JUMO AQUIS 500 CR

Transmitter/Controller for conductivity,

TDS, resistivity and temperature
Type 202565

B 202565.0
Operating Instructions

V2.00/EN/00476321
WARNING:
A sudden malfunction of the devicedevice, or one of the sensors connected to it,
could potentially result in dangerous, imprecise dosing! Suitable preventive
measures must be in place to prevent this from happening.

Note:
Please read these Operating Instructions before placing the device in operation.
Keep the manual in a place which is accessible to all users at all times.

Resetting the brightness of the LC display:

If the brightness/contrast setting has been adjusted so that the display text is no
longer legible, the basic setting can be restored as follows:
Switch off the supply voltage.
Switch on the supply voltage and immediately press and hold the and
keys simultaneously.
Reset the language to "English":
If the language has been adjusted so that the display text is no longer
comprehensible, use the Administrator password, 7485, to reset the language to
"English":
Press the PGM key for longer than 3 seconds.
Press the key once.
Briefly press the PGM key.
Enter 7485.
Briefly press the PGM key.
The required language can then be set in
ADMINISTR. LEVEL / PASSWORD / PARAMETER LEVEL / DISPLAY /
LANGUAGE.
Contents
1 Typographical conventions ...................................................... 5
1.1 Warning signs ..............................................................................................5
1.2 Note signs ....................................................................................................5

2 Description ................................................................................ 6

3 Identifying the device version .................................................. 7

3.1 Nameplate ....................................................................................................7
3.2 Type designation ..........................................................................................8
3.3 Scope of delivery .........................................................................................8
3.4 Accessories (in delivery package) ................................................................9
3.5 Accessories (optional) ................................................................................10

4 Mounting .................................................................................. 11
4.1 General .......................................................................................................11
4.2 Surface mounting .......................................................................................11
4.3 Pipe installation set / weather protection roof ...........................................12
4.4 DIN rail installation set ...............................................................................12
4.5 Mounting in a panel ....................................................................................13

5 Electrical connection .............................................................. 15

5.1 Installation notes ........................................................................................15
5.2 Electrical isolation ......................................................................................16
5.3 Preparatory work ........................................................................................17
5.4 Connection of conductivity cells ................................................................18
5.5 Terminal assignments ................................................................................22

6 Operation ................................................................................. 24
6.1 Displays and controls .................................................................................24
6.2 LC display ..................................................................................................25
6.3 Principle of operation .................................................................................26
6.4 Measurement mode ...................................................................................29
6.5 Input/output information ............................................................................29
6.6 MANUAL mode / simulation mode ............................................................31
6.7 HOLD mode ...............................................................................................35
6.8 Operator level .............................................................................................36
Contents
6.9 Administrator level .....................................................................................36
6.10 Device info .................................................................................................43
6.11 Controller functions ....................................................................................44

7 Commissioning ....................................................................... 45
7.1 Fast start ....................................................................................................45
7.2 Setup examples .........................................................................................46

8 Calibration ............................................................................... 66
8.1 General .......................................................................................................66
8.2 Calibrating the relative cell constant ..........................................................66
8.3 Cell constants ............................................................................................68
8.4 Calibrating the temp. coefficient of the sample solution ...........................68
8.5 Calibration logbook ....................................................................................71

9 Setup program ........................................................................ 72

9.1 Function .....................................................................................................72

10 Eliminating faults and malfunctions ...................................... 73

10.1 Possible faults ............................................................................................73
10.2 Checking the device ..................................................................................74

11 Appendix .................................................................................. 75
11.1 Operator level parameters .........................................................................75
11.2 Parameter explanations .............................................................................81
11.3 Glossary .....................................................................................................85

12 device description ................................................................... 91

12.1 Technical data ..........................................................................................91
12.2 Panel cut-out ..............................................................................................95

13 Index ......................................................................................... 97
 1 Typographical conventions
1.1 Warning signs
Danger
This symbol is used when there may be danger to personnel if the
instructions are disregarded or not followed accurately!

Caution
This symbol is used when there may be damage to equipment or data if the
instructions are ignored or not followed accurately!

Caution
This symbol is used where special care is required when handling components
liable to damage through electrostatic discharge.

1.2 Note signs

Note
This symbol is used when your special attention is drawn to a remark.

abc1 Footnote
Footnotes are remarks that refer to specific points in the text.
Footnotes consist of two parts:
A marker in the text, and the footnote text.
The markers in the text are arranged as continuous superscript numbers.

✱ Action instruction
This symbol indicates that an action to be performed is described.
The individual steps are marked by this asterisk.
Example:
✱ Remove crosspoint screws.

5
2 Description

General The device is used for the measurement/control of electrolytic conductivity,

resistivity or the TDS value. In addition, the JUMO AQUIS 500 CR offers the
option of displaying the measured conductivity according to a customer-
specific table.
Either 2-electrode or 4-electrode conductivity cells can be connected to the
device.
Temperature measurement is made through a Pt100/1000 probe and fed in as
a second input variable. This enables a specific, automatic temperature
compensation according to the measurement.
The device is operated by using keys and a large LC graphics display. This
display ensures that the measurements are clearly legible. The plain-text
presentation of the parameters makes it simpler for the user to configure the
device, and also helps in programming it correctly.
Thanks to its modular design, the device can be matched to the specific
requirements of the application. Up to four outputs are available (see the block
diagram for the functions).

Typical areas of Universal application in water and wastewater engineering, service/process

application water and wastewater, drinking water and well/surface water, pure and highly-
purified water applications, water for pharmaceutical purposes (e.g. to USP,
Ph.Eur. or WFI), water quality measurement and TDS measurement (ppm or
mg/liter).

Block diagram
2 analog inputs Analog outputs (option)

Input 1: Output 1 + 2:
Conductivity / resistivity 0(4) 20 mA or 0 10 V

Configurable as analog process

value output and/or continuous
Input 2:
controller output (PID action)
Temperature
Transmitter/controller

manual input or automatic

Pt100 / Pt1000 / 4 kΩ

1 binary input Switching outputs (option)

Outputs 3 + 4:
For floating contact - relay, changeover (SPDT)
Functions:
Configurable as
- key inhibit
- limit controller
- alarm stop
- pulse width output
- HOLD
(PID action)
- pulse frequency output
(PID action)
- modulating controller
(PID action)
Supply voltage - USP contact
110 240 V AC - "Purified water" contact
12 24 V DC as per Ph.Eur.
20 30 V AC/DC - calibration timer run down

Setup interface

standard User-friendly configuration

Reloading of languages
option Plant documentation

6
 3 Identifying the device version
3.1 Nameplate
on the
transmitter JUMO AQUIS 500 CR TN: 00491200
Typ: 202565/10-888-000-000-000-23/000 Fulda, Germany
www.jumo.net

F-Nr.: 0168122901016010001
AC 110..240V -15/+10% 48..63Hz ≤ 14VA

The date of manufacture is coded in the 12th to 15th position (from the left) of
the “F-Nr.” (serial number):
1601 means manufactured in year 2016 / week 01

7
3 Identifying the device version
3.2 Type designation
(1) Basic type
202565 JUMO AQUIS 500 CR
Transmitter/controller for conductivity, TDS, resistivity and temperature
(2) Basic type extensions
10 for panel mounting
20 in surface-mountable housing

(3) Output 1 (for principle measurement variable or continuous controller)

000 no output
888 analog output 0(4) — 20 mA or 0 — 10 V
(4) Output 2 (for temperature measurement variable or continuous controller)
000 no output
888 analog output 0(4) — 20 mA or 0 — 10 V
(5) Output 3
000 no output
310 relay with changeover (SPDT) contact
(6) Output 4
000 no output
310 relay with changeover (SPDT) contact
(7) Supply voltage
23 110 — 240 V AC +10%/-15%, 48 — 63 Hz
25 20 — 30 V AC/DC, 48 — 63 Hz
30 12 — 24 V DC ±15%
(8) Extra codes
000 none

(1) (2) (3) (4) (5) (6) (7) (8)

Order code / - - - - - /
Order example 202565 / 20 - 888 - 000 - 310 - 000 - 23 / 000

3.3 Scope of delivery

- Transmitter/controller
- 2 bags with accessories
- Operating instructions

8
 3 Identifying the device version
3.1 Accessories (in delivery package)
Contents Designation

3 x plug-in screw terminals

3 x small plug-in links

2 x cable clips for cable diameter > 5 mm

2 x cable clips for cable diameter < 5 mm

1 x cable clip for cable diameter < 3 mm

2 x pan head screws 3.5x6.5

4 x round spacers for panel mounting
4 x hexagonal nuts for panel mounting

4 x countersunk screws M6x10

4 x fixings

1 x cable gland M12x1.5

1 x sealing ring for cable gland M12x1.5

2 x cable glands M16x1.5

2 x sealing rings for cable gland M16x1.5

1 x cable cover

9
3 Identifying the device version
3.4 Accessories (optional)
Type Part no.
Protection cover for JUMO AQUIS 500 1
00398161
2
Pole-mounting kit for JUMO AQUIS 500 00483664
Support pillar with pedestal base, arm and chain 00398163
PC setup software 00483602
PC interface, including USB/TTL converter and 00456352
adapter (USB connecting cable)
Fixing for suspension fitting 00453191

1
The pole-mounting kit is needed for mounting the protection cover.
2 By using the pole-mounting kit, the JUMO AQUIS 500 can be fitted to a pole
(e.g. support pillar or railing).

10
 4 Mounting
4.1 General
Mounting Find a location that ensures easy accessibility for the later calibration.
location The fastening must be secure and must ensure low vibration for the device.
Avoid direct sunlight!
Permissible ambient temperature at the installation location: -10 to 55°C with
max. 95% rel. humidity, no condensation.
Installation The device can be mounted in any position.
position

4.2 Surface mounting

n

Fixing brackets (1) are included with delivery.

30

60

(1)
149

134 77 94

23
94
140
161

120

✱ Screw four fixing brackets (1) onto the enclosure.

The fixing brackets can be turned in increments of 90°.
✱ Fasten the enclosure onto the fixing brackets (with screws, plugs, etc.) on a
surface or plate.

11
4 Mounting
4.3 Pipe installation set / weather protection roof
The pipe installation set for JUMO AQUIS 500 (part no.: 00483664) can be
used to fasten the device (and optionally the protective roof for JUMO AQUIS
500, part no.: 00398161) onto pipes or railings with a diameter from 30 to 50
mm.
ø30-50

(1)

(2)
(1)

Screws (1) M5 x 30 for pipe diameters from 30 to 40 mm.

Screws (2) M5 x 40 for pipe diameters from 40 to 50 mm.
The pipe installation set is also suitable for horizontal pipes.

4.4 DIN rail installation set

The DIN rail installation set for JUMO AQUIS 500 (part no.:00477842) can be
used to attach the device to a 35 mm x 7.5 mm DIN rail as defined in DIN EN
60715 A.1.

12
 4 Mounting
4.5 Mounting in a panel
Drilling template See section 12.2 "Panel cut-out", page
95.
The panel must be sufficiently thick to achieve the
specified IP65 enclosure protection!

(1)

(5)
(4)

(3)

(2)

✱ Prepare the panel cut-out and holes based on the drill template.
✱ Place the control panel (1) with gasket (2) in the panel cut-out and fasten it
with screws (2) spacing rollers (4) and nuts (5).

To ensure electrical safety, the cable cover must be mounted,

see next page!

13
4 Mounting

(1)
(2)

(3)

✱ Make the electrical connection.

✱ Break off the required flap(s) (3) from the cable cover (2) so that the cable
can be laid in the cable path.
✱ Attach the cable cover (2) onto the control panel (1).

Depth behind
panel 44

14
 5 Electrical connection
5.1 Installation notes
The electrical connection must only be carried out
by qualified professional persons.

The choice of cable, the installation and the electrical connection must
conform to the requirements of VDE 0100 “Regulations on the Installation of
Power Circuits with Nominal Voltages below 1000 V” or the appropriate local
regulations. Only flexible cables and wires shall be used!
If contact with live parts is possible while working on the device, it must be
completely disconnected from the electrical supply.
Load circuits must be fused for the maximum relay current in each case, in
order to prevent welding of the relay contacts in the event of a short circuit.
The electromagnetic compatibility conforms to EN 61326.
Run input, output and supply cables separately and not parallel to one
another.
Use shielded sensor cables with twisted conductors. Do not run these cables
close to current-carrying components or cables. Ground shielding at one end.
Sensor leads should be implemented as uninterrupted cables (not routed via
terminal blocks etc.).
Do not connect any additional loads to the supply terminals of the device.
The device is not suitable for use in areas with an explosion hazard (Ex areas).
Apart from faulty installation, incorrect settings on the device may also affect
the proper functioning of the subsequent process or lead to damage. Safety
devices independent of the device should therefore always be provided and
should only be capable of adjustment by specialist personnel.

Conductor Fitting sizes

cross-sections
Minimum Maximum Min. length of
and core-end cross-section cross-section core-end
ferrules ferrule
Without core-end ferrule 0.34mm2 2.5mm2 10mm
(stripped)
Core-end ferrule, no lip 0.25mm2 2.5mm2 10mm
Core-end ferrule, lip up to 1.5mm2 0.25mm2 1.5mm2 10mm
Core-end ferrule, lip above 1.5mm2 1.5mm2 2.5mm2 12mm
Twin ferrule with lip 0.25mm2 1.5mm2 12mm

The IP67 enclosure protection for the device will only be achieved if not more
than one cable per cable fitting is led into the device.

15
5 Electrical connection
5.2 Electrical isolation
Setup interface

3700 V AC

Relay contacts Binary input

30 V AC
50 V DC

Analog output 1 Main input

30 V AC
50 V DC

Analog output 2 Secondary input (Pt100 / Pt1000)

1
3700 V AC

Supply voltage

1 Not with 12 — 24 V DC supply voltage

16
 5 Electrical connection
5.3 Preparatory work

(1)

(2)

Opening the ✱ Prior to opening, loosen all cable fittings (2) so that the cables are
device moveable.
✱ Push connection cable a little into the case so that enough cable reserve is
available for opening.
✱ Loosen the 4 front-panel screws (1) of the case lid and pull them out as
much as possible.
✱ Pull the lid to the front and then fold to the front. The user needs to be able
to easily open the lid. Do not use force while opening!

Closing the ✱ When closing the device, pull the connecting cables to the outside while
device the cable fittings are in a released state and make sure that the lines in the
inside of the device run properly. Pay attention to the corresponding
sheathing measurement to ensure strain relief and protection type (IP67) of
the cable fitting.
✱ The user must be able to close the lid with the 4 screws without a high
degree of pressure.
✱ Tighten cable fittings.

1 varies according to the type of wiring

17
5 Electrical connection
5.4 Connection of conductivity cells
Items needed
from the
accessories
bag1:
3

4 1 1 2

Switchgear Switchgear Surface Surface mounting

panel mounting panel mounting mounting 4 4
4 4

1 1

2 2

Fabricating the
connecting The connecting cable between sensor and transmitter must be a
cable shielded cable with a maximum diameter of 8 mm.

60 8

55

✱ Strip the cable as shown in the diagram.

1 varies according to the type of wiring

18
 5 Electrical connection
✱

~ 20

✱ Insulate the screen at the cable end with heat shrink tube.
✱ Apply core ferrules to the ends of the conductors.
Core ferrule dimensions see Chapter 5.1 “Installation notes”, page 15.

Connecting The electrical connection for the surface-mountable housing is easily

the cables accessible when the device is folded out.

(1)

The connection cable between sensor and transmitter must be a shielded cable
with a diameter of 8 mm max.
The device contains a guide plate that ensures an optimum cable path. After
laying the cables, the cable cover (1) must be attached until it clicks, like
shown above. This is important to ensure the electrical safety!
The sensor cables are run to the plug-in screw terminals and must have a strain
relief.

The cable clip (3) must only be screwed down (see next page) by a 3.5x6.5 pan
head screw! A longer screw may cause a hazardous voltage to be contacted to
the shielding!

19
5 Electrical connection
5.4.1 Conductivity cell with 2-electrode system

(3)

figure without cable cover

(1)

(2)

✱ Lead the connecting cables in through the cable glands.

✱ Lay the signal cable as shown in the diagram. Use the cable clip (3) to
clamp the signal cable to the shielding.
✱ Break off the required flap(s) from the cable cover so that the cable can be
laid in the cable path. Attach the cable cover.
✱ Connect the cores as assigned below, see Chapter 5.5 “Terminal
assignments”, page 22.
✱ Push the plug-in terminals for row 1 (1) and row 2 (2) into the sockets in the
device.

Sensor
connection
Row 1

Row 2

SC = shielding (screen)

ϑ
Resistance thermometer

Conductivity cell

20
 5 Electrical connection
5.4.2 Conductivity cell with 4-electrode system

(3)

figure without cable cover

(1)

(2)

✱ Lead the connecting cables in through the cable fittings.

✱ Lay the signal cable as shown in the diagram. Use the cable clip (3) to
clamp the signal cable to the shielding.
✱ Break off the required flap(s) from the cable cover so that the cable can be
laid in the cable path. Attach the cable cover.
✱ Connect the cores as assigned below, see Chapter 5.5 “Terminal
assignments”, page 22.
✱ Push the plug-in terminals for row 1 (1) and row 2 (2) into the device slots.

Sensor
connection
Row 1

Row 2

SC = shielding (screen)

ϑ
Resistance thermometer

Conductivity cell

21
5 Electrical connection
5.5 Terminal assignments
Connection Screw Row
terminals
Supply voltage
Supply voltage (23): 1 N (L-)
110 — 240 V AC -15/+10%, 48 — 63 Hz 2 L1 (L+)
Supply voltage (25):
20 — 30 V AC/DC, 48 — 63 Hz
1
Supply voltage (30):
12 — 24 V DC +/-15% (permissible only for connection to
SELV/PELV circuits)
NC 3
Inputs
Conductivity cell (2-electrode system) 1 1
Terminals 1+2 and 3+4 are linked in the device; 2
2
2-wire cable routed to the head of the conductivity cell. 3
3 4
For concentric cells, terminal 1 is connected to the outer
4
electrode.
Conductivity cell (2-electrode system) 1 1
Wiring for the highest accuracy; 2
2
4-wire cable routed to the head of the conductivity cell. 3
For concentric cells, terminal 1 is connected to the outer 3 4
electrode. 4

Conductivity cell (4-electrode system) 1 1

1 - outer electrode 1 (I hi) 2
2
2 - inner electrode 1 (U hi) 3
3 - inner electrode 2 (U lo) 3 4
4 - outer electrode 2 (I lo) 4 2
NC 5
6
7
Resistance thermometer in 2-wire circuit ϑ 8
(Accessory: small plug-in link) 8 9
10
9

10
Resistance thermometer in 3-wire circuit 9 8
9
ϑ
8 10

10

22
 5 Electrical connection
Connection Screw Row
terminals
Binary input 11 11
12
2

12

Outputs
Analog output 1 + 13
0 — 20 mA resp. 20 — 0 mA, or - 14
4 — 20 mA resp. 20 — 4 mA,
or
0 — 10 V resp. 10 — 0V
(electrically isolated)
2
Analog output 2 + 15
0 — 20 mA resp. 20 — 0 mA, or - 16
4 — 20 mA resp. 20 — 4 mA,
or
0 — 10 V resp. 10 — 0V
(electrically isolated)
Switching output K1 5
Pole 4
(floating) Break
4
(SPST-NC) 5
Make
(SPST-NO) 6
6
1
Switching output K2 9
Pole 8
(floating) Break
8
(SPST-NC) 9
Make
10
(SPST-NO) 10

23
6 Operation
6.1 Displays and controls

(1)

(2)

(3)

(1) LC display
(2) Control panel with 5 keys
(3) Five cable glands (max.)

24
 6 Operation
6.2 LC display
6.2.1 Measurement mode (normal display)

(1) (2) (3) (4) (5) (6)

(10)
(7)

(9) (8)
(11)

(1) Relay K1 is active (6) Output mode

(2) Relay K2 is active - Hand (manual operation)
- Hold (hold operation)
(3) Binary input 1 is
actuated (7) Conductivity/concentration
measurement
(4) Keypad is inhibited
(8) Unit for conductivity/
(5) Device status (indications) concentration measurement
- Alarm (e.g overrange)
- Calib. blinking (calibration (9) Temperature of the medium
timer has run down) (10) Operating mode
- Calib. (customer calibration MEASURE
is active) (11) ALR1 = Alarm, controller 1
ALR2 = Alarm, controller 2
ALR12 = Alarm, controllers 1
and 2

In order to return to the measurement mode from another display mode:

Press the EXIT key or wait for the timeout.

25
6 Operation
6.3 Principle of operation

Meas. mode

or
PGM

> 3 sec

PGM EXIT
CTRL. SETPOINTS
< 2 sec SETPOINT 1
SETPOINT 2 or timeout
(adjustable)

MIN/MAX VALUES

PGM

< 2 sec

EXIT
OUTPUT LEVEL
Controller 1
Controller 2

PGM

<2s

EXIT
MANUAL MODE
OVERVIEW
PGM

< 3 sec

Operator EXIT

level
or timeout (adjustable)

Administrator EXIT
level
or timeout (adjustable)

Calibration EXIT

level
or timeout (adjustable)

EXIT
Calibration
logbook or timeout (adjustable)

EXIT
Device info
or timeout (adjustable)

26
 6 Operation
6.3.1 Operation in levels
Measurement mode (normal display); see Chapter 6.4 “Measurement mode”, page 29

CTRL. SETPOINTS

MIN/MAX values
see Chapter 6.5.1 “MIN/MAX
values”, page 29

Output level display

see Chapter 6.5.2 “Output
level display”, page 30

Manual mode overview

see Chapter 6.6.4 “MANUAL/
Simulation overview”, page
34

OPERATOR LEVEL, see Chapter 6.8 “Operator level”, page 36

CONDUCT. INPUT
TEMPERATURE INPUT
BINARY INPUT
CTRL. CHAN. 1
CTRL. CHAN. 2
CTRL.SPEC.FUNCT.
SWITCH OUTPUT 1
SWITCH OUTPUT 2
ANALOG OUTPUT 1
ANALOG OUTPUT 2
DISPLAY
WASH TIMER

ADMINISTR. LEVEL, see Chapter 6.9 “Administrator level”, page 36

Password
PARAMETER LEVEL, see Chapter 6.9.2 “Parameter level”, page 38
CONDUCT. INPUT
TEMPERATURE INPUT
BINARY INPUT
CTRL. CHAN. 1
CTRL. CHAN. 2
CTRL.SPEC.FUNCT.
SWITCH OUTPUT 1
SWITCH OUTPUT 2
ANALOG OUTPUT 1
ANALOG OUTPUT 2
DISPLAY

ENABLE LEVEL, see Chapter 6.9.3 “Enable level”, page 38

CONDUCT. INPUT
TEMPERATURE INPUT
BINARY INPUT
CTRL. CHAN. 1
CTRL. CHAN. 2
CTRL.SPEC.FUNCT.
SWITCH OUTPUT 1
SWITCH OUTPUT 2
ANALOG OUTPUT 1
ANALOG OUTPUT 2
DISPLAY
WASH TIMER

27
6 Operation
Measurement mode ADMINISTRATOR LEVEL
BASIC SETTINGS, see Chapter 6.9.4 “Basic settings”, page 41

CELL TYPE
CELL CONSTANT
PROBE BREAK DETECT
OPERATING MODE
TEMP. COMP.
TEMP. COEFF.
RANGE 1 UNIT
RANGE 1 DEC. POINT
AUTORANGE
RANGE 2 UNIT
RANGE 2 DEC. POINT
NEW DEVICE
INITIALIZE

CALIB. LEVEL, see Chapter 6.9.5 “Calibration level”, page 42

LINEAR TEMP.CO.
REL. CELL CONSTANT

CALIB. ENABLE
LINEAR TEMP.CO.
ENABLE
REL. CELL CONSTANT
ENABLE

DELETE LOGBOOK
REALLY DELETE LOGBOOK?

CALIB. LEVEL
LINEAR TEMP.CO.
REL. CELL CONSTANT

CALIB. LOGBOOK

DEVICE INFO
CELL TYPE
CELL CONSTANT
PROBE BREAK DETECT
OPERATING MODE
TEMP. COMP.
TEMP. COEFF.
RANGE 1 UNIT
RANGE 1 DEC. POINT
AUTORANGE
RANGE 2 UNIT
RANGE 2 DEC. POINT

28
 6 Operation
6.4 Measurement mode
6.4.1 Normal display

Presentation The normal display shows either the conductivity (compensated for the
reference temperature) or the concentration and temperature of the medium
being measured.

(1)
(3)
(2)

(1) MEASUREMENT -> Measurement mode

(2) 24.3°C -> Temperature of the sample medium
(3) 2032 µS/cm -> conductivity of the medium (compensated for the
reference/comparison temperature – usually 25°C)

In measurement mode, the display types “Trend display” and “Bar graph” can
also be selected, see “MEAS. DISPLAY TYPE”, page 82

6.5 Input/output information

6.5.1 MIN/MAX values

Activating the The device is in the measurement mode (normal display).

display of MIN/ ✱ Press the PGM key for less than 2 seconds.
MAX values The minimum and maximum values of the conductivity (resistivity) and
temperature are displayed.
The extreme values of the main measured variable and the temperature do not
have a fixed relationship (e. g. not always 282 µS/cm at 0.0°C).

29
6 Operation

In order to return to the measurement mode:

Press the EXIT key or wait for the timeout.
If you change the basic setting or switch off the supply voltage, then the MIN
and MAX values will be deleted.
Measurements with overrange will be ignored.
A repeated short press of the PGM key accesses the “Output level display”
mode.
The MIN/MAX value memory can be reset: Operator level / Display / MIN/MAX
value memory / Yes,
see Chapter 11.1 “Operator level parameters”, page 75ff.
If you change the basic setting, or in the event of a power-down, the MIN and
MAX values will be deleted.

6.5.2 Output level display

The device is in the measurement mode (normal display).

✱ Press the PGM key for less than 2 seconds, twice.
The output level for the two controller contacts will be indicated
(if they are fitted).

In order to return to the normal display:

Press the EXIT key or wait for the timeout.
A repeated press of the PGM key accesses the mode for
“Manual mode overview”.

30
 6 Operation
6.6 MANUAL mode / simulation mode
These functions can be used to set the switching outputs and analog outputs
of the device manually to a defined state. This facilitates dry startup,
troubleshooting and customer service.

MANUAL mode Simulation mode

"Higher order"
controller

Analog output Switching output

A1 / A1 K1 / K1

Simulation mode directly accesses switching outputs K1/2 or analog outputs

1/2. When simulation mode has been selected, MANUAL mode is not
possible!
In MANUAL mode the settings for "higher order controllers" are taken into
consideration.

6.6.1 MANUAL mode via "higher order control functions"

Higher order The JUMO AQUIS 500 is configured for higher order control functions when
switching the following setting is made:
functions User level / controller channel 1 or 2 / control type Limit value or pulse length
or pulse frequency or modulating or continuous controller.
For the recommended procedure see Chapter 6.6.3 “Simulation of analog
outputs via MANUAL mode”, page 34.
In other configurations switching outputs K1 or K2 are switched.

Select manual
mode

In the factory setting of the device the MANUAL mode parameter is disabled
and can only be activated by the administrator!
This parameter must first be enabled for other users, see Chapter 6.9.3
“Enable level”, page 38.

✱ Set to Administrator level / Password / Parameter level / Special controller

functions / Manual mode locked, Momentary action or Switching.

31
6 Operation
Locked = No manual mode, control via JUMO AQUIS 500.
Momentary =the outputs are active as long as the or key is pressed.
action
Switching = the outputs are active if the or key is pressed. If the
corresponding key is pressed again, the output becomes inactive
again.

Activate The device is in display mode

manual mode ✱ Press the EXIT and keys for less than 2 seconds.
The word MANUAL appears in the status line of the display.

If the EXIT and keys are pressed for longer than 3 seconds, the device goes
into HOLD mode.
Then the outputs of the device respond according to the default settings.
To exit HOLD mode, press the EXIT and keys for longer than 3 seconds.

Control is no longer through the JUMO AQUIS 500. The output level of the
controller channels is 0%.
Controller channel 1 is activated by the key. In this case the output level of
controller channel 1 is 100%.
Controller channel 2 is activated by the key. In this case the output level of
controller channel 2 is 100%.

Deactivation ✱ Press the EXIT key.

Control is once again through the outputs of the device.
The word MANUAL appears in the status line of the display.

Overview of You can display which outputs and/or controllers are in MANUAL mode.
MANUAL/ The device is in "normal display" mode.
Simulation Press the PGM key several times for less than 2 seconds (the number of times
mode varies depending on the equipment and configuration of the device).

Output level of The device is in "normal display" mode

controller Press the PGM key several times for less than 2 seconds (the number of times
channels varies depending on the equipment and configuration of the device).

32
 6 Operation

The display changes when the key or the key is pressed.

To return to measuring mode:

press the EXIT key or wait for a "timeout".

6.6.2 Simulation of switching outputs

Simple witching The switching outputs are configured when the following setting is made:
functions Operator level / Controller channels 1 and/or 2 / Controller type Off
and
Switching output 1 or 2 / function or or or .

Activate
simulation

In the factory setting of the device the MANUAL mode parameter is set to "No
simulation" and can only be activated by the administrator!
This parameter must first be enabled for other users, see Chapter 6.9.3
“Enable level”, page 38.

✱ Set Administrator level / Password / Parameter level / Switching output 1 or

2 / Manual mode no simulation, Inactive or Active.
No simulation = No manual mode, control is via the JUMO AQUIS 500.
Inactive = Relay K1 or K2 is de-energized.
Active = Relay K1 or K2 is energized.

Deactivate No simulation = No manual mode, control via JUMO AQUIS 500.

manual mode

33
6 Operation
6.6.3 Simulation of analog outputs via MANUAL mode
Enabling and ✱ Select activation of simulation of the actual value output:
activation Administrator level / Password / Parameter level / Analog output 1 or 2 /
Simulation / Off or On.
With "On" the output takes on the value of the "Simulation value" parameter.
When the JUMO AQUIS is in display mode, the word MANUAL appears in the
status line of the display.

Deactivation ✱ Administrator level / Password / Parameter level / Analog output 1 or 2 /

Simulation / Off.
The corresponding output of the JUMO AQUIS 500 works again.
When the JUMO AQUIS is in display mode, the word MANUAL disappears
from the status line of the display.

6.6.4 MANUAL/Simulation overview

You can display which outputs and/or controllers are in MANUAL mode.
The device is in "normal display" mode
Press the PGM key several times for less than 2 seconds (the number of times
varies depending on the equipment and configuration of the device).

To return to measuring mode:

press the EXIT key or wait for a "timeout".

34
 6 Operation
6.7 HOLD mode
In HOLD status the outputs take on the states programmed in the relevant
parameter (controller channel, switching output or analog output).
This function can be used to "freeze" switching outputs and the analog
outputs of the device. This means the current status of the output will be
retained even when the measured value changes. Control is not via the device.

If MANUAL mode is activated while HOLD mode is activated, MANUAL mode

takes precedence and MANUAL then appears in the status line of the display!
MANUAL mode can be terminated by pressing the EXIT key.
If HOLD mode is still activated (by the binary input or by keyboard), the device
then returns to HOLD mode!

HOLD mode can be activated by pressing the key or by the binary input.

Activation by ✱ Press and hold the EXIT and keys longer than 3 seconds.
pressing key Then the outputs of the device respond according to the default settings.
The word HOLD appears in the status line of the display.

If the EXIT and keys are pressed for less than 3 seconds, the device goes
into manual mode.
Then the outputs of the device respond according to the default settings.

Pressing a key ✱ Press the EXIT and keys for longer than 3 seconds.
to deactivate
HOLD mode

If the EXIT and keys are pressed for less than 3 seconds, the device goes
into Manual mode.
Then the outputs of the device respond according to the default settings.

Control is through the outputs of the device again. The word MANUAL
disappears from the status line of the display.

35
6 Operation
6.8 Operator level
All the parameters that have been enabled by the administrator (Administrator
level, see “Administrator level”, page 36) can be edited in this level. All other
parameters (marked by a key ) can only be read.
✱ Press the PGM key for at least 3 seconds.
✱ Select OPERATOR LEVEL.

For operator level parameters and their explanations, see Chapter 11.1
“Operator level parameters”, page 75 ff.

6.9 Administrator level

- All parameters can be edited (altered) in this level.
- In this level, you can also define which parameters are allowed to be edited
(altered) by a “normal” user, and/or which calibration actions are permitted.
Editable parameters can be edited in the operator level.
Non-editable parameters are marked in the operator level by a key symbol
.

You can access the administrator level as follows:

✱ Press the PGM key for longer than 3 seconds.
✱ Use the or key to select ADMINISTRATOR LEVEL.
✱ Use or to enter the password 300.
✱ Press the PGM key.

36
 6 Operation
6.9.1 Administrator levels

ADMIN. LEVEL

PASSWORD
0

300 PGM

EXIT
PARAMETER
LEVEL or
timeout
(adjustable)

EXIT
ENABLE
LEVEL or
timeout

EXIT
BASIC
SETTINGS or
timeout

CALIBRATION EXIT

LEVEL
or
timeout

CALIB. EXIT

ENABLE
or
timeout

DELETE EXIT

LOGBOOK
or
timeout

37
6 Operation
6.9.2 Parameter level
Here you can make the same settings as at the operator level. Since the user
has administrator rights in this case, parameters can also be altered that
would be locked at the operator level.
For the list of adjustable parameters, see Chapter 6.8 “Operator level”, page
36ff.

6.9.3 Enable level

Here it is possible to enable (can be edited) or lock (cannot be edited) all the
parameters.
The following section lists all the possible parameters. Some of these
parameters may not be displayed on the device, depending on the
configuration.

CONDUCTIVITY IN (conductivity input)

Cell constant
Relative cell constant
TDS factor
Offset, Range 1
Offset, Range 2
Temperature compensation
Temperature coefficient
Reference temperature
Contamination detection
Probe break detection
Filter time constant
Calibration interval

TEMPERATURE IN
Sensor type
Unit
Manual temperature
Filter time constant
Offset

BINARY INPUT
No function
Key inhibit
Hold operation
Alarm Stop

CONTR. CHAN.1 or CONTR.CHAN.2

Controller type
Setpoint
MIN/MAX contact
Proportional band

38
 6 Operation
Reset time
Derivative time
Pulse period
Min. ON time
Output level limit
Max. pulse frequency
Hysteresis
Pull-in delay
Drop-out delay
Controller alarm
In Hold mode
In event of error
MAX process value
MIN process value

CNTRL.SPEC.FUNCT. (Reglersonderfunktion)
I switch-off
separate controllers
Manual mode

SWITCH OUTPUT 1 or SWITCH OUTPUT 2

Function
Switching point
Pre-alarm
Spacing
Hysteresis
Switch-on delay
Switch-off delay
Pulse time
During calibration
Response to faults
Response to Hold mode
Response to manual mode
Break (SPST-NC) / make (SPST-NO) contact

ANALOG OUTPUT 1 or ANALOG OUTPUT 2

Signal type
Scaling start
Scaling end
During scaling
In event of error
In manual mode
Safe value
Simulation
Simulation value
Signal selector

39
6 Operation

Output Analog process value output Continous control-

Principal measure- Temperature ler Principal mea-
ment variable surement variable
1 X - X
2 - X X

DISPLAY
Language
Lighting
LCD inverse
Meas. display type
Upper display
Lower display
Bar graph calibration start
Bar graph calibration end
MIN/MAX reset
Operator timeout
Contrast

40
 6 Operation
6.9.4 Basic settings
The basic settings for the device are defined at this level. The parameters are
altered by and keys. Use the PGM key to select the next parameter.

Cell type

2-wire 4-wire

Cell constant Cell constant

0.01 / 0.1 / 0.5 /
1.0 / 3.0 / 10.0 0.5 /1.0

Contamination
dectection
Off / On

Probe break detection

Off / On

Operating mode

Conductivity TDS Customized Table

Temp. comp. Temp. coefficient Input variable Input variable

None
Natural water µS/cm / mS/cm / µS/cm / mS/cm /
ASTM D1125-95 Linear 0.0 — 2.20 — 8.0%/°C kOhm*cm / MOhm*cm / kOhm*cm / MOhm*cm /

Temp. coef. Factor Temp. comp. Temp. comp..

None None
Natural water Natural water
0.0 – 2.20 – 8.0%/°C 0.01 — 0.67 — 2.00 ASTM D1125-95 Linear ASTM D1125-95 Linear

Temp.coef. Temp. coef.

Unit Range 1 Unit Range 1
µS/cm / mS/cm /
kOhm*cm / MOhm*cm / Customized / ppm 0.0 – 2.20 – 8.0%/°C 0.0 – 2.20 – 8.0%/°C

Factor Unit Range 1

Decimal places Range 1 Decimal places Range 1 1
Customized / ppm /
XXXX / XXX.x / XXXX / XXX.x / µS/cm / mS/cm /
XX.xx / X.xxx XX.xx / X.xxx 0.01 — 0.67 — 2.00 kOhm*cm / MOhm*cm

Unit Range 1
Autorange 1 Decimal places Range 1
Customized / / ppm /
µS/cm / mS/cm / XXXX / XXX.x /
Off On kOhm*cm / MOhm*cm XX.xx / X.xxx

Unit Range 2 Decimal places Range 1

XXXX / XXX.x /
µS/cm / mS/cm XX.xx / X.xxx

Display format
Range 2
XXXX / XXX.x /
XX.xx / X.xxx

Re-initialize instrument

No Yes

No alterations Initialize all

to the parameters dependent parameters

41
6 Operation

If you leave the "Basic settings" level with EXIT, all changes will be discarded
and the previous settings will be restored.

6.9.5 Calibration level

LINEAR TEMP.CO. (linear temperature coefficient)

see Chapter 8.4 “Calibrating the temp. coefficient of the sample solution”,
page 68.

REL. CELL CONST. (relative cell constant)

see Chapter 8.2 “Calibrating the relative cell constant”, page 66.

6.9.6 Calibration enable

Here you can set whether the start of the calibration procedure is enabled or
not at the operator level or through the CAL key.

42
 6 Operation
6.9.7 Delete logbook
REALLY DELETE LOGBOOK ?
YES / NO

6.10 Device info

The present configuration for all important parameters is shown here.
e.g.
CELL TYPE -> 2-WIRE
CELL CONSTANT -> 1.0
PROBE BREAK DETECT -> OFF
OP. MODE -> CONDUCTIVITY
TEMP. COMP. -> LINEAR
TEMP. CO. -> 2.20%/°C
RANGE 1 UNIT -> µS/cm
RANGE 1 DEC. PLACES -> XXXX
AUTORANGE -> ON
RANGE 2 UNIT -> mS/cm
RANGE 2 DEC. PLACES -> XXX.x

43
6 Operation
6.11 Controller functions
Simple In the JUMO AQUIS 500, simple switching functions, such as alarm contacts
switching and limit comparators or the signal from the calibration timer, are configured at
functions the parameter level, through the parameters for “Switching output 1 or 2”.
The parameters for the controller channel 1 or 2 respectively must then be set
to “Off”.

Higher-level Higher-level control functions are configured at the parameter level, through
control the parameters for “Controller channel 1 or 2”.
functions The controller channel parameter must then be set to “Controller 1 or 2”.

Operator level
parameters Switching output 1 / 2 Explanation
no switching function and
none
no control function required
Controller 1 the device should have “higher-level” control
Controller 2 the device should have “higher-level” control
Controller alarm 1 / 2
Controller alarm
main variable
main variable
main variable
main variable
Temperature
Temperature “simple” switching functions
Temperature
Temperature
Sensor fault
Calibration timer
Autorange
USP
USP pre-alarm
PH.-EUR
PH.-EUR pre-alarm
Controller channel 1 / 2
Limit value
Pulse width
Pulse frequency “higher-level” control functions
Continuous
Modulating
must be selected if “simple” switching
Off
functions are required

44
 7 Commissioning
7.1 Fast start
This is a recommendation for configuring the device reliably in a
short time.
If you check the setting options from this list before starting the
configuration, you can avoid timeouts during configuration.

✱ Mount the device, see Chapter 4 “Mounting”, page 11.

✱ Install the device, see Chapter 5 “Electrical connection”, page 15 ff.
✱ Call up the administrator level (ADMIN. LEVEL).
✱ Enter 300 as the password.
✱ Call up the parameter level (PARAMETER LEVEL).
✱ Set the menu item OP. TIMEOUT to 0 min. (no timeout).
✱ Leave the parameter level.
✱ Select basic settings, and work through the entire list of menu items.
✱ Answer the query “Re-initialize the device” with YES.
✱ Configure the parameters, see Chapter 11 “Appendix”, page 75.
E.g. input temperature, analog outputs, controller functions etc.
✱ Calibrate the device for the sensor and medium to be measured.

45
7 Commissioning
7.2 Setup examples
7.2.1 Measuring drinking water with a 2-electrode cell
Measurement range: 0 — 1000 µS/cm
Display: No decimal place
Cell constant K: 1.0 1/cm
Output signal: 4 — 20 mA
Temperature compensation: Linear
Temperature measurement: By Pt100
Controller function: Limit controller, MAX function
Limit: 600 µS/cm

Call up
administrator
level ✔ Meas. mode

or
PGM

>3s

PGM EXIT
CTRL. SETPOINTS
< 2 sec SETPOINT 1
SETPOINT 2 or timeout
(adjustable)

MIN/MAX VALUES

PGM

< 2 sec

EXIT
OUTPUT LEVEL
Controller 1
Controller 2

PGM

< 2 sec

EXIT
MANUAL MODE
OVERVIEW
PGM

< 3 sec

Operator EXIT

✔ level
or timeout (adjustable)

✔ Administrator EXIT
PGM
level
or timeout (adjustable)
continue on
next page

Calibration EXIT

level
or timeout (adjustable)

EXIT
Calibration
logbook or timeout (adjustable)

EXIT
Device info
or timeout (adjustable)

46
 7 Commissioning
Call up basic
settings
ADMIN. LEVEL
✔ PASSWORD
0

300 PGM

EXIT
PARAMETER
✔ LEVEL or
timeout
(adjustable)

EXIT
ENABLE
✔ LEVEL or
timeout

✔ BASIC EXIT
PGM
SETTINGS or
continue on timeout
next page

CALIBRATION EXIT

LEVEL
or
timeout

CALIB. EXIT

ENABLE
or
timeout

DELETE EXIT

LOGBOOK
or
timeout

47
7 Commissioning
Basic settings
for main input:
✔ Cell type

procedure 2-wire 4-wire

✔ Cell constant Cell constant

0.01 / 0.1 / 0.5 /
1.0 / 3.0 / 10.0 0.5 /1.0

Contamination detection

Off / On

✔ Probe break detection

Off / On

✔ Operating mode

Conductivity TDS Customized Table

✔
None
Temp. comp. Temp. coef. Input variable Input variable

Natural water µS/cm / mS/cm / µS/cm / mS/cm /

ASTM D1125-95 Linear 0.0 — 2.20 — 8.0%/°C kOhm*cm / MOhm*cm / kOhm*cm / MOhm*cm /

✔ Temp. coef. Factor

None
Temp. comp.
None
Temp. comp.

Natural water Natural water

0.0 – 2.20 – 8.0%/°C 0.01 — 0.67 — 2.00 ASTM D1125-95 Linear ASTM D1125-95 Linear

✔ Unit Range 1 Unit Range 1

Temp. coef. Temp. coef.

µS/cm / mS/cm /
kOhm*cm / MOhm*cm / Customized / ppm 0.0 – 2.20 – 8.0%/°C 0.0 – 2.20 – 8.0%/°C

✔
Decimal places Range 1 Decimal places Range 1 Factor Unit Range 1
1
Customized / ppm /
XXXX / XXX.x / XXXX / XXX.x / µS/cm / mS/cm /
XX.xx / X.xxx XX.xx / X.xxx 0.01 — 0.67 — 2.00 kOhm*cm / MOhm*cm

✔ Autorange
Unit Range 1
1
Customized / ppm /
Decimal places Range 1
µS/cm / mS/cm / XXXX / XXX.x /
Off On kOhm*cm / MOhm*cm XX.xx / X.xxx

Unit Range 2 Decimal places Range 1

XXXX / XXX.x /
µS/cm / mS/cm XX.xx / X.xxx

Display format
Range 2
XXXX / XXX.x /
XX.xx / X.xxx

✔ Re-initialize instrument

No Yes

No alteration to Initialization of all

the parameters dependent parameters

48
 7 Commissioning
Call up the
parameter level
ADMIN. LEVEL

PASSWORD
0

300 PGM

PGM ✔ PARAMETER
EXIT

LEVEL or
continue on
timeout
next page (adjustable)

EXIT
ENABLE
✔ LEVEL or
timeout

EXIT
BASIC
✔ SETTINGS or
timeout

CALIBRATION EXIT

LEVEL
or
timeout

CALIB. EXIT

ENABLE
or
timeout

DELETE EXIT

LOGBOOK
or
timeout

49
7 Commissioning
Concluding device settings

Input for Sensor type: Pt100/Pt1000

temperature Unit: °C
Filter time constant: 00:00:02
Offset: 0.0°C

Controller Controller type: Limit

channel 1 Setpoint: 600 µS/cm
MIN/MAX contact: As required
Hysteresis: As required
Pull-in delay: As required
Drop-out delay: As required
Controller alarm: As required
In Hold mode: As required
In event of error: As required
MAX setpoint: As required
MIN setpoint: As required

Controller Controller type : Off

channel 2

Switching Function: Controller 1

output 1

Switching Function: No function

output 2

Analog output 1 Signal selector: Main value

Signal type: 4 — 20 mA
Scaling start: 0 µs/cm
Scaling end: 1000 µs/cm

50
 7 Commissioning
7.2.2 Measuring highly-purified water with a 2-electrode cell
Measurement range: 0 — 2 µS/cm
Display: 2 decimal places
Cell constant K: 0.01 1/cm
Output signal: 0 — 20 mA
Temperature compensation: Off
Temperature measurement: By Pt100
Controller function: USP contact, as per USP <645>
Limit: As per table, see “Temperature compensation”,
page 88

Call up
administrator
level ✔ Meas. mode

or
PGM

>3s

PGM EXIT
CTRL. SETPOINTS
< 2 sec SETPOINT 1
SETPOINT 2 or timeout
(adjustable)

MIN/MAX VALUES

PGM

< 2 sec

EXIT
OUTPUT LEVEL
Controller 1
Controller 2

PGM

< 2 sec

EXIT
MANUAL MODE
OVERVIEW
PGM

< 3 sec

Operator EXIT

✔ level
or timeout (adjustable)

✔ Administrator EXIT
PGM
level
or timeout (adjustable)
continue on
next page

Calibration EXIT

level
or timeout (adjustable)

EXIT
Calibration
logbook or timeout (adjustable)

EXIT
Device info
or timeout (adjustable)

51
7 Commissioning
Call up basic
settings
ADMIN. LEVEL
✔ PASSWORD
0

300 PGM

EXIT
PARAMETER
✔ LEVEL or
timeout
(adjustable)

EXIT
ENABLE
✔ LEVEL or
timeout

✔ BASIC EXIT
PGM
SETTINGS or
continue on timeout
next page

CALIBRATION EXIT

LEVEL
or
timeout

CALIB. EXIT

ENABLE
or
timeout

DELETE EXIT

LOGBOOK
or
timeout

52
 7 Commissioning
Basic settings ✔ Cell type
for the
main input: 2-wire 4-wire
procedure
✔ Cell constant Cell constant
0.01 / 0.1 / 0.5 /
1.0 / 3.0 / 10.0 0.5 /1.0

Contamination detection

Off / On

✔ Probe break detection

Off / On

✔ Operating mode

Conductivity TDS Customized Table

✔
None
Temp. comp. Temp. coef. Input variable Input variable

Natural water µS/cm / mS/cm / µS/cm / mS/cm /

ASTM D1125-95 Linear 0.0 2.20 8.0%/°C kOhm*cm / MOhm*cm / kOhm*cm / MOhm*cm /

Temp. coef. Factor Temp. comp. Temp. comp.

None None
Natural water Natural water
0.0 2.20 8.0%/°C 0.01 0.67 2.00 ASTM D1125-95 Linear ASTM D1125-95 Linear

✔ Unit Range 1 Unit Range 1

Temp. coef. Temp. coef.

µS/cm / mS/cm /
kOhm*cm / MOhm*cm / Customized / ppm 0.0 2.20 8.0%/°C 0.0 2.20 8.0%/°C

✔
Decimal places Range 1 Decimal places Range 1 Factor Unit Range 1
1
Customized / ppm /
XXXX / XXX.x / XXXX / XXX.x / µS/cm / mS/cm /
XX.xx / X.xxx XX.xx / X.xxx 0.01 0.67 2.00 kOhm*cm / MOhm*cm

✔ Autorange
Unit Range 1
1
Customized / ppm /
Decimal places Range 1
µS/cm / mS/cm / XXXX / XXX.x /
Off On kOhm*cm / MOhm*cm XX.xx / X.xxx

Unit Range 2 Decimal places Range 1

XXXX / XXX.x /
µS/cm / mS/cm XX.xx / X.xxx

Display format
Range 2
XXXX / XXX.x /
XX.xx / X.xxx

✔ Re-initialize instrument

No Yes

No alteration to Initialization of all

the parameters dependent parameters

53
7 Commissioning
Call up
parameter
level ADMIN. LEVEL

PASSWORD
0

300 PGM

PGM ✔ PARAMETER
EXIT

LEVEL or
continue on
timeout
next page (adjustable)

EXIT
ENABLE
✔ LEVEL or
timeout

EXIT
BASIC
✔ SETTINGS or
timeout

CALIBRATION EXIT

LEVEL
or
timeout

CALIB. EXIT

ENABLE
or
timeout

DELETE EXIT

LOGBOOK
or
timeout

54
 7 Commissioning
Concluding device settings

Input for Sensor type: Pt100/Pt1000

temperature Unit: °C
Filter time constant: 00:00:02
Offset: 0.0°C

Controller Controller type : Off

channel 1

Controller Controller type : Off

channel 2

Switching Function: USP

output 1

Switching Function: No function

output 2

Analog output 1 Signal selector: Main value

Signal type: 0 — 20 mA
Scaling start: 0 µs/cm
Scaling end: 2 µs/cm
During calibration: As required
In event of error: As required
in Hold mode: As required
Safe value: As required
Simulation: As required
Simulation value: As required

55
7 Commissioning
7.2.3 Measuring highly-purified water with a 2-electrode cell
Measurement range: 0 — 20 MΩ x cm
Display: 2 decimal places
Cell constant K: 0.01 1/cm
Relative cell constant
as per test report for the cell: 102.5%
Output signal: 4 — 20 mA
Temperature compensation: ASTM
Temperature measurement: By Pt100
Controller function: Off
Limit: Not applicable

Call up
administrator
level ✔ Meas. mode

or
PGM

>3s

PGM EXIT
CTRL. SETPOINTS
< 2 sec SETPOINT 1
SETPOINT 2 or timeout
(adjustable)

MIN/MAX VALUES

PGM

< 2 sec

EXIT
OUTPUT LEVEL
Controller 1
Controller 2

PGM

< 2 sec

EXIT
MANUAL MODE
OVERVIEW
PGM

< 3 sec

Operator EXIT

✔ level
or timeout (adjustable)

✔ Administrator EXIT
PGM
level
or timeout (adjustable)
continue on
next page

Calibration EXIT

level
or timeout (adjustable)

EXIT
Calibration
logbook or timeout (adjustable)

EXIT
Device info
or timeout (adjustable)

56
 7 Commissioning
Call up basic
settings
ADMIN. LEVEL
✔ PASSWORD
0

300 PGM

EXIT
PARAMETER
✔ LEVEL or
timeout
(adjustable)

EXIT
ENABLE
✔ LEVEL or
timeout

✔ BASIC EXIT
PGM
SETTINGS or
continue on timeout
next page

CALIBRATION EXIT

LEVEL
or
timeout

CALIB. EXIT

ENABLE
or
timeout

DELETE EXIT

LOGBOOK
or
timeout

57
7 Commissioning
Basic settings ✔ Cell type
for main input:
procedure 2-wire 4-wire

✔ Cell constant Cell constant

0.01 / 0.1 / 0.5 /
1.0 / 3.0 / 10.0 0.5 /1.0

Contamination detection

Off / On

✔ Probe break detection

Off / On

✔ Operating mode

Conductivity TDS Customized Table

✔
None
Temp. comp. Temp. coef. Input variable Input variable

Natural water µS/cm / mS/cm / µS/cm / mS/cm /

ASTM D1125-95 Linear 0.0 — 2.20 — 8.0%/°C kOhm*cm / MOhm*cm / kOhm*cm / MOhm*cm /

Temp. coef. Factor Temp. comp. Temp. comp.

None None
Natural water Natural water
0.0 – 2.20 – 8.0%/°C 0.01 — 0.67 — 2.00 ASTM D1125-95 Linear ASTM D1125-95 Linear

✔ Unit Range 1 Unit Range 1

Temp. coef. Temp. coef.

µS/cm / mS/cm /
kOhm*cm / MOhm*cm / Customized / ppm 0.0 – 2.20 – 8.0%/°C 0.0 – 2.20 – 8.0%/°C

✔
Decimal places Range 1 Decimal places Range 1 Factor Unit Range 1
1
Customized / ppm /
XXXX / XXX.x / XXXX / XXX.x / µS/cm / mS/cm /
XX.xx / X.xxx XX.xx / X.xxx 0.01 — 0.67 — 2.00 kOhm*cm / MOhm*cm

✔ Autorange
Unit Range 1
1
Customized / ppm /
Decimal places Range 1
µS/cm / mS/cm / XXXX / XXX.x /
Off On kOhm*cm / MOhm*cm XX.xx / X.xxx

Unit Range 2 Decimal places Range 1

XXXX / XXX.x /
µS/cm / mS/cm XX.xx / X.xxx

Display format
Range 2
XXXX / XXX.x /
XX.xx / X.xxx

✔ Re-initialize instrument

No Yes

No alteration to Initialization of all

the parameters dependent parameters

58
 7 Commissioning
Call up
parameter
level ADMIN. LEVEL

PASSWORD
0

300 PGM

PGM ✔ PARAMETER
EXIT

LEVEL or
continue on
timeout
next page (adjustable)

EXIT
ENABLE
✔ LEVEL or
timeout

EXIT
BASIC
✔ SETTINGS or
timeout

CALIBRATION EXIT

LEVEL
or
timeout

CALIB. EXIT

ENABLE
or
timeout

DELETE EXIT

LOGBOOK
or
timeout

59
7 Commissioning
Concluding device settings

Input for Cell constant: 0.01

conductivity Relative cell constant: 102.5%
Offset for the meas. range: 0.0°C
Temperature compensation: ASTM D1125-95
Filter time constant: As required
Calibration interval: As required

Input for Sensor type: Pt100/Pt1000

temperature Unit: °C
Filter time constant: 00:00:02
Offset: 0.0°C

Analog output 1 Signal selector: Main value

Signal type: 4 — 20 mA
Scaling start: 0 MOhm*cm
Scaling end: 20 MOhm*cm
During calibration: As required
In event of error: As required
in Hold mode: As required
Safe value: As required
Simulation: As required
Simulation value: As required

60
 7 Commissioning
7.2.4 Measuring with autorange and a 2-electrode cell

Meas. range 1: 0 — 2 µS/cm

Display for range 1: 2 decimal places
Meas. range 2: 0 — 200 µS/cm
Display for range 2: 1 decimal place
Cell constant K: 0.1 1/cm
Output signal: 4 — 20 mA
Temperature compensation: Linear
Temperature measurement. By Pt100
Controller function: Off
Limit: Not applicable
Display of autorange: Via switching output 1

Call up
administrator
level ✔ Meas. mode

or
PGM

>3s

PGM EXIT
CTRL. SETPOINTS
< 2 sec SETPOINT 1
SETPOINT 2 or timeout
(adjustable)

MIN/MAX VALUES

PGM

< 2 sec

EXIT
OUTPUT LEVEL
Controller 1
Controller 2

PGM

< 2 sec

EXIT
MANUAL MODE
OVERVIEW
PGM

< 3 sec

Operator EXIT

✔ level
or timeout (adjustable)

✔ Administrator EXIT
PGM
level
or timeout (adjustable)
continue on
next page

Calibration EXIT

level
or timeout (adjustable)

EXIT
Calibration
logbook or timeout (adjustable)

EXIT
Device info
or timeout (adjustable)

61
7 Commissioning
Call up basic
settings
ADMIN. LEVEL
✔ PASSWORD
0

300 PGM

EXIT
PARAMETER
✔ LEVEL or
timeout
(adjustable)

EXIT
ENABLE
✔ LEVEL or
timeout

✔ BASIC EXIT
PGM
SETTINGS or
continue on timeout
next page

CALIBRATION EXIT

LEVEL
or
timeout

CALIB. EXIT

ENABLE
or
timeout

DELETE EXIT

LOGBOOK
or
timeout

62
 7 Commissioning
Basic settings ✔ Cell type
for main input:
procedure 2-wire 4-wire

✔ Cell constant Cell constant

0.01 / 0.1 / 0.5 /
1.0 / 3.0 / 10.0 0.5 /1.0

Contamination detection

Off / On

✔ Probe break detection

Off / On

✔ Operating mode

Conductivity TDS Customized Table

✔
None
Temp. comp. Temp. coef. Input variable Input variable

Natural water µS/cm / mS/cm / µS/cm / mS/cm /

ASTM D1125-95 Linear 0.0 — 2.20 — 8.0%/°C kOhm*cm / MOhm*cm / kOhm*cm / MOhm*cm /

Temp. coef. Factor Temp. comp. Temp. comp.

None None
Natural water Natural water
0.0 – 2.20 – 8.0%/°C 0.01 — 0.67 — 2.00 ASTM D1125-95 Linear ASTM D1125-95 Linear

✔ Unit Range 1 Unit Range 1

Temp. coef. Temp. coef.

µS/cm / mS/cm /
kOhm*cm / MOhm*cm / Customized / ppm 0.0 – 2.20 – 8.0%/°C 0.0 – 2.20 – 8.0%/°C

✔
Decimal places Range 1 Decimal places Range 1 Factor Unit Range 1
1
Customized / ppm /
XXXX / XXX.x / XXXX / XXX.x / µS/cm / mS/cm /
XX.xx / X.xxx XX.xx / X.xxx 0.01 — 0.67 — 2.00 kOhm*cm / MOhm*cm

✔ Autorange
Unit Range 1
1
Customized / ppm /
Decimal places Range 1
µS/cm / mS/cm / XXXX / XXX.x /
Off On kOhm*cm / MOhm*cm XX.xx / X.xxx

Unit Range 2 Decimal places Range 1

XXXX / XXX.x /
µS/cm / mS/cm XX.xx / X.xxx

Display format
Range 2
XXXX / XXX.x /
XX.xx / X.xxx

✔ Re-initialize instrument

No Yes

No alteration to Initialization of all

the parameters dependent parameters

63
7 Commissioning
Call up
parameter
level ADMIN. LEVEL

PASSWORD
0

300 PGM

PGM ✔ PARAMETER
EXIT

LEVEL or
continue on
timeout
next page (adjustable)

EXIT
ENABLE
✔ LEVEL or
timeout

EXIT
BASIC
✔ SETTINGS or
timeout

CALIBRATION EXIT

LEVEL
or
timeout

CALIB. EXIT

ENABLE
or
timeout

DELETE EXIT

LOGBOOK
or
timeout

64
 7 Commissioning
Concluding device settings

Input for Sensor type: Pt100/Pt1000

temperature Unit: °C
Filter time constant: 00:00:02
Offset: 0.0°C

Controller Controller type : Off

channel 1

Controller Controller type : Off

channel 2

Switching Function: Autorange

output 1

Switching Function: No function

output 2

Analog output 1 Signal selector: Main value

Signal type: 4 — 20 mA
Scaling start: 0 µs/cm
Scaling end: 200 µs/cm
During calibration: As required
In event of error: As required
In Hold mode: As required
Safe value: As required
Simulation: As required
Simulation value: As required

65
8 Calibration
8.1 General
The device offers several calibration options to increase the precision.

The conductivity sensor should be cleaned and calibrated at

regular intervals (depending on the medium being measured).
During calibration, the relays will take on the state defined by
Operator level / Switching output x, see Chapter 11.1 “Operator
level parameters”, page 75.

8.1.1 Measurements in highly-purified water

Measurements in highly-purified water (measured values < approx. 10 µS/cm)
make special demands on the metrology and the measurement environment.
The following points should therefore be considered and checked first
before attempting a calibration:
- Basically sensors with ASTM certificate are recommended for measure-
ments in highly-purified water. Their cell constants are measured by the
manufacturer and can be found in the certificate.
- Ready-to-use calibration solutions in the range < 5 µS/cm are difficult or
impossible to get. Effort and error rate are very high when handling these.
- Reliable comparative measurements are often problematic due to unknown
or insufficient quality of the comparison device. In addition, the reference
junction is often not close enough to the actual measuring point.
- If minor measurement errors exist despite of entering the exact cell con-
stant, these can manually be adjusted in the range of several percent by
changing the relative cell constant. Possible causes are installation conditi-
ons and flow dependencies.
- Larger deviations (> approx. 10 %) mostly have other causes, such as
contamination of the sensor by mishandling or EMC.

More information on highly-purified water measurement in form of

a scientific paper can be found on the Internet at www.jumo.de.
For this purpose, enter the keyword "FAS 614" into the search box.

8.2 Calibrating the relative cell constant

In order to meet enhanced demands for precision, the cell constant must first
be calibrated.

Requirements - The supply voltage for the device must be present,

see Chapter 5 “Electrical connection”, page 15ff.
- A sensor must be connected to the transmitter.
- Alteration of the cell constant must be enabled,
see “Administrator levels”, page 37.
- The type of sensor circuit must be configured (2-wire or 4-wire),
see “Basic settings”, page 41.

66
 8 Calibration
- The transmitter must be in the measurement mode.

✱ Immerse the conductivity sensor in a reference solution with a known

conductivity.

The temperature of the sample solution must remain constant

during calibration!
If calibration has been enabled in the administrator level for the
user, then the procedure can be started by pressing the CAL key.
If calibration has not been enabled for the user, then this must be
implemented in the administrator level / calibration level (the
password 300 is required).

✱ Press the CAL key or

select the calibration level (CALIB. LEVEL) or
select the calibration level from the administrator level (password required).
✱ Select REL. CELL CONSTANT
– the present measured value and temperature will be displayed.

✱ When the measurement is stable, press the PGM key.

The conductivity measurement will be displayed (blinking).
✱ Use the and keys to set the value to the true value for the
conductivity.
✱ Press the PGM key.
The relative cell constant that was calculated by the device is displayed in
%.

✱ Use the PGM key to confirm the temperature coefficient, or

use the EXIT key to reject the value.

67
8 Calibration
✱ The present measured value and temperature will be displayed.

8.3 Cell constants

2-electrode
systems Cell constant Setting range for Resulting usable
[1/cm] relative cell constant range [1/cm]
0.01 20 — 500% 0.002 — 0.05
0.1 0.02 — 0.5
1.0 0.2 — 5
3.0 0.6 — 15
10.0 2.0 — 50

4-electrode
systems Cell constant Setting range for Resulting usable
[1/cm] relative cell constant range [1/cm]
0.5 20 — 150% 0.1 — 0.75
1.0 0.2 — 1.5

8.4 Calibrating the temp. coefficient of the sample solution

8.4.1 Linear temperature coefficient
The conductivity of any sample solution will change according to its individual
temperature coefficient.
We therefore recommend carrying out a calibration of the temperature
coefficient.

Requirements - The supply voltage for the device must be present.

see Chapter 5 “Electrical connection”, page 15ff.
- A sensor must be connected to the transmitter.
- Alteration of the relative cell constant must be enabled.
see “Administrator levels”, page 37.
- The type of sensor circuit must be configured (2-wire or 4-wire),
see “Basic settings”, page 41.
- The transmitter must be in the measurement mode.

68
 8 Calibration
✱ Immerse the conductivity sensor in a sample of the solution to be
measured.

If calibration has been enabled in the administrator level for the

user, then the procedure can be started by pressing the CAL key.
If calibration has not been enabled for the user, then this must be
implemented in the administrator level / calibration level (the
password 300 is required).

✱ Press the CAL key or

select the calibration level (CALIB. LEVEL) or
select the calibration level from the administrator level (password required).
✱ Select TEMP. CO. LINEAR.

The display shows the present sensor temperature (blinking) (1).

(1)

✱ Enter the required working temperature, and confirm.

The working temperature must be at least 5°C above or below the

reference temperature (25.0°C).

(2)

The LC display now shows the selected working (blinking), (2).

69
8 Calibration
✱ Press the PGM key.

The LC display now shows the conductivity on the right (399µS/cm) at the
current temperature (24.3°C).
On the left, you can see the other temperatures – T1 (25°C) and
T2 (70.0°C) – that are to be used.
✱ Press the PGM key.
✱ Warm up the sample medium until it reaches the working temperature.

During calibration, the rate at which the temperature changes in

the sample solution must not exceed 10 °C per minute

Calibration can also be carried out through a cooling procedure

(falling temperature). In this case, it starts above the working
temperature and finishes below the reference temperature.

As soon as the temperature of the medium goes above T1 (25°C), it will be

blanked out of the display. The uncompensated conductivity at the present
temperature is shown on the right.

When the temperature of the medium has risen above T2 (73.0°C), the device
calculates the temperature coefficient.
The LC display now shows the derived temperature coefficient in %/°C.

✱ Use the PGM key to confirm the temperature coefficient, or

use the EXIT key to reject the value.

70
 8 Calibration
The transmitter is now in the measurement mode, and shows the
compensated conductivity of the solution.

8.5 Calibration logbook

The most recent calibration that was performed successfully is recorded in
the calibration logbook.

- Relative cell constant (CELL CONST.) = 102.9%.

- Temperature coefficient of the sample medium = 2.0%/°C.
- The temperature coefficient was determined at temperatures T1 and T2.
A time correlation is not possible.

71
9 Setup program
9.1 Function
Configurable The setup program (available as an option) can be used for easy adaptation of
parameters the device to the requirements.
- Setting the measurement range and the range limits.
- Setting the response of the outputs to an out-of-range signal.
- Setting the functions of the switching outputs K1 and K2.
- Setting the function of the binary input E1.
- Setting up special functions (e.g. tables for specific linearizations).
- etc.

Data transmission from or to the transmitter can only take place

when it is connected to the electrical supply, see Chapter 5
“Electrical connection”, page 15ff.

Connection
The setup interface is not electrically isolated.
When connecting the PC interface cable with a TTL/RS232
converter and adapter (serial connection cable) (00350260) , it is
therefore absolutely essential to ensure that the supply for either
the transmitter or the PC is not electrically earthed (for instance:
use a battery-powered notebook).
The PC interface cable with USB/TTL converter (USB connection
cable) (00456352) is, however, electrically isolated.

PC interface with USB/TTL converter

(USB connection cable)
(00456352)

72
 10 Eliminating faults and malfunctions
10.1 Possible faults
t

Problem Possible cause Measures

No measurement display Supply voltage Supply voltage
or missing should be checked,
current output also check terminals.
Measurement display Sensor not immersed in Top up the reservoir.
000 or medium,
Analog output 0/4 mA or reservoir level too low
0V Flow-through fitting Flow-through fitting
is blocked should be cleaned.
Sensor is faulty Replace the sensor.
Wrong or unstable Sensor not immersed Top up the reservoir.
measurement display deeply enough
Inadequate mixing Ensure good mixing
for sensor:
all-round free space of
approx. 5 mm.
Ensure all-round flow.
Air bubbles Check mounting site
Measurement display Exceeded conductivity Check the basic settings.
8888, range limits, or the Check the electrical
Temperature display conductivity sensor is connection for the 2-
“ok”, blinking faulty. electrode sensor
(links).
Replace the conductivity
transmitter.
Measurement display Infringement of The temperature for the
8888, temperature range (over/ measured medium is
Temperature display underrange), or short- outside the permissible
8888, blinking circuit or cable break for range for temperature
the temperature sensor. compensation.
Replace the conductivity
transmitter.
Replace the sensor.
Temperature display and The basic settings were “Unit” must be
measurement display are configured on the device configured through the
normal, in the “Customized” setup program, or
but the unit indicates mode. the “Customized” mode
???? must be abandoned.

73
10 Eliminating faults and malfunctions
10.2 Checking the device
General The device is calibrated at the factory and is maintenance-free. If,
nevertheless, measurement deviations appear with no apparent cause, the
transmitter can be tested as follows.

10.2.1 Reference liquid test

Test sequence ✱ Prepare the conductivity test solution in a container of adequate size.
✱ Connect up the device, see Chapter 5 “Electrical connection”, page 15.
✱ Carry out the basic settings, see Chapter 6.9.4 “Basic settings”, page 41.
- Set the temperature coefficient to 0%/°C.
- Select the range appropriate to the conductivity test solution.
- Conclude the basic settings with “Re-initialize the device”.
✱ Immerse the cell in the container, and do not move it any more during the
measurement.
✱ If necessary, calibrate the relative cell constant, see “Calibrating the
relative cell constant”, page 66.

10.2.2 Test with reference device

Test sequence ✱ Prepare the conductivity test solution in a container of adequate size.
✱ Connect up the device, see Chapter 5 “Electrical connection”, page 15.
✱ Connect up the device, see Chapter 5 “Electrical connection”, page 15.
✱ Carry out the basic settings, see Chapter 6.9.4 “Basic settings”, page 41.
- Set the temperature coefficient to 0%/°C.
- Select the range appropriate to the conductivity test solution.
- Conclude the basic settings with “Re-initialize the device”.
✱ Set the temperature coefficient for the reference device to 0%/°C as well
(see operating instructions for the reference device).
If this is not possible, then the sample liquid must be tempered to the
reference temperature for the reference device.
✱ Immerse the cell under test and the cell for the reference device in the
container, and do not move them during the measurement.
✱ The output and display of the device under test and the reference device
must match within the acceptable tolerance limits.
✱ If necessary, calibrate the relative cell constant, see “Calibrating the
relative cell constant”, page 66.

74
 11 Appendix
11.1 Operator level parameters
If a number of device parameters have to be modified in the device, then it is
advisable to note them in the table below, and then modify these parameters
in the sequence given.
The following list shows the maximum number of parameters that
can be altered. Depending on the configuration, some of the
parameters will not be visible, i.e. not alterable (editable) for your
device.

Parameter Selection / value range New

Factory setting setting
Conductivity input
Cell constant 0.01 / 0.1 / 0.5 / 1.0 / 3.0 / 10.0 1/cm
Relative cell constant 20.0 — 100.0 — 500%
Offset for the meas. range -200 to 0 to +200
Temperature LINEAR
compensation NATURAL WATER (permissible temperature
range 0 to 36°C
as per EN 27 888)
ASTM D1125-95
Temperature coefficient 0.00 — 2.20 — 8.00%/°C
Reference temperature 15.0 to 25.0 to 30°C
Filter time constant 0 — 2— 25 sec
Calibration interval 0— 999 days (0 = switched off)
Temperature input
Sensor type Pt100/Pt1000
CUSTOMIZED
NO SENSOR
Unit °C
°F
Filter time constant 00:00:00 — 00:00:02— 00:00:25 H:M:S
Offset -20.0 to 0.0 to +20.0°C
Binary input
Function NO FUNCTION
KEY LOCK
HOLD MODE
ALARM STOP (controller)
Controller channel 1
Controller type LIMIT
PULSE WIDTH
PULSE FREQ.
CONTINUOUS
MODULATING
OFF
Setpoint 0 — 9999
MIN / MAX contact MIN CONTACT
(increasing / decreasing MAX CONTACT
characteristic)

75
11 Appendix
Parameter Selection / value range New
Factory setting setting
Proportional band 0 — 9999
Reset time 0 — 9999
Derivative time 0 — 999
Pulse period 2.5 — 20 — 999.5
Minimum ON time 0.5 — 999.5
Output level limit 0 — 100%
Maximum pulse frequency 0 — 60 1/min
Hysteresis (differential) 0 — 200 — 9999
Pull-in delay 0.00— 999.5 sec
Drop-out delay 0.00— 999.5 sec
Controller alarm OFF
ON
Alarm tolerance 0,00...1,00...16,00
Alarm delay 0...9999
In Hold mode FROZEN
0%
100%
In event of error FROZEN
0%
100%
MAX. setpoint 0 — 9999
MIN setpoint 0 — 9999
Controller channel 2
Controller type LIMIT
PULSE WIDTH
PULSE FREQ.
CONTINUOUS
OFF
1
Setpoint 0 — 9999
MIN / MAX contact MAX CONTACT
(increasing / decreasing MIN CONTACT
characteristic)
Proportional band 0 — 9999
Reset time 0 — 9999
Derivative time 0 — 999
Pulse period 2.5 — 20 — 999.5
Minimum ON time 0.5 — 999.5
Output level limit 0 — 100%
Maximum pulse frequency 0 — 60 1/min
Hysteresis (differential) 0 — 200 — 9999
Pull-in delay 0.00— 999.5 sec
Drop-out delay 0.00— 999.5 sec
Controller alarm OFF
ON
Alarm tolerance 0,00...1,00...16,00
Alarm delay 0...9999

76
 11 Appendix
Parameter Selection / value range New
Factory setting setting
In Hold mode FROZEN
0%
100%
In event of error FROZEN
0%
100%
MAX setpoint 0 — 9999
MIN setpoint 0 — 9999
Controller special function
I switch-off INACTIVE
ACTIVE
Separate controllers OFF
YES
Manual mode LOCKED
PULSED
SWITCHED
Switching output 1
Function NO FUNCTION
CONTROLLER 1
CONTROLLER 2
CTRLR ALARM 1
CTRLR ALARM 2
CTRLR ALARM
AF1 MAIN VAR.
AF2 MAIN VAR.
AF7 MAIN VAR.
AF8 MAIN VAR.
AF1 TEMP.
AF2 TEMP.
AF7 TEMP.
AF8 TEMP.
SENSOR ERROR
CALIB. TIMER
AUTORANGE
USP
USP PRE-ALARM
PH EUR.
PH EUR.PRE-AL
Manual mode NO SIMULATION
INACTIVE
ACTIVE

77
11 Appendix
Parameter Selection / value range New
Factory setting setting
Switching output 2
Function NO FUNCTION
CONTROLLER 1
CONTROLLER 2
CTRLR ALARM 1
CTRLR ALARM 2
CTRLR ALARM
AF1 MAIN VAR.
AF2 MAIN VAR.
AF7 MAIN VAR.
AF8 MAIN VAR.
AF1 TEMP.
AF2 TEMP.
AF7 TEMP.
AF8 TEMP.
SENSOR ERROR
CALIB. TIMER
AUTORANGE
USP
USP PRE-ALARM
PH EUR.
PH EUR.PRE-AL
Manual mode NO SIMULATION
INACTIVE
ACTIVE
Analog output 1
Signal selector MAIN VARIABLE
CONTROLLER 1
CONTROLLER 2
Signal type 0 — 20 mA
20 — 0 A
4 — 20 mA
20 — 4 mA
0 — 10 V
10 — 0 V
Scaling start 0.00 — 89.99 = e.g. 0 mA
Scaling end 99.99 — 0.00 = e.g. 20 mA
During calibration MOVING
FROZEN
SAFE VALUE
In event of error LOW
HIGH
FROZEN
SAFE VALUE
In Hold mode LOW
HIGH
FROZEN
SAFE VALUE
MOVING

78
 11 Appendix
Parameter Selection / value range New
Factory setting setting
Safe value 0 — 22 mA
Simulation OFF
ON
Simulation value 0 — 22 mA
Analog output 2
Signal selector TEMPERATURE
CONTROLLER 1
CONTROLLER 2
Signal type 0 — 20 mA
20 — 0 mA
4 — 20 mA
20 — 4 mA
0 — 10 V
10 — 0 V
Scaling start -50.0 to 220°C = e.g. 0 mA
Scaling end 250 to -20°C = e.g. 20 mA
During calibration MOVING
FROZEN
SAFE VALUE
In event of error LOW
HIGH
FROZEN
SAFE VALUE
In Hold mode LOW
HIGH
FROZEN
SAFE VALUE
MOVING
Safe value 0 — 22 mA
Simulation OFF
ON
Simulation value 0 — 22 mA
Display
Language GERMAN
ENGLISH
FRENCH
Lighting DURING OPERATION
OFF
LCD inverse OFF
ON
Meas. display type NORMAL
TREND
BAR GRAPH

79
11 Appendix
Parameter Selection / value range New
Factory setting setting
Lower display TEMPERATURE
OUTP. LEVEL 1
OUTP. LEVEL 2
SETPOINT 1
SETPOINT 2
NONE
COMPENSATED
UNCOMPENSATED
Upper display COMPENSATED
UNCOMPENSATED
TEMPERATURE
OUTP. LEVEL 1
OUTP. LEVEL 2
SETPOINT 1
SETPOINT 2
NONE
MIN/MAX reset NO
YES
Interface timeout 0 — 1— 10 min
Contrast 0 — 5 — 20

80
 11 Appendix
11.2 Parameter explanations
TEMP. COMPENSATION
LINEAR
NATURAL WATER (permissible temperature range 0 to 36°C
as per EN 27 888)
ASTM D1125-95 (permissible temperature range 0 to 100°C)

FUNCTION
NO FUNCTION
Alarm window AF1 MAIN VAR.
Alarm window AF2 MAIN VAR.
Limit function AF7 MAIN VAR.
Limit function AF8 MAIN VAR.
Alarm window AF1 TEMP.
Alarm window AF2 TEMP.
Limit function AF7 TEMP.
Limit function AF8 TEMP.
SENSOR ERROR
CALIB. TIMER

HySt HySt

1 1

0 0
x x
AF AF
w w
Alarm window AF1 Alarm window AF2

HySt HySt

1 1

0 0
x x
w w
Limit function AF7 Limit function AF8

81
11 Appendix

Trigger condition Trigger condition

1 1

0 0
t t
Pulse contact Pulse contact

1 1

0 0
t t
tP tP

Pulse contact Pulse contact

Triggering condition longer than Triggering condition shorter than
pulse duration pulse duration

0 Off t Time
1 On tP Pulse duration
AL Spacing w Setpoint / Limit
HySt Hysteresis x Actual value / Measurement
value

MEAS. DISPLAY TYPE

NORMAL
TREND
BAR GRAPH

NORMAL In the normal display, the conductivity is shown (compensated for the
reference temperature) or the concentration and temperature of the medium
being measured.

(1)
(3)
(2)

(1) Operating mode

(2) Lower display
(3) Upper display

82
 11 Appendix
TREND The operator can quickly recognize in which direction the measurement is
changing.

rising falling
stable
strong medium slightly slightly medium strong

The measurement trend is derived from the last 10 measurements.

With a 500 msec sampling cycle, this means that the last 5 seconds are taken
into account.

BAR GRAPH - The measurement is shown as a moving bar.

- There is no temperature display.
- On devices with configurable control contacts, the setpoints are marked by
arrows above the bar graphs.

Scaling of the ✱ Activate the measurement display type BAR GRAPH.

bar
✱ Select BARGR. SCALE START.
✱ Confirm selection with PGM .
✱ Use the or key to enter the lower limit for the range to be displayed.
✱ Confirm selection with PGM .
✱ Select BARGR. SCALE END
✱ Use the or key to enter the upper limit for the range to be displayed.

83
11 Appendix
✱ Confirm selection with PGM .

In order to return to the measurement mode:

Press the EXIT key several times, or wait for the timeout.

LOWER DISPLAY
.

(1)
(3)
(2)

(1) Operating mode

(2) Lower display
(3) Upper display

This parameter is only available for the measurement display types NORMAL
and TREND.
TEMPERATURE
OUTP. LEVEL 1
OUTP. LEVEL 2
SETPOINT 1
SETPOINT 2
NONE
COMPENSATED
UNCOMPENSATED

UPPER DISPLAY
This parameter is only available for the measurement display types NORMAL
and TREND.
COMPENSATED
UNCOMPENSATED
TEMPERATURE
OUTP. LEVEL 1
OUTP. LEVEL 2
SETPOINT 1
SETPOINT 2
NONE

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 11 Appendix
11.3 Glossary
TDS
Display / control with ppm for the unit.
In this mode, the specific TDS factor can be entered in addition.
TDS (Total Dissolved Solids, i.e. filtrate residue).
This value is important, e.g. for ground water analysis and power station
engineering.
This value is also used as a measure of drinking water quality (e.g. in the USA,
Arab and Asian countries).
Various organizations have published limit values on this topic.
- WHO (World Health Organisation) <1000mg/liter
- USEPA (United States Environmental Protection Agency) <500mg/liter
The standard method of determination is gravimetric, i.e.
- filter a sample,
- evaporate the filtrate,
- weigh the residue.
Conductivity measurement is used for on-line measurement. The conversion
factor only has to be determined once. It corresponds to the ratio between the
conductivity value for the water and the value for the gravimetrically measured
filtrate residue. This factor varies from 0.55 to 1.0, and a typical value for
drinking water is about 0.67.
On modern devices, such as the JUMO AQUIS 500 CR, this factor can be
individually entered, thus enabling the most accurate measurement.

Customer-specific table
In this mode, the input value (conductivity or resistivity) can be displayed in
accordance with a table (up to 20 value pairs). Thanks to this function, it is
possible to implement simple concentration measurements, for example. The
values in the table can only be entered through the optional setup program.

Calibration The calibration timer indicates (if required) when the next routine calibration is
timer due. The calibration timer is activated by entering a number of days, after
which recalibration has to be carried out (plant or operator requirement).

MIN/MAX value memory

This memory acquires the minimum or maximum input variables that have
occurred. This information serves, for example, to decide whether the sensor
that is connected is suited to the values that are actually present.
The MIN/MAX value memory can be reset: Operator level / Display / MAX/MIN
value memory / Yes,
see “Operator level parameters”, page 75ff.

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11 Appendix

Detection of deposits
Deposit detection can be activated for 4-electrode cells.
During normal operation, it can happen that deposits form on electrodes. This
has the result that a lower concentration is displayed than actually present.
When the “deposit detection” function is activated, the device tells you when
the cell needs to be serviced.

Autorange
The availability of two measuring ranges can be advantageous for some
processes – rinsing or regeneration processes, for instance.
What is usually required here, is the precise acquisition of a low conductivity.
Rinsing/regeneration, however, involves a much higher conductivity, which
could lead to an out-of-range condition (error). This situation is not just
unsatisfactory, but may even be dangerous. Thanks to the autorange function,
two measuring ranges can be determined. The device then switches between
them in a defined manner.

Autorange can only be configured for the units mS/cm and µS/cm.
Range 1 must be smaller than range 2.
The controlling is only performed in range 1.
The process value output for range 2 is scaled to the full display span.
The changeover from range 1 to range 2 occurs when range 1 is exceeded.
The change back takes place when the process value goes below 90% of
range 1.
The change between the ranges can be signaled through the relay contact.

Pulse width controller (output is active for X > W and a P control structure)

10%
100% 90%
90%
Output level y

Switching period

50% 50%
50%
tOn tOff
10%
90%
10%
0%
Proportional band XP Process value X
0 X-W 1
XP
Setpoint W

If the process value X exceeds the setpoint W, the P controller will control
proportionally to the control deviation. On going outside the proportional
band, the controller operates with an output level of 100% (100% duty cycle).

86
 11 Appendix

Pulse frequency controller (output is active for X > W and a P control structure)

100%

Output level y
Maximum pulse frequency

50%
50% of pulse frequency

0%
Proportional band XP No pulses Process value X
0 X-W 1
XP
Setpoint W
If the process value X exceeds setpoint W, the P controller will control
proportionally to the control deviation. On going outside the proportional
band, the controller operates with an output level of 100% (maximum
switching frequency).

Special controller functions

The following functions can be activated in this menu:
- Manual mode (activate controller outputs manually), see section 6.6
"MANUAL mode / simulation mode", page 33
- Separate controllers (see below)
- I-component switch-off (see below)

Separate controllers
This function is normally deactivated (factory setting or "No" selection).
In the deactivated state, the software prevents the two controller outputs from
being able to work "against each other". So, for example, it is not possible to
dose acid and lye at the same time.
If the controllers are separate ("Yes" selection), each controller can be freely
configured.

I-component switch-off
This function is normally deactivated (factory setting or "No" selection).
In the deactivated state, the controller works in accordance with general con-
troller theory.
When I-component switch-off is activated ("Yes" selection), the part of the out-
put level that can be traced back to the I-component is set to zero when the
setpoint is reached.
This can be useful with mutual neutralization (acid and lye dosing both pos-
sible) in one treatment tank.

87
11 Appendix

Wash timer
The wash timer can be used to implement automated sensor cleaning. This
function is assigned to a switching output (1 or 2) for that purpose.
The cycle duration (cleaning interval) can be adjusted in the range from 1 to
240 hours. The wash duration (cleaning duration) is adjustable from 1 to 1800
seconds. During the wash duration the controller goes into the HOLD state,
which is maintained for 10 seconds after completion of the wash duration. A
sensor calibration within the cycle duration restarts the wash timer.
The wash timer is deactivated with the "0" cycle duration.

Temperature The conductivity of a measurement solution is temperature-dependent (gener-

compensation ally, the conductivity of a solution increases with increasing temperature). The
relationship between the conductivity and the temperature is described by the
temperature coefficient of the measurement solution. Since the conductivity
is not always measured at reference temperature, automatic temperature
compensation is integrated in this device. The transmitter calculates the con-
ductivity that would have been measured at reference temperature from the
current conductivity and current temperature with the help of the temperature
coefficient, and then displays it. This process is called temperature compensa-
tion. Modern transmitters offer various variants for carrying out this tempera-
ture compensation.
- Linear compensation (constant temperature coefficient).
This kind of compensation can be applied to many normal types of water
with acceptable accuracy. The temperature coefficient used is then about
2.2 %/K.
- Natural water (DIN EN27888 or ISO 7888).
In this case, a so-called nonlinear temperature compensation is used. In
keeping with the above standard, the corresponding type of compensation
can be used in the case of natural ground water, spring water and for abo-
veground waters.
The definition range for the water temperature is:
0°C ≤ T < 36°C.
The conductivity of the water is compensated in the range 0°C to 36°C.
- ASTM1125-95.
This type of temperature compensation is used in measurements in very
pure water. Here, the extremely nonlinear behavior of the temperature
dependency is taken into consideration in keeping with the above standard.
The definition range for the water temperature is:
0°C < T < 100°C.
The conductivity of the water is compensated in the range 0°C to 100°C.

USP contact (for highly-purified water)

The USP contact enables the monitoring of highly-purified water quality, in
accordance with the requirements of USP <645>. USP <645> includes a table
that specifies a limit for the conductivity as a function of temperature. If the
conductivity remains below the limit, then the highly-purified water fulfills the
requirements of USP <645>.
If the water conductivity at a given temperature is higher than specified in the

88
 11 Appendix
USP table, then the USP contact of the JUMO AQUIS 500 CR will switch.
The limits are defined in steps. For example: at 8°C a value of 5°C is applied.
Note:
Temperature compensation must be switched off (temperature coefficient = 0)
during monitoring.
To do this, select Administrator level / Basic settings / Temperature
compensation / None.
Extract from USP <645>
Temperature Max. conductivity Temperature Max. conductivity
°C µS/cm (uncompensated) °C µS/cm (uncompensated)
0 0.6 55 2.1
5 0.8 60 2.2
10 0.9 65 2.4
15 1.0 70 2.5
20 1.1 75 2.7
25 1.3 80 2.7
30 1.4 85 2.7
35 1.5 90 2.7
40 1.7 95 2.9
45 1.8 100 3.1
50 1.9

If the conductivity exceeds the value for the corresponding temperature, the
configured contact will switch.

USP pre-alarm
The USP pre-alarm switches before the water quality reaches the set limit.
The parameter: SWITCH OUTPUT 1 / FUNCTION / PRE-ALARM (0 — 100) is
used to define a margin between pre-alarm and USP limit, as a percentage
value referred to the active limit.

Purified water as per Ph. Eur.

When the appropriate configuration has been implemented, the limit
comparators on the device will switch in accordance with the limit values of
the European pharmaceutical standards (Ph. Eur.) for purified water.
Temperature Max. conductivity
°C µS/cm
0 0.6
10 0.9
15 1.0
20 1.1
25 1.3
30 1.4
35 1.5
40 1.7
45 1.8
50 1.9

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11 Appendix

Ph. Eur. pre-alarm

The Ph. Eur. pre-alarm switches before the water quality reaches the set limit.
The parameter: SWITCH OUTPUT 1 / FUNCTION / PRE-ALARM (0 — 100) is
used to define a margin between the pre-alarm and the Ph.Eur. limit, as a
percentage value referred to the active limit.

90
 12 device description
12.1 Technical data
12.1.1 Inputs
Main input Indication range Accuracy Temperature error
µS/cm 0.000 — 9.999 ≤ 0.6% of range + 0.3 µS x cell 0.2%/10°C
00.00 — 99.99 constant (K)
000.0 — 999.9
0000 — 9999
mS/cm 0.000 — 9.999 ≤ 0.6% of range + 0.3 µS x cell 0.2%/10°C
00.00 — 99.99 constant (K)
000.0 — 999.9
0000 — 9999
kΩ x cm 0.000 — 9.999 ≤ 0.6% of range + 0.3 µS x cell 0.2%/10°C
00.00 — 99.99 constant (K)
000.0 — 999.9
0000 — 9999
MΩ x cm 0.000 — 9.999 ≤ 0.6% of range + 0.3 µS x cell 0.2%/10°C
00.00 — 99.99 constant (K)
000.0 — 999.9
0000 — 9999

Secondary input Measuring range Accuracy Temperature error

Temperature Pt100 -50 to 250°C1 ± 0,5_K (up to 100 °C) 0.05%/10°C
(automatic detection) ± 0,8_K (as of 100 °C)
Temperature Pt1000 ± 0,5_K (up to 100 °C)
(automatic detection) ± 1,0_K (as of 100 °C)
Temperature max. 4 kOhm ≤ 0.3%2 0.05%/10°C
NTC/PTC Input via table with 20 value
pairs, through setup program
1 Selectable in °F.
2 Depending on supporting points.

12.1.2 Temperature compensation

Type of compensation Range
Linear 0 — 8%/°C -10 to 160°C
ASTM D1125 - 95 (highly-purified water) 0 to 100°C
Natural water (EN 27 888) 0 to 36°C
Reference temperature
adjustable from 15 to 30°C; preset to 25°C (standard)

12.1.3 Measuring circuit monitoring

Inputs Over/underrange Short-circuit Cable break

Conductivity yes depending on range depending on range

Temperature yes yes yes

12.1.4 2-electrode systems

Cell constant Setting range of Resulting usable
[1/cm] relative cell constant range [1/cm]
0.01 0.002 — 0.05
0.1 0.02 — 0.5
1.0 20 — 500% 0.2 — 5
3.0 0.6 — 15
10.0 2.0 — 50

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12 device description
12.1.5 4-electrode systems
Cell constant Setting range of Resulting usable
[1/cm] relative cell constant range [1/cm]
0.5 0.1 — 0.75
20 — 150%
1.0 0.2 — 1.5

12.1.6 Binary input

Activation through floating contact
Function key inhibit
HOLD
alarm suppression

12.1.7 Controller
Controller type limit comparators, limit controller, pulse width controller, pulse frequency controller,
modulating controller, continuous controller
Controller action P / PI / PD / PID
A/D converter dynamic resolution up to 14-bit
Sampling time 500 msec

12.1.8 Analog outputs (one or two)

Output mode Signal range Accuracy Temperature error Permissible
load resistance
Current signal 0/4 — 20 mA ≤ 0.25% 0.08%/10 °C ≤ 500Ω
Voltage signal 0 — 10 V ≤ 0.25% 0.08%/10 °C ≥ 500 Ω
The analog outputs respond in accordance with the recommendation as per NAMUR NE43.
They are electrically isolated, 30 V AC / 50 V DC.

12.1.9 Switching outputs (two changeover (SPDT) max.)

Rated load 3 A/250 VAC (resistive load)
Contact life >2x105 operations at rated load

12.1.10 Setup interface

Interface for configuring the device through the optionally available setup program (for device configuration only).

12.1.11 Electrical data

Supply voltage 110 — 240 V AC; -15/+10%; 48 — 63 Hz
20 — 30 V AC/DC; 48 — 63 Hz
12 — 24 V DC; +/-15% (permissible only for connection to SELV/PELV circuits)
Power consumption approx. 14 VA
Electrical safety EN 61 010, Part 1
overvoltage category III, pollution degree 2
Data backup EEPROM
Electrical connection pluggable screw terminals
conductor cross-section up to 2.5 mm2 (supply, relay outputs, sensor inputs)
conductor cross-section up to 1.5 mm2 (analog outputs)

12.1.12 Display
Graphics LC display 120 x 32 pixels
Background lighting programmable:
- off
- on for 60 seconds during operation

92
 12 device description
12.1.13 Housing
Material ABS
Cable entry cable glands, 3xM16 and 2xM12 max.
Special feature venting device to prevent condensation
Ambient temperature range -10 to 50°C
(the specified accuracy is adhered
to within this range)
Operating temperature range -15 to 65°C
(device is operational)
Storage temperature range -30 to 70°C
Climatic conditions rel. humidity ≤ 90% annual mean, no condensation
(following EN 60721 3-3 3K3)
Enclosure protection in surface-mountable housing: IP67
as per EN 60529 for panel mounting: IP65 front, IP20 rear
The specified enclosure protection ratings will only be achieved if each cable is fed into the device
through a cable gland (exception: special sealing supplied for two cables).
For panel mounting, the control panel must be of sufficient thickness.
Vibration strength as per EN 60068-2-6
Weight surface-mountable housing: approx. 900 g
for panel mounting: approx. 480 g
Dimensions see dimensioned drawings on page 9.

12.1.14 Standard accessories

Cable glands
Internal mounting material
Operating instructions

12.1.15 Approvals/marks of conformity

Mark of Testing laboratory Certificates/certification Test basis valid for
conformity numbers
c UL us Underwriters Laboratories E 201387 UL 61010-1 all types

93
12 device description

94
 12 device description
12.2 Panel cut-out

100.5

ø1
0
ø4
.5

Note:
1. Fix template to panel.
2. Drill holes ( 4.5 mm and 10 mm dia.)

121.6
120.5

3. Cut out the section within the marked lines.

4. Deburr.

In order to ensure the enclosure protection

as per data sheet, the panel must be of
adequate thickness and stability.

108.6

95
12 device description

96
 13 Index
A MIN/MAX values 29
Accessories 9–10 Mounting location 11
Administrator 36
Analog output 39 N
Nameplate 7
B Normal display 25, 29
Binary input 38
Block diagram 6 O
Operation in levels 27
C Operator 36
Cable routing 19 Output 30
Calibration enable 42 Output level display 30
Conductivity input 38 Outputs 23
Conductor 15 Overview of MANUAL mode 32
Conductor cross-sections 15
Connection of conductivity cell (2-electrode P
system) 20 Panel mounting 13
Connection of conductivity cell (4-electrode Parameter 38
system) 21 Password 36
Controller channel 38 Pipe 12
Controller functions 44 Pipe installation 12
Controller special function 39 Principle of operation 26
Controls 24
R
D Relative cell constant 42
Date of manufacture 7
Delete 43 S
Display 40 Scope of delivery 8
Sensor connection 20–21
E Setup examples 46
Electrical connection 15 Setup interface 72
Electrical isolation 16, 72 Simulation mode 31
Enable 38 Simulation of switching outputs 33
Sunlight 11
F Supply 22
Fast start 45 Surface 11
Fixing brackets 11 Surface mounting 11
Switching output 39
H
Highly-purified water 66
T
HOLD mode 35 Temperature compensation 88, 91
Temperature input 38
I Terminal assignments 22
Inputs 22 Type designation 8
Installation position 11
W
M Wash timer 88
MANUAL mode 31 Weather protection roof 12
MANUAL mode for analog outputs 34
MANUAL mode for switching outputs 31
Measurement mode 25, 29

97
13 Index

98
JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc.
Street address: JUMO House 6733 Myers Road
Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA
36039 Fulda, Germany Harlow - Essex CM20 2DY, UK Phone: 315-437-5866
Delivery address: Phone: +44 1279 63 55 33 1-800-554-5866
Mackenrodtstraße 14 Fax: +44 1279 63 52 62 Fax: 315-437-5860
36039 Fulda, Germany Email: [email protected] Email: [email protected]
Postal address: Internet: www.jumo.co.uk Internet: www.jumousa.com
36035 Fulda, Germany
Phone: +49 661 6003-0
Fax: +49 661 6003-607
Email: [email protected]
Internet: www.jumo.net