Nitoprime 25 : 55°C
Nitoflor Sol : 5 litre packs
Nitofl or Sol : 33°C
Coverage

Nitocote ET402 : 5.0 m2/litre

@ 200 microns wft (per coat)
Nitoprime 25 : 5.0 m2/litre
Nitocote® ET 402

Additional Information

Fosroc manufactures a wide range of complementary products which

include :

 waterproofi ng membranes & waterstops

Joint sealants & filler boards

cementitious & epoxy grouts

 specialised flooring materials

Fosroc additionally offers a comprehensive package of products

specifi cally designed for the repair and refurbishment of damaged
concrete. Fosroc’s ‘Systematic Approach’ to concrete repair features
the following :

hand-placed repair mortars

spray grade repair mortars

fluid micro-concretes

chemically resistant epoxy mortars

anti-carbonation/anti-chloride protective coatings

chemical and abrasion resistant coatings

For further information on any of the above, please consult

your local Fosroc office - as below.

Important note :
Fosroc products are guaranteed against defective materials and manufacture and are sold
subject to its standard terms and conditions of sale, copies of which may be obtained on
request. Whilst Fosroc endeavours to ensure that any advice, recommendation specification
or information it may give is accurate and correct, it cannot, because it has no direct or
continuous control over where or how its products are applied, accept any liability either
directly or indirectly arising from the use of its products whether or not in accordance with
Fosroc Chemicals any advice, specification, recommendation or information given by it.
(India) Pvt. Ltd.
Head Office telephone fax e-mail
Embassy Point, No. 150,
2nd Floor, Infantry Road, +91 80-42521900 +91 80-22281510 [email protected]
Bangalore 560 001,
Karnataka

Regional Offices

Chennai Mumbai Noida Kolkata

Hills Centre,Old No 5, MBC Park, 12th floor, Office No.12B, Unit No. 601, Highway Tower-II 304, Jodhpur Park
New No 9, 3rd Cross Street, ‘D’ Block, Near G Corp/Hyper City A-13/2, 6th Floor, Sector– 62 Kolkata 700 068
Jeth Nagar, Raja Annamalaipuram, Kasarwadawali, Ghodbunder Road, Gautam Buddha Nagar, Ph:+91 33-65343188
Chennai 600 028. Thane (West) 400 615 Noida 201 309, Uttar Pradesh Fax: 033-2499-0280
Ph: +91 44 61304500 Ph: +91 22 6229 6800 Ph: +91 120 6121900
Fax: 022 62296809 Fax: 0120-4270622

www.fosroc.com page 4 of 4 INDIA/2019/0632/C