Contents

Page

1 Preconditionsand visual inspection ............................................... 1-1

1.1 Preconditions for commissioning ................................................... 1-2

1.2 Preliminary remarks .................................................................... 1-2

1.3 Visual inspection of system ........................................................... 1-4

1.3.1 Earthing .................................................................................... 1-4
1.3.2 Position encoders ....................................................................... 1-4
1.3.3 Cable laying ............................................................................... 1-4

1.4 Shielding ................................................................................... 1-4

1.5 Operator panel .......................................................................... 1-4

1.6 Overall condition ........................................................................ 1-4

1.6.1 Battery adjacent t o power supply unit ............................................ 1-5
1.6.2 Battery for MD ........................................................................... 1-5
1.6.3 Cables ...................................................................................... 1-5

Installation checklist .............................................................. 2- 1

Overview of modules and standard jumperings .............................. 3- 1

3.1 SINUMERlK810structure ............................................................. 3-2

3.2 Overview of modules .................................................................. 3-3

3.3 Jumperings ................................................................................ 3-4

3.3.1 Power supply units ...................................................................... 3-4
3.3.1.1 Power supply unit + 24V DC(to June 1987) ..................................... 3-4
3.3.1.2 Power supply unit + 24V DC (from June 1987) ................................. 3-5
3.3.2 CPU .......................................................................................... 3-6
3.3.3 Video module ............................................................................ 3-7
3.3.4 Interface (orange terminal connectors for sensor inputs) ................... 3-9
3.3.5 Memory module ......................................................................... 3-10
3.3.5.1 EPROM submodule (128K) ............................................................ 3-10
3.3.5.2 RAM submodule (32K) ................................................................. 3-1 1
3.3.5.3 RAM submodule (16 K) ................................................................ 3-1 1
3.3.5.4 EPROM submodule (256K) ........................................................... 3-12
3.3.5.5 EPROM submodule (128K) ........................................................... 3-12
3.3.5.6 RAM submodule (32K) ............................................................... 3-13
3.3.5.7 RAM submodule (128K) ............................................................... 3-13
3.3.6 Monitor adapter ......................................................................... 3-14
3.3.7 Handwheel module (MPG) ........................................................... 3-14
3.3.8 Measuring-circuit modules ........................................................... 3-15
3.3.9 I/O modules .................................................................................. 3-17
3.3.9.1 I/O modules (with 2 input connectors) ............................................ 3-17
3.3.9.2 I/O modules (with 3 input connectors) ............................................ 3-18

4 Voltage and functional tests drift . ................................................ 4-1

4.1 Voltage test ............................................................................... 4-2

4.1.1 Voltage supply ........................................................................... 4-2
4.1.2 Limit temperature ...................................................................... 4-2
4.1.3 Direct voltage + 5V ..................................................................... 4-2

4.2 Functional test ........................................................................... 4-3

4.2.1 CPU monitor .............................................................................. 4-3
4.2.2 EPROM CHECK ............................................................................ 4-4
4.2.3 Brightness adjustment on screen ................................................... 4-5

4.3 Standard commissioningsequence ................................................ 4-6

5 Standqrd commissioning ............................................................. 5-1

5.1 Standard commissioningshown as a flowchart ................................ 5-2

5.1.1 NC-ON (overall reset chart and setting standard MD) ........................ 5-3
5.1.2 NC machine data ........................................................................ 5-4
5.1.3 PLC machine data ....................................................................... 5-5
5.1.4 PLC application program .............................................................. 5-6
5.1.5 Alarm processing ........................................................................ 5-7
5.1.6 Axis commissioning ..................................................................... 5-8
5.1.7 Spindle commissioning ................................................................ 5-9

6 PLC description .......................................................................... 6-1

6.1 Technical specifications of PLC software ........................................ 6-2

6.2 PLC.MD. PLC-MD bits ................................................................... 6-2

6.2.1 General ..................................................................................... 6-2
6.2.2 MODE switching (types of operation) ............................................. 6-3
6.2.3 MD description ........................................................................... 6-5

6.3 PLCcommissioning ..................................................................... 6-15

6.3.1 General ....................................................................................... 6-15
6.3.2 Link PLC +PG 685/675/670/615 ...................................................... 6-15
6.3.3 PG commands ............................................................................... 6-17

6.4 PLC operating system (BESY) ......................................................... 6-18

6.4.1 The following functions are available in PLC-BESY ........................... 6-18
6.4.2 Test mode ................................................................................. 6-18

6.5 PLC prograrnming ....................................................................... 6-18

6.6 PLC-Status ................................................................................. 6-29
6.7 PLC-STOP (Alarm 3) ..................................................................... 6-32
6.8 PLC operation lists (hex code) ....................................................... 6-35
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7 Machine interface ....................................................................... 7- 1

7.1 Actual-value input measuring circuit ............................................. 7-2

7.1.1 Connector pin assignment ............................................................ 7-2
7.1.2 Differential input ....................................................................... 7-3
7.1.3 Equivalent circuit diagram with differential input ............................ 7-4
7.1.4 Equivalent circuit diagram for actual-value input with integrated EXE 7-5
7.1.5 Complement with integrated EXE ................................................. 7-6
7.1.6 Input signals with integrated EXE ................................................. 7-7

7.2 Setpoint output measuring circuit ..................................................... 7-8

7.2.1 Connector pin assignment ............................................................ 7-8
7.2.2 Equivalent circuit diagram ........................................................... 7-9

7.3 Sensor input .............................................................................. 7-10

7.3.1 6FX 1126-2BA01interface module ................................................. 7-10
7.3.2 6FX 1126-2BA02interface module ................................................. 7-11

7.4 Serial interface (V.24/RS 232 + 20mA) ............................................. 7-12

7.5 Handwheel interface module (6FX 1126-5AA.J ............................... 7-13

7.5.1 Connector pin assignment ............................................................ 7-13
7.5.2 Equivalent circuit diagram ........................................................... 7-13

7.6 Machine control panel ................................................................. 7-14

7.6.1 External machine control panel ..................................................... 7-14
7.6.2 Integrated machine control panel ................................................. 7-16
7.6.3 Integrated operator panel ........................................................... 7-17

7.7 Short-circuiting connector for actual-valueinput ............................. 7-18

8 Data and alarms ......................................................................... 8-1

8.1 Machine data ............................................................................. 8-2

8.2 Machine data bits ....................................................................... 8-66

9 Setting data description .............................................................. 9-1

9.1 Softkey assignment ..................................................................... 9-2

9.2 Zero offset (ZO) .......................................................................... 9-2

9.3 Programmable20 + external ZO .................................................. 9-2

9.4 Additive ZO ............................................................................... 9-3

9.5 R parameters ............................................................................. 9-4

9.6 Spindle setting data .......................................................................... 9-5

9.7 General and axis-specificSD ......................................................... 9-6

9.8 General and V.24 (RS 232) SD BITS ................................................... 9-7

9.9 Axis-specific bits .......................................................................... 9-10

9-10 Angle of rotation. separate for channels 1 and 3 .......................... 9-10

9.1 1 Scale modification. separate for channels 1 and 3 .......................... 9-10

10 Description of operation .............................................................. 10-1

10.1 Spindle control ........................................................................... 10-2

10.1.1 Corresponding M D ..................................................................... 10-2
10.1.2 S analog (M3. M4. M5) ................................................................. 10-2
10.1.3 M 19 .................................................................................................. 10-3
10.1.4 Spindle influencing by PLC ........................................................... 10-1 1

10.2 Approach t o reference point ........................................................ 10-12

10.2.1 Corresponding MD ..................................................................... 10-12
10.2.2 Automatic identification of direction with approach t o
reference point .......................................................................... 10-
10.2.2.1 Approach t o reference point without automatic identification
of direction ............................................................................... 10-
10.2.2.2 Approach t o reference point with automatic identification
of direction ............................................................................... 10-

0.3 Leadscrew error compensation ..................................................... 10-17

0.4 Service displays ...............................................................1.................. 10-25

0.5 Channel structure of 810 .............................................................. 10-26

11 Alarms ...................................................................................... 11-1

11.1 General ..................................................................................... 11-2

11.2 Display of all messages and alarms with DIAGNOSIS softkey ............... 11-3

11.3 Alarm numbers and alarm groups/clearing alarms .......................... 11-3

11.4 Alarm display on screen ............................................................... 11-5

11.5 Display format ........................................................................... 11-5

11.6 Alarm l i s t POWER ON ........................................................................ 11-8

11.7 Alarm list ACKNOWLEDGE ........................................................... 11-30