WOODWARD L SERIES - INSTALLATION MANUAL Position Controller - EN - 2017

Installation and Operation Manual
L-Series Position Controller
Manual 26237 (Revision F)

WARNING—DANGER OF DEATH OR PERSONAL INJURY
WARNING—FOLLOW INSTRUCTIONS
Read this entire manual and all other publications pertaining to the work to be performed
before installing, operating, or servicing this equipment. Practice all plant and safety
instructions and precautions. Failure to follow instructions can cause personal injury and/or
property damage.
WARNING—OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify
that you have the latest revision, be sure to check the Woodward website:
www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The
latest version of most publications is available at:
www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get
the latest copy.
WARNING—OVERSPEED PROTECTION
The engine, turbine, or other type of prime mover should be equipped with an overspeed
shutdown device to protect against runaway or damage to the prime mover with possible
personal injury, loss of life, or property damage.
The overspeed shutdown device must be totally independent of the prime mover control
system. An overtemperature or overpressure shutdown device may also be needed for
safety, as appropriate.
WARNING—PROPER USE
Any unauthorized modifications to or use of this equipment outside its specified
mechanical, electrical, or other operating limits may cause personal injury and/or property
damage, including damage to the equipment. Any such unauthorized modifications: (i)
constitute "misuse" and/or "negligence" within the meaning of the product warranty
thereby excluding warranty coverage for any resulting damage, and (ii) invalidate product
certifications or listings.
CAUTION—POSSIBLE DAMAGE TO EQUIPMENT OR PROPERTY

CAUTION—BATTERY CHARGING
To prevent damage to a control system that uses an alternator or battery-charging device,
make sure the charging device is turned off before disconnecting the battery from the system.
CAUTION—ELECTROSTATIC DISCHARGE
Electronic controls contain static-sensitive parts. Observe the following precautions to
prevent damage to these parts.
• Discharge body static before handling the control (with power to the control turned off,
contact a grounded surface and maintain contact while handling the control).
• Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit
boards.
• Do not touch the components or conductors on a printed circuit board with your hands
or with conductive devices.
IMPORTANT DEFINITIONS
• A WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
• A CAUTION indicates a potentially hazardous situation which, if not avoided, could result in
damage to equipment or property.
• A NOTE provides other helpful information that does not fall under the warning or caution
categories.
Revisions—Text changes are indicated by a black line alongside the text.
Woodward Governor Company reserves the right to update any portion of this publication at any time.
Information provided by Woodward Governor Company is believed to be correct and reliable. However, no
responsibility is assumed by Woodward Governor Company unless otherwise expressly undertaken.
© Woodward 2003
All Rights Reserved
Manual 26237 L-Series Position Controller
Contents
REGULATORY COMPLIANCE ........................................................................III
ELECTROSTATIC DISCHARGE AWARENESS ................................................. IV
CHAPTER 1. GENERAL INFORMATION ........................................................... 1
Purpose and Scope ................................................................................................1
How to Use This Manual ........................................................................................1
Intended Applications .............................................................................................1
Introduction .............................................................................................................1
Programmable Features .........................................................................................2
Service Tool Software ............................................................................................3
CHAPTER 2. SYSTEM DESCRIPTION/APPLICATION OVERVIEW ....................... 4
System Operation ...................................................................................................4
Communications .....................................................................................................8
Temperature Sensing .............................................................................................9
Current Limiting based on Temperature.................................................................9
Faults ......................................................................................................................9
CHAPTER 3. INSTALLATION........................................................................ 13
Introduction ...........................................................................................................13
General Installation, Operation Notes and Requirements....................................13
Unpacking .............................................................................................................14
Mechanical Installation .........................................................................................14
Electrical Installation .............................................................................................19
Description of Electrical I/O ..................................................................................21
CHAPTER 4. SERVICE TOOL....................................................................... 27
Introduction ...........................................................................................................27
Description ............................................................................................................27
Getting Started .....................................................................................................29
L-Series Configuration ..........................................................................................30
Configuration Parameters.....................................................................................31
Position Calibration and Verification.....................................................................42
Calibration Sequence Overview ...........................................................................43
Position Verification ..............................................................................................43
CHAPTER 5. TROUBLESHOOTING ............................................................... 47
Introduction ...........................................................................................................47
General System Troubleshooting Guide ..............................................................47
Engine/Generator Troubleshooting ......................................................................48
Electrical Troubleshooting Guide .........................................................................50
CHAPTER 6. SERVICE OPTIONS ................................................................. 51
Product Service Options .......................................................................................51
Returning Equipment for Repair ...........................................................................52
Replacement Parts ...............................................................................................53
How to Contact Woodward ...................................................................................53
Engineering Services............................................................................................54
Technical Assistance ............................................................................................55
APPENDIX A. ACRONYMS/ABBREVIATIONS ................................................ 56
APPENDIX B. L-SERIES CONFIGURATION SUMMARY ................................... 57
APPENDIX C. L-SERIES CONTROL SPECIFICATIONS ................................... 58
DECLARATIONS ......................................................................................... 62
Woodward i
L-Series Position Controller Manual 26237
Illustrations and Tables
Figure 2-1. PWM Linear Demand to Position .........................................................6

Figure 2-2. PWM Non-Linear Demand to Position .................................................6
Figure 2-3. Analog 0–5 V Linear Demand to Position ............................................7
Figure 2-4. Analog 0–5 V Non-Linear Demand to Position ....................................7
Figure 3-1. L-Series Outline Drawing ...................................................................15
Figure 3-2. L-Series Cover Types ........................................................................16
Figure 3-3a. L-Series Shaft Types........................................................................17
Figure 3-3b. L-Series Shaft Types........................................................................18
Figure 3-3c. L-Series Shaft Types ........................................................................19
Figure 3-4. Typical L-Series Position Control Application Wiring .........................21
Figure 3-5. Acceptable PWM Input Types ............................................................23
Figure 3-6. Relay Driver Output............................................................................24
Figure 3-7. Typical AUX1 and AUX2 Usage ........................................................25
Figure 3-8. Ground Junction Point........................................................................26
Figure 4-1. Example Service Tool Screen ............................................................27
Figure 4-2a. Typical Programming Datalink Harness Wiring ...............................28
Figure 4-2b. Programming Harness Wiring ..........................................................29
Figure 4-3. Configuration Selection Options ........................................................31
Figure 4-4. Configuration Editor—Analog Settings ..............................................32
Figure 4-5. Configuration Editor—PWM Settings .................................................34
Figure 4-6. Configuration Editor—Discrete Output Settings ................................35
Figure 4-7. Configuration Editor—Alarm/Shutdown Settings ...............................36
Figure 4-8. Service Tool—Overview Tab .............................................................37
Figure 4-9. Service Tool—Alarms Tab .................................................................39
Figure 4-10. Service Tool—Shutdowns Tab ........................................................40
Figure 4-11. Service Tool—Internal Shutdowns Tab ...........................................40
Figure 4-12. Service Tool—Identification Tab ......................................................41
Figure 4-13. Service Tool—PID Tuning Window ..................................................42
Figure 4-14. Service Tool—PID Tuning Properties Window ................................42
Figure 4-15. Service Tool—Verify Position Calibration ........................................44
Figure 4-16. Service Tool—Manual Position Calibration......................................45
Figure 4-17. Service Tool—Manual Position Calibration Settings .......................45
Figure 4-18. Service Tool—Auto Position Calibration ..........................................46
Figure C-1. Bode Plot of L-Series Response .......................................................61
ii Woodward
Regulatory Compliance
The L-Series is suitable for use in Class I, Division 2, Groups A, B, C, D per CSA
for Canada and U.S. or non-hazardous locations only.
Wiring must be in accordance with North American Class I, Division 2 wiring

methods as applicable, and in accordance with the authority having jurisdiction.
Field wiring must be suitable for at least 105 °C.
The actuator should be protected from exposure to sunlight and rain.
These listings are limited only to those units bearing the CSA agency
identification.
WARNING—EXPLOSION HAZARD
Do not connect or disconnect while circuit is live unless area is known to be
non-hazardous.
Substitution of components may impair suitability for Class I, Division or

Zone applications.
AVERTISSEMENT—RISQUE D’EXPLOSION
Ne pas raccorder ni débrancher tant que l’installation est sous tension, sauf
en cas l’ambiance est décidément non dangereuse.
La substitution de composants peut rendre ce matériel inacceptable pour les

emplacements de Classe I, applications Division ou Zone.
Woodward iii
Electrostatic Discharge Awareness

All electronic equipment is static-sensitive, some components more than others.
To protect these components from static damage, you must take special
precautions to minimize or eliminate electrostatic discharges.
Follow these precautions when working with or near the control.
1. Before doing maintenance on the electronic control, discharge the static

electricity on your body to ground by touching and holding a grounded metal
object (pipes, cabinets, equipment, etc.).
2. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.
3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam

cups, cup holders, cigarette packages, cellophane wrappers, vinyl books or
folders, plastic bottles, and plastic ash trays) away from the control, the
modules, and the work area as much as possible.
4. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:
• Do not touch any part of the PCB except the edges.
• Do not touch the electrical conductors, the connectors, or the

components with conductive devices or with your hands.
• When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.
iv Woodward
Chapter 1.
General Information
Purpose and Scope

The purpose of this manual is to provide the necessary background information
for applying the L-Series control to gas/gasoline reciprocating engines. Topics
covered include mechanical installation, electrical wiring, software programming,
and troubleshooting. While this manual is primarily targeted at OEM customers,
OEMs themselves may find it useful to copy some of the information from this
manual into their application user manuals.
How to Use This Manual

The following summarizes how to install a L-Series actuator into a new or
existing system:
• Unbox and inspect the hardware.
• Mount and wire the hardware following the procedures and
recommendations in Chapter 3.
• Optionally configure the control using the Service Tool (Chapter 4).
• Optionally stroke the valve and verify dynamics and functionality.
• Troubleshooting guidelines are provided in Chapter 5.
• Specifications are provided in Appendix C.
Intended Applications
The L-Series control is designed for various industrial applications, including but
not limited to generator sets, welders, portable refrigeration units, irrigation
pumps, chipper shredders, and mobile industrial gas or gasoline reciprocating
engines. Key environmental characteristics of these applications include
extended industrial operating temperatures (–40 to +105 °C/–40 to +221 °F),
Industrial EMC Requirements, electrical transients, and lower operating voltages
(12/24 V).
Introduction
The L-Series provides a building block approach to total engine management.
The modular bi-directional actuator design easily attaches to fuel pumps, mixers,
or throttle bodies. For information on Woodward throttle body applications, refer
to manual 26249 (ITB and LC-50).
Woodward also offers L-Series actuator versions for Speed Control and Process
Control, like Air/Fuel Ratio control, applications. Refer to manuals 26250 (Speed
Control) and 26251 (Process Control).
The L-Series position control accepts a position command and drives the 0–60
degree output shaft to the commanded position based on an internal shaft
position sensor. The high-efficiency torque motor delivers 0.34 Nxm (0.25 lb-ft)
nominally over 60° travel range to operate fuel or air control devices. See the
specifications (Appendix C) for more details.
Woodward 1
The L-Series position control accepts either a PWM command or a 0–5 V
command for output positioning. The command signals are issued by the
appropriate supervisory engine management system, and the L-Series must be
set up properly in software to expect the correct signal for the application.
For status purposes, a relay driver output is available on the L-Series control
which changes state whenever a fault or error condition is experienced by the
L-Series controller.
If the system so requires, the L-Series provides a direct position output signal in
the form of a dc voltage. The throttle position (TPS) output represents full
counterclockwise (ccw) to clockwise (cw) rotation of the actuator shaft, and thus
gives the operator an external position indication after installation and while the
unit is operating.
More detail on the features of the L-Series can be found later in this manual.
WARNING—EMERGENCY STOP
When included with an ITB, the actuator depends solely on the return spring
inside the throttle body assembly to drive toward minimum fuel when not
powered, therefore other positive shutdown devices like fuel shut-off
solenoids are recommended to ensure shutdown upon loss of signal to the
control system. Also, separate overspeed trip devices are always
mandatory.
Programmable Features
Control setup and tuning is accomplished through the use of a PC (personal
computer), Woodward Service Tool software, and a programming harness. The
features identified below are described in Chapters 2 and 4. Briefly, the
programmable features include:
• 4 General Setup Parameters
o Position Demand Select (PWM or Analog)
o Fail Direction (ccw or cw)
o Min Position Direction (ccw or cw)
o Actuator Curve Selection (Linear or Non-linear)
• PWM Setup Parameters
o PWM Drive Select (Push-Pull, High-Side Drive or Low-Side Drive)
o PWM Offset
• 4 Valve Position Control Parameters
o Proportional Gain
o Integral Gain
o Derivative Gain
o Friction/Dither Setting
• 10 Non-Linear Actuator Settings
o Position Request (5 curve input points)
o Actuator Position (5 curve output points)
• 12 Discrete Output Settings
o Output’s Non-Fault Condition (ON or OFF)
o 11 Selections as Discrete Output Indications
• 10 Fault Settings
o Latching or Non-Latching Fault Indications
o Position Error Magnitude
o Position Error Delay
o 7 Fault Selections as Alarms or Shutdowns
2 Woodward
Service Tool Software

The L-Series Service Tool software is a Microsoft Windows based GUI (graphic
user interface). The Service Tool Software is compatible with Windows
95/98/NT/00 and gives the OEM the ability to:
• Configure product settings based on application requirements
• Tune the control with the engine running during application development
• Create configuration files for downloading into multiple controls
• Download configuration files
• Extract and view fault codes for field diagnosis
• Update control dynamics during field service
• Calibrate the control for user stops
Detailed descriptions of software installation are available in Chapter 4.
Woodward 3
Chapter 2.
System Description/Application Overview
System Operation
The L-Series actuator is ready for operation immediately (within 0.25 second)
when the power supply is connected. Power may be connected to the control at
the same time the engine starter motor is engaged. Upon power-up, the actuator
will immediately go to the commanded position. The actuator will then drive to
maintain the position commanded by the supervisory control.
Optionally, a Run Enable input can be used to activate or de-activate the

L-Series output. It can also be used to reset shutdown fault conditions.
Upon an engine shutdown command, the independent engine shutdown solenoid

or solenoid valve in the fuel supply should be de-activated and the power supply
disconnected from the speed control. This shutdown signal should be sent
directly from the engine control panel and should be independent and separate
from the L-Series controller.
Position Demand
(Analog/PWM)
Customer Actual Position (0-5V)

Controller
Status
L-Series
Run Enable
Power Input
(10-32Vdc)
RS-232
Service Tool
Driver Input Power

The L-Series will handle a voltage range of 10 to 28 Vdc at full specified torque.
The actuator is functional in the range of 8 to 32 Vdc, but accuracy and/or torque
can be diminished at the extreme ends of this range.
The supply voltage failure levels are below 6.25 V and above 33 V. The unit can
be configured to either alarm or shutdown upon detection of a supply voltage
fault.
4 Woodward
LCS Position Control Functional Overview

TPS
TPS De-code
Act’l Position Ouput
Scaling &
(0.75-4.25 V for CW-CCW) Pos’n
Fault
Configuration Settings Linearizatoin Sensor
F Detection
Direction
CW / Tuning
Calibration Settings 5-pt curve CCW
LAT
Linear/ Motor
Anlg Dmd NonLinear Motor
Scaling &
Analog Demand Aux 2 Fault Position
PWM
Fault User Driver
(0.5-4.5 V) Detection Position Scaling Controller
F Demand
Selection S
Pwm + PWM Dmd
Scaling & (configured)
PWM Demand
10-90% Duty Fault
Detection Fault
6-26 Vdc
300-1500 Hz F
Serial Aux 4 Scaling & Fault F

RS232
Aux 3 Service Port Fault
Communications Detection
Logic OverTemp F
On-Board
Temp Sensor
Current
Limters
12/24V Input Power +12/24V

(8-32 Vdc)
Scaling &
Fault Fault
S (shutdown)
Detection Fault Logic
F (any fault) A (alarm)
+V
Discrete
Status F (any fault)
Out Logic
(discrete output driver)
24Vdc = ON (status ok)
Relay Discrete
Out
Run Enable
(optional)
Position Command Signal

The L-Series can accept either a PWM command signal input or an analog 0–5
Vdc command signal input, depending on how the software application is
configured.
The PWM will function with various types of input sources, including high-side,
low-side open collector, and push-pull—depending on the configuration. It will
handle a PWM frequency range from 300 to 1500 Hz at amplitudes ranging from
5 V up to battery voltage. Normal operating range is from 10% to 90% duty cycle,
representing the hard stops in the actuator (Figure 2-1). The input can be
optionally set to a non-linear mode which provides a 5-point curve relationship
between position signal and desired position (Figure 2-2).
The input failure levels are below 3% and above 97% duty cycle. The unit can be
configured to either alarm or shut down on detection of a position command
failure. The shutdown failsafe direction is also user configurable as either
clockwise or counterclockwise.
A user-configurable offset is available to adjust the input duty-cycle reading, as

needed.
Woodward 5
100 user-defined shutdown
Desired Actuator Position, %

90 failsafe direction
80
70
60
50
40
30
user-defined
20
shutdown
0
0 10 20 30 40 50 60 70 80 90 100
PWM Position Signal Duty Cycle, %
Figure 2-1. PWM Linear Demand to Position

80
70
60
50
40
30
20 user-defined points
10
0
0 10 20 30 40 50 60 70 80 90 100
PWM Position Signal Duty Cycle, %
Figure 2-2. PWM Non-Linear Demand to Position
The 0–5 V input uses a different pin in the connector, and it has a usable range
of 0.5 to 4.5 V to command the throttle from minimum to maximum position
(Figure 2-3). The input can be optionally set to a non-linear mode which provides
a 5-point curve relationship between position signal and desired position (Figure
2-4).
The input failure levels are below 0.2 and above 4.8 V. The unit can be
configured to either alarm or shut down on detection of a position command
failure. The shutdown failsafe direction is also user-configurable as either
clockwise or counterclockwise direction.
6 Woodward

failsafe direction

90
80
70
60
50
40
30
failsafe direction
10
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Position Signal Voltage
Figure 2-3. Analog 0–5 V Linear Demand to Position

80
70
60
50
40
30
20 user-defined points
10
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Position Signal Voltage
Figure 2-4. Analog 0–5 V Non-Linear Demand to Position
Discrete Output
A discrete output is provided to serve as a status indicator. This switchable
discrete output is a closure to ground capable of sinking 250 mA with an output
voltage rise of less than 1.5 V, and it is available to power external relays for
devices such as alarms or fuel shutoff solenoids. The circuit is protected
internally against overcurrent and inductive spikes, so external clamping is not
necessary.
This output can be configured to be either normally on/open (preferred failsafe

setting) or normally off/closed. In addition, the faults that drive the relay status
can be configured individually. For details refer to Chapter 4 (Service Tool).
Woodward 7
There are two conditions that will prevent the discrete output from operating
correctly. The first is if battery positive is accidentally connected to it, and the
second is if it is shorted to ground. The circuit will protect itself in the event of a
mis-wire, but it will hold the output open(floating) until the fault is removed.
Run Enable Discrete Input

An optional Run Enable discrete input can be configured for use. The Run
Enable operation provides a closed-to-run and an open to force the shaft
controller into a low-current “limp” mode. The Run Enable can also be used to
clear a latching shutdown condition since a closure of the input will issue a reset
command.
Actual Position Feedback (TPS)

The L-Series provides a 0–5 V signal representing actual shaft rotational
position, where 0.75 V and 4.25 V correspond to full counterclockwise to
clockwise rotation, respectively. This signal is fed directly off the position sensor
to ensure no delays are introduced by the processor. However, this signal is also
uncorrected, so the difference between this signal and actual position can vary
up to ±10% over the operating temperature range.
Additional Inputs/Outputs
Auxiliary Inputs—There are four auxiliary inputs on the L-Series controller, all of
which are capable of both analog and discrete functions. They can all be
functionally defined for purpose in the software application. Although they are
very flexible, two of them are shared with the serial communications, so will be
unavailable if the L-Series is connected to the Service Tool. More detail
concerning the auxiliary inputs is provided in Chapter 3 (Installation).
5V Output—A 5 Vdc output has been provided on the L-Series actuator to power
external sensors, if necessary. The 5 V output is limited to 10 mA, but this is
sufficient for most light-duty ratiometric sensors.
Communications
RS-232 communications are available on the L-Series when used with an
external transceiver connected to pins 4 and 6. Serial communications allow for
the use of a service and configuration tool with the L-Series actuator. The
simplest way to establish this interface is to use Woodward kit # 8923-1061.
Functions available through this port include tuning, monitoring, and configuration
of the position controller. Detailed driver status information is also available.
Any RS-232 wiring must meet the requirements in the EIA RS-232 Standard
document. The RS-232 standard states that the length of the RS-232 cable
between the driver and the PC must be less than 50 ft (15 m) with a total
capacitance less than 2500 pF. The RS-232 data rate is fixed at 19.2 kbps. The
communication port is non-isolated and susceptible to both EMI noise and
ground loops related to PC connections and typical industrial environments.
8 Woodward
NOTE
The service port is not isolated and is not intended to function while the
prime mover is in normal operation. The service port is provided for
configuration and setup only.
Temperature Sensing
The L-Series has an on-board temperature sensor to monitor board temperatures
and protect the unit from overtemperature. This temperature is monitored and a
fault is annunciated if the set point is exceeded.
Current Limiting based on Temperature

The controller provides actuator current limiting based on the electronics
temperature. Dependent on board and actuator thermal models, the software
reduces current as necessary to avoid conditions that would damage the device
due to extreme temperatures.
Current limiting based on temperature begins when the combined current and
temperature environment causes board temperatures greater than 117 °C. The
limit curve is a linear derate from full current at 117 °C down to zero current at
125 °C. At 125 °C, an OverTemp fault is annunciated. Depending on the current
(actuator torque) and ambient operating temperatures, the unit may never reach
a reduced level.
Faults
Faults are separated into two categories: Logged Faults and Current Faults. The
Current Faults are volatile and reset every time power is applied. The Current
Faults annunciates faults that are presently active/detected; they may latch or not
latch depending on the fault. All latching Current Faults are reset by a power
cycle or Service Tool reset. All logged faults are latched and written to the
EEPROM. They must be cleared through the Service Tool.
A fault can have three effects on the control: change the discrete output state
(Alarm), Shutdown–drive to fail direction and change the discrete output state
(Alarm), or Shutdown–go limp and change the discrete output state (Alarm). A
parameter is available to configure the fault to either an alarm or a shutdown.
The shutdown action performed (go limp or drive to fail direction) is fault-
dependent. Some faults are dedicated shutdowns and cannot be configured—
they are identified as such below. A "go limp" command overrides a "drive to fail
position" if more than one fault is set.
Faults can be configured as either latching or non-latching. This is a general

setting that applies to all faults, unless otherwise noted. When configured as non-
latching, a Reset is not needed. If latching mode is configured, a Reset or power-
cycle is required to clear the fault and resume positioning.
Watchdog Reset
Watchdog Reset is true if a watchdog timer timeout occurred which resulted in a
reset of the microprocessor. This is a hard-coded alarm. If detected, the control
will attempt to continue normal operation.
Woodward 9
Brownout Reset
Brownout Reset is true if CPU Voltage drops below 4.2 V but not below 1 V. The
brownout detect circuit will reset the CPU. This is a hard-coded alarm. If
detected, the control will attempt to continue normal operation.
EEPROM Fail
EEPROM Fail indicates failure or corruption of the internal non-volatile memory.
If the CRC is not correct for the EEPROM data, this fault will be set true. This is a
hard-coded internal shutdown. If detected, the control output will go limp. A
power cycle is required to clear this fault.
Position Sense Fail

This indicates a failure of the internal Position Sensor. This is a hard-coded
internal shutdown. If detected, the control output will drive to the Fail Direction
using current control. This fault latches and requires a reset or power cycle to
clear.
Failure levels: >4.75 V and < 0.25 V

Persistence: 650 ms
Voltage Sense Fail

Indicates an out-of-range signal on the input power. Could indicate input power
out of range or a fault in the supply voltage sense circuitry.
Failure levels: >33 V and <6.25 V

Persistence: 650 ms
Can be configured as an alarm or shutdown. If configured as a shutdown, the

control will drive to Fail Direction (using current control) if this fault is detected. If
configured as an alarm, the control will internally default to an assumed 32 V
power supply voltage (decreased torque at lower actual voltages) and attempt to
continue normal operation if this fault is detected. The value displayed on the
Service Tool will show sensed value, not default.
Temp Sense Fail

Indicates a failure of the internal on-board Temperature Sensor.
Failure levels: >150 °C and <–45 °C

Persistence: 650 ms
Hysteresis: 5 °C (<145 °C or >–40 °C to clear)

control will drive to Fail Direction (using position control) if this fault is detected. If
configured as an alarm, the control will internally default to 25 °C and attempt to
continue normal operation if this fault is detected. The value displayed on the
Service Tool will show sensed value, not default.
OverTemp
If the on-board temperature sensor reads above 125 °C, this error will be set.
Above 125 °C, the processor can fail in an unpredictable manner, so this fault is
recommended as a shutdown. The Current Limiting based on temperature will
effectively make the output "limp" by reducing the drive current to zero.
Failure levels: >125 °C

Persistence: 650 ms
Hysteresis: 5 °C (<120 °C to clear)
10 Woodward
control will go limp if this fault is detected. If configured as an alarm, the control
will attempt to continue normal operation if this fault is detected.
Position Error
Position Error detection logic will indicate a difference between commanded
position and actual position exceeded for longer than the set delay. The error
magnitude and duration are customer-configurable parameters.
Failure levels: Set by customer variable, Error > |PosErrorMax|

Persistence: Set by customer variable, Position Error Delay.
Hysteresis: none
Override: Whenever the current is being limited to a factor of 1/2 normal
maximum or less. This would be because of high temperature (see section on
Temp Sensing and Current Limiting) or a shutdown that causes the output to go
"limp".

configured as an alarm, the control will attempt to continue normal operation if
this fault is detected.
Relay Output Shorted

The relay driver is thermally protected against wiring errors. If incorrectly wired,
the output will turn off and then set the Error Bit.

PWM Input Failed (Position Demand Failed)

PWM Input Failed is only active when the position demand is configured for
'PWM'.

Failure levels: >97% Duty and < 3% Duty

Persistence: 250 ms
Hysteresis: 1% (<96% or >4% to clear)
0..5 V Analog (Aux2) Input Failed (Position Demand Failed)

Analog (Aux2) Input Failed is only active when the position demand is configured
for '0..5 V'.

Failure levels: >4.8 V and < 0.2 V

Persistence: 650 ms
Hysteresis: 0.05 V (<4.75 V or >0.025 V to clear)
Woodward 11
Run Enable Shutdown

Run Enable discrete input is opened, only active when this input is configured for
use.
This is a hard-coded shutdown. The control will go limp if this condition is

detected.
12 Woodward
Chapter 3.
Installation
Introduction
This chapter provides instructions on how to mount and connect the L-Series
controller into a system. Hardware dimensions are provided for mounting the
device to a specific application.
WARNING—NOISE
Due to typical noise levels in turbine or engine environments, hearing
protection should be worn when working on or around the L-Series.
WARNING—BURN HAZARD
The surface of this product can become hot enough or cold enough to be a
hazard. Use protective gear for product handling in these circumstances.
Temperature ratings are included in the specification section of this manual.
non-hazardous.

Zone applications.
CAUTION—FIRE PROTECTION
Explosion Hazard—External fire protection is not provided in the scope of
this product. It is the responsibility of the user to satisfy any applicable
requirements for their system.
CAUTION—WIRING
Due to the hazardous location listings associated with this product, proper
wire type and wiring practices are critical to operation.
Do not connect any cable grounds to “instrument ground”, “control

ground”, or any non-earth ground system. Make all required electrical
connections based on the wiring diagrams (Figure 3-4).
General Installation, Operation Notes and

Requirements
WARNING—SAFETY CONSIDERATIONS
Use an independent device for positive shutdown, such as a fuel shut off
valve is highly recommended. Failure to comply with this recommendation
can cause personal injury and/or property damage.
Use of an external spring to return to minimum fuel is highly recommended.
Failure to comply with this recommendation can cause personal injury
and/or property damage.
Use of a predicted min fuel shutdown procedure is highly recommended.
Failure to comply with this recommendation can cause personal injury
and/or property damage.
Woodward 13
Unpacking
Be careful when unpacking the actuator. Check the unit for signs of damage,
such as bent or dented panels, scratches, and loose or broken parts. Notify the
shipper and Woodward if damage is found.
Mechanical Installation
Mounting Location
Locate the L-Series control a distance from sources of extreme radiant heat,
such as exhaust manifolds or turbochargers. The operating temperature range of
the control is –40 to +105 °C (–40 to +221 °F). In spark-ignited applications,
make sure the L-Series is located away from the ignition coil, and that harness
wires are not routed next to the spark plug wires.
Mounting Orientation
While it is not a requirement, it is good practice to orient the connector feature on
the control in a horizontal or downward orientation to minimize fluid accumulation
between the enclosure and the mating connector’s gasket.
Actuator Configuration
The L-Series actuator utilizes a 2” (51 mm) square mounting bolt pattern and is
intended to fit within an envelope of 2.618 x 2.618 x 2.540 (66.50 x 66.50 x 64.52
mm) with the short dimension along the shaft axis. Two shaft seal configurations
are available, an internal lip seal and an external lip seal with spring backup
(Figure 3-2). In addition, six independent output shaft configurations are available
(Figure 3-3). Consult Woodward Applications Engineering for the application
appropriate seal and shaft configuration.
Mounting Hardware
Use #10 or M5 fasteners to attach the L-Series control to the mounting bracket.
The bracket and attaching hardware must be designed to hold the weight and to
withstand the vibration associated with prime mover mounting. Use the
appropriate fasteners for securing the mounting bracket to the engine.
14 Woodward
Figure 3-1. L-Series Outline Drawing
Woodward 15
Figure 3-2. L-Series Cover Types
16 Woodward
Figure 3-3a. L-Series Shaft Types
Woodward 17
Figure 3-3b. L-Series Shaft Types
18 Woodward
Figure 3-3c. L-Series Shaft Types
Electrical Installation
A wiring pinout of the L-Series control, as viewed by looking into the control’s
connector feature, is shown in Figure 3-4. Typical connections to external
devices are also shown.
Woodward 19
The L-Series has an operating voltage range of 8 to 32 Vdc with nominal
voltages of 12 or 24 Vdc. The power supply is reverse polarity protected, and
consumes 32 W maximum power at a peak current of 1 A (32 V) assuming 4 Ω
stator resistance at 25 °C. These assumptions are based on the fact that the
software limits the power to the rotary actuator to 25 W at any given time and
input voltage (in the valid range). The control system should be protected with a
6 A slow-blow fuse in the voltage supply lines. Typical max average current is 2.1
A, or max 25 W at 12 V. The application should be configured to turn on power to
the actuator when the engine is first cranked.
Electrical Connections
non-hazardous.

Zone applications.
Prior to installation, refer to the wiring diagrams and the representative I/O
interfaces schematic in this chapter. Also, review the hardware I/O specifications
in Appendix C.
WARNING—INGRESS PROTECTION
The control will only meet ingress protection specifications while the
Deutsch connector is installed in the unit. As such, the unit should not be
exposed to operating environments unless the mating connector is installed.
In addition, if a wire is not used for each of the 12 pins on the control, a
Deutsch 114017 plug must be used in place of each missing wire. Failure to
adhere to these guidelines may result in product failure or decreased life.
Use 16 to 18 AWG (1 to 1.5 mm²) stranded copper wire with insulation that
meets temperature requirements in the harness design. A wiring harness stress
relief within 16” (406 mm) of the control’s connector is recommended. Limit all I/O
and signal lines to less than 30 m (98 ft). Also limit input power (B+/B–)
connections to an earth grounded battery or conditioned power interface to less
than 10 m (33 ft) from the L-Series product.
NOTE
A conditioned power interface is an interface which offers equivalent
common mode and differential mode conditioning of that of a grounded 24 V
lead acid battery.
Dress the harness with wire loom to contain it in a single bundle. Use grommets
when passing the harness through metal panels.
Connector
The following Deutsch connector components are recommended for harness
designs:
Recommended Optional
Mating Connector DT06-12SA-P012 DT06-12SA
Secondary Lock W12S-P012 N/A
Sockets 0462-201-16141 0462-201-16141
20 Woodward
Woodward part number 8928-396 is a kit that provides all the necessary Deutsch
components.
Figure 3-4. Typical L-Series Position Control Application Wiring
Connector
Pin # Description Comment
1 +12V/24 Vdc Input Power Supply power
2 TPS Signal Output Direct position feedback output indication
3 PWM – / AUX – Ground for the PWM or AUX command signal common
4 RS-232 transmit For use with the service tool
5 Input Power Ground Ground for the 12 V/24 V input power
6 RS-232 receive For use with the service tool
7 5 V Out Power for external sensors (10 mA max)
8 Aux Input 1 Optional Run Enable discrete input
9 Relay Driver Output Status signal and fault detection output
10 Aux Input 2 0–5 V command signal input
11 PWM + PWM command signal input
12 Ignition Input Not used—Leave open
Description of Electrical I/O

Representative circuitry for the L-Series inputs/outputs is provided in Figure 3-5
below.
Power Supply Input (+12 Vdc/24 Vdc at pin 1, ground at pin 5)—The L-Series is
configured for 12 or 24 V nominal operation, although it will handle 8–32 V. The
power supply terminals are reverse polarity protected, and in the case that a
reverse polarity condition exists, the L-Series actuator will not power-up and will
remain at the minimum stop if attached to a throttle body with an internal return
spring.
Woodward 21
Woodward recommends using a 6 A slow-blow fuse on the power supply line
feeding pin 1 of the L-Series actuator.
WARNING—FUSED INPUT POWER

The input power must be fused. Failure to fuse the L-Series could, under
exceptional circumstances, lead to personal injury, damage to the control
valve, and/or explosion.
PWM Command Input (+PWM at pin 11, PWM ground at pin 3)—This actuator
can be configured to handle a PWM signal from a high-side or low-side open-
collector or open-drain source, as well as from a push-pull (customer pull-up)
source. The necessary pull-up and pull-down voltages to accommodate the
open-collector sources are handled within the L-Series actuator. Nominally, the
frequency of PWM is 1 kHz, but it will handle the full range of 300 to 1500 Hz.
See Figure 3-5 below, which describes the possible input types and
configurations for the PWM input.
NOTE
This actuator can also be commanded using an analog signal of 0–5 V. See
the description below for the auxiliary input pins. AUX2 is used as the
analog command input. The PWM and AUX2 input pins should not be tied
together.
RS-232 Connections (pin 4 and pin 6)—These pins are for serial communication
with the L-Series actuator. An external RS-232 transceiver is necessary to make
communications possible with the Woodward L-Series Service Tool. A
connectivity kit can be purchased from Woodward to accomplish this. Further
instructions for using this connectivity kit are provided in Chapter 4. See also the
description below on Auxiliary Inputs.
TPS Output (pin 2, referenced to either pin 3 or pin 5)—This pin feeds the output
of the Hall effect position sensor to the terminal wiring. The output range of this
pin should be approximately 0.75 Vdc when the actuator is full counterclockwise
(when viewed at the end of the shaft), and approximately 4.25 Vdc when the
actuator is at full clockwise. This gives the end user an indication of throttle
position.
NOTE
This output is meant for an approximate indication of shaft position only.
The unconditioned output accuracy must be considered when using this
signal externally. Refer to the specification for TPS accuracy.
WARNING—TPS OUTPUT/OVERSPEED
It is recommended that the TPS output be used to externally verify that the
position command and subsequent actual position matches the command
signal sent. In addition to a positioning error validation, the TPS signal
should be monitored to detect out-of-range errors on the TPS output. Failure
to comply with this recommendation can result in undetected system faults,
and in extreme cases, can cause personal injury and/or property damage.
22 Woodward
For this type of PWM Source... ...the L-Series PWM Input looks like...
High-Side Open-Collector (open-drain) PWM Source L-Series Configured for “Pull-Down”
5 - 32 VDC
L-Series
Pin 11
To
PNP (or P-Channel FET) 4 kW 9.5 kW Processor
Internal Clamped to 5V, then
12 kW
Command compared with 2.5V reference.
L-Series Configured for “Pull-Up”

Low-Side Open-Collector (open-drain) PWM Source
Internal 5V
Pull-Up
L-Series 12 kW
NPN (or N-Channel FET) Pin 11
To
Internal 4 kW 9.5 kW Processor
Command
Compared with 2.5V
reference.
Push-Pull PWM Source (three kinds)
5 - 32 VDC L-Series Configured for “Push-Pull”
L-Series
Pin 11
To
Internal 5 - 32 VDC
Processor
Command OR 13.5 kW
Clamped to 5V, then

compared with 2.5V reference.
Internal
Command
5 - 32 VDC
OR
Internal
Command
Figure 3-5. Acceptable PWM Input Types
Woodward 23
Relay Driver Output (pin 9)—This pin provides the end user with a means for
detecting a fault or shutdown condition that is experienced by the L-Series
actuator. It is a low-side driver capable of sinking 250 mA (not to exceed 500 mA)
through an external load such as a lamp or relay. This circuit is internally
protected against over-current conditions and inductive flyback, such as from a
relay coil. By default, this circuit will be configured in a failsafe manner, meaning
it will be active (conducting) when no fault exists, but if power is lost or a fault is
detected by the L-Series actuator, the circuit will open. See Figure 3-6 below for
typical usage of this feature.
WARNING—OVERSPEED
It is recommended the Relay Output be configured for the failsafe ‘Normally
On’ mode, to ensure maximum fault protection and annunciation. Failure to
follow these guidelines could, under exceptional circumstances, lead to
personal injury and/or property damage.
5-32 VDC,
500mA maximum
Lamp Relay
Indicator Coil
OR Relay Driver
Status back
L-Series
to Processor
Pin 9
Self-Protecting From
.01mF FET Processor
Figure 3-6. Relay Driver Output
5V Output (pin 7, referenced to pin 3)—The +5 Vdc Power Output is intended to

power any external transducer that depends on a steady 5 V source. The
maximum output current is 10 mA.
Auxiliary Inputs (pins 4, 6, 8, and 10)—The L-Series has three dedicated digital
inputs (AUX2, AUX3, and AUX4) used to activate various features of the control.
Shorting an auxiliary input pin to battery voltage activates it. Removing battery
voltage from an input pin or shorting the pin to ground deactivates the input. If it
is decided not to use battery voltage with the auxiliary digital inputs, it is
recommended that at least 3 V be present on an input pin in order to change its
state from inactive to active. All discrete inputs will be the same voltage as the
system power supply and will be active only while the input is in a high state. For
AUX2, AUX3, and AUX4, greater than 2.5 Vdc is considered high, and less than
0.8 Vdc is considered low. For the AUX1 discrete input only, the input must
exceed 3 V to activate the discrete state. AUX3 and AUX4 are also used for
digital communications such as RS-232 (service tool) or CAN (If the CAN option
was purchased). RS-232 and CAN will NOT run simultaneously.
24 Woodward
When used as a position control, AUX1 on the L-Series actuator can be
configured as a run enable discrete input. This configuration must be specified in
the configuration of the device using the Service Tool. If AUX1 is selected to
perform the run enable function, then 5 V (5–32 V) applied to pin 8 will allow the
control to run normally. When this input is opened, the actuator will be in stand-
by mode. When in stand-by, the actuator driver will be disabled, and the shaft will
be limp.
AUX2 can be used as a 0–5 V command signal for position control. The software
must recognize that the unit is expecting an analog command as opposed to a
PWM command. See Figure 3-7 below for typical usage of AUX1 and AUX2
when the L-Series is configured as a position control.
NOTE
This actuator can also be commanded using a PWM signal. See the
description above in the PWM Command Input section. The PWM and AUX2
input pins should not be tied together.
NOTE
All connector pins are short-circuit protected to ground and power except
pins 3 and 5, which are not protected against shorts to battery positive.
Installation of a fuse on the power ground wire to pin5 would provide
protection to these pins but does not mean one is not needed in the power
connection. Pin 1 (B+) still needs protection against a short to ground.
5-32 VDC L-Series

Aux.1 Input
Run Enable Discrete
(Pin 8) Clamp to 5V
Discrete Input ** Run/Stop
Closed to Run 10k Signal to
Processor
1000pF 10k
L-Series
Aux.2 Input
(Pin 10) Clamp to 5V Analog
Command
0.5V to 4.5VDC 10k Signal to
Command Signal Processor
1000pF 499k
** if optional external Run Enable is chosen during L-Series configuration, Aux. 1 can be used to enable or
disable the actuator output shaft torque.
Figure 3-7. Typical AUX1 and AUX2 Usage
Woodward 25
Ground Junction (see Figure 3-8)—This grounding junction is provided for
joining external ground wires. THERE IS NOT AN INTERNAL CONNECTION TO
CIRCUIT GROUND. Terminal pins 3 and 5 must be used for access to the circuit
ground. This junction point is completely electrically isolated from the L-Series
actuator’s electronics, and is solely for convenience during installation.
Ground
Junction
Figure 3-8. Ground Junction Point
26 Woodward
Chapter 4.
Service Tool
Introduction
This chapter covers the process of tuning, configuring, calibrating, and servicing
the control via the L-Series Service Tool. It is assumed that the control has
already been installed on the engine.
NOTE
Many applications are delivered pre-configured, calibrated, and tuned. These
units do not require the use of the Service Tool.
Description
The Service Tool software is used to configure, tune, and troubleshoot the
L-Series controller. This chapter describes installation and use of the Service
Tool. It identifies the parameters available that can be viewed. It also provides
detailed information on configuring and setting up the L-Series to the customer-
specific field application.
The Service Tool software resides on a PC (personal computer) and

communicates to the L-Series through connector pins 4 and 6. An external
RS-232 transceiver is necessary to make communications possible with the
Woodward L-Series service tool. A connectivity kit (Woodward # 8923-1061) can
be purchased from Woodward to accomplish this.
Figure 4-1. Example Service Tool Screen
Woodward 27
The following hardware is required to work with the L-Series control:
• PC-compatible laptop or desktop computer* with at least one available serial
communications port, and Windows 95/98/00/NT/Me/XP as the operating
system.
• Programming/datalink harness as shown in Figure 4-2.
In addition to the hardware, the following are the distributions of tool software
needed to communicate with the control:
• Woodward part number 9927-1222, L-Series Service Tool
CAUTION—SERIAL PORT DAMAGE POTENTIAL

There is a potential for serial port damage when communicating with the
L-Series control. This is caused by a difference in ac voltage between
neutral and earth ground. If the PC RS-232 port ground is referenced to ac
neutral, and the L-Series control is referenced to battery ground (ac earth
ground), a large amount of current can be experienced. To avoid this
situation, we strongly recommend placing an isolation transformer between
the ac outlet and the PC.
To PC
(loaded with
Service Tool)
Woodward Kit # 8923-1061

TTL
232
9-Pin Straight-
To L-Series Thru Cable
Actuator
Engine
Control
Harness
Pinouts Viewed Looking into Control Connector and Computer Connector

Figure 4-2a. Typical Programming Datalink Harness Wiring
28 Woodward
Figure 4-2b. Programming Harness Wiring
Getting Started
Installation Procedure
The Service Tool software can be downloaded and installed from the Woodward
internet site (www.woodward.com).
What to do next
After the software is installed, connect a serial communications cable between
the RS-232 connections on the L-Series control and an unused serial port on
your computer. Run the Service Tool program and select the appropriate comm
port. Once connected to the control, the status bar will display ‘connected’ and
the Service Tool screen will populate with monitor parameters.
WARNING—TRAINED PERSONNEL
An unsafe condition could occur with improper use of these software tools.
Only trained personnel should have access to these tools.
Service Tool Help

More help on using Service Tool is available and included with the installation of
the Service Tool product. Service Tool Help can be accessed from the Service
Tool ‘Contents’ drop-down window selection under the Help menu located on the
Main Window.
Woodward 29
Software Version Identification

The Service Tool software version can found by selecting ‘About’ under the Help
menu. The L-Series software version can be found on the right-most tab sheet
(Identification) of the Service Tool screen. The Service Tool and Control must be
connected to view this information. Refer to this version information in any
correspondence with Woodward.
Configuration Password
If a password has been saved in the configuration file, the file cannot be opened
without first entering the password. Once a configuration with a password has
been loaded into the L-Series driver, the control configuration cannot be opened
without the password. All other service tool functions do not require a password
including: writing over a password protected file configuration, writing over a
password protected control configuration, using the Position Calibration Tool, and
using the Edit Position PID.
L-Series Configuration
The L-Series can be configured either on-line or off-line. On-line configuration
can only be performed when the Service Tool is connected to and
communicating with the L-Series control. Off-line configuration can be done at
any time, however, settings will not take effect until they are loaded into the
control.
NOTE
If using non-linear mode, control power must be cycled after loading a new
configuration.
The current L-Series control configuration settings can be viewed at any time
when connected to the control by opening the Configuration Editor (File/Open
Control Configuration). See Figure 4-3.
A Configuration Summary worksheet is provided in Appendix Bf this manual to

allow documentation of application configuration settings.
OEM Configuration File Data

The OEM can save configuration file specific data with the service tool by
selecting Properties under the File menu pull down. This is a text field and can be
used to store data such as:
• Customer
• Engine Type
• Application Type
• Notes
Configuring the Unit—On-Line

Unit configuration is summarized as follows:
• Open the Configuration Editor Dialog by selecting ‘File/Open Control
Configuration’.
• Edit the configuration settings.
• Load the configuration to the L-Series control.
NOTE
As changes are made to Configuration parameters, they are not used by the
driver until a ‘load’ command is issued. Selecting the ‘Close Window’
box/button closes the Configuration Editor and does not make any changes
to the driver.
30 Woodward
Configuring the Unit—Off-Line

Unit configuration is summarized as follows:
• Open the Configuration Editor Dialog using the File/New or File/Open
options.
• Edit the configuration settings.
• Save the configuration to a file. At a later date simply open the configuration
and load it into the control.
Figure 4-3. Configuration Selection Options
Configuration Parameters
There are three tab sheets that contain all the configuration settings: Overview,
Discrete Output, and Alarm/Shutdown.
Overview Tab Sheet

Changing the Demand Source will modify the parameter settings available as
well as the displayed indications within the Service Tool.
A description of each configuration parameter and its adjustment range is also

available in the contents of the Service Tool Help.
Position Demand Source

The Position Demand Source can be set to one of the following:
0.5 V Selects an analog (0–5 V) position demand input.
PWM Selects an PWM position demand input.
Woodward 31
Figure 4-4. Configuration Editor—Analog Settings
Proportional Gain
Sets the position controller PID’s proportional gain. Increased gain corresponds
to increased PID output (higher proportional = faster response). This setting can
also be dynamically adjusted using the PID Tuning screen. Allowed values: 0–
100%.
Integral Gain
Sets the position controller PID’s integral gain. Increased gain corresponds to
increased PID output (higher integral = faster response). This setting can also be
dynamically adjusted using the PID Tuning screen. Allowed values: 0–100%.
Derivative Gain
Sets the position controller PID’s derivative gain. Increased gain corresponds to
increased PID output (higher derivative = faster response). This setting can also
be dynamically adjusted using the PID Tuning screen. Allowed values: 0–100%.
Friction/Dither Setting
Sets the position controller’s friction and dither values. This parameter should be
set to zero (no effect) while tuning the PID and then increased for optimum
response. If unsure, a typical value would be 25. Allowed values: 0–100.
Min Position and Fail Direction

Sets the position controller direction. Also sets the shutdown failsafe direction.
Allowed values: cw and ccw.
32 Woodward
Non-linear Actuator
Selects either a Linear position command, when unchecked, or a Nonlinear
5-point curve command. Linear/Nonlinear refers to the relationship between the
position requested and the position commanded to the position PID. When this
box is checked, additional parameters appear to set up the 5-point demand curve
(Figure 4-4).
NOTE
If the non-linear curve is changed, control power must be cycled.
Position Request (%)

There are five breakpoint values that correspond to the position requested by the
analog or PWM input signal. These values set up the curve inputs. Allowed
values: 0–100%.
These values must maintain a monotonic increase in their values, in order from
lowest to highest. Also, after the configuration is loaded into the control, power
must be cycled on the control before the settings take effect.
Actuator Position (%)

There are five breakpoint values the correspond to the modified actuator position
command. These values set up the curve outputs. Allowed values: 0–100%.
Analog (0.5 V) Settings

There are no additional settings when this mode is configured.
PWM Settings
Two additional configuration parameters appear when the position demand is set
to PWM (see Figure 4-5).
PWM Pull Up Select

Selects the appropriate PWM source. This configures the L-Series input
internally to provide the proper pull-up logic. For details on selection of this
parameter, refer to Chapter 3. Allowed values: Push-Pull, High Side Drive, or
Low Side Drive.
PWM Offset
Sets the PWM Duty cycle offset. This setting is provided to compensate for duty
cycle variations in PWM input frequencies, voltages, and types. Allowed values:
–5.01 to +5.01%
Woodward 33
Figure 4-5. Configuration Editor—PWM Settings
Discrete Output Tab Sheet

This screen contains the discrete output configuration settings. If the discrete
output is not used, then these settings can be skipped.
Relay Output Configuration

The relay output can be configured to one of the following:
Normally On Sets the relay driver to a normally on mode that turns off
for any of the faults selected. This is the preferred,
failsafe output configuration.
Normally Off Sets the relay driver to a normally off mode that turns on
for any of the faults selected.
WARNING—OVERSPEED
It is recommended that the Relay Output be configured for the failsafe
‘Normally On’ mode, to ensure maximum fault protection and annunciation.
Failure to follow these guidelines could, under exceptional circumstances,
lead to personal injury and/or property damage.
Relay Output Fault Selections

The list of faults displayed can be individually selected to activate the relay
output. Any of the selected faults will either turn the output off if configured for
Normally On or turn the output on if configured for Normally Off.
WARNING—FAULT ANNUNCIATION
It is recommended that all faults be configured to activate the discrete
output, this ensures maximum fault annunciation.
34 Woodward
Figure 4-6. Configuration Editor—Discrete Output Settings
Alarm/Shutdown Tab Sheet

This screen contains the alarm and shutdown configuration settings.
Shutdown/Alarm Fault Selections

The list of faults displayed can be individually selected to either perform a
Shutdown or just Alarm (no action).
WARNING—FAULT PROTECTION
It is recommended that all faults be configured as shutdowns, this ensures
maximum fault protection. Failure to follow these guidelines could, under
exceptional circumstances, lead to personal injury and/or property damage.
Enable Fault Latching

This setting determines whether the faults are latching or non-latching. When set
to latching, a reset command is required to clear the fault.
Position Error Maximum (%)

Maximum deviation between the actual position and the position command. If the
Error is exceeded for longer than the Position Error Delay, then the Position Error
fault is annunciated. Allowed values: 0–100%.
Position Error Delay (sec)

There are 5 breakpoint values the correspond to the modified actuator position.
Allowed values: 0–10 seconds.
Woodward 35
Figure 4-7. Configuration Editor—Alarm/Shutdown Settings
Loading the Configuration (Save)

Select the File/Load to Control from the menu or Blue Arrow icon on the
Configuration Editor to load the changes into the control.
Monitoring the Driver

The Service Tool has five different tab sheets to monitor driver parameters. The
tab sheet screens include:
• Overview (Figure 4-8)
• Alarms (Figure 4-9)
• Shutdowns (Figure 4-10)
• Internal Shutdowns (Figure 4-11)
• Identification (Figures 4-12)
Each screen displays the position setpoint and actual position values.
Position Setpoint
Displayed value of the position demand, in percent.
Actual Position
Displayed value of the actual position, in percent.
Status Bar Indications

At the bottom of the Service Tool window is a status bar. The status bar has two
sections. The bottom left section displays communication status and bottom right
section displays alarm & shutdown status.
36 Woodward
Communication Status
This section of the status bar shows the status of communication between the
service tool and the L-Series Driver. For more information, see Establishing
Communication.
• Connected—The Service Tool is connected to and communicating with the
driver.
• Not Connected—The Service Tool is not connected to the driver.
• Connecting—The Service Tool is attempting to connect to the driver. This
message is displayed when Connect is selected from the Communications
menu or when attempting to re-establish communication to the driver. If the
connection is lost it will continuously attempt to re-connect.
Alarm Status
One or more alarms on the Alarms screen is active.
Shutdown Status
One or more shutdowns on the Shutdowns or Internal Shutdowns screen is
active.
Overview Parameters Screen

To monitor the overview parameters, go to the Overview page on the main
window.
Figure 4-8. Service Tool—Overview Tab
Woodward 37
Supply Voltage
Displayed value of the input power, in volts, as read by the processor.
Power Demand
Displayed value of the power demanded, in watts, as read by the processor. This
is an indication of the work output.
Electronics Temperature
Displayed value of the electronics temperature sensor, in degrees Celsius, as
read by the processor. The temperature sensor is physically located between the
electronics module and the LAT motor.
PWM Input (Duty Cycle)

Displayed value of the PWM input, in percent duty cycle. This indication is
displayed only when the position demand is set to ‘PWM’.
AUX2 Input
Displayed value of the analog 0–5 V input, in volts. This indication is displayed
only when the position demand is set to ‘0.5 V’.
Discrete Output
On/Off status of the discrete output command. The indicator is illuminated when
the channel is commanded to ON and grayed-out when the command signal is
OFF.
Run Enabled
Open (off) / Closed (on) indication of the Run Enable discrete input.
Full Travel Position Setpoint

Indication of the position setpoint in terms of total overall unit travel. Useful if a
less than full-travel user-calibrated range is used.
Full Travel Actual Position

Indication of the actual position in terms of total overall unit travel. Useful if a less
than full-travel user-calibrated range is used.
Full Travel Sensor Position

Indication of the position in terms of total overall unit travel before linearization.
This value will match the TPS output.
Shutdown and Alarm Indications

The Shutdown and Alarm screens display the status is both active and logged
fault conditions. The logged indications provide a history of events even after the
unit has been power-cycle of run again.
Indicates a logged alarm condition.
Indicates an active alarm condition.
Indicates a logged shutdown condition.
38 Woodward
Indicates an active shutdown condition.
An active fault is one that is currently active or latched in the control. The
latching/non-latching faults configuration setting factors into this indication. If the
fault is latching, then an active fault could either be one that is still present or one
that occurred but has not been reset. Latched faults can be cleared by cycling
power on the L-Series control or by selecting the ‘Reset Alarms and Shutdowns’
button on any of the Alarm or Shutdown screens.
A logged fault is one that occurred but is no longer currently active or latched in
the control. Logged faults are permanently cleared by selecting the ‘Reset
Logged Alarms and Shutdowns’ button on any of the Alarm or Shutdown
screens.
Alarms Screen
To monitor the alarm conditions, go to the Alarms page on the main window. The
values displayed on this screen dynamically change with the fault configuration.
Refer to chapter 2 for a complete listing and details of all the faults.
Figure 4-9. Service Tool—Alarms Tab
Shutdowns and Internal Shutdowns Screens

To monitor the shutdown conditions, go to the Shutdowns and the Internal
Shutdowns pages on the main window. The values displayed on the Shutdowns
screen dynamically change with the fault configuration.
Woodward 39
Figure 4-10. Service Tool—Shutdowns Tab
Figure 4-11. Service Tool—Internal Shutdowns Tab
40 Woodward
Identification Screen
To monitor the L-Series product identification, go to the Identification page on the
main window.
Figure 4-12. Service Tool—Identification Tab
Tuning the PID

The Service Tool can be used to tune the PID or to just trend/monitor the PID
output. To get to the PID Tuning screen, select the Edit Position PID from the
Tools menu selection.
The L-Series controller can be put into a manual control mode from this screen
by selecting the “Enable Manual Position Tuning’ checkbox (Figure 4-13). Once
in manual mode, the position setpoint box is highlighted and the value displayed
is actively positioning the output. Use this command to create step changes for
the PID and monitor the response using the displayed trend.
Pressing the Properties button pops open the Properties Window (Figure 4-14).
From this window the user can adjust the trending window properties including
the update rate and display range.
Woodward 41
Figure 4-13. Service Tool—PID Tuning Window
Figure 4-14. Service Tool—PID Tuning Properties Window
Position Calibration and Verification

Position calibration is available to map the position command input to the actual
rotational travel of the unit. It is only used when the full travel of the actuator is
constrained or limited such that 0 to 60 degrees of travel is not used. For
example, an application-specific position calibration could map 0–100% position
command to 10–40 degrees actual rotation.
42 Woodward
There are two methods available to perform a position calibration: Automatic or
Manual. If the application has hard stops that correspond to the actual min/max
travel, then either Auto or Manual methods can be used—although auto is easier.
If hard stops are not available, then the auto method will give invalid results and
the manual method must be followed.
The Service Tool can be used to calibrate the control to end user stops (physical
or soft) or to verify the position calibration. To get to the Position Calibration
screens select the desired function from Position Calibration under the Tools
menu selection.
NOTE
Position Calibration is only used when the full travel of the actuator is
constrained or limited such that 0 to 60 degrees of travel is not used.
Calibration Sequence Overview

The following outlines the basic steps required to execute the position calibration.
Automatic Mode
1. Select Automatic Position Calibration Mode.
2. Select cw or ccw Direction.
3. L-Series automatically rotates in both cw and ccw directions until the stops
are detected. The values are then captured and stored.
4. When completed, cycle the power on the L-Series.
5. It is recommended that a Position Verification be performed to confirm the
calibration is correct. See Position Verification below.
Manual
1. Determine to rotational travel limits. This can be done by positioning the unit
to the minimum and maximum positions and recording the position settings.
2. Select Manual Position Calibration Mode.
3. Select Direction.
4. Enter the pre-determined rotational travel limits values.
5. When completed, cycle the power on the L-Series.
6. It is recommended that a Position Verification be performed to confirm the
calibration is correct. See Position Verification below.
Position Verification
When the Verify Position screen is entered, the control is put into position control
and the position is set to the position the control was at when the screen was
entered. The screen displays the “User” Requested Position, Actual Position,
Minimum Position, and Maximum Position (see figure 4-13). These User
Positions are calculated from the user-calibrated stops.
Woodward 43
The Full Travel Actual Position is the full stroke factory position without user
stops after software linearization. The Full Travel Sensor Position is the full
stroke factory position without user stops before software linearization. The Full
Travel Sensor Position will match the TPS Output Signal.
The Verify Position screen can be used to check the calibration or to get the
minimum and maximum position values for the manual calibration. If the Enable
Requested Position Tuning box is checked the valve can be positioned anywhere
from 0 to 100% of the user minimum and maximum stops by entering a value into
the Requested Position. If the Enable Requested Position Tuning box is
unchecked the valve will go limp and can be physical positioned by hand.
NOTE
If the full factory position calibration range is not being used (the Manual or
Automatic Calibration has been performed) and the minimum position
direction is changed, the calibration must be run again for the Verify
Position mode to work correctly.
Figure 4-15. Service Tool—Verify Position Calibration
Manual
The manual calibration mode is used to set the minimum position and fail
direction and to calibrate the valve to user soft stops (inside of any physical
stops). The first screen to appear when entering the manual mode is used to set
the minimum position and fail direction. This setting must be correct before
manually calibrating the valve.
44 Woodward
Figure 4-16. Service Tool—Manual Position Calibration
The next screen is used to set the minimum and maximum positions for the user
soft stops. To find the minimum and maximum soft stops use the verify position
mode described above to position the valve and use the Full Travel Actual
Position reading for minimum and maximum position values.
NOTE
After leaving this mode, power must be cycled for the new settings to take
effect.
Figure 4-17. Service Tool—Manual Position Calibration Settings
Woodward 45
Automatic
The automatic calibration mode is used to set the minimum position and fail
direction and to calibrate the valve to user physical stops (mechanical hard
stops). Like the manual mode, the first screen to appear is used to set the
minimum position and fail direction. This setting must be correct before automatic
calibration is performed.
After setting minimum position and fail direction the screen below will appear.
The control is now moving first to the ccw stop and then to the cw stop to get the
physical minimum and maximum positions.
NOTE
After leaving this mode, power must be cycled for the new settings to take
effect.
Figure 4-18. Service Tool—Auto Position Calibration
46 Woodward
Chapter 5.
Troubleshooting
Introduction
This chapter presents several broad categories of application failures typically
experienced in the field, possible causes, and some tests used to verify the
causes. Because the exact failure experienced in the field is the product of the
mechanical/electrical failure combined with the configuration file resident in the
control, it is left as the OEM’s responsibility to create a more detailed
troubleshooting chart for the end user. Ideally, this end-user troubleshooting
chart will contain information about mechanical, electrical, engine, and load
failures in addition to the possible governor failures. For more detailed
information about governor system failure modes and effects, contact Woodward
for a copy of the system DFMEA.
The troubleshooting scenarios listed below assume that the end user has a
digital multimeter at his disposal for testing voltages and checking continuity, and
assume that the application has been engineered and tested thoroughly.
General System Troubleshooting Guide

The following is a general troubleshooting guide for areas to check which may
present potential difficulties. By making these checks appropriate to your
engine/turbine before contacting Woodward for technical assistance, your system
problems can be more quickly and accurately assessed.
• Valves
• Is the wiring correct?
• Is the direction of the stroke correct?
• Is the direction of the failsafe shutdown correct?
• Does the valve move through its proper stroke smoothly?
• Does the valve travel its full stroke?
• Can mid-stroke be obtained and held?
• Does the valve fully seat (close)?
• Does the valve fully open?
Woodward 47
Engine/Generator Troubleshooting
Problem Possible Cause Suggested Test/Correction
Engine does not Stuck throttle/frozen shaft Move throttle by hand. Assess
start smoothness, friction, and return
spring force.
Power not applied to control Disconnect starter motor solenoid.
Disconnect harness from governor.
Activate application. Test for +12/24
V between +12/24 V pin and ground
pin.
Run Enable not closed Verify status of input. Measure input.
Verify input and configuration using
Service Tool.
No configuration or Using Service Tool, read
incorrect configuration in configuration from controller and
controller. evaluate parameters for correction.
Fault detected in controller. Using Service Tool, read faults from
controller. Verify/correct any
shutdown conditions.
Engine unstable Improperly tuned dynamics. Using Service Tool, tune the position
dynamics.
Intermittent position Using Service Tool, verify fault
command input signal. indications.
Device sending position Measure input signal. Verify signal
command is sending using Service Tool.
oscillating signal.
Poor frequency Improperly tuned dynamics. Using Service Tool, tune the position
control dynamics.
Friction/dither improperly Using Service Tool, adjust the
set. Friction/Dither setting.
Unable to develop Non-indexed linkage Manually verify full travel of throttle
full power slipped on shaft. plate.
Fault detected in controller. Using Service Tool, view status of
fault codes. Take appropriate action
for active faults.
48 Woodward
Problem Possible Cause Suggested Test/Correction
Not controlling at PWM input signal Measure input duty cycle and
desired position inaccuracy. convert to percentage. Verify
setpoint controller signal using Service Tool.
If different, adjust the PWM Offset
value in the Configuration Editor.
Wiring fault or ground loop. Check the wiring.
Look for loose connections and

disconnected or misconnected
cables and connections.
Remove all wiring except the

position command and power input
and verify operation/functionality.
Analog input signal Measure the analog command
inaccuracy. voltage arriving at pin 10 to verify
that it is at the expected value in the
range of 0.5 to 4.5 V. Use the
service tool to verify that AUX2 is
being read correctly.
Output shaft is bound or Manually verify full shaft movement.
sticking. Use the “verify position” function of
the service tool (Chapter 4).
Discrete output not Wiring fault. Check the wiring leading to pin 9 for
working open connections or
misconnections.
Verify that pin 9 is not connected

directly to input power or ground.
Configuration. Using the Service Tool, verify that
the faults and shutdowns are
selected properly and that the output
is configured for expected operation
(either normally “on” or normally
“off”).
Service Tool not Wiring fault. Check AUX3 and AUX4 for loose or
communicating– mis-connected connections.
‘Not Connected’
status indicated Verify harness setup and
connections (see chapter 4)
Check that Service Tool is running.
Verify the port setting is correct.
Service Tool not Old version of Service Tool Re-install Service Tool, get the latest
communicating– or file corruption or bad version from the Woodward web site
‘Error message install. (www.woodward.com)
displayed on PC
when trying to
connect
Service Tool will Cap Lock is on. Password is case sensitive, make
not except sure you enter the password
password correctly using upper and lower
case.
If password is lost contact the OEM

for retrieval.
Woodward 49
Electrical Troubleshooting Guide

Analog Input
If the Analog Input is not functioning properly, verify the following:
• Measure the input voltage. It should be in the range of 0.5–4.5 V.
• Check the values seen by the L-Series driver using the Service Tool and
verify that it matches the input signal.
• Verify that there are no or minimal ac components to the Analog Input
signal. AC components can be caused by improper shielding.
• Check the wiring. If the inputs are reading 0 or the engineering units that
correspond to 0 V, look for loose connections and disconnected /
misconnected cables/connections.
• Check the software configuration to ensure that the input is configured
properly as the Demand Source.
PWM Input
If the PWM input is not functioning properly, verify the following:
• Measure the input voltage, frequency, and duty cycle.
• Check the values seen by the L-Series driver using the Service Tool and
verify that is matches the input signal.
• Check the wiring. Look for loose connections and disconnected /
misconnected cables/connections.
• Check the software configuration to ensure that the input is configured
properly as the demand source.
Run Enable Discrete Input

If the run enable discrete input is not functioning properly, verify the following:
• Measure the input voltage on the terminal block. It should be in the range of
10–28 Vdc.
• Check the status of the input from the Overview screen of the Service Tool.
• Check the wiring, looking for loose connections or misconnected cables.
• Verify the input is properly configured.
Alarm or Shutdown Conditions

If the L-Series control has any alarm or shutdown conditions, refer to Chapter 2
for details on the exact cause of the condition. The Service Tool must be used to
determine the cause of any shutdown or alarm condition.
Discrete Output
If the discrete output is not functioning properly, verify the following:
• Measure the output voltage on the terminal block. It should be in the range
of 10–28 Vdc when the output is off/false. The voltage will be in this range
only if all shutdowns are false. This can be verified through the Service Tool.
• Check the wiring, looking for loose connections or disconnected /
misconnected cables.
• Verify the configuration of the output.
Service Tool
If the service tool is not functioning properly, review the installation information in
Chapter 4. Verify the following:
• Check the wiring, looking for loose connections or disconnected /
misconnected cables.
• Check that Service Tool is running. Verify the Port setting is correct.
• Follow on-screen error messages. Re-install software as needed. The latest
version of software is available for download from the Woodward web site
(www.woodward.com).
50 Woodward
Chapter 6.
Service Options
Product Service Options

The following factory options are available for servicing Woodward equipment,
based on the standard Woodward Product and Service Warranty (5-01-1205)
that is in effect at the time the product is purchased from Woodward or the
service is performed:
• Replacement/Exchange (24-hour service)
• Flat Rate Repair
• Flat Rate Remanufacture
If you are experiencing problems with installation or unsatisfactory performance

of an installed system, the following options are available:
• Consult the troubleshooting guide in the manual.
• Contact Woodward technical assistance (see “How to Contact Woodward”
later in this chapter) and discuss your problem. In most cases, your problem
can be resolved over the phone. If not, you can select which course of
action you wish to pursue based on the available services listed in this
section.
Replacement/Exchange
Replacement/Exchange is a premium program designed for the user who is in
need of immediate service. It allows you to request and receive a like-new
replacement unit in minimum time (usually within 24 hours of the request),
providing a suitable unit is available at the time of the request, thereby minimizing
costly downtime. This is also a flat rate structured program and includes the full
standard Woodward product warranty (Woodward Product and Service Warranty
5-01-1205).
This option allows you to call in the event of an unexpected outage, or in

advance of a scheduled outage, to request a replacement control unit. If the unit
is available at the time of the call, it can usually be shipped out within 24 hours.
You replace your field control unit with the like-new replacement and return the
field unit to the Woodward facility as explained below (see “Returning Equipment
for Repair” later in this chapter).
Charges for the Replacement/Exchange service are based on a flat rate plus
shipping expenses. You are invoiced the flat rate replacement/exchange charge
plus a core charge at the time the replacement unit is shipped. If the core (field
unit) is returned to Woodward within 60 days, Woodward will issue a credit for
the core charge. [The core charge is the average difference between the flat rate
replacement/exchange charge and the current list price of a new unit.]
Return Shipment Authorization Label. To ensure prompt receipt of the core,

and avoid additional charges, the package must be properly marked. A return
authorization label is included with every Replacement/Exchange unit that leaves
Woodward. The core should be repackaged and the return authorization label
affixed to the outside of the package. Without the authorization label, receipt of
the returned core could be delayed and cause additional charges to be applied.
Woodward 51
Flat Rate Repair

Flat Rate Repair is available for the majority of standard products in the field.
This program offers you repair service for your products with the advantage of
knowing in advance what the cost will be. All repair work carries the standard
Woodward service warranty (Woodward Product and Service Warranty
5-01-1205) on replaced parts and labor.
Flat Rate Remanufacture

Flat Rate Remanufacture is very similar to the Flat Rate Repair option with the
exception that the unit will be returned to you in “like-new” condition and carry
with it the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205). This option is applicable to mechanical products
only.
Returning Equipment for Repair

If a control (or any part of an electronic control) is to be returned to Woodward for
repair, please contact Woodward in advance to obtain a Return Authorization
Number. When shipping the item(s), attach a tag with the following information:
• name and location where the control is installed;
• name and phone number of contact person;
• complete Woodward part number(s) and serial number(s);
• description of the problem;
• instructions describing the desired type of repair.
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.
Packing a Control
Use the following materials when returning a complete control:
• protective caps on any connectors;
• antistatic protective bags on all electronic modules;
• packing materials that will not damage the surface of the unit;
• at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
• a packing carton with double walls;
• a strong tape around the outside of the carton for increased strength.
52 Woodward
Return Authorization Number

When returning equipment to Woodward, please telephone and ask for the
Customer Service Department [1 (800) 523-2831 in North America or
+1 (970) 482-5811]. They will help expedite the processing of your order through
our distributors or local service facility. To expedite the repair process, contact
Woodward in advance to obtain a Return Authorization Number, and arrange for
issue of a purchase order for the item(s) to be repaired. No work can be started
until a purchase order is received.
NOTE
We highly recommend that you make arrangement in advance for return
shipments. Contact a Woodward customer service representative at
1 (800) 523-2831 in North America or +1 (970) 482-5811 for instructions and
for a Return Authorization Number.
Replacement Parts
When ordering replacement parts for controls, include the following information:
• the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
• the unit serial number, which is also on the nameplate.
How to Contact Woodward

In North America use the following address when shipping or corresponding:
Woodward Governor Company
PO Box 1519
1000 East Drake Rd
Fort Collins CO 80522-1519, USA
Telephone—+1 (970) 482-5811 (24 hours a day)

Toll-free Phone (in North America)—1 (800) 523-2831
Fax—+1 (970) 498-3058
For assistance outside North America, call one of the following international
Woodward facilities to obtain the address and phone number of the facility
nearest your location where you will be able to get information and service.
Facility Phone Number

Brazil +55 (19) 3708 4800
India +91 (129) 4097100
Japan +81 (476) 93-4661
The Netherlands +31 (23) 5661111
You can also contact the Woodward Customer Service Department or consult
our worldwide directory on Woodward’s website (www.woodward.com) for the
name of your nearest Woodward distributor or service facility.
Woodward 53
Engineering Services
Woodward Industrial Controls Engineering Services offers the following after-
sales support for Woodward products. For these services, you can contact us by
telephone, by email, or through the Woodward website.
• Technical Support
• Product Training
• Field Service
Contact information:
Telephone—+1 (970) 482-5811
Toll-free Phone (in North America)—1 (800) 523-2831
Email—[email protected]
Website—www.woodward.com
Technical Support is available through our many worldwide locations or our

authorized distributors, depending upon the product. This service can assist you
with technical questions or problem solving during normal business hours.
Emergency assistance is also available during non-business hours by phoning
our toll-free number and stating the urgency of your problem. For technical
support, please contact us via telephone, email us, or use our website and
reference Customer Services and then Technical Support.
Product Training is available at many of our worldwide locations (standard

classes). We also offer customized classes, which can be tailored to your needs
and can be held at one of our locations or at your site. This training, conducted
by experienced personnel, will assure that you will be able to maintain system
reliability and availability. For information concerning training, please contact us
via telephone, email us, or use our website and reference Customer Services
and then Product Training.
Field Service engineering on-site support is available, depending on the product

and location, from one of our many worldwide locations or from one of our
authorized distributors. The field engineers are experienced both on Woodward
products as well as on much of the non-Woodward equipment with which our
products interface. For field service engineering assistance, please contact us via
telephone, email us, or use our website and reference Customer Services and
then Technical Support.
54 Woodward
Technical Assistance
If you need to telephone for technical assistance, you will need to provide the following information.
Please write it down here before phoning:
General
Your Name
Site Location
Phone Number
Fax Number
Prime Mover Information

Engine/Turbine Model Number
Manufacturer
Number of Cylinders (if applicable)
Type of Fuel (gas, gaseous, steam, etc)
Rating
Application
Control/Governor Information
Please list all Woodward governors, actuators, and electronic controls in your system:
Woodward Part Number and Revision Letter
Control Description or Governor Type
Serial Number
Serial Number
Serial Number
If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.
Woodward 55
Appendix A.
Acronyms/Abbreviations
AUX auxiliary
EEPROM electrically-erasable programmable read-only memory
EMC electro-magnetic compatibility
GUI graphic user interface
I/O inputs/outputs
Isoch isochronous
ITB integrated throttle body
L-Series Woodward electronic engine governor that contains both a rotary
actuator and a controller circuit board
MPU magnetic pick up
OEM original equipment manufacturer
PWM pulse-width modulated
rpm revolutions per minute
RS-232 a communications standard
TPS throttle position sensor
56 Woodward
Appendix B.
L-Series Configuration Summary
APPLICATION ________________________________________________
ACTUATOR SERIAL NUMBER ____________________________________

For details on individual settings, refer to Chapter 4.
Configuration Settings – Position Controller

Setup
Position Demand Selection PWM ____ 0..5 V ____
Fail Direction ccw ____ cw ____
Min Position Direction ccw ____ cw ____
Use Non-linear Actuator Curve? Yes ____ No ____
Dynamics
Proportional Gain (%) = ______________
Integral Gain (%) = ______________
Derivative Gain (%) = ______________
Friction / Dither Setting = ______________
PWM Input
PWM Drive Select Push-Pull ____ High Side ____ Low Side ____
PWM Offset (%) = ______________
Non-Linear Actuator Settings
Position Request (pt 0) (%) = ______________
Actuator Position (pt 0) (%) = ______________
Discrete Out
Discrete Out Normally On? Yes ____ No ____
Indicates Watchdog Reset? Yes ____ No ____
Indicates Brownout Reset? Yes ____ No ____
Indicates EE Prom Failure? Yes ____ No ____
Indicates Position Sensor Failure? Yes ____ No ____
Indicates Temperature Sensor Failure? Yes ____ No ____
Indicates Supply Voltage Fault? Yes ____ No ____
Indicates Relay Fault? Yes ____ No ____
Indicates Position Demand Failure? Yes ____ No ____
Indicates Overtemperature? Yes ____ No ____
Indicates Position Error? Yes ____ No ____
Indicates Run Enable Shutdown? Yes ____ No ____
Faults (Shutdown/Alarms)
Temp Sensor Failure Action Shutdown ____ Alarm ____
Supply Voltage Fault Action Shutdown ____ Alarm ____
Relay Fault Action Shutdown ____ Alarm ____
Position Demand Failure Action Shutdown ____ Alarm ____
Overtemperature Action Shutdown ____ Alarm ____
Position Error Action Shutdown ____ Alarm ____
Faults are Latched? Yes ____ No ____
Position Error Max (%) = ______________
Position Error Delay (sec) = ______________
Woodward 57
Appendix C.
L-Series Control Specifications
Specifications
Power Supply 12/24 V systems (10–32 Vdc) reverse polarity
protection, 2.5 A max
Power Consumption 32 W maximum
Torque Nominal: 0.34 Nm (0.25 lb-ft)
Minimum Transient (up to 105 °C):
0.28 Nm (0.21 lb-ft)
Minimum Continuous (up to 105 °C):
0.20 Nm (0.15 lb-ft)
Mass/Weight 425 g (15 oz)
Power-Up to Operation Time <250 ms
Performance
Positioning Accuracy ±2% (analog or PWM command), ±1.0% (CAN)–at 25 °C
±4% (analog), ±3.6% (PWM), ±3% (CAN)–over
temperature range
Slew Time 10%–90% 33 ms
Overshoot 1%
Settling Time 10 ms
–6 db Roll-off at ±0.5% Input 32 Hz
–3 db Roll-off at ±2% Input 8 Hz
Environment
Ambient
Operating Temperature –40 to +105 °C (–40 to +221 °F)
Storage Temperature –40 to +125 °C (–40 to +257 °F)
EMC EN61000-6-2: Immunity for Industrial Environments
EN61000-6-4: Emissions for Industrial Environments
SAE J1113-21: Radiated Immunity (100 V/m)
SAE J1113-11: Conducted Transient Immunity –
Pulse 5b, Suppressed Load Dump (45 V)
Humidity US MIL-STD 810E, Method 507.3, Procedure III
Salt Spray US MIL-STD 810E, Method 509.3, Procedure I
Shock MS1-40G 11 ms sawtooth
Random Vibration Random: 0.3 G²/Hz, 10–2000 Hz (22.1 Grms) 3 h/axis
Sine: 5 G 2.5 mm peak-to-peak, 5–2000 Hz, 3 h/axis,
90 min dwells, 1 octave/min
Drop SAE J1211, Paragraph 4.8.3 (modified)
Thermal Shock SAE J1455, Paragraph 4.1.3.2
Ingress Protection IP56 per EN60529
Regulatory Compliance
European Compliance for CE Marking:
These listings are limited only to those units bearing the CE Marking.
EMC Directive: Declared to 89/336/EEC COUNCIL DIRECTIVE of 03

May 1989 on the approximation of the laws of the
Member States relating to electromagnetic
compatibility.
Other European Compliance:

Compliance with the following European Directives or standards does not qualify this
product for application of the CE Marking.
Machinery Directive: Compliance as a component with 98/37/EC COUNCIL

DIRECTIVE of 23 July 1998 on the approximation of
the laws of the Member States relating to machinery.
58 Woodward
North American Compliance:
These listings are limited only to those units bearing the CSA agency identification.
CSA: CSA Certified for Class I, Division 2, Groups A, B, C &

D, T3C at 105 °C Ambient for use in Canada and the
United States.
Certificate #1380416
This product is certified as a component for use in

other equipment. The final combination is subject to
acceptance by CSA International (or UL) or local
inspection.
Reliability and Quality Goals

The L-Series control system has a reliability target of 17 500 hours MTBF. It also has a
quality goal of less than 25 PPM when measuring out-of-the-box defects. This quality goal
is a target based on continuous improvement.
Analog Command Input

Parameter Value
Input Type 0–5 V, Single-Ended Input
Input Scaling 0.5 V = 0% and 4.5 V = 100% position
Max Input (Full Scale) 5 V ± 1%
Isolation None
Transient Protection According to EMC norm

Input Impedance 499 kΩ
Anti-Aliasing Filter 1 anti-aliasing pole at 0.5 ms (338 Hz)
Resolution 10 bits
Accuracy ±1.3% of full scale over the temperature
range of –40 to +125 °C, including drift
I/O Latency 6.5 ms
Calibration Method 2-point linear software calibration
Out of Range Signal < 0.2 V or > 4.8 V
Overvoltage Protection Input protected against 32 Vdc steady
state
PWM Command Input

Parameter Value
Input Magnitude 5–32 V p-p
Frequency Range 300–1500 Hz
Duty Cycle Scaling 10% = fully closed and 90% = fully open
Isolation None
Input Impedance Push-Pull Mode 44 kΩ–113 kΩ
Input Impedance Open Collector Mode, 15 kΩ
High Side or Low Side.
Resolution 16 bits at 300 Hz, 14 bits at 1.5 kHz
Accuracy ±1% of full scale (duty cycle), over the
temperature range of –40 to +125 °C,
including drift
I/O Latency 6.5 ms
Calibration Duty cycle offset adjustment is available in
Service Tool. This will tailor the input to
the signal source
Out of Range Frequency None
Out of Range Duty Cycle < 3% or > 97%
Woodward 59
Discrete Input
Parameter Value
Input Current 0.5 mA @ 5 Vdc
Input Type Ground referenced discrete input
Delay Time for Shutdown < 200 ms for system to recognize shutdown
Delay Time for Reset < 1 s for valves to move to minimum position
Detection
Max Voltage from + 32 V (power input voltage)
Connection
Isolation None, Intended for use with external relay or other dry
contact
Input Thresholds > 3.1 Vdc = “ON” < 0.8 Vdc = “OFF”
Input Current 0.5 mA @ 5 Vdc
Discrete Output
Parameter Value
Output Type Low-side output driver
Max Contact Voltage (Open) 32 V
Max Current 0.5 A
Max Contact Voltage at 0.5 1.5 V
A (Closed)
Max Delay Time for Opening 6.5 ms
Contact
Default at Power Up Configurable in software
Error Condition Configurable in software
OK Condition Configurable in software
Driving Inductive Loads Yes, internally protected low-side switch
Protection Utilizes circuitry that will open the contact when output
contacts are short-circuited. Self-resetting when fault is
removed
TPS Output
Parameter Value
Output Type 0–5 V, single-ended
Output Scaling 0.75 V = full ccw position and 4.25 V = full cw position
Isolation None
3 db Circuit Bandwidth 350 Hz
Transient Protection According to EMC norm
Output Impedance 2.8 kΩ (±1%)
Accuracy ±10% of full scale, @ 25 °C
Temperature Drift ±0.4% over the full temperature range
I/O Latency n/a–direct from position sensor
Calibration Method Sensor-in-place factory calibration. 2-point linear
Out of Range Signal < 0.25 V or > 4.75 V
Overvoltage Protection Output protected against 32 Vdc, steady-state; if >28 V is
applied to pin 2, a position-related error will be
annunciated
RS-232 Serial Communication Service Port

Parameter Value
Isolation None
Baud Rate Fixed 19.2 Kbaud
Electrical Interface Outputs are TTL level. Requires external transceiver for
conversion to RS-232 levels for proper communication !!
Pinout Tx = pin 4, Rx = pin 6, Gnd = pin 3
Maximum Cable Length 10 m (33 ft), not meant for permanent connection (for
service only)
Cable Type Straight-through (no crossover)
60 Woodward
Electronics Temperature Sensor
Parameter Value
Accuracy ±2 °C at 25 °C ambient
±3 °C over full range (–40 to +125 °C)
I/O Latency 6.5ms
Software Execution Rates

Software Routine Nominal Software Execution Rate
Position Control Algorithms 1.6 ms
Position Demand Algorithms 6.5 ms
Analog Input Logic 6.5 ms
PWM Input Logic 6.5 ms
Serial Port background task
Run Enable Discrete Input 6.5 ms
Discrete Output 6.5 ms
Diagnostics 6.5 ms
Figure C-1. Bode Plot of L-Series Response
Woodward 61
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1000 East Drake Road, Fort Collins CO 80525, USA
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Email and Website—www.woodward.com
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Installation and Operation Manual

L-Series Position Controller

Manual 26237 (Revision F)

CAUTION—POSSIBLE DAMAGE TO EQUIPMENT OR PROPERTY

Revisions—Text changes are indicated by a black line alongside the text.

Illustrations and Tables

Figure 2-1. PWM Linear Demand to Position .........................................................6

Wiring must be in accordance with North American Class I, Division 2 wiring

Field wiring must be suitable for at least 105 °C.

The actuator should be protected from exposure to sunlight and rain.

Substitution of components may impair suitability for Class I, Division or

La substitution de composants peut rendre ce matériel inacceptable pour les

Electrostatic Discharge Awareness

Follow these precautions when working with or near the control.

1. Before doing maintenance on the electronic control, discharge the static

3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam

• Do not touch any part of the PCB except the edges.

• Do not touch the electrical conductors, the connectors, or the

Purpose and Scope

How to Use This Manual

Service Tool Software

Detailed descriptions of software installation are available in Chapter 4.

Optionally, a Run Enable input can be used to activate or de-activate the

Upon an engine shutdown command, the independent engine shutdown solenoid

Customer Actual Position (0-5V)

Driver Input Power

LCS Position Control Functional Overview

Serial Aux 4 Scaling & Fault F

12/24V Input Power +12/24V

Position Command Signal

A user-configurable offset is available to adjust the input duty-cycle reading, as

100 user-defined shutdown

Desired Actuator Position, %

Figure 2-1. PWM Linear Demand to Position

100 user-defined shutdown

Figure 2-2. PWM Non-Linear Demand to Position

100 user-defined shutdown

Desired Actuator Position, %

Figure 2-3. Analog 0–5 V Linear Demand to Position

100 user-defined shutdown

Figure 2-4. Analog 0–5 V Non-Linear Demand to Position

This output can be configured to be either normally on/open (preferred failsafe

Run Enable Discrete Input

Actual Position Feedback (TPS)

Current Limiting based on Temperature

Faults can be configured as either latching or non-latching. This is a general

Position Sense Fail

Failure levels: >4.75 V and < 0.25 V

Voltage Sense Fail

Failure levels: >33 V and <6.25 V

Can be configured as an alarm or shutdown. If configured as a shutdown, the

Temp Sense Fail

Failure levels: >150 °C and <–45 °C

Can be configured as an alarm or shutdown. If configured as a shutdown, the

Failure levels: >125 °C

Failure levels: Set by customer variable, Error > |PosErrorMax|

Can be configured as an alarm or shutdown. If configured as a shutdown, the

Relay Output Shorted

Can be configured as an alarm or shutdown. If configured as a shutdown, the