Orbit 60 Series System

Datasheet
Bently Nevada Machinery Condition Monitoring 137M5182 Rev. E

Plant-wide • One System

The Orbit 60 Series Protection and Condition Monitoring
System provides one continuous, online monitoring
system for both critical and plant-wide applications.

Cyber Secure • Data Isolation

Orbit 60 Series data isolation creates a safe industrial data
environment designed to meet ISA 62443 with world class
network security features and segregation of protection
and condition monitoring functions.

Modular • Flexible • Scalable

The Orbit 60 Series system may be deployed in any
combination of rackmounted and distributed hardware.
This provides for better alignment of instrumentation to
the machinery application.

High Speed Process Data Integration

Next generation architecture facilitates full bi-directional
communications with plant control systems over a suite
of standard protocols.

Extended Field Wiring Length

With the Orbit 60 Series distributed architecture,
connection of multiple chassis through Bridge modules
decreases overall electrical installation costs, reduces
analog ground loops and noise issues, and moves key
maintenance activities further from hazardous areas.

Industry Leading System Capabilities

The Orbit 60 Series is designed to support monitoring of
*Embedded display will not be available in first release. single machine trains or mulitple machines in a single
deployment. Each system is defined by one System
Interface Module (SIM) and can encompass up to 80
dynamic channels and 10 chassis using Bridge modules to
link them.
Orbit 60 Series System
Datasheet 137M5182 Rev. E

System Overview
The Orbit 60 Series Protection and Condition Monitoring System provides a single platform for the
continuous online monitoring of both critical and plant-wide applications. The Orbit 60 Series system
may be deployed in any combination of rackmounted and distributed hardware, with Bridges
connecting chassis.
The table below gives a general overview of the components that make the Orbit 60 platform. They
are grouped into System Modules, Input Modules, and Output Modules.
Table 1: Component Modules

System Chassis 19" Chassis - 3U high - 19 general purpose slots

Modules 19" Chassis - 6U high - 28 general purpose slots
User Guide 12" Chassis - 3U high - 10 general purpose slots
(142M9080)
Power Power Interface Module (PIM)

Processors System Interface Module (SIM)

Protection Processing Module (PPM)
Condition Monitoring Module (CMM)

Comms Bridge (BRG)

Communication Gateway (CGW)
- Modbus (Serial or Ethernet) or EGD (Ethernet)

Input Dynamic Negative Dynamic Input

Modules (4 channels)
User Guide  l PAV (Prox, Accel, Velom)
(137M0804)  l PAS (Prox, Accel, Seismic)
 l PAA (Prox, Accel, Aero)
 l PAD (Prox, Accel, DC LVDT)
Positive Dynamic Input (PVT)
High Speed Keyphasor (KPH)
AC LVDT

Static RTD/TC Temperature (RTD)

Isolated TC Temperature (ITC)
(6 channels) Isolated Discrete Input or Process Variable (PVD)

Output Relays Electro-Mechanical Relays (EMR)

Modules Solid State Relays (SSR)
User Guide
(137M0803) Rec Outs Recorder Outputs (REC) (4-20 mA, 1-5 Vdc or 0-10 Vdc)

Display External Display

2/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

System Level Diagram

 
One System Interface Module (SIM) defines a system of up to 80 dynamic channels, accommodating
multiple machine trains and supporting unrestricted synchronous Keyphasors for any channel. The
Condition Monitoring Module (CMM) interfaces to the business network through a cyber secure read-
only access port. The Communications Gateway (CGW) sends and receives high speed, bi-
directional process data with the control systems. Bridged (BRG) connections make up to 10 chassis
act as a single system while decreasing overall installation costs, reducing ground loops, and
minimizing electrical noise.

3/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Orbit 60 Series Chassis

Each chassis option can be deployed flexibly with a public facing side (for rack or panel mounts) and
a utility side (for wiring connections and bulkhead mounts). Modules are inserted and all wiring
connections made from the utility side. The public side of the chassis is provisioned for status LEDs,
connectors, Config/Run key, reset button, and Ethernet connections.
Chassis are available in three types: 3U 10 slot, 3U 19 slot, and 6U 28 slot.

Chassis Types

*Embedded display will not be available in first release.

Mounting Options
 l Panel Mount – Mounts to rectangular cutouts in panels and secures to the panel using clamps
supplied with the chassis in 3U half-size, 3U standard, and 6U standard configurations.
 l Rackmount – Mounts the 3U or 6U chassis on 19-inch EIA rails. Two 3U units or a single 6U form
factor has been designed to fit within the space of a single 19” rackmount 3500 unit, as a retrofit.
 l Bulkhead - Typically mounts into a protective enclosure fastened to a sub panel in 3U half-size,
3U standard, and 6U standard configurations. NEMA 4 and 4X weatherproof housings are
available when required for environmental protection or when purge air is used.

4/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

System Interface Module (SIM)

A single System Interface Module (SIM) is required to define a system, whether it is just
one chassis or if the system bridges across multiple chassis. The SIM occupies one slot
and must be adjacent to the Power Input Module (PIM) in a panel or rackmount
chassis. The SIM manages protection configuration management, local display,
system-level diagnostics, system LEDs, system contacts, and the system protection
fault relay.
The System Interface Module is the access point for configuring and maintaining the
system. The module will communicate to the configuration utility and transmit the configuration to
the other modules in the system. A key-lock switch on the public side of the SIM secures the system
configuration, preventing unauthorized changes to the configuration settings. The LED indications for
POWER 1 and POWER 2 are related to the PIM. The SIM LED indicates SIM is installed and operational.

Outputs and Communications

Reset Contact or Button Used to clear all latched alarms and NOT OK statuses
across the system.

System Alarm Inhibit Used to inhibit all alarms within the system.
Contact

Trip Multiply Contact Used to place the system in Trip Multiply.

Configuration Lock PRG - Allows configuration changes to be made to the

Contact or Key system.
RUN - Locks the system, blocking configuration changes.

Protection Fault Relay Indicates that all the protection functions within the
system are operational.
Ethernet Ports 3 Ethernet ports for configuration of the system or data
1 public side feed to the display module.
2 utility side

LED Indications

OK Indicates the operational status of the module.

LINK Internal Communication LED - successful communication on the internal network.

ATTN Attention LED - compromised protection path or unacknowledged system events.

INHIB Inhibit LED - one or more configured alarming functions have been inhibited.

LOCK Indicates the system is in Run mode.

RST Reset LED, indicates reset contact closed.

TM Trip Multiply LED indicates that the system is in Trip Multiply mode.

Fault System Fault Relay - Indicates the state of the alarming functions within the system.

5/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Protection Processing Module (PPM)

The Protection Processing Module (PPM) serves as the computational engine for the
protection system, extracting all machinery measurements for the protection system
and performs alarm determinations. The PPM analyzes signals from transducers, as
well as process data through the Communications Gateway Module (CGW). The
number of channels supported by each PPM is a function of the type of processing
required on the data.
 

The number of channels supported by each PPM is a function of the type of processing
required on the data. For example, in Turbomachinery applications, one PPM can typically
support up to 80 dynamic channels. Multiple PPMs can be placed in the system to provide
additional processing capability or to provide redundancy in protection applications.
Each module occupies a single slot within the system. The module OK LED indicates when the
module is functioning properly and the LINK LED indicates when the module is communicating
to the rest of the system.
 
 
 
 

Condition Monitoring Module (CMM)

The CMM is the data acquisition and storage module for the system. It is a
specialized computational engine designed to support condition
monitoring applications and communications between System 1
Condition Monitoring software and Orbit 60 Series modules.
The CMM module module receives all data produced by the system
through a one-way information stream from the chassis. This allows the
CMM to interface with business tier or remotely hosted networks to provide
data to the host software without placing the protection functions at risk from cyber-
attacks.
The CMM listens to all information on the system chassis, including all measurements,
waveforms, digital transducer signals, system controls, status information, system
configuration information, process data from external systems, alarm and events logs.
Each module occupies two slots within the system. Multiple CMM modules can be
placed into a system to allow additional processing power, multiple users independent
access, or for redundant communications to System 1. The CMM performs all data
capture functions such as alarm and transient captures. The historical data is buffered
in non-volatile storage until the information is offloaded to the host software. System 1
can configure the CMM module to extract additional measurements and waveforms
from system sensor data.
Each module has two independently configurable RJ-45 ethernet ports. The module OK
LED indicates when the module is functioning properly and the LINK LED indicates when the module is
communicating to the rest of the system.

6/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Communication Gateway Module (CGW)

The Communication Gateway Module (CGW) module provides information to external
hosts including: measurements, alarms, statuses, and configuration information using
standard industrial protocols. The CGW is designed to be used as part of a protection
loop.
 

 
Through the Communication Gateway module, the system can acquire process data from
external control systems, human interfaces, and historians. The data can also be acted on by
the Condition Monitoring Module and passed through to System 1.
There are two versions of the CGW module:

 l Serial - Two RS-485 ports supporting Modbus protocol

 l Ethernet - Two RJ-45 Ethernet ports supporting Modbus and EGD protocols
The Communication Gateway module occupies a single slot. The module OK LED indicates
when the module is functioning properly and the LINK LED indicates when the module is
communicating to the rest of the system.
 
 

Bridge Module (BRG)

The base-to-base Bridge module connects multiple chassis to make a distributed
system. Bridge connectivity enables flexible deployments in linear or star topologies.
This system significantly reduces field wiring cost, especially when extending to remote
locations. Each Bridge module communicates all data in the local chassis and
replicates to the remote chassis. In this way, all data within the system is
communicated to all devices in the system.
The Bridge module provides protection from incompatible networks interfering with the
operation of the system by blocking any transmissions from non-approved sources onto the
chassis.
The Bridge module occupies a single slot. The module OK LED indicates when the module is
functioning properly and the LINK LED indicates when the module is communicating to the
rest of the system.
To link chassis together within a system, each chassis must contain at least one Bridge
module, depending upon the number of connections. Bridge modules are connected using
triple redundant cabling to ensure that a faulted cable does not affect operation of the
system.

7/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Power Input Module (PIM)

The Power Input Module (PIM) always resides in the special purposed slot located in the first slot of the
chassis. Every chassis must be powered through at least one PIM and each chassis requires its own
PIMs and power sources. Redundant PIMs and power sources are strongly recommended.

The PIM is a half-height module that connects an external power source

to the system. Each Orbit 60 Series chassis supports two stacked
redundant power input modules. When both power inputs are utilized,
failure of one power source does not affect the operation of the system.
The PIMs support input voltages ranging from +21 Vdc to +32 Vdc. The
most common power source comes from external DIN rail mounted
AC/DC +24 Vdc output power supplies.
You can remove and insert a single Power Input Module without
disrupting system operation as long as another PIM remains installed and
connected to its input power source.
The PIM employs out-of-range protection for miswiring, over voltage, and
over current protection for the input power sources.
The Instrument Common and Protective Earth connections for the
system are made at the PIM back panel.
The SIM LED indication relates to the installation and operation of the
SIM module.
 
 

LED Indications

POWER 1 (public side) Upper power input is powering the system.

POWER 2 (public side) Lower power input is powering the system.

Module OK LED Indicates when the power source connected to the PIM is within the
appropriate range.
(utility side of each
module)  l Under voltage lockout keeps the system from turning on and will
not cause damage.
 l Extreme over voltage will cause PIM fuse to open.

Connections

Voltage +21 Vdc to +32 Vdc

IS Instrument Common

PE Protective Earth

8/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Transducer Input Modules

The Orbit 60 Series system interfaces to multiple transducer types. The system also provides short
circuit protected power for transducers that require power.
Table 2: Supported Transducer Types

Supported Number Number

Input Input Module Supported Transducers
Transducer of of
Module Type Type Types
Types Channels Channels

Negative  n 3-wire 4 Positive  n 3-wire (+) Accel 4

Dynamic (-)Accel Voltage
 n 3-wire (+) Prox
Input (PAV) Dynamic
 n 3-wire (-) Input (PVT)  n 2-wire IEPE
Prox, Accel, Prox
Velom
 n 2-wire
Velomitor
 n 2-wire IEPE
 n Magnetic
pickup

Negative  n 3-wire Accel 4 High Speed  n 3-wire Accel 4

Dynamic Keyphasor
 n 3-wire (-)  n 3-wire Prox
Input (PAS)
Prox  n Prox Keyphasor
Prox, Accel,  n Seismoprobe
Seismic  n Magnetic pickup
 n Magnetic
pickup AC LVDT Input  n 5-wire AC LVDT 4
 n 6-wire AC LVDT

Negative  n 3-wire Accel 4 RTD / TC Input  n Type J, K, E, T 6

Dynamic
 n 3-wire (-)  n 3-wire RTD
Input (PAA)
Prox
Proximity,  n Magnetic
Accel, Aero
pickup
Isolated TC  n Type J, K, E, T 6
 n Acceleration Input
Interface
Module

Negative  n 3-wire (-) 4 Isolated  n 4-20 mA 6

Dynamic Prox Discrete Input  n -10 V to +10 V
Input (PAD) /Process
 n 3-wire Accel  n Dry/wet contacts
Proximity, Variable
 n DC LVDT
Accel, DC
LVDT

9/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Dynamic Input Modules

The primary purpose of the Dynamic Input module is to digitize the sensor signal at a
rate that completely encompasses the signal content and provides transducer power
for various sensors. The Orbit 60 Series Dynamic Input module is a 4-channel input
module available in both negative and positive dynamic input options.

Negative Transducer Input Module

These cards are designed to work with negative voltage external sensors offering four
variants:

 l PAV Negative Dynamic Sampler (Prox, Accel, Velom)

This module accommodates more than 80% of available input sensors allowing
greater flexibility with one firmware enabled module.
 l PAS Negative Dynamic Sampler (Prox, Accel, Seismic)
 l PAA Negative Dynamic Sampler (Prox, Accel, Aero)
 l PAD Negative Dynamic Sampler (Prox, Accel, DC LVDT)

Positive Transducer Input Module

The Positive Voltage (PVT) input module interfaces with industry standard third-party ICP
sensors, as well as sensors that use a 3 wire(power, common, signal) or 2 wire ( A/+ and
B/-) positive voltage interface.

 l PVT Positive Dynamic Sampler (Prox, Accel, Velom)

The Dynamic Input module uses an ix Industrial connection to provide access to four
buffered transducer output (BTO) connectors. The ix industrial connection is available on
the public and utility side of the module.

LED Indications

OK Module OK LED indicates when the module is functioning properly.

LINK System Communication LED indicates when the module is communicating to the
rest of the system.

Channel One per input channel indicates when the connected sensor is in and OK condition.
Status LED

10/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

High Speed Keyphasor Input Module

Unlike previous systems, the Orbit 60 Series system supports unlimited Keyphasor
configurations for any dynamic input channel through the PAV, PAS, PAA, and PAE
input modules. For high phase accuracy applications, over 17,000 rpm, the isolated
high speed Keyphasor module can be applied, supporting four transducer inputs per
module. Inputs to this module can also be configured as prox vibration inputs.
Any channel on the module can be configured as a once per turn Keyphasor or a
multiple event per turn speed signal from a rotating shaft or gear used to provide a precision
timing measurement. The Keyphasor Input Module is designed to work with the following
transducers:

 l Magnetic pickup
 l Prox Keyphasor
The module creates the Keyphasor signal when the sensor reads a notch or protrusion in the
target. The signal is digitized and processed to provide machine rotative speed and vector
parameters, such as 1X amplitude and phase. The Keyphasor gives phase reference
information for a vibration measurement, providing key relationships for diagnostic analysis.
The Keyphasor input module occupies a single slot. The module OK LED indicates when the
module is functioning properly and the LINK LED indicates when the module is
communicating to the rest of the system. Four Channel Status LEDs located on the utility side
of the module indicate when the connected sensor is installed and in OK condition.
 

AC LVDT Input Module

The Orbit 60 Series AC LVDT Input Module provides inputs to interface to four AC Linear
Variable Differential Transformers for position measurements. It is mainly used for
measurement of case expansion and valve position.
 
 

The AC LVDT configured channels can be connected to:

 l 5-wire AC LVDT
 l 6-wire AC LVDT
The AC LVDT input module occupies a single slot. The module OK LED indicates when the
module is functioning properly and the LINK LED indicates when the module is
communicating to the rest of the system. Four Channel Status LEDs located on the utility side
of the module indicate when the connected sensor is installed and in OK condition.

11/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Dynamic Input Module Sensors and Measurements

Table 3: List of Sensors, Measurements, Modules, Barriers, and Isolators

Dynamic Input Module Type

Sensor Type Measurement External Galvanic
Supported Type AC Barriers Isolators
PAV PAS PAA PAD PVT
LVDT
KPH

Proximitor Displacement X X X X       175502 397A8827

(3-wire) 397A8826
Accelerometer Acceleration* X X X X       175502 397A8827
(3-wire) 397A8826
HTVAS High-Temp Acceleration*,     X         175502 397A8827
Velocity Accel Velocity* 397A8826

86517 and 86497 Acceleration*,     X         175502 397A8827

Interface Modules Velocity*, Dynamic 397A8826
Pressure

350500 Charge Dynamic Pressure X X X X       175502 397A8827

Amplifier 397A8826

350501 Charge Acceleration* X X X X       175502 397A8827

Amplifier 397A8826

Velomitor Velocity* X       X     177241 397A8827

(2-wire) 397A8826

Seismoprobe Velocity*   X           N/A N/A

(2-wire)

Proximitor Speed, Gap X X X X       175502 397A8827

Keyphasor 397A8826
(3-wire)
IEPE Positive Acceleration*,         X     176394 397A8827
Constant Current Velocity*, Dynamic 397A8826
(370300) (2-wire) Pressure

Negative Biased Acceleration*, X             177241 397A8827

Constant Current Velocity*, Dynamic 397A8826
(2-wire) Pressure

DC LVDT Position       X       283615 N/A

AC LVDT Position           X   N/A N/A

Magnetic Speed Speed X X X X     X N/A N/A

Pickups

* These measurements can be integrated to provide additional measurement types.

12/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Static Input Modules (Temperature, Process Variables, Discrete)

The Orbit 60 Series static input modules provide six transducer connections per
module. This module conditions and digitizes the inputs at a rate that completely
encompasses the signal content and allows for removal of typical noise sources.

 l RTD/TC Temperature Input Module (RTD)

 l Isolated TC Temperature Input Module (ITC)
 l Isolated Process Variable / Discrete Input Module (PVD)
The primary purposes of these modules include:

 1. Continuously process input from connected inputs to be compared against

configured alarm setpoints to drive alarms for machinery protection
 2. Discrete inputs allow provision of essential operational commands, such as Trip
Multiply for machine start-up and Alarm Inhibit for both operations and
maintenance personnel.
These modules occupy a single slot. The module OK LED indicates when the module is
functioning properly and the LINK LED indicates when the module is communicating to the
rest of the system. Six Channel Status LEDs located on the utility side of the module
indicate when the connected sensor is installed and in OK condition.

RTD/TC Temperature Input Module (RTD)

Each channel of the Orbit 60 Series RTD/TC input module is individually configurable for
sensor type and range. The thermocouple configured channels provide cold junction
compensation for type J, K, E, or T thermocouple. The RTD/TC inputs are referenced to the
internal system ground and for this reason should only be connected to transducers that
are isolated at the sensing end.

Isolated TC Input Module (ITC)

Each channel of the Orbit 60 Series Isolated TC input module is individually configurable for
sensor type and range. The thermocouple configured channels provide cold junction compensation
for type J, K, E, or T thermocouples.
The Isolated TC input module has the circuitry to isolate the inputs from both system ground and
channel to channel on the same module. This module is typically used for any grounded tip
thermocouple, often in electrical equipment applications.

Isolated Process Variable / Discrete Input Module (PVD)

The Orbit 60 Series Isolated Process Variable and Discrete Input module processes machine critical
parameters such as pressure, flow, temperature, and levels that merit continuous monitoring. The
module conditions and digitizes the signals so that the result can be compared with user-
programmable alarm setpoints. The user can program the PVD module using the Orbit Configuration
software to perform current, voltage or discrete input measurements.
The monitor accepts +4 to +20 mA current inputs or any proportional voltage inputs between -10 Vdc
and +10 Vdc, in addition to monitoring “dry” or “wet” contacts which can be a sensor, switch, or relay.

13/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Recorder Outputs
The Recorder Output module is a 8-channel module that converts measurements
within the Orbit 60 Series to a proportional current or voltage output that can be
connected to external systems for communications purposes. Recorder outputs can
be ordered in SIL rated versions.
Recorder Output modules can be configured to represent any measurement provided
within the system.
The Recorder Outputs module occupies a single slot. The module OK LED indicates
when the module is functioning properly and the LINK LED indicates when the module is
communicating to the rest of the system. The utility side of the module shows eight
Channel Status LEDs, which indicate the condition of each channel.
These outputs adhere to Namur 43 specification and indicate Not OK conditions. This
module is available for SIL applications.

Outputs

Output Types 4 to 20 mA
1 to 5 V
0 to 10 V

Signal Load Range: 0 to 600Ω

Maximum Current Load 22 mA

Short Circuit Protection A short circuit on any recorder output will not
impact adjacent recorder outputs.

Output Characteristics  n 1% signal output error

 n 1 ms default update rate
 n 10 ms maximum signal delay

14/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Relay Modules
Relay modules provide a set of relays that can be programmed to actuate
based on alarm conditions defined in other modules. They are
programmable with standard logic elements to combine various alarms
and statuses into relay activation conditions.

The voting logic can be configured with TRUE AND, NORMAL AND, NOT, and
OR voting, utilizing alarm status from signal inputs and Not-OK statuses
from any module in the system.
Relays can also be programmed to operate as system protection fault
relays when the included protection fault relay on the SIM does not
provide adequate granularity of system health - typically for multiple
machines in one system. The programming of the voting logic is done via
the Orbit Studio configuration software.
There are two versions of relay modules; Electromechanical (EMR), and
Solid State (SSR). The EMR is utilized for applications where the relay is
used to directly drive a load, either directly or through an interposing
relay. The SSR is used for low current communication applications where
the relay is connected to a discrete input for an external system.
8 Single Pole Double Throw Electromechanical Relays (2 slots)
Supports voltage range of 5Vdc to 240Vac and loads of 100mA-4.5A
8 Solid State Relays (1 slot)
Supports voltages up to 125 Vdc.
Pairs of relays within a module can be configured to function as a single
Double Pole Double Throw relay.
All relay types are available for SIL system implementation.

LED Indicators

OK Module OK LED indicates when the module is functioning properly.

LINK System Communication LED indicates when the module is communicating to the
rest of the system.

RELAY Relay Operation LED indicates if module is in alarmed or bypassed state.

Channel Status One per output channel indicates alarmed or inhibited status of the relay.
LED

15/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Display Options
Applications requiring a dedicated display will utilizing an external display connected to the SIM to
display key system information including:

 l System event list

 l Alarm event list
 l All module and channel data
 l Alarm and OK status
 l Nine custom display options
By default, one bar graph screen shows all the primary
measurements. Use the Orbit Configuration software to
create custom screens displaying additional information,
machine train groups, and system-wide data displays.
The display utilizes an industrial computer connected to the System Interface Module (SIM) via
Ethernet, the computer and display can be placed where needed for each application. The 10” and 15”
VGA touchscreen displays are designed for excellent viewing quality in industrial applications. The
Orbit 60 Series industrial computer and the 10” display is certified for hazardous environments.

System 1 Integration
Take full advantage of System 1 Condition Monitoring Software in conjunction with Orbit 60 Series for
complete monitoring and advanced diagnostics for all machine types, including roller element
bearings. Use the Orbit 60 Series Condition Monitoring Module (CMM) for a read-only access point to
provide a cyber secure approach for obtaining data through the business network or other systems.
When used in conjunction with the Comm Gateway module, high speed bi-directional process data
can be relayed to System 1 along with system generated data.
 

16/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Orbit Studio Configuration Software

Multiple Systems Configuration

The Orbit Studio enables you to connect to multiple systems from a single client session, opening
multiple offline configuration files alongside active connected systems to allow for easy cross-
referencing across systems, while enabling security through user-based permissions. Copy and
paste functions apply across systems and configuration files. Perform send and retrieve operations
for multiple systems at a time.

Graphical System and Relay Configuration

Create and manage multiple pages of relay logic by graphically configuring, one channel per page,
with drag and drop elements and connectors. Your system can also be graphically assembled by
dragging and dropping components from a library of modules. The resulting assembly produces a
hierarchical representation of the system for access to individual channels.

Current Values and Loop Check

View current value data across all channels within a system. Loop checks can be performed via bar
graphs, tabular lists, and live plots for dynamic data, from channels throughout the system.

17/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Physical Dimensions
Specifications
3U Standard Chassis
System Specs
Width 19" (48.26 cm) - with bezel
18.87" (47.93 cm) - panel
Inputs
mount without bezel
17.53" (44.53 cm) - rackmount
Voltage Input +21 to +32 Vdc without bezel

Current Draw Height 5.2" (13.21 cm) - with bezel

3U full load 11 Amps max Depth 9.67" (24.56 cm)
6U full load 16.7 Amps @ 24 Vdc max
6U Standard Chassis
10-slot full load 7 Amps max
Width 19" (48.26 cm) - with bezel
Power Consumption 18.87" (47.93 cm) - panel
mount without bezel
3U full load 120 Watts typical 17.53" (44.53 cm) - rackmount
180 Watts max without bezel

6U full load 160 Watts typical Height 10.47" (26.6 cm) - with bezel
320 Watts max
Depth 9.67" (24.56 cm)
10-slot full load 70 Watts typical
110 Watts max 3U 10-Slot Chassis

Out of Range An under voltage does not Width 11.44" (29.06 cm) - with bezel
Protection harm the PIM. 9.97" (25.32 cm) - w/o bezel
An over voltage causes the
fuse to open. Height 5.2" (13.21 cm) - with bezel

Depth 9.67" (24.56 cm)

Chassis Loading No minimum chassis
loading is required.
Single Wide Module

Outputs Width 0.8" (2.03 cm)

Height 5.2" (13.21 cm)

OK Indicates the module is functioning
LED properly. Depth 9.67" (24.56 cm)

LINK Indicates the module is successfully Double Wide Module

LED communicating on the internal network. Width 1.64" (4.17 cm)

Weight Height 5.2" (13.21 cm)

Depth 9.67" (24.56 cm)

3U Chassis 32 lbs (14.5 kg)  

6U Chassis 64 lbs (29.03 kg)

3U 10-Slot 18 lbs (8.16 kg)

18/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Environmental Processor Protection Module (PPM)

Power 12.7 Watts max

Operating -30° C to +70° C (-22° F to 158°
Temperature F) Comm Gateway Module (CGW)
Range
(indoor use Power 14.2 Watts max
only) Two independent 10/100/1000
Data
BaseT Auto-negotiation
Storage -40°C to +85°C (-40° F to 185°
Temperature F) Cable Length 100 metres (328
Range feet) max
Relative 0% to 95% rH non-condensing 2 utility side
Humidity operating and storage
Electromechanical Relay (EMR)
Vibration 5g @ 57-500 Hz. IEC 60068-2-
6 Type Electromechanical Single-
Pole, Double-Throw
Shock 10g, 11ms IEC 60068-2-27
Environmental Epoxy Sealed
Altitude < 2000 m (6,562 ft)
Arch 250Vrms, installed standard
Pollution Pollution Degree 2 Suppressor
Degree
Contact Life 100,000 cycles @ 5A, 24Vdc or
Installation Category II 240Vac
Category
Operation Each relay is configurable for
  Normally De-Energized or
Normally Energized
Individual Module Specifications
Minimum 100mA
System Interface Module (SIM) switched
Current
Power 15.1 Watts max
DC Maximum 4.5A @ 30Vdc , 0.4A @ 125Vdc
Data Three independent switched
10/100/1000 BaseT Auto- Current
negotiation
DC Maximum 125Vdc
Cable Length 100 metres (328 switched
feet) max Voltage
1 public side 2 utility side
AC Maximum 250Vrms
< 1mA DC Contact to switched
System
Common Voltage
Contacts
4 contacts on utility side: AC Maximum 4.5A
Trip Multiply, Alarm Inhibit, switched
System Reset, Lock Current

Fault Relay 125 V DC 100mA Maximum 180W or 1800VA

Switched
Power

19/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Isolated Process Variable / Discrete Input Isolated Temperature Module (ITC)

(PVD)
Isolation 700 V Channel to System and
Isolation 700 V Channel to System and Channel to Channel isolation
Channel to Channel isolation
Thermocouple Type J, K, E, T
4-20mA
Nominal Error +-1C
Signals 0 to 25mA DC
Max Error +-3C
Error +-1%
Fault Input +-24V
Voltage 3V Tolerance
Compliance
RTC/TC Temperature Module (RTC)
Fault Input +-24V
Tolerance Thermocouple Type J, K, E, T

Powered off >10 Mega Ohm Nominal Error +-1C

module input
Max Error +-3C
resistance
RTD Type Pt100 (385), Pt100 (392), Ni120,
Powered on 100Ohms + Diode Drop
Cu10
nominal Input
resistance Max Error +-1C, except Cu10 - +-3C
-10V to +10V Fault Input +-24V
Tolerance
Signals -10Vdc to +10Vdc +-1%

Error +-1%

+/-10V 249KOhms
Nominal Input
Impedance

Fault Input +-40V

Tolerance

Discrete Input

Two-Terminal Polarity Independent A/B

Dry Contact Terminals for dry contacts

Closed State Programable

Impedance

Open State Programable

Impedance

Internal 11.5V to 12.7V

Wetting
Voltage

Fault Input +- 40V

Tolerance

20/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E
 

Maritime
Compliance and DNV GL rules for classification – Ships,
Certifications (Approvals pending) offshore units, and high speed and light
craft
FCC ABS Rules for Condition of Classification,
This device complies with part 15 of the Part 1
FCC Rules. Operation is subject to the  l Steel Vessels Rules
following two conditions:
 l Offshore Units and Structures
 l This device may not cause harmful
interference. Functional Safety
 l This device must accept any SIL 2
interference received, including
 
interference that may cause
undesired operation. Hazardous Area Approvals
EMC (Approvals pending)

European Community Directive: For the detailed listing of country and

product specific approvals, refer to the
EMC Directive 2014/30/EU Approvals Quick Reference Guide
Standards: (108M1756) available from Bently.com.

EN 61000-6-2; Immunity for CSA/NRTL/C

Industrial Environments
EN 61000-6-4; Emissions for Class I, Zone 2: AEx/Ex ec nC ic IIC T4
Industrial Environments Gc;

Electrical Safety Class I, Division 2, Groups A, B, C,

and D;
European Community Directive:  
T4 @ Ta= -30˚C to +70˚C (-22˚F to
LV Directive 2014/35/EU +158˚F)
Standards:
ATEX/IECEx
EN 61010-1
II 3 G
RoHS Ex ec nC ic IIC T4 Gc
 
European Community Directive: T4 @ Ta= -30˚C to +70˚C (-22˚F to
RoHS Directive 2011/65/EU +158˚F)

Cyber Security
Designed to meet IEC 62443
 
 
 

21/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Chassis: 10 Slot Bulkhead

Ordering Information 60R/CHA08 with options for:

• Country-specific codes
• SIL level
For the detailed listing of country and
product specific approvals, refer to the System Modules
Approvals Quick Reference Guide
(108M1756) available from Bently.com. System Interface Module

Chassis 60R/SIM01 with options for:

• Country-specific codes
Chassis: 3U Chassis • SIL level

60R/CHA01 with options for: Protection Processing Module

• Country-specific codes 60R/PPM01 with options for:
• SIL level • Country-specific codes
Chassis: 3U Panel • SIL level

60R/CHA02 with options for: Condition Monitoring Module

• Country-specific codes 60R/CMM01 with options for:
• SIL level • Country-specific codes
Chassis: 3U Bulkhead Power Interface Module
60R/CHA03 with options for: 60R/PIM01 with options for:
• Country-specific codes • Country-specific codes
• SIL level • SIL level
Chassis: 6U Chassis
Communications
60R/CHA04 with options for:
• Country-specific codes Bridge Module
• SIL level
60R/BRG01 with options for:
Chassis: 6U Panel • Country-specific
codes
60R/CHA05 with options for: • SIL level
• Country-specific codes
• SIL level Communications Gateway
Chassis: 6U Bulkhead 60R/CGW01 RJ-45 with options for:
Ethernet • Country-specific
60R/CHA06 with options for: codes
• Country-specific codes • SIL level
• SIL level
60R/CGW02 RS-485 with options for:
Chassis: 10 Slot Panel Serial • Country-specific
60R/CHA07 with options for: codes
• Country-specific codes • SIL level
• SIL level  

22/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Input Modules Input: AC LVDT Module

Input: (PAV) Prox/Accel/Velom Module 60R/INP10 with options for:

• Country-specific codes
60R/INP01 with options for: • SIL level
• Country-specific codes
• SIL level Output Modules
Input: (PAA) Prox/Accel/Aero Module
Recorder Output Module
60R/INP02 with options for:
• Country-specific codes 60R/REC01 with options for:
• SIL level • Country-specific codes
• SIL level
Input: (PAS) Prox/Accel/Seismic Module
Relay: (EMR) Electro-Mech Relay Module
60R/INP03 with options for:
• Country-specific codes 60R/RLY01 with options for:
• SIL level • Country-specific codes
• SIL level
Input: (PAD) Prox/Accel/DCLVDT
Relay: (SSR) Solid State Relay Module
60R/INP04 with options for:
• Country-specific codes 60R/RLY02 with options for:
• SIL level • Country-specific codes
• SIL level
Input: (PVT) Pos Voltage Xdcr Module
Power Supply
60R/INP05 with options for:
• Country-specific codes AC: 110/240V (240W) for 3U chassis
• SIL level
60X/XPS01 with options for:
Input: (KPH) Keyphasor Module • Country-specific codes
60R/INP06 with options for: • SIL level
• Country-specific codes AC: 110/240V (480W) for 6U chassis
• SIL level
Input: RTD / TC Module 60X/XPS02 with options for:
• Country-specific codes
60R/INP07 with options for: • SIL level
• Country-specific codes DC: High Voltage (240W) for 3U chassis
• SIL level
Input: (ITC) Isolated TC Module 60X/XPS03 with options for:
• Country-specific codes
60R/INP08 with options for: • SIL level
• Country-specific codes DC: High Voltage (480W) for 6U chassis
• SIL level
60X/XPS04 with options for:
Input: (PVD) Isolated PV / DI Module • Country-specific codes
60R/INP09 with options for: • SIL level
• Country-specific codes
• SIL level

23/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

External Display Dongles and Cables

External Display: 10 inch (HazLoc Cert) 60X/BTC01 4-Channel Buffered Output

Adapter
60X/EXD01 with options for:
• Country-specific codes 60X/BCK Bridge Field Cable Kit with
option for country codes
External Display: 15 inch (HazLoc Cert)
Bridge Interface Copper Cable - 2 feet
60X/EXD02 with options for:
• Country-specific codes 60X/BIC01 with options for:
• Country-specific codes
Industrial computer for external display • SIL level
60X/CMP01 with options for: Bridge Interface Copper Cable - 10 feet
• Country-specific codes
60X/BIC02 with options for:
Front Panel Displays • Country-specific codes
• SIL level
3U Front Panel: SIM w/ No Display Bridge Interface Copper Cable - 50 feet
60R/PNL01 with options for:
60X/BIC03 with options for:
• Country-specific codes
• Country-specific codes
• SIL level
• SIL level
3U Front Panel: SIM w/ Display
Bridge Interface Copper Cable - 100 feet
60R/PNL02 with options for:
60X/BIC04 with options for:
• Country-specific codes
• Country-specific codes
• SIL level
• SIL level
3U Front Panel: No SIM & No Display
Bridge Interface Copper Cable - 300 feet
60R/PNL03 with options for:
60X/BIC05 with options for:
• Country-specific codes
• Country-specific codes
• SIL level
• SIL level
3U Front Panel: No SIM, w/ Display
Configuration Software
60R/PNL04 with options for:
• Country-specific codes 60X/CFG Orbit Studio
• SIL level Configuration Software
10 Slot: w/ SIM
External Barriers
60R/PNL05 with options for:
• Country-specific codes 175502 3-pin Transducer Barrier
• SIL level
177241 2-pin Velomitor Barrier
10 Slot: no SIM
175990 Thermocouple Barrier
60R/PNL06 with options for:
• Country-specific codes 175501 RTD Barrier
• SIL level

24/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

External Galvanic Isolators

397A8826 3-pin Transducer Isolator

397A8826 2-pinTransducer Isolator

166111 Thermocouple Isolator

166112 RTD Isolator

Miscellaneous

60X/WPH01 Weather Proof Housing: 3U

with country-specific
approval options

60X/WPH02 Weather Proof Housing: 6U

with country-specific
approval options

60X/WPH03 Weather Proof Housing: 10 Slot

with country-specific
approval options

60X/RCI01 Remote Interface: Push Button

with country-specific
approval options

60X/RCI02 Remote Interface: Key Switch

with country-specific
approval options

60X/KEY01 System Key

60X/RCI01 Remote Interface: Push Button

60X/RCI01 Remote Interface: Key Switch

60R/BLK01 Blank: Module slot blank cover

60R/BLK02 Blank: Power slot cover

25/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Glossary of Terms
Accel - Acceleration PAS - Prox, Accel, Seismic
Aero - Aeroderivative PAV - Prox, Accel, Velom
API - American Petroleum Institute PIM - Power Input Module
BRG - Bridge PLC - Programmable Logic Controller
BTO - Buffered Transducer Output PPM - Protection Processing Module
CGW - Communication Gateway Module Prox - Proximitor
CMM - Condition Monitoring Module PVD - Isolated Process Variable, Discrete Input
DCS - Distributed Control Systems PVT - Positive Voltage Transducer
EGD - Ethernet Global Data protocol REB - Roller Element Bearing
ESD - Emergency Shutdown Device REC - Recorder Outputs
EIA - Energy Information Administration RMC - Remote Monitoring Center
EMR - Electro-Mechanical Relay RTD - Resistance Temperature Detector
HAZLOC - Hazardous Location SIL - Safety Integrity Level
I/O - Input/Output SIM - System Interface Module
IEPE -Integrated Electronics Piezo-Electric SSR - Solid State Relay
ITC - Isolated Thermocouple SW - Software
KPH - High Speed Keyphasor TC - Thermocouple
LVDT - Linear Variable Differential Transformer TC/RTD - Thermocouple/Resistance Temp Detector
NEMA - National Electrical Manufacturers Association TCP/IP - Transmission Control Protocol Internet Protocol
OEM - Orginal Equipment Manufacturer OEM - Orginal Equipment Manufacturer
PAA - Prox, Accel, Seismic Velom - Velomitor
PAE - Prox, Accel, Aero  
   
   
   
   
   

26/27
Orbit 60 Series System
Datasheet 137M5182 Rev. E

Copyright 2020 Baker Hughes Company. All rights reserved.

Bently Nevada, Orbit Logo, Keyphasor, Velomitor, Proximitor, and System 1 are registered trademarks of Bently Nevada,
a Baker Hughes Business, in the United States and other countries. The Baker Hughes logo is a trademark of Baker
Hughes Company. All other product and company names are trademarks of their respective holders. Use of the
trademarks does not imply any affiliation with or endorsement by the respective holders.
Baker Hughes provides this information on an “as is” basis for general information purposes. Baker Hughes does not
make any representation as to the accuracy or completeness of the information and makes no warranties of any
kind, specific, implied or oral, to the fullest extent permissible by law, including those of merchantability and fitness
for a particular purpose or use. Baker Hughes hereby disclaims any and all liability for any direct, indirect,
consequential or special damages, claims for lost profits, or third party claims arising from the use of the
information, whether a claim is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make
changes in specifications and features shown herein, or discontinue the product described at any time without
notice or obligation. Contact your Baker Hughes representative for the most current information.
The information contained in this document is the property of Baker Hughes and its affiliates; and is subject to
change without prior notice. It is being supplied as a service to our customers and may not be altered or its content
repackaged without the express written consent of Baker Hughes. This product or associated products may be
covered by one or more patents. See Bently.com/legal.

1631 Bently Parkway South, Minden, Nevada USA 89423

Phone: 1.775.782.3611 or 1.800.227.5514 (US only)
Bently.com

27/27