BLD100A Brushless DC Motor Controller Manual

ATO BLD-100A Controller
Electrical Specifications
BLD-100A
Connection Definition
Single
Mark Definition
Category
DC+ Power Power supply positive electrode (18V-48V)

DC- connection Power supply negative electrode
W Motor line W phase
Motor
V Motor line V phase
connection
U Motor line U phase
GND BLDC Hall single power negative electrode
HW Hall senor single HW
Hall Single
HV Hall senor single HV
HU Hall senor single HU
VCC BLDC Hall single power positive electrode
External Potentiometer (No Connection When Adjusting Speed
SV With Internal Potentiometer) or Pulse Rate In Note ①
COM Common (Low Level/Ground)

Control single
F/R Direction: Low Level/ CCW High Level or No Connection/ CW Note ②
EN Enable: High Level/ Stop Low Level/Run Note ②

Quick Brake: High Level/ Stop Low Level/ Run Note ②
BRK
SPEED Speed Signal Output
Output single
ALARM Alarm Signal Output
Note ①: Potentiometer/10KΩ or analog signal DC 0V~+5V (Change internal switch J1/DC0-

10V).Turn off the internal potentiometer RV when using an external potentiometer to adjust the
motor speed.
Note ②: High level/5V (5mA)

Mechanical Drawings
Set the peak output current through PC potentiometer. When the load suddenly increases, the output current
will be limited to the set value to reduce the motor speed and protect the motor from damage. Set the range
to 4-50a.
Note: If overcurrent protection occurs when the motor is running, please adjust the knob clockwise.
1. RV knob is speed regulating potentiometer, connected to the motor power after the rotation of RV can be
adjusted speed.
2. SW1 dial code is the motor pole setting port.

3. SW2 dial code is the motor maximum speed limit setting.
4. SW7=1 SW8=2 SW9=4 SW10=8 select bit for 485 address, follow 8421 code to set the address bit
For example, when SW7 and SW9 are ON, the drive has an address code of 5.
SPEED signal output description
Speed pulse output, the end will output frequency and motor speed is proportional to the fixed pulse width
pulse string, then the actual motor speed =f/N*60, N is the pole number of the motor, and f is the pulse
frequency of the output.
Example: 2 pairs of poles motor is 4-pole and the output pulse frequency is 100HZ. Then the motor speed is
(100/2) *60=3000 RPM.
Interface Function Description

Start and stop (EN port)
1. The connection wires at both ends of EN and COM control the operation and stop of the motor. The motor
runs when the EN and COM ends are connected. Disconnect and slow stop the motor.
2. By connecting the switch between COM and EN or using PLC to control its on and off, the switch between
motor start and stop can be realized.
Fast stop (BRK port)
1. Connecting or disconnecting the BRK and COM terminal cable can control the motor operation or stop.
2. When connecting the BRK and COM terminals, the motor runs normally.
3. When the connection wire between BRK end and COM end is disconnected, the motor stops running.
Note:
EN and BRK differences and usage options:
①EN control for natural stop; BRK controls for fast stop
②EN and BRK control the same startup state
③Choose either EN or BRK to control when you start and stop, the wiring of the other way shall be kept
in the factory state.
Direction control
1. The F/R terminal is not connected with the factory setting of COM terminal. When the power is switched on,
the motor turns forward.
2. When the connection wire between F/R end and COM terminal is disconnected, the motor turns forward.
3. When F/R terminal and COM terminal are connected, the motor is reversed.
Note: When viewed from the direction of the motor shaft, the motor shaft is clockwise for forward rotation and
counterclockwise for reverse rotation.
Acceleration/deceleration time setting
The acceleration time and deceleration time of the motor are set through the potentiometer ADC. By rotating the
ADC left and right, the acceleration and deceleration time can be increased or decreased. Setting range: 0.3-15s.
Motor Speed Adjusted By An External Potentiometer

Use a suitable potentiometer with a resistance value of 10 KΩ. When connecting external potentiometer, the
middle terminal connects to SV, the other two terminals connect to VCC and COM.
SW3 ON
SW4 OFF
SW5 ON
SW6 OFF
Motor Speed Setting Via Analog Voltage

When selecting this mode, the voltage output is connected to the SV end, and the terminals on both sides are
connected to the SV and the GND end respectively.The analog signal voltage can be 0－5VDC.
When the voltage is 0.25VDC, the motor speed reaches 50% of fastest speed.
When the voltage is 4.7VDC, the motor speed reaches maximum value, which depends on the motor
specification and source voltage.
SW3 ON
SW4 OFF
SW5 ON
SW6 OFF
Note: When it is necessary to switch to external SV input control speed mode, the built-in potentiometer RV
must be in the closed state. That is, the built-in point positioner RV rotates counterclockwise to the limit
position of "click".
Motor Speed Setting Via Pulse frequency

When selecting this mode, set SW3=0N. The pulse frequency can be 0.15-4KHz.
when the pulse frequency is 150Hz, the motor speed reaches 5% of fastest speed.
when the pulse frequency is 4KHz, the motor speed reaches maximum value, which depends on the motor
specification and source voltage.
SW3 ON
SW4 ON
SW5 OFF
SW6 ON
Alarm Exception Handling

When the motor is over current, Hall input error, blocking, over temperature, over voltage and other
circumstances, the driver will send an alarm signal. At this time, the fault alarm output end (ALM) And the
common end (COM) will conduct, so that the fault alarm output end (ALM) becomes low level, at the same
time the driver stops working, alarm light flashing.
Alarm indication State Cause Solution

Red light flashes once In short, resulting in Please confirm whether the
Green light flashes Over current excessive current flow into wire between the motor and
once alarm the controller the controller is damaged
Red light flashes twice Over The temperature of the Reduce ambient temperature
Green light flashes temperature controller is over the or
once alarm temperature of the alarm Improving airframe ventilation
Red light flashes three Verify the power supply

Green light flashes Over voltage More than 130% of the rated voltage or reduce the load, or
once voltage extend the acceleration and
deceleration time
Red light flashes four Confirm the power supply
Green light flashes Low voltage Power voltage below rated voltage and check the
once alarm 60% connection of the power line
Red light flashes five The motor signal line in Confirm the connection of
Green light flashes Sensor abnormal operation is broken or the controller and motor
once motor signal connector falls
off
Red light flashes six The motor output shaft Properly reduce the motor
Green light flashes Over speed speed of more than 4800 speed
once r/min
Driver wiring Diagram

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ATO BLD-100A Controller

DC+ Power Power supply positive electrode (18V-48V)

COM Common (Low Level/Ground)

EN Enable: High Level/ Stop Low Level/Run Note ②

Note ①: Potentiometer/10KΩ or analog signal DC 0V~+5V (Change internal switch J1/DC0-

Note ②: High level/5V (5mA)

2. SW1 dial code is the motor pole setting port.

SPEED signal output description

Interface Function Description

Fast stop (BRK port)

Acceleration/deceleration time setting

Motor Speed Adjusted By An External Potentiometer

Motor Speed Setting Via Analog Voltage

Motor Speed Setting Via Pulse frequency

Alarm Exception Handling

Alarm indication State Cause Solution

Red light flashes three Verify the power supply

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