ICAO Doc 9760 (Airworthiness Manual) 3rd Edition-2014
ICAO Doc 9760 (Airworthiness Manual) 3rd Edition-2014
(Airworthiness Manual)
3rd Edition-2014
Alain Coutu
Airworthiness / OPS
Air Navigation Bureau
ICAO-HQ
Mashhor Alblowi
Regional Officer, Flight Safety
ICAO MID Regional Office
1
Introductions and administrative arrangements
• Introductions
• Working arrangements
Building & facilities
Cell phones
Questions
Parking Lot
Programme
Feed Back Form
2
Airworthiness Manual Doc 9760 Third Edition
Khartoum, Sudan
(27-29 May 2014) DAY 1: Tuesday, 27 May 2014
13.00-14.30 Doc 9760 Part II – Airworthiness Organizational Structure and State responsibilities
10.45-12.00 Quiz
13.00-14.30 Discussion/Conclusion
14.30-15.00 Closing
3
Introductions and administrative arrangements
Programme
Airworthiness seminar
Opening, introduction and administrative announcements
Module 1 – Overview
Module 2 – Part I of Doc 9760
Module 3 – Part II of Doc 9760
Module 4 – Part III of Doc 9760
Module 5 – Part IV of Doc 9760
Module 6 – Part V of Doc 9760
Quiz and closing
4
Introductions and administrative arrangements
Questions?
5
Module 1 - Overview
This module….
7
Module 1 – Overview
ICAO Structure
Assembly
(191 Contracting States)
Council
(36 Members)
Secretariat
Panels Meetings
8
International Civil Aviation Organization
Legal Affairs and Air Transport Air Navigation Technical Co- Bureau of Bangkok
External Affairs Bureau Bureau operation Bureau Administration and
Cairo
Bureau (LEB) (ATB) (ANB) (TCB) Services (ADB)
Dakar
Lima
Safety Standardization and Safety Management and
Infrastructure Monitoring Mexico
Nairobi
Flight Operations
Aviation Safety Training
Paris
Air Transport Management
Continuous Monitoring and Oversight
Aerodromes
Integrated Safety Management
Integrated Infrastructure Management
Implementation Support and Development
Accident Investigation
Meteorology
Aviation Medicine
Dangerous Goods
10
Module 1 - Overview
Flight Operations structure
Mr Mitchell Fox
Chief, Flight Operations Section
11
Module 1 – Overview
ICAO Documentation structure
Guidance Circulars
12
Module 1 - Overview
Making of a ICAO Standard
Proposal
Development
Review
Adoption and
publication
13
Origin of Proposal
Contracting States
Organizations
International
Assembly
Council
Secrétariat
Secretariat ANC
Réunions
Meetings Panels &
Committees
© 14
ICAO, 2004
Development Phase
Proposal for Action
ANC
ANC Panel Divisional
Secretariat Meeting
AN
Study Group
Technical
Proposal
© 15
ICAO, 2004
Review Phase
ANC Preliminary Review
Contracting International
States Organizations
Secretariat
Secretariat
Analysis
© 16
ICAO, 2004
Adoption / Publication Phase
ANC Final Review
States
Disapprove Effective Date
(Amendment becomes
effective if not disapproved
Secretariat
Notification of
by majority of States)
Differences
4 Months (minimum)
ANNEX
Blue Edition
Supplement Applicability Date
(Usually November) Audio-visual
Applicability Date Aids Unit
© 17
ICAO, 2004
Origin of
Organizations
International
Contracting States
Assembly
Council
Proposal
Secretariat ANC
Meetings Panels &
Committees
ANC
Development Phase
ANC Panel Secretariat Divisional Meeting
AN
0 - 5 years
Study Group
Technical
Proposal
Direct Submission
ANC Preliminary Review
Review
Contracting States
International
Organizations
Phase 3 Months
Secretariat
Validation
Secretariat
Analysis
Approximately 2 years
10 Months Approximately
ANC Approves ANC Recommends Publication Phase
Subject to Approval
by President of Council Council Adopts Adoption Date
on behalf of Council
2 weeks (Usually March)
Green Edition Green Edition
4 Months
Disapprove
States States Effective Date
Notification of Differences (Amendment becomes effective if
Secretariat not disapproved by majority of
PANS ANNEX States)
4 Months minimum
Audio-visual
Blue Edition Blue Edition Supplement
Aids U nit
Applicability Date Applicability Date
Applicability Date
© ICAO, 2004 (Usually November) 18
Origin of
Organizations
International
Contracting States
Assembly
Council
Proposal
Secretariat ANC
Meetings Panels &
Committees
ANC
Development Phase
ANC Panel Secretariat Divisional Meeting
AN
0 - 5 years
Study Group
Technical
Proposal
Direct Submission
ANC Preliminary Review
Review
Contracting States
International
Organizations
Phase 3 Months
Secretariat
Validation
Secretariat
Approximately 2 years
Analysis
20
Module 1 – Overview
Discussion
21
Module 1 – Overview
Discussion
To be airworthy:
CASA
22
Module 1 – Overview
Discussion
Annex 8, Definitions
Appropriate airworthiness requirements
The comprehensive and detailed airworthiness codes
established, adopted or accepted by a Contracting State for the
class of aircraft, engine or propeller under consideration.
24
Module 1 – Overview
Discussion
25
Module 1 – Overview
Discussion
26
Module 1 – Overview
Discussion
27
Module 1 – Overview
Discussion
Annex 8, Definitions
Continuing airworthiness
The set of processes by which an aircraft, engine, propeller
or part complies with the applicable airworthiness
requirements and remains in a condition for safe operation
throughout its operating life
Annex 8, Definitions 28
Module 1 – Overview
Incidents reported by States
(from ECCAIRS 2005 to 2010)
System / Component
failure or malfunction
(non-powerplant) = 628
of 5093 incidents
Component failure (total) = 1105
of 5093 incidents; which is 22%
of total incidents 29
Module 1 – Overview
Global accident rate
30
Module 1 – Overview
Global audit results
31
Quiz
Do you know?
2. Where can you find guidance on the structure for an Airworthiness Organization?
5. How many phases are in the process for the issuance of an Air Operator Certificate?
32
Quiz
Do you know?
33
Quiz
Do you know?
14. Can one airplane have a different States of Registry then the State of the Operator?
34
Module 1 – Overview
Purpose of Doc 9760
Outlines the duties and responsibilities of States
to meet the provisions of Annex 8 and Annex 6
with regards to the airworthiness and continuing
airworthiness of aircraft
Provides guidance and support for States to
meet their airworthiness safety oversight
functions as described in Doc 9734 Part A
(Safety Oversight Manual)
35
Module 1 – Overview
Purpose of Doc 9760
Annex 8 (Foreword)
Use of the guidance material in the Airworthiness Manual (Doc
9760).
Annex 8,Forward 36
Module 1 – Overview
Purpose of Doc 9760
ICAO has identified the following critical elements (CE) of a State’s
safety oversight system:
CE 1: Primary Legislation
CE 2: Specific Operating Regulations
CE 3: State Civil Aviation System and Safety Oversight Functions
CE 4: Technical Personnel Qualification and Training
CE 5: Technical guidance, tools and the provision of safety-critical
information
CE 6: Licensing, certification, authorization and approval obligations
CE 7: Surveillance obligations
CE 8: Resolution of safety concerns
37
Module 1 – Overview
Purpose of Doc 9760
CE-2. Specific operating regulations:
41
Module 1 – Overview
Background
1st Edition was published in 2001, replacing:
– Doc 9642 (Continuing Airworthiness Manual)
– Doc 9051 (Airworthiness Technical Manual)
– Doc 9389 (Manual of Procedures for an Airworthiness
Organization)
– Published in 2 Volumes
44
Module 1 – Overview
Contents of Doc 9760 (3rd Edition)
45
Module 1 – Overview
Roles and Responsibilities
State of Registry
Certificate of Registration (C of R)
Certificate of Airworthiness (C of A)
Noise certificate
Export C of A
Special flight permit
Major repairs and modifications approval
Maintenance programme approval
Approval of maintenance organization
Continuing airworthiness of aircraft
46
Module 1 – Overview
Roles and Responsibilities
State of the Operator
47
Module 1 – Overview
Roles and Responsibilities
State of Design and Manufacture
Type certification
Production approval / certification
Continuing airworthiness of aircraft
48
Module 1 – Overview
Summary
49
Module 1 – Overview
Questions?
50
Module 2 - Part I of Doc 9760
Contents of Part I
51
Module 2 - Part I of Doc 9760
This module….
52
Module 2 - Part I of Doc 9760
Definitions
Lets review a few of these…..
Part I, Definitions 53
Module 2 - Part I of Doc 9760
Definitions
Classification of aircraft
Annex 7, Chapter 2 54
Module 2 - Part I of Doc 9760
Definitions
Remotely Piloted Aircraft System (RPAS)
Annex 7 Paragraph 2.3
55
Module 2 - Part I of Doc 9760
Definitions
Extended diversion time operation (EDTO). Any operation
by an aeroplane with two or more turbine engines where the
diversion time to an en-route alternate aerodrome is greater than
the threshold time established by the State of the Operator.
Part I, Definitions 56
Module 2 - Part I of Doc 9760
Definitions
Part I, Definitions 57
Module 2 - Part I of Doc 9760
Definitions
Instructions for continuing airworthiness. A set of descriptive
data, maintenance planning and accomplishment instructions,
developed by a design approval holder in accordance with the
certification basis for the product. The ICAs provide operators with the
necessary information to develop their own maintenance programme
and also for approved maintenance organisations to establish the
accomplishment instructions.
Part I, Definitions 58
Module 2 - Part I of Doc 9760
Definitions
Maintenance programme. A document which describes the
specific scheduled maintenance tasks and their frequency of
completion and related procedures, such as a reliability
programme, necessary for the safe operation of those aircraft to
which it applies.
Part I, Definitions 59
Module 2 - Part I of Doc 9760
Abbreviations
Abbreviations
When the following abbreviations and acronyms are used in this manual, they have the meanings shown.
AD Airworthiness directive
AED Airworthiness engineering division
AFM Aircraft flight manual
AID Airworthiness inspection division
ALI Airworthiness limitation items
AMO Approved maintenance organization
AOC Air operator certificate
APU Auxiliary power unit
CAA Civil aviation authority
C of A Certificate of airworthiness
C of R Certificate of registration
CDL Configuration deviation list
CG Centre of gravity
CMR Certification maintenance requirements
DGCA Director General of Civil Aviation
61
Module 2 - Part I of Doc 9760
Definitions and abbreviations
Questions?
62
Module 3 - Part II of Doc 9760
Contents of Part II
63
Module 3 - Part II of Doc 9760
This module….
64
Module 3 - Part II of Doc 9760
Airworthiness Organization Structure and Responsibilities
Accident
State Government Investigation
Air Navigation
Aerodromes
Services
Flight Safety Standards Legal Administration
AID Inspector
74
Module 3 - Part II of Doc 9760
Airworthiness Organization Structure and Responsibilities
Questions?
75
Module 4 - Part III of Doc 9760
State of Registry
Part III. State of Registry
Content of Part III
Chapter 1: State airworthiness legislation system and organizational structure
Chapter 2: Registration of aircraft
Chapter 3: Aircraft noise certification
Chapter 4: Certificate of airworthiness
Chapter 5: Approval for special flights
Chapter 6: Airworthiness approval for export
Chapter 7: Aircraft maintenance
Chapter 8: Aircraft maintenance – modifications and repairs
Chapter 9: Continuing airworthiness of aircraft
Chapter 10: Approval of the maintenance organization
76
Module 4 - Part III of Doc 9760
State of Registry
This module….
77
Module 4 - Part III of Doc 9760
State of Registry roles and responsibilities
78
Module 4 - Part III of Doc 9760
State of Registry roles and responsibilities
b. Determine the continuing airworthiness of an aircraft f. Ensure there exist a system whereby information on
in relation to the appropriate airworthiness faults, malfunctions, defects and other occurrences that
requirements might cause adverse effects on continuing airworthiness
is transmitted to the type design organization. If this is a
c. Develop or adopt requirements to ensure the
modification,then the organization responsible for the
continuing airworthiness of aircraft during its service
design modification should be informed.
life including requirements that the aircraft:
• Continues to comply with the appropriate
g. Each Contracting State should establish, in respect for
airworthiness requirements after a modification,
large aircraft, the type of service information that is to be
repair or installation of a replacement part.
reported to its airworthiness authority by operators,
• Is maintained in an airworthy condition and in
organizations responsible for type design and maintenance
compliance with maintenance requirements of Annex
organizations. Procedures for reporting this information
6.
should also be established.
d. Upon receipt of MCAI from State of Design adopt
directly or assess the information received and take
appropriate action.
Part III, Chapter 9 82
Module 4 - Part III of Doc 9760
Aircraft Register
Annex 7, Chapter 6
Annex 7, Chap 7 84
Module 4 - Part III of Doc 9760
Maintenance programme
Maintenance Programme
Maintenance tasks and that have been specified as mandatory in the approval of the type
design should be identified as such in the maintenance programme.
86
Module 4 - Part III of Doc 9760
Certificate of Airworthiness
A Certificate of Airworthiness shall be:
Issued or
Validated
The issuance of a C of A
The validation of a C of A
The renewal of a C of A and
The delegation for the issuance or renewal of a C of A
Type Certification
- Full certification exercise
Type Validation
- certification review to the differences that exist between the
State of Registry and State of Design
Type Acceptance
- recognition and direct acceptance of type certification
already done by State of Design
• Review documentation
AFM
Maintenance programme
Status of maintenance tasks with respect to the maintenance programme
Certification of any major repairs or modifications
Status of MCAI compliance mandated by the State of Registry
Mass and balance report together with equipment list
Aircraft and engine or propeller log books and maintenance records
Records that demonstrate the origin of parts that were installed new or repaired
Export C of A, if applicable
Interior
o Conformity of aircraft interior configuration, emergency and safety
equipment
o Markings and placards location and language
o Additional markings as required by local regulations
Note: The C of A is only issued after all non-conformities are satisfactorily addressed.
Continuing validity of C of A
Types of C of A
Continuing validity of C of A
94
Module 4 - Part III of Doc 9760
Exercise - Example
95
Part III – State of Registry
Exercise
FictionLand’s procedure for processing an
application for a C of A.
96
Part III – State of Registry
Approved Maintenance Organization
Aeroplane / Helicopter Maintenance
Annex 1, 4.1:
“An applicant shall, before being issued with any licence or rating…….,
meet such requirements with respect of age, knowledge, experience and
where appropriate, medical fitness and skill, as are specified for that
licence or rating.”
Para 4.2.1. provides the requirements for age, knowledge, experience and skill
98
Part III – State of Registry
Approved Maintenance Organization
1. Pre-application
2. Formal application
3. Document evaluation
4. Demonstration and inspection
5. Certification
99
Part III – State of Registry
Approved Maintenance Organization
Pre-application phase
• Submission of application:
Documents to be submitted
o maintenance organization procedures manual (MOPM)
o safety management system, if separate from MOPM
o quality assurance system, if separate from MOPM
102
Part III – State of Registry
Approved Maintenance Organization
Document evaluation phase
• Records
Process to retain maintenance records, work orders and task cards
etc.
Note: All non-conformities observed should be reported to the applicant in
writing for follow-up and corrective action.
Part III, 10.7 106
Part III – State of Registry
Approved Maintenance Organization
Certification Phase
A6,8.7.1 108
Part III – State of Registry
Exercise
FictionLand’s procedure for processing the
evaluation of facilities as part of the process
for approving a maintenance organization
109
Module 4 - Part III of Doc 9760
Summary
Brief description of the content of Part III
Key responsibilities of the State of Registry
Continuing airworthiness responsibilities of the State of
Registry
Information required in a Aircraft register
Maintenance programme
Issuing a Certificate of Airworthiness
Approved Maintenance Organization
Exercises on the process to issue a C of A and the evaluation
of facilities as part of the process for approving a maintenance
organization
110
Module 4 - Part III of Doc 9760
State of Registry
Questions?
111
Module 5 - Part IV of Doc 9760
State of the Operator
Part IV. State of the Operator
Content of Part IV
113
Module 5 - Part IV of Doc 9760
State of the Operator
114
Module 5 - Part IV of Doc 9760
State of the Operator roles and responsibilities
State of the Operator responsibilities
• Development and promulgation of regulations
The operator of an large aeroplane / helicopter The operator of an large aeroplane / helicopter
should monitor and assess maintenance and should obtain and assess continuing airworthiness
operational experience with respect to continuing information and recommendations available from
airworthiness and provide the information as the organization responsible for the type design
prescribed by the State of Registry and report and should implement resulting actions
through a system specified in Annex 8, Part II, considered necessary in accordance with a
4.2.3f) and 4.2.4 procedure acceptable to the State of Registry.
117
Module 5 - Part IV of Doc 9760
Air Operator Certificate (Airworthiness aspects)
118
Module 5 - Part IV of Doc 9760
Air Operator Certificate (Airworthiness aspects)
Certification of an operator (airworthiness aspects) is to determine the
capability of the applicant to adequately maintain its aircraft in a
airworthy condition.
1. Pre-application
2. Formal application
3. Document evaluation
4. Demonstration and inspection
5. Certification
(The 5 phase process drawn from Doc 8335- Manual of procedures for operations
inspection, certification and continued surveillance)
o schedule of events
o statement of compliance
o management structure and key staff members
o information of aircraft to be operated
o maintenance arrangements, if applicable
o documents of purchase, leases, contracts or letters of intent
Documentation to be submitted
o maintenance control manual
o maintenance programme for each type of aircraft
o reliability programme, if applicable
o quality assurance system
o safety management system
MEL
Special operations including PBN, Low visibility operations, Cat II
and Cat III operations, EDTO and RVSM
SMS
• Procedures to ensure:
Each aircraft is maintained in an airworthy condition
Operational and emergency equipment is serviceable
C of A remains valid
• A description of the administrative arrangements between the
air operator and the AMO
• A description of the maintenance procedures and the
procedures for completing and signing a maintenance release
when maintenance is based on a system other than that of an
AMO
Part III, 7.2 127
Module 5 - Part IV of Doc 9760
Maintenance control manual (MCM)
MCM (cont.)
Note: The Operator to provide a copy of MCM to the State of Registry and State
of the Operator, if applicable
MCM
Maintenance programme
Maintenance control organization
Facilities
Aircraft inspection
Note: All non-conformities observed should addressed before the issuance of the
approval document
Background:
135
Module 5 - Part IV of Doc 9760
Extended Diversion Time Operations (EDTO)
EDTO is an evolution of ETOPS
• Based on existing ETOPS provision
• Applies to all commercial aeroplanes
• Addresses systems that could force an aeroplane to divert:
138
EDTO
Graphic Representation Twins
Diversion range Threshold (eg 60 min)
(in time) 60 min Max Div Time
EDTO approval
• EDTO approval
• Maintenance program
• EDTO significant systems
Fixed value • EDTO critical fuel State
• OPS Ctrl & Flit Dispatch
State • OPS Procedures
approved
established • Training (specific to
(specific to • Identify & verify alternates above operator &
minima aircraft type)
aircraft type)
• file Alt in ATS flight plan
139
EDTO
Graphic Representation Tri’s & Quad’s
Diversion range Threshold
(in time) 60 min Max Div Time
(eg 120, 180 min)
-EDTO approval
-EDTO significant systems
-EDTO critical fuel
State -Verify alternates above
Fixed value State
established minima
approved
(specific to
(specific to
aircraft type)
operator &
aircraft type)
140
Module 5 - Part IV of Doc 9760
Extended Diversion Time Operations (EDTO)
Operators conducting operations beyond 60 mins to an en-route
alternate aerodrome will require:
a. All en-route alternate aerodromes be identified
b. The most up-to-date information be provided to the flight crew on
identified en-route alternate aerodromes, including operational
status and meteorological conditions
c. Conditions at identified en-route alternate aerodromes in (2) above
to be at or above the operator’s established aerodrome operating
minima for the operation at the estimated time of use (for 2
engines aeroplanes).
d. Also taking into account the operator’s:
Operational control and flight dispatch procedures
Operational procedures
Training programmes
Note: The operator’s approved maximum diversion time should not exceed
the most limiting EDTO significant system time limitation identified in
the aeroplane flight manual.
145
Module 5 - Part IV of Doc 9760
Summary
Brief description of the content of Part IV
Key responsibilities of the State of the Operator
Continuing airworthiness responsibilities of the State
of the Operator
AOC certification – airworthiness aspects
Contents of a Maintenance Control Manual
Extended Time Diversion Operations (EDTO)
Exercise on the process of approving a
Maintenance Control Manual
146
Module 5 - Part IV of Doc 9760
State of the Operator
Questions?
147
Module 5 - Part IV of Doc 9760
State of Design and State of Manufacture
Part V. State of Design and State of Manufacture
Content of Part V
This module…..
149
Module 5 - Part IV of Doc 9760
State of Design
State of Design responsibilities
• Ensures the design aspects of the aircraft type comply
with the Standards in Annex 8
• Issues type certificate
• Approves AFM, MMEL and CDL
• Approves modifications to the type certificate
• Transmits any ICA and MCAI necessary for the safe
operation of the aircraft (including suspension and
revocation of TC)
• Addresses the information received from State of
Registry on faults, malfunctions, defects and other
occurrences
State of Manufacture
158
Module 5 - Part IV of Doc 9760
State of Design and State of Manufacture
Questions?
159
Quiz
1. How many Parts are there in 3rd edition of Doc 9760?
5 Parts
2. Where can you find guidance to the structure for an Airworthiness Organisation?
Part II, Chapter 4
3. Whose responsibility is it to issue a Certificate of Airworthiness?
State of Registry, Part III Chapter 4
4. A Maintenance Organisation approval is granted by whom?
State of Registry, Part III Chapter 10
5. How many phases are in the process for the grant of an Air Operator Certificate?
5 Phases, Part IV Chapter 2
160
Quiz
6. Who grants the approval for Extended Diversion Time Operations?
State of the Operator, Part IV Chapter 5
7. What are the State of Registry’s responsibilities for continuing
airworthiness?
Part III, Chapter 1
8. Which State approves Major repairs and modifications?
State of Registry, Part III, Chapter 8
9. What are the State of Design’s responsibilities for continuing airworthiness?
Part V, Chapter 6
10. Whose responsibility is it to issue the Mandatory Continuing Airworthiness
Instruction?
State of Design, Part V, Chapter 6.9
State of Registry, Part III, Chapter 9.5
161
Quiz
11. Whose responsibility is it to approve the Maintenance Programme?
State of Registry, Part III, Chapter 7.3
12. Who approves the Reliability Programme?
State of Registry, Part III, Chapter 7.4
13. Can an aircraft be registered in more then one State?
No, Part III, Chapter 2.2.2
14. Can one airplane have a different States of Registry then the State of the
Operator?
Yes, Part IV, Chapter 6.1
162
Review of objectives
163
Doc 9760 – What’s next?
164
Doc 9760 (Airworthiness Manual)
165