FSSA CSG-02 Inspection and Test Guide-2nd Edition
FSSA CSG-02 Inspection and Test Guide-2nd Edition
SPECIAL HAZARD
FSSA CSG-02
Second Edition
July, 2007
SPECIAL HAZARD
Second Edition
July, 2007
Copyright© 2007 by the Fire Suppression Systems Association. All Rights Reserved.
No part of this book may be reproduced or transmitted in any form or by any
electronic or mechanical means, including photocopy, xerography, recording, or by
use of any information or storage and retrieval system, without prior written
permission of the publisher.
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
TABLE OF CONTENTS
SECTION
FOREWORD 1
• Safety Precautions
INTRODUCTION 2
REGULATIONS 3
CONTAINER DATA 5
REFERENCES 6
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
1.0 FOREWORD
The Fire Suppression Systems Association (FSSA) has published this document to provide a quick reference to
the fire protection specialist and other personnel involved in the service, maintenance, inspection, test, and
requalification of fire suppression systems containers.
The first edition of this document was published as the “Guide for Service, Maintenance, Inspection, Test, and
Requalification of Fire Suppression System Containers” in October 1996 and has been superseded by this
current edition published July 2007.
The information contained in this guide is limited to:
• The applicable DOT 49 CFR regulations, as they apply to inspection, test, and requalification of DOT
containers used in fire suppression systems.
• The National Fire Protection Association (NFPA), service and maintenance requirements for
containers found in the following NFPA Standards (Latest edition):
NFPA-12, Standard on Carbon Dioxide Extinguishing Systems
NFPA-12A, Standard on Halon 1301 Fire Extinguishing Systems
NFPA-17, Standard for Dry Chemical Extinguishing Systems
NFPA-17A, Standard for Wet Chemical Extinguishing Systems
NFPA-750, Standard on Water Mist Fire Protection Systems
NFPA-2001, Standard for Clean Agent Fire Extinguishing Systems
• The applicable Compressed Gas Association (CGA) publications.
This document is not meant to replace the documents listed above. Those involved in service, maintenance,
inspection, test and requalification of fire suppression systems containers should reference the applicable
documents for current requirements.
This guide does not cover the requirements and regulations pertaining to USCG or ABS “type approved” Fire
Suppression Systems, or pre-engineered “sprinkler head type” system containers.
You should read and understand the requirements and information contained in the referenced DOT regulations,
NFPA Standards, CGA publications, the Equipment Manufacturer’s installation, operation, and maintenance
manuals, and other applicable Safety Alerts and Bulletins.
All personnel who handle, ship, transport, refill, inspect, and requalify compressed gas containers are required to
receive HAZMAT Employee Training in accordance with the latest applicable DOT Training requirements.
(Persons who prepare shipping papers for containers containing compressed gas are likewise required to receive
HAZMAT training.)
CAUTION
This document provides general guidelines and is not intended to provide all information
necessary to determine all of the requirements related to the service, maintenance, inspection, test,
and requalification of fire suppression systems containers. Always refer to the most current DOT 49
CFR, to the equipment manufacturer’s instructions and recommendations, to the NFPA Standards,
CGA Publications, National & Local codes, and to any other regulations that may apply.
Some limitations and restrictions apply. Please refer to the text and notes which follow.
This document is subject to modifications. Users should obtain the latest version. The FSSA, its
members, and those participating in its activities accept no responsibility or liability to any one for the
completeness or use of, or reliance on this document, or for compliance with the provisions herein.
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SAFETY PRECAUTIONS
WARNING
Pressurized (charged) containers are extremely hazardous and, if not handled
properly, are capable of causing bodily injury, death, and/or property damage.
Safety precautions are essential when any mechanical or electrical equipment is involved. These precautions are
particularly necessary when handling, servicing, charging, and/or shipping fire suppression systems containers
containing compressed gas. Handling compressed gas containers with respect and caution will considerably
lessen the possibility of personal injury. If safety precautions are overlooked or ignored, personal injury, death, or
property damage may occur.
The following safety precautions should always be followed when dealing with compressed gas containers:
1. Read and understand this guide, the equipment manufacturer’s manuals, and all Instruction and Safety
labels on the containers.
2. Cylinder shipping caps, anti recoil devices, and actuation port protection caps MUST be installed on the
containers at all times except when removal is required to properly perform charging, testing, or when the
cylinders are installed in a system and “armed” for service in accordance with the procedures contained
in the equipment manufacturer’s manuals.
3. Wear safety glasses when working with pressurized containers and charging equipment.
4. Make sure that all control heads, discharge heads, initiators, or other types of actuation devices have
been removed from the cylinder/valve assemblies and anti-recoil device connected to each container
valve outlet prior to removal from the system installation. Make sure the container anti-recoil devices,
valve protection caps, shipping caps, and the like have immediately been installed before performing any
handling, movement, charging, leak tests, or shipping operations.
5. Use proper equipment when moving cylinders.
6. Make sure that all containers are properly secured during shipment and storage.
7. Don’t get careless! Never assume that a container is empty. During transportation and handling treat
all containers as if they are fully charged.
8. Areas where charged cylinders are stored or where any cylinders are handled must be well ventilated to
prevent exposure of personnel to potentially dangerous concentrations of the gases contained in the
cylinders.
9. Follow the guidelines found in the various Safety Alerts contained in this manual and available on the
FSSA website.
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2.0 INTRODUCTION
In the United States, there are three principal organizations generally associated with commercial and industrial
special hazard fire suppression systems as they relate to service, maintenance, inspection, test, requalification,
and shipment of fire suppression cylinders and containers. These organizations are:
• The National Fire Protection Association (NFPA).
• The U.S. Department of Transportation (DOT) (PHMSA).
• The Compressed Gas Association (CGA).
NFPA:
The NFPA provides Standards that have generally been accepted by the authorities having jurisdiction (AHJ), and
adopted by reference into local, state, and federal codes. These authorities regulate the use and care while the
cylinders or containers are in service in a fire suppression system.
DOT:
Most fire suppression agents are classified as Class 2, Division 2.2 (non-flammable) hazardous materials and
must be packaged and transported in containers that comply with DOT specifications. The DOT has jurisdiction
during container manufacture, testing, marking, recharge, requalification1 (retest) and shipment. DOT regulations
are documented in the U.S. Code of Federal Regulations (CFR) Title 49, parts 100 – 185.
CGA:
The CGA provides recommendations for container use, handling, inspection, and testing procedures in its various
pamphlets. CGA pamphlets also provide guidance on the selection and sizing of pressure relief devices used on
compressed gas containers. Many of the CGA pamphlets have been adopted by reference in the NFPA
Standards and in the DOT regulations. The CGA pamphlets listed in section 171.7 of the DOT 49 CFR are
incorporated by reference into the Federal Regulations. Persons (facilities), that perform requalification and
marking of containers in accordance with DOT regulations, must have copies of the applicable CGA pamphlets
(along with other relevant documents) on hand at each facility where the requalification and marking is performed.
1
For the purpose of this document, the following terms are synonymous:
“Requalification” and “retest”.
“Cylinders” and “containers”.
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NOTE
Fire suppression systems are required to be periodically “inspected”. In the process of every inspection, the
containers in the system must be examined to determine if there is evidence of corrosion, dents, cracks,
mechanical damage or over-heat.2
Part of the periodic inspection process is to determine the dates of most recent requalification for containers.
Through such examination, it is determined if requalification of the container(s) is necessary.
TYPICAL QUESTIONS
When must a fire suppression system container be retested?
Periodic Test Requirements for Cylinders
Retest frequency for fire suppression system containers is generally specified in NFPA standards and by the
Code of Federal Regulations (DOT). NFPA requirements apply to the containers regardless of whether these
containers are to be recharged or transported. DOT requirements apply to cylinders when they are to be
recharged or transported.
EXAMPLE 1: Consider a carbon dioxide system which has been in continuous service for a period of 12 years
without discharging. There is no evidence of corrosion or mechanical damage to the cylinders. The cylinders
have not been overheated. (See definition of overheated below, Footnote 2.)
o NFPA Standard 12 requires that the cylinders in this system be emptied and subjected to a hydrostatic
test. (NFPA 12 2005 edition, 4.6.5.1)
o DOT requires no test under the conditions described.
EXAMPLE 2: Consider a carbon dioxide system which has been in continuous service for more than 5 years
without discharging. Then the system discharges.
o DOT requires the cylinders to be requalified by hydrostatic test before they are recharged and transported
(49 CFR 180.205)
o NFPA 12 requires the cylinders to be requalified by hydrostatic test before they are recharged. (NFPA 12
2005 edition, 4.6.5.1)
The NFPA test requirements are shown in NFPA-12, NFPA-12A, NFPA-17, NFPA-17A, NFPA-750, and NFPA-
2001.
The DOT requalification, maintenance, and marking requirements are found in 49 CFR, Part 180.
Table 3.1 of this guide summarizes the frequency of test required by NFPA standards and the CFR.
2
Definition per 49 CFR 180.205 (d): Over-heated means a condition in which the temperature of any portion of
an aluminum cylinder has reached 176°C (350°F) or higher, or in which the temperature of any portion of a steel
or nickel cylinder has reached 343°C (650°F) or higher.
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TABLE 3.1
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4. In some water mist systems, containers built to DOT specification and bearing a DOT stamp are used to
hold the water supply. Assuming that both the following are true, neither NFPA nor DOT regulations
require periodic test and requalification of such DOT containers:
a. The container is under pressure only during actual discharge of the water mist system
b. The container is never transported while under pressure
c. The container shows no evidence of corrosion, mechanical damage, and has not been
overheated. (See definition of overheated on Page 4 footnote 2.)
In order to determine if any of the conditions in item c) exist, the cylinder must be periodically examined.
Manufacturer’s instruction must be followed but it is prudent to examine the cylinders at least on an
annual basis or at any other time that the system is inspected or tested. If a container has been exposed
to high temperatures from a fire, it is prudent to assume that it was overheated and to requalify the
cylinder by visual inspection and hydrostatic test using test pressures as specified in 49 CFR 180.209
Table 1. Manufacturer’s instructions must be followed for periodic maintenance and service of these
containers.
5. The DOT paragraph reference numbers in NFPA 2001 (2002 Edition) are obsolete.
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Aluminum Containers
The remarking specifically applies to aluminum containers manufactured under special permit (SP)7042 and
exemptions (E)7042 and (E)8840.
DOT-SP 7042
In addition to retester's identification, test month and year, must be marked after hydrostatic test as:
3AL
DOT-SP 7042/DOT-E 8840
-or-
3AL
DOT-E 8840/DOT-SP 7042
DOT-E 7042
In addition to retester's identification, test month, and year, must be marked after hydrostatic test as:
3AL
DOT-E 7042/DOT-E 8840
-or-
3AL
DOT-E 8840/DOT-E 7042
Those containers remarked as 3AL shall continue in service under the provisions specified in exemption DOT-E
8840. That is hydrostatic retest pressure of 2 times service pressure with a retest Interval of five years.
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EXAMPLES
The following examples illustrate retest requirements in various situations.
EXAMPLE 1:
After having been in service for four years, a dry chemical system container is discharged. The last test date on
the cylinder is less than five years ago.
Hydrostatic retesting is not required by NFPA or DOT provided that the last test date stamped on the container
has not expired. After recharge, the dry chemical container may be transported and put back in service.
EXAMPLE 2:
After having been continuously in service for five years, a system container containing a halocarbon agent (NFPA
2001) is discharged.
This is governed by DOT requirements and by NFPA. The container must be hydrostatically tested or visually
inspected and restamped in accordance with the applicable parts of section 180.213 and 173.23 of CFR prior to
recharge and transport.
EXAMPLE 3:
A DOT 3AA inert gas system cylinder (NFPA 2001) discharged and the record tag on the cylinders shows that the
cylinder was visually inspected per NFPA 2001 requirements one year ago. The stamped inspection date on the
cylinder shows that it has been over 5 years since the cylinder was requalified per DOT requirements.
The cylinder must pass a hydrostatic test per DOT requirements (180.209) and be stamped per 180.213 before
recharge and transport.
Certain DOT-3A or 3AA containers stamped with a 5 point star following the test date, that comply with all the
DOT requirements of section 180.209(b), may be retested every 10 years instead of every 5 years. Such
cylinders must pass the hammer test specified in CGA pamphlet C-6 prior to each recharge.
EXAMPLE 4:
A C02 system cylinder has been continuously in service for 12 years and has not been discharged.
Hydrostatic retest is required by NFPA. The charged cylinder can be transported back to the test facility. It must
then be emptied, retested, and marked following the regulations in 49 CFR section 180.205.
EXAMPLE 5:
A DOT inspector requires that a 3AA high pressure CO2 cylinder requiring requalification after December 31,
2003, be provided with a pressure relief device capable of a burst pressure with a tolerance of plus zero to minus
10% of the cylinder test pressure. The inspector cites 49 CFR 180.205(C)(4).
The inspector missed the exception in 49 CFR 173.301(9)(f)(180.205(c)(4) covering Class 2 Division 2.2 gases.
Carbon dioxide is a Class 2, Division 2.2 gas therefore does not have to have a tolerance of plus zero to minus
10% for the safety relief device. In accordance with paragraph 173.301(9)(f)(1) the cylinder must be equipped
with one or more pressure relief devices sized and selected as to type, location, and quantity, and tested in
accordance with CGA pamphlets S-1.1 (compliance with paragraph 9.1.1.1 of CGS S-1.1 is not required) and S-
7.
CGA S-1.1 requires that when a rupture disk device is used as a pressure relief device on a compressed gas
cylinder, the rated bursting pressure of the disk, when tested at the specified design temperature within the range
of 60 oF to 160 oF (15.6 oC to 71.1 oC), shall not exceed the minimum required test pressure of the cylinder with
which the disk is used, or rupture disk device settings authorized for low pressure cylinders for a particular gas
may be used on higher pressure cylinders for the same gas provided that the product fill density and
pressurization levels are the same as specified for the low pressure cylinder.
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NFPA 750: STANDARD ON WATER MIST FIRE PROTECTION SYSTEMS (2003 Edition)
13.2.6 High Pressure Cylinders. High pressure cylinders used in water mist systems shall not be recharged
without a hydrostatic test (and remarking) if more than 5 years have elapsed from the date of the last test.
Cylinders that have been in continuous service without discharging shall be permitted to be retained in service for
a maximum of 12 years, after which they shall be discharged and re-tested before being returned to service.
Taken from Table 13.2.2:
Item Task Frequency
Compressed gas cylinders Hydrostatic test cylinders 5 - 12 years
A.6.2.2 These guidelines apply only to the external inspection of containers continuously in service in the fire
extinguishing system, and should not be confused with the DOT retest requirements for visual inspection
described in CFR 49.
Proper recordkeeping is an important part of every inspection. The inspector should be guided by the following
outline to ensure that the minimum information is recorded:
(1) Record Tag. A record tag should be attached to every container being inspected for future reference. The
record tag should be marked with date of inspection (month/year), name of individual(s) and company
performing the inspection, container serial number, condition of the container (e.g., paint, corrosion,
dents, gouges, etc.), and disposition.
(2) Inspection Report. A suitable inspection form should be provided on which at least the following
information should be recorded: date of inspection (month/year), name of individual(s) and company
performing the inspection, DOT specification number, container serial number, date of manufacture, date
of previous inspection and/or test, type of protective coating, surface condition (corrosion, dents, gouges,
fire damage, etc.), disposition (satisfactory, repaint, repair, scrap, etc.).
A sample of a suitable Inspection Report Form is in Appendix A of CGA pamphlet C-6, Standard for Visual
Inspection of Steel Compressed Gas Cylinders.
See the following Sample Inspection Report Form:
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CFR 49 Requirements
The following is a summary of Department of Transportation, CFR 49 Regulations:
172.400 General Labeling Requirements
Non-flammable gases are Hazard Class or Division 2.2. Label design to be in accordance with
Section 172.415.
172.415 Non-flammable Gas Label
Shall be as shown in document. Background color of non-flammable gas label shall be green.
172.500 Placarding
Required for shipments containing over 1,001 pounds of hazardous material inclusive of cylinder
weight.
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DANGER!!
PRESSURIZED (CHARGED) FIRE SUPPRESSION SYSTEM CYLINDERS ARE EXTREMELY
HAZARDOUS AND IF NOT HANDLED PROPERLY ARE CAPABLE OF VIOLENT DISCHARGE.
THIS CAN RESULT IN SEVERE PERSONAL INJURY, LOSS OF LIFE, AND PROPERTY DAMAGE
The Fire Suppression Systems Association has received reports of several incidents involving charged
fire suppression system cylinders that accidentally discharged in an uncontrolled manner when the
cylinders were being removed from service or during handling.
IN ALL OF THE INCIDENTS REPORTED TO FSSA THE CAUSE OF THE ACCIDENTS WERE
ATTRIBUTABLE TO IMPROPER HANDLING OF THE CYLINDERS BY UNTRAINED AND
UNQUALIFIED PERSONNEL. IN ALL CASES, ACTUATING DEVICES HAD NOT BEEN REMOVED
FROM THE VALVES AND ANTI-RECOIL DEVICES AND PROTECTION CAPS WERE NOT
INSTALLED PRIOR TO REMOVAL OF THE CYLINDERS FROM SERVICE.
These unsafe practices pose a threat to life and property. In the interest of public safety, FSSA
recommends that the following guidelines be followed:
• IMPORTANT: If any work is to be performed on the fire suppression system, a qualified fire
suppression system service company, trained and experienced in the type of equipment
installed, should be called to do the work.
• Personnel involved with fire suppression system cylinders must be thoroughly trained in the safe
handling of the containers as well as in the proper procedures for installation, removal, handling,
shipping and filling; and connection and removal of other critical devices, such as discharge
hoses, control heads, discharge heads, initiators and anti-recoil devices.
• The procedures outlined in the Operation and Maintenance Manuals, Owner’s Manuals, Service
Manuals, etc., that are provided by the Manufacturer, for the specific equipment installed, must
be followed.
• Most fire suppression system cylinders are furnished with valve outlet anti-recoil devices and in
some cases cylinder valve protection caps. DO NOT disconnect cylinders from the system
piping, or move or ship the cylinders, if the anti-recoil devices are missing. Obtain these parts
from the Distributor of the Manufacturer’s equipment, or the equipment Manufacturer.
These devices are provided for safety reasons and must be installed at all times, except when
the cylinders are connected into the system piping or being filled.
• All control heads, pressure operated heads, initiators, discharge heads, or other type actuation
devices must be removed before disconnecting the cylinders from the system piping; and anti-
recoil devices and/or protection caps immediately installed before moving or shipping the
cylinders. Most fire suppression system equipment varies from manufacturer to manufacturer;
therefore it is important to follow the instructions and procedures provided in the equipment
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Manufacturer’s manuals. These actions should only be undertaken by qualified fire suppression
system service company personnel.
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Regulatory Affairs
[Article]
U.S DOT
Hazardous Materials Newsletter
Fall/Winter 1987/1988 Issue
The flowing questions and answers have been prepared by the Office of Hazardous Materials
Transportation based upon recent inquiries received from individuals involved in the transportation of
hazardous materials. . . . .
Q. May a cylinder be transported after the hydrostatic retest date has passed?
A. Yes, a cylinder may be transported after its retest date, provided it was filled prior to the retest
date and is not refilled and shipped again until the periodic retest has been made.
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Technical Bulletin
TECHNICAL BULLETIN NO. 4 OF 1994
1. CGA article on shipment and retest of charged cylinders with expired retest dates.
Enclosed is a copy of page 3 from the August, 1994 issue of Compressed Gas Association
(CGA), “Compressions” newsletter.
Apparently OSHA has misinterpreted to DOT regulations, specified in 49CFR 173.304 (c), and
was citing employers having charged cylinders at their work place with expired retest dates.
The enclosed article is self-explanatory, describes the problem, and includes a copy of a July 1,
1994 letter from DOT clarifying the intent of 49CFR 173.301 (c).
FSSA recommends that you retain the information in your files, in the event you run into a
similar situation in your workplace, or at your customers’ facility involving fire suppression
system cylinders.
FSSA has contacted CGA and requested that we be included in the meeting with RSPA, OSHA,
and CGA on this subject.
The Compressed Gas Association (CGA) has recently published a new eight edition (July 1994)
of S-1.1, “Pressure Relief Device Standards Part 1-Cylinders for Compressed Gases.”
This standard is reference in 49CFR 173.34 (d) and is part of the DOT regulations.
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• Addition of a new “CG-9” high pressure fusible plug pressure relief device for use at
cylinder pressures greater than 500 psig.
• Addition of several of the new clean agents (e.g., HFC-227ea, HFC-23, HFC-125 and
FC-3-1-10).
It should be noted that FSSA was instrumental in having the new clean agents included in this
standard.
If you are involved in the design, and/or service and maintenance of pressure relief devices,
used on compressed gas cylinders, you should obtain a copy of S-1.1. (eighth edition, 1994).
A copy of a CGA order form is enclosed for your convenience. Use this form in ordering S-1.1
directly from CGA.
ACRONYMS
ABS American Bureau of Ships
FM Factory Mutual
TC Transport Canada
UL Underwriter’s Laboratory
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• CERBERUS PYROTRONICS
Pre-Engineered FM-200 Containers
• FENWAL
FM-200/Novec 1230 Cylinder Assemblies
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• FIRETRACE
Cylinder Assemblies
• KIDDE
Carbon Dioxide System Cylinders
• KIDDE-FENWAL, INC.
Halon 1301 System Containers
• PYROTRONICS
Pyrolon
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AMEREX CORPORATION
Pre-Engineered Industrial Dry Chemical Systems
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* or 4BW500
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Years Height/
Size Diameter Hydro
Model Assembly P/N Manufacture Top of DOT
(lbs.) (in.) Test (psi)
d Collar (in.)
3A1800 or
3AA1800
3A1800 or
25 41237 8.56 24.75 3000
3AA1800
VF & 35 41238 8.56 34.00 3000
3A1800 or
VFN 50 41239 8.56 51.00 3000
3AA1800
Valve 75 41244 9.25 56.00 3000
3A1800 or
100 41242 10.63 58.00 3000
3AA1800
3A1800 or
3AA1800
3A1800 or
3AA1800
3A1800 or
6.00 19.50 3AA1800 3000
25 46236
8.63 18.63 3A1800 or 3000
35 46238
AP-8 8.63 28.81 3AA1800 3000
50 46240
Valve 10.00 28.31 3A1800 or 3000
75 46242
10.00 34.75 3AA1800 3000
100 46244
12.75 43.81 3A1800 or 3000
3AA1800
3A1800 or
3AA1800
3A1800 or
3AA1800
MAX 50 70760 1985-1990 6.00 19.50 3000
3A1800 or
Valve 75 70761 1995-1990 8.63 18.63 3000
3AA1800
100 70762 1995-1990 8.63 28.81 3000
3A1800 or
3AA1800
3A1800 or
3AA1800
3A1800 or
25 79814 1990- 8.56 24.75 3000
3AA1800
35 79816 1990- 8.56 34.00 3000
CV90 3A1800 or
50 79818 1990- 8.56 51.00 3000
Valve 3AA1800
75 79820 1990- 9.25 56.00 3000
3A1800 or
100 79822 1990- 10.63 58.00 3000
3AA1800
3A1800 or
3AA1800
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Hydro
Shipping
Model Contents DOT Diameter (in.) Length (in.) Test
Assembly
(psi)
LT-5-L 7013 Nitrogen 3E-1800 2.00 6.00 4500
LT-5-R 6979 Nitrogen 3E-1800 2.00 6.00 4500
LR-10-R 13193 Nitrogen 3E-1800 2.00 6.81 4500
LT-10-L 13177 Nitrogen 3E-1800 2.00 6.81 4500
LT-20-R 7032 Nitrogen 3A-2100 2.50 7.88 3500
LT-30-R 5373 Nitrogen 3A-2100 2.50 11.63 3500
101-10 15850 CO2 3E-1800 2.00 9.00 4500
K-101-10 17450 CO2 3E-1800 2.00 9.00 4500
101-20 17492 CO2 3A-2100 2.50 7.88 3500
101-30 15851 CO2 3A-2100 2.50 11.63 3500
LTA-101-30 29187 Nitrogen 3AA-1800 3.56 14.63 3000
23 54694 Nitrogen 3AA-2015 4.22 25.13 3360
23-QC 54695 Nitrogen 3AA-2015 4.22 25.13 3360
55 54696 Nitrogen 3A-2015 7.00 25.00 3360
55-QC 54697 Nitrogen 3A-2015 7.00 25.00 3360
110-QC 31060 Nitrogen 3A-2015 7.13 43.25 3360
110 24707 Nitrogen 3A-2015 7.13 43.25 3360
220-QC 31062 Nitrogen 3A-2015 9.06 51.00 3360
220 24708 Nitrogen 3A-2015 9.06 51.00 3360
400-QC 31059 Nitrogen 3AA-2400 10.63 55.50 4000
400 31062 Nitrogen 3AA-2400 10.63 55.50 4000
Height / Hyd
Cyl Cylinder
Shipping Raw top of ro
Size Description Diameter Vol. DOT
Assembly Cylinder Collar Test
(in) (cu.in.)
(in) (psi)
570636 40 lb. Pre Engineered 80 lb. Sapphire Shipping Assy 570258 10 17.88 1082 4BW450 900
570637 80 lb. Pre Engineered 40 lb. Sapphire Shipping Assy 570259 10 30.93 2048 4BW450 900
570635 20 lb. Engineered 20 lb. Sapphire Shipping Assy 570257 10 10 502 4BW450 900
570633 50 lb. Engineered 50 lb. Sapphire Shipping Assy 570258 10 17.88 1082 4BW450 900
570634 90 lb. Engineered 90 lb. Sapphire Shipping Assy 570259 10 30.93 2048 4BW450 900
570638 140 lb. Engineered 140 lb. Sapphire Shipping Assy 570260 16 21.31 3201 4BW450 900
570639 280 lb. Engineered 280 lb. Sapphire Shipping Assy 570029 16 38.12 6460 4BW450 900
570640 390 lb. Engineered 390 lb. Sapphire Shipping Assy 570031 16 51.25 8964 4BW450 900
570641 450 lb. Engineered 450 lb. Sapphire Shipping Assy 570033 16 62.25 11062 4BW450 900
570586 850 lb. Engineered 850 lb. Sapphire Shipping Assy 570345 24 54.98 20875 4BW450 900
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FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
Height /
Cylinder Hydro
Shipping CO2 Raw Top of Valve Cylinder
Description Diamete DOT Test
Assembly Size Cylinder Collar Type Volume
r (psi)
(in)
Red
35 3A or
426242 Standard 45023 8.50" 34 Cv-98 1426 3000
lb. 3AA 1800
Paint
35 Red CR 3A or
426243 45023 8.50" 34 Cv-99 1426 3000
lb. Paint 3AA 1800
Red
50 3A or
426244 Standard 45024 8.50" 51 Cv-98 2037 3000
lb. 3AA 1800
Paint
50 Red CR 3A or
426245 45024 8.50" 51 Cv-99 2037 3000
lb. Paint 3AA 1800
Red
75 3A or
426246 Standard 45313 9.15" 56 Cv-98 3056 3000
lb. 3AA 1800
Paint
75 Red CR 3A or
426247 45313 9.15" 56 Cv-98 3056 3000
lb. Paint 3AA 1800
Red
100
426248 Standard 416257 10.56" 58 Cv-98 4079 3AA2300 3833
lb.
Paint
100 Red CR
426249 416257 10.56" 58 Cv-98 4079 3AA2301 3833
lb. Paint
Red
100
426612 Standard 416257 10.56" 58 Cv-98 4079 3AA 2300 3833
lb.
Paint
100 Red CR
426613 416257 10.56" 58 Cv-98 4079 3AA 2300 3833
lb. Paint
Red
120
428421 Standard 417979 11.00" 65 Cv-98 5000 3AA 2300 3833
lb.
Paint
120 Red CR
428422 417979 11.00" 65 Cv-98 5000 3AA 2300 3833
lb. Paint
Red
120
428647 Standard 428633 11.00" 64 Cv-98 5000 3AA 2300 3833
lb.
Paint
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Copyright 2007 FSSA Section 5 – Container Data / Page 7 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
200 416475 Standard 205 416255 8.56" 51 CV-90 2395 3A or 3AA 2015 3358
200 416455 Corr.Res. 205 416255 8.56" 51 CV-90 2395 3A or 3AA 2015 3358
200 426147 Standard 205 416255 8.56" 51 CV-98 2395 3A or 3AA 2015 3358
200 426256 Corr.Res. 205 416255 8.56" 51 CV-98 2395 3A or 3AA 2015 3358
200 426712 Standard 205 416255 8.56" 51 CV-98 2395 3A or 3AA 2015 3358
200 426716 Corr.Res. 205 416255 8.56" 51 CV-98 2395 3A or 3AA 2015 3358
250 416476 Standard 266 416256 9.25" 56 CV-90 3058 3A or 3AA 2015 3358
250 416456 Corr.Res. 266 416256 9.25" 56 CV-90 3058 3A or 3AA 2015 3358
250 426148 Standard 266 416256 9.25" 56 CV-98 3058 3A or 3AA 2015 3358
250 426257 Corr.Res. 266 416256 9.25" 56 CV-98 3058 3A or 3AA 2015 3358
250 426713 Standard 266 416256 9.25" 56 CV-98 3058 3A or 3AA 2015 3358
250 426717 Corr.Res. 266 416256 9.25" 56 CV-98 3058 3A or 3AA 2015 3358
350 416477 Standard 355 416257 10.56" 58 CV-90 4079 3AA2300 3833
350 416457 Corr.Res. 355 416257 10.56" 58 CV-90 4079 3AA2300 3833
350 426149 Standard 355 416257 10.56" 58 CV-98 4079 3AA2300 3833
350 426258 Corr.Res. 355 416257 10.56" 58 CV-98 4079 3AA2300 3833
350 426714 Standard 355 416257 10.56" 58 CV-98 4079 3AA2300 3833
350 426718 Corr.Res. 355 416257 10.56" 58 CV-98 4079 3AA2300 3833
350 426620 Standard 355 422588 10.50" 59 CV-98 4079 3AA2300 3833
350 426621 Corr.Res. 355 422588 10.50" 59 CV-98 4079 3AA2300 3833
350 427549 Standard 355 422588 10.50" 59 CV-98 4079 3AA2300 3833
350 427550 Corr.Res. 355 422588 10.50" 59 CV-98 4079 3AA2300 3833
425 426594 Standard 429 423342 10.50" 69 CV-98 4882 3AA2300 3833
425 426595 Corr.Res. 429 423342 10.50" 69 CV-98 4882 3AA2300 3833
425 427551 Standard 429 423342 10.50" 69 CV-98 4882 3AA2300 3833
425 427552 Corr.Res. 429 423342 10.50" 69 CV-98 4882 3AA2300 3833
435 426150 Standard 439 417979 11.00" 65 CV-98 5000 3AA2300 3833
435 426259 Corr.Res. 439 417979 11.00" 65 CV-98 5000 3AA2300 3833
435 426715 Standard 439 417979 11.00" 65 CV-98 5000 3AA2300 3833
435 426719 Corr.Res. 439 417979 11.00" 65 CV-98 5000 3AA2300 3833
435 428646 Standard 439 428633 11.00" 64 CV-98 5000 3AA2300 3833
435 428645 Corr.Res. 439 428633 11.00" 64 CV-98 5000 3AA2300 3833
435 428994 Standard 439 428709 11.00" 67 CV-98 5000 3AA3000 5000
425 427873 Standard 429 427879 10.50" 71 CV-98 4882 3AA3000 5000
575 430952 Standard 572 428709 11.00" 67 CV-98 5000 3AA3000 5000
575 432273 Corr.Res 572 428709 11.00" 67 CV-98 5000 3AA3000 5000
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Copyright 2007 FSSA Section 5 – Container Data / Page 8 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
CERBERUS PYROTRONICS
Pre-Engineered FM-200 Containers
Hydrostatic
Assembly Height top Tank Volume
Size Diameter Test Pressure DOT
P/N of collar (in.) (cu. in.)
(psi.)
10 FM-10 7.07 17.30 288.6 1000 4BA500
20 FM-20 7.07 24.97 494.2 1000 4BA500
40 FM-40 9.00 26.76 988.4 1000 4BA500
70 FM-70 9.00 38.83 1728.0 1000 4BA500
125 FM-125 13.60 35.93 3089.6 1000 4BA500
200 FM-200 13.60 50.35 4946.3 1000 4BA500
350 FM-350 16.00 58.36 8640.0 1000 4BW500
500 FM-500 22.00 56.72 14812.4 1000 4BW500
10 FM-10H 7.07 17.30 288.6 1000 4BA500
20 FM-20H 7.07 24.97 494.2 1000 4BA500
40 FM-40H 9.00 26.76 988.4 1000 4BA500
70 FM-70H 9.00 38.83 1728.0 1000 4BA500
Hydrostatic
Nominal Height/Top Tank
Assembly Diameter Test
Model Size or Collar Volume DOT
P/N (in.) Pressure
(lbs.) (in.) (cu. in.)
(psi)
50 30710025 8.63 51 2649 3000 3AA1800
Series – 60 75 30710004 9.31 56 3095 3834 3AA2300
100 30710038 10.93 58 4080 3834 3AA2300
Series – 70 10 10480222 6.75 18.75 520 3000 3AA1800
15 10480223 6.75 22.88 656 3000 3AA1800
20 10480224 7.75 27.38 866 3000 3AA1800
25 10481480 8.5 25.38 1040 3358 3AA2015
25 10481493 8.5 25.38 1040 3358 3AA2015
25 10481523 8.5 25.38 1040 3358 3AA2015
25 10481525 8.5 25.38 1040 3358 3AA2015
35 10480218 8.63 35 1485 3000 3AA1800
35 10481481 8.5 35.25 1510 3358 3AA2015
35 10481494 8.5 35.25 1510 3358 3AA2015
35 10481524 8.5 35.25 1510 3358 3AA2015
35 10481526 8.5 35.25 1510 3358 3AA2015
50 10480202 8.63 51 2649 3000 3AA1800
50 10481208 8.63 51 2649 3000 3AA1800
50 10481270 8.63 51 2649 3000 3AA1800
50 10481274 8.63 51 2649 3000 3AA1800
50 10481506 8.63 51 2649 3000 3AA1800
75 10450203 9.31 56 3095 3834 3AA2300
75 10481209 9.31 56 3095 3834 3AA2300
75 10481275 9.31 56 3095 3834 3AA2300
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Copyright 2007 FSSA Section 5 – Container Data / Page 9 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
Cylinder Hydrostatic
Nominal Assembly Diameter Height/Top
Model Volume Test Pressure DOT
Size (psi) P/N (in.) or Collar (in.)
(cu. in.) (psi.)
1100 10100229 5.25 13.75 218 3000 3AA1800
1100 10100230 5.25 13.75 218 3000 3AA1800
1100 10100046 5.25 13.75 218 3000 3AA1800
Control 1100 10100043 5.25 13.75 218 3000 3AA1800
Cabinet
1100 10100239 5.25 13.75 218 3000 3AA1800
Assembly
Series 70-B 1100 10100243 5.25 13.75 218 3000 3AA1800
1100 10100048 5.25 13.75 218 3000 3AA1800
1100 10100241 5.25 13.75 218 3000 3AA1800
1800 n/a 5.25 13.75 218 3000 3AA1800
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Copyright 2007 FSSA Section 5 – Container Data / Page 10 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
Hydrostatic
Cylinder
Nominal Assembly Diameter Height/Top Test
Model Volume DOT
Size (psi.) P/N (in.) or Collar (in.) Pressure
(kg)
(psi)
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Copyright 2007 FSSA Section 5 – Container Data / Page 11 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
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FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
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FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
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FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
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FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
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Copyright 2007 FSSA Section 5 – Container Data / Page 16 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
Hydrostatic
Tank Volume Test
Model Size (lbs) Assembly P/N DOT
(cu. ft) Pressure
(psi)
6-10 93/44-100010-001 .167 4BW-500 1000
9-20 93/44-100020-001 .286 4BW-500 1000
18-40 93/44-100040-001 .572 4BW-500 1000
FM-200 9300 (93) and 30-70 93/44-100070-001 1.000 4BW-500 1000
Novec 1230 (44) 54-125 93/44-100125/1-001 1.788 4BW-500 1000
Containers 86-200 93/44-100200/1-001 2.859 4BW-500 1000
150-350 93/44-100350/1-001 5.000 4BW-500 1000
258-600 93/44-100600/1-001 8.572 4BW-500 1000
390-900 93/44-100900/1-001 13.000 4BW-500 1000
3-5 90-400105-001 .0839 720 4B-360
FM-200 In-Cabinet
5-10 90-400110-001 .289 720 4B-360
Containers
10-20 90-400120-001 .608 720 4B-360
115-225 93-100225-001 2.859 4BW-500 1000
115-225 93-100221-001 2.859 4BW-500 1000
200-395 93-100395-001 5.000 4BW-500 1000
FM-200 Phoenix 200-395 93-100391-001 5.000 4BW-500 1000
Containers 348-677 93-100671-001 8.572 4BW-500 1000
348-677 93-100675-001 8.572 4BW-500 1000
520-1010 93-101010-001 13.000 4BW-500 1000
520-1010 93-101011-001 13.000 4BW-500 1000
N/A 93-102300-001 1.331 3AA-2015 3359
Phoenix Nitrogen Driver N/A 93-104070-001 2.355 3AA-2015 3359
N/A 93-104890-001 2.830 3AA-2015 3359
27-44 93/44-110201-001 .656 4BA-500 1000
44-63 93/44-110202-001 .932 4BA-500 1000
64-101 93/44-110203-001 1.488 4BA-500 1000
FM-200 (93) and Novec 102-196 93/44-110204-001 2.806 4BA-500 1000
1230 (44) 10-15 93/44-120250-001 .221 4BA-500 1000
Spheres 20-30 93/44-120251-001 .442 4BA-500 1000
20-30 93/44-120253-001 .442 4BA-500 1000
20-30 93/44-120351-001 .442 4BA-500 1000
20-30 93/44-120353-001 .442 4BA-500 1000
150-350 93/44-192041-001 5.0 4BW-500 1000
150-350 93/44-192041-002 5.0 4BW-500 1000
3” Bottom Discharge 240-350 93/44-192040-001 8.0 4BW-500 1000
Containers 270-560 93/44-192040-002 8.0 4BW-500 1000
370-850 93/44-192042-001 12.2 4BW-500 1000
480-850 93/44-192042-002 12.2 4BW-500 1000
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Copyright 2007 FSSA Section 5 – Container Data / Page 17 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
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Copyright 2007 FSSA Section 5 – Container Data / Page 18 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
Hydrostatic
Tank
Assembly Diameter Height Top Test
Size (gallon) Volume (cu. DOT
P/N (in.) of Unit (in.) Pressure
ft.)
(psi.)
70 70-010 20.00 66.75 9.2859 1000 4BA500
70 73-010 24.00 66.75 9.4323 1000 4BW500
100 73-011 24.00 85.50 14.3250 1000 4BA500
107 73-011 24.00 85.50 14.9421 1000 4BW500
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Copyright 2007 FSSA Section 5 – Container Data / Page 19 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
FIRETRACE
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Copyright 2007 FSSA Section 5 – Container Data / Page 20 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
KIDDE
Carbon Dioxide System Cylinders
Hydrostatic
Tank
Test
Model Size (lbs.) Assembly P/N Volume (cu. DOT
Pressure
ft.)
(psi.)
25 870486 .602 3359 3AA-2015
35 982547 .874 3359 3AA-2015
High Pressure CO2 50 982548 1.331 3359 3AA-2015
75 870287 1.768 3834 3AA-2300
100 870269 2.355 3834 3AA-2300
Hydrostatic
Tank Volume Test
Model Size (lbs) Assembly P/N DOT
(cu. ft.) Pressure
(psi)
74 96-100065-001 .044 3775 3AA 2265
FE-13 115 96-100112-001 .068 3835 3AA 2300
6-10 90/45-100010-001 .167 1000 4BW-500
9-20 90/45-100020-001 .286 1000 4BW-500
18-40 90/45-100040-001 .572 1000 4BW-500
FM-200 (90) and 30-70 90/45-100070-001 1.000 1000 4BW-500
Novec 1230 (45) 54-125 90/45-100125/1-001 1.788 1000 4BW-500
Containers 86-200 90/45-100200/1-001 2.859 1000 4BW-500
150-350 90/45-100350/1-001 5.000 1000 4BW-500
258-600 90/45-100600/1-001 8.572 1000 4BW-500
390-900 90/45-100900/1-001 13.000 1000 4BW-500
3-5 90-400105-001 .0839 720 4B-360
FM-200 In-Cabinet
5-10 90-400110-001 .289 720 4B-360
Containers
10-20 90-400120-001 .608 720 4B-360
115-225 90-100225-001 2.859 4BW-500 1000
115-225 90-100221-001 2.859 4BW-500 1000
200-395 90-100395-001 5.000 4BW-500 1000
FM-200 ADS 200-395 90-100391-001 5.000 4BW-500 1000
Containers 348-677 90-100671-001 8.572 4BW-500 1000
348-677 90-100675-001 8.572 4BW-500 1000
520-1010 90-101010-001 13.000 4BW-500 1000
520-1010 90-101011-001 13.000 4BW-500 1000
N/A 90-102300-001 1.331 3AA-2015 3359
Phoenix Nitrogen Driver N/A 90-104070-001 2.355 3AA-2015 3359
N/A 90-104890-001 2.830 3AA-2015 3359
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Copyright 2007 FSSA Section 5 – Container Data / Page 21 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
* or 4BW-500
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Copyright 2007 FSSA Section 5 – Container Data / Page 22 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
Hydrostatic
Tank Volume Test
Model Size (gal) Assembly P/N DOT
(cu. in.) Pressure
(psi)
WHDR-450 4.5 87-100004-000 1350 720 4BW-360
WHDR-900 9 87-100007-001 2700 720 4BW-360
WHDR-125 1.33 87-120001-001 469 500 4BW-250*
WHDR-260 2.66 87-120002-001 938 500 4BW-250
WHDR-400S 4 87-120003-001 1500 500 4BA-250
WHDR-600 6 87-120005-001 2250 500 4BW-250
WHDR-400M 4 87-120006-001 1500 500 4BW-250
* or 4BA-250
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Copyright 2007 FSSA Section 5 – Container Data / Page 23 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
Hydrostatic
Tank Volume Test
Model Size (lbs) Assembly P/N DOT
(cu. in.) Pressure
(psi)
IND-21 21 83-486573-000 750 720 4BW-360
IND-25 25 83-486570-000 750 720 4BW-360
IND-45 45 83-486574-000 1550 720 4BW-360
IND-50 50 83-486571-000 1550 720 4BW-360
IND-70 70 83-100018-001 2700 720 4BW-360
IND-75 75 83-100019-001 2700 720 4BW-360
Hydrostatic
Tank Volume Test
Model Size (lbs) Assembly P/N DOT
(cu. in.) Pressure
(psi)
KVS-21 21 83-131010-001 750 720 4BW-360
KVS-45 45 83-131011-001 1550 720 4BW-360
KVS-68 68 83-131012-001 2700 720 4BW-360
KVS-33 33 83-131013-001 1150 720 4BW-360
KVS-25H(ABC) 25 83-131014-001 750 720 4BW-360
KVS-25H(PK) 25 83-131027-001 750 720 4BW-360
Hydrostatic
Fill (lbs.) Diameter Test
Cyllinder Fill Assembly P/N Height (in.) DOT
Range (in.) Pressure
(psi.)
38 lb PCA70040E 20-38 10.00 27.750 1000 4BA500
76 lb PCA70080E 40-76 10.00 33.875 1000 4BA500
163lb PCA70170E 85-163 12.75 43.600 1000 4BA500
264 lb PCA70280E 140-264 16.00 44.600 1000 4BA500
406 lb PCA70425E 215-406 16.00 63.600 1000 4BA500
600 lb PCA70625E 315-600 20.00 62.200 1000 4BA500
Hydrostatic
Fill (lbs.)
Cylinder Fill Assembly P/N Diameter (in.) Height (in.) Test Pressure DOT
Range
(psi.)
38 lb PCA70040 20-38 10.00 27.750 1000 4BA500
76 lb PCA70080 40-76 10.00 33.875 1000 4BA500
163lb PCA70170 85-163 12.75 43.600 1000 4BA500
264 lb PCA70280 140-264 16.00 44.600 1000 4BA500
406 lb PCA70425 215-406 16.00 63.600 1000 4BA500
600 lb PCA70625 315-600 20.00 62.200 1000 4BA500
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Copyright 2007 FSSA Section 5 – Container Data / Page 24 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
Hydrostatic
Cylinder Fill (lbs.) Diameter
Assembly P/N Height (in.) Test Pressure DOT
Fill Range (in.)
(psi.)
25 lb PADC 25 BC 25 10.00 18.625 1000 4BA500
50 lb PADC 50 BC 50 10.00 30.625 1000 4BA500
100 lb PADC 100 BC 100 12.75 37.250 1000 4BA500
Cylinder Fill Assembly P/N Fill (lbs.) Diameter (in.) Height (in.) Hydrostatic DOT
Range Test Pressure
(psi.)
35 lb PGS 35 7 35 720 4B360
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Copyright 2007 FSSA Section 5 – Container Data / Page 25 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
PYROTRONICS
Hydrostatic
Assembly Diameter Height top
Size Tank Volume Test Pressure DOT
P/N (in.) of collar (in.)
(psi.)
8 H-8 27 1000 4BA500
4.5
15 H-15 28-3/8 1000 4BA500
6.0
30 H-30 29-3/32 1000 4BA500
8.0
60 H-60 44 1000 4BA500
8.0 Not Available
125 H-125 45-1/16 1000 4BW500
12.75
250 H-250 51-7/16 1000 4BW500
16.0
350 H-350 65-5/8 1000 4BW500
16.0
600 H-600 57-1/4 1000 4BW500
Hydrostatic
Assembly Height top Tank Volume
Size Diameter Test Pressure DOT
P/N of collar (in.) (cu. in.)
(psi.)
35 CPY-35 10.00 27.75 1000 4BW500
70 CPY-70 10.00 33.875 1000 4BW500
150 CPY-125 12.75 43.6 1000 4BW500
250 CPY-250 16.00 44.6 Not Available 1000 4BW500
375 CPY-375 16.00 63.6 1000 4BW500
560 CPY-560 20.00 62.6 1000 4BW500
1200 CPY-1200 30.00 68.4 1000 4BW500
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Copyright 2007 FSSA Section 5 – Container Data / Page 26 of 26
FSSA CSG-02 Container Inspection and Test Guide 2nd Edition, July 2007
6.0 REFERENCES
PUBLICATIONS
References
1. Code of Federal Regulations, United States Department of Transportation
• 49 U. S. Code Chapter 51, Hazardous Material Transportation Law
• 49 CFR Parts 100 - 185
• 49 CFR Parts 40, 380, 382, 383, 387, 390-397, 399 (FMCSA)
2. BOE Publications
Post Office Box 1020
Sewickley, PA 15143
Phone: 412-741-1096
3. NFPA Standards
National Fire Protection Association
11 Tracy Drive
Avon, MA 02322-9908
Phone: 800-344-3555
FAX: 800-593-6372
4. CGA Publications
Compressed Gas Association
4221 Walney Road, 5th Floor
Chantilly, VA 20151-2923
Phone: 703-788-2700
Fax: 703-961-1831
5. FSSA Documents
Fire Suppression Systems Association
5024-R Campbell Blvd.
Baltimore, MD 21236-5974
Phone: 410-931-8100
Fax: 410-931-8111