Ge Fanuc Automation: Powermotion Products
Ge Fanuc Automation: Powermotion Products
Ge Fanuc Automation: Powermotion Products
PowerMotion Products
200–240 VAC
Required
1-phase control power
Option
200-240 VAC Line Filter or Discharge
3-Phase Resistor Connector
Transformer
Command Motor
Signal Power
Motor
(Controller) Connection B
α Series
Connection
r
Position, M a Encoder
Velocity, and Amplifier k
e
Current Loops
90VDC
Absolute
Encoder
Battery Motor Encoder Feedback Connection
Master
Encoder
NOTE
The 200–240 VAC control power inputs are jumpered to the three-phase
bus power inputs (L1C to L1 and L2C to L2) when delivered from the
factory. If a separate control power source is desired to maintain alarm
status during E-stop removal of main bus power, remove the jumper
links and connect the separate control power.
Product Overview 5
α and β Series Servo Product Specifications Guide
α40/2000 40 Nm (494 in-lbs) 7.2 kW 130 Amp Motor w/ Fan Package: A06B-0158-B075#7008
w/ fan continuous stall (IC800APK130)
package torque; 2000 RPM w/ Fan Package & Brake: A06B-0158-B175#7008
(max)
α6/3000 α12/3000
30 40
35
25
30
20
25
Torque
15
(Nm) 20
Torque
10 15
(Nm)
5 10
5
0 0
0 1000 2000 3000 4000
0 1000 2000 3000
Speed (RPM) Speed (RPM)
α22/2000 α30/3000
90
80 80
70
60
60
40 50
Torque
Torque (Nm) 40
(Nm) 20 30
20
0
0 1000 2000 3000 10
0
Speed (RPM) 0 1000 2000 3000
Speed (RPM)
α40/2000
150 KEY: - - - - = Intermittent operating
125 = Continuous operating
100
75
Torque
50
(Nm)
25
0
0 500 1000 1500 2000
Speed (RPM)
SERVO PACKAGE
Brake torque 71 in-lb 310 in-lb 310 in-lb 310 in-lb 310 in-lb
8 Nm 35 Nm 35 Nm 35 Nm 35 Nm
82 kgf-cm 357 kgf-cm 357 kgf-cm 357 kgf-cm 357 kgf-cm
Release Response 80 msec 150 msec 150 msec 150 msec 150 msec
Time
Supply Voltage and 90 VDC (±10%) 90 VDC (±10%) 90 VDC (±10%) 90 VDC (±10%) 90 VDC (±10%)
Current 0.4 A or less 0.6 A or less 0.6 A or less 0.6 A or less 0.6 A or less
Weight Increase Approx. 5 lb Approx. 13.8 lb Approx. 13.8 lb Approx. 13.8 lb Approx. 22 lb
Approx. 2.3 kg Approx. 6.3 kg Approx. 6.3 kg Approx. 6.3 kg Approx. 10 kg
Inertia Increase 0.00061 in-lb-s2 0.0052 in-lb-s2 0.0052 in-lb-s2 0.0052 in-lb-s2 0.0087 in-lb-s2
0.00007 kg m2 0.0006 kg m2 0.0006 kg m2 0.0006 kg m2 0.0010 kg m2
0.0007 kgf-cm-s2 0.006 kgf-cm-s2 0.006 kgf-cm-s2 0.006 kgf-cm-s2 0.010 kgf-cm-s2
C A
Motor Brake
Connector
B 3102 10SL-3P (GE Fanuc P/N: 44A730464-G26)
Brake
500Ω /0.2µF Coil
B
100VAC
Full-Wave Rectifier C Ground
* These values are standard values at 20°C with a tolerance of ±10%. The speed-torque characteristics vary, depending on the type of software, parameter setting, and
input voltage of the digital servo amplifier. (The above figures show average values.) These values may be changed without prior notice.
** Theoretical values. The actual maximum torque is restricted by the current limit values of the drive amplifier.
Motor Holding the system design includes an axis that must hold its Motor option (see 2.3
Brake position when power is removed p. 6 for motor
catalog #)
IP67 Sealing to enable the motor to meet IEC standards for protection Motor option (see 4.1
from solid objects and water p. 6 for motor
catalog #)
Absolute Encoder you would like to avoid having to re-reference the IC800ABK001 4.2
Battery Packs position when power is restored to the control
AC Line Filters 200—240 VAC is already available to the control cabinet 5.4 kW, 3-phase: 6.2
and no transformer is used. Line filters reduce harmonic A81L-0001-
noise into the servo power supply. 0083#3C
10.5 kW, 3-phase:
A81L-0001-0101#C
Prefinished Cables the cable lengths available from GE Fanuc are Refer to the “Cable 7.2
appropriate for your application Connection” table
on p. 45
External Discharge The internal regenerative discharge resistor is 16 Ohm 200 Watt: 6.6
Resistor insufficient for the application. If required, the regen A06B-6089-H500
resistor must be ordered separately.
16 Ohm 800 Watt:
A06B-6089-H713
8 Ohm 800 Watt:
A06B-6089-H711
Protected from harmful Protected against the effects of immersion, according to the following test:
• Surface of the water level shall be at least 150 mm (5.9 in) above the highest point of the
machine
• Lowest point of the machine must be at least 1 m (39.4 in) below the surface of the water
• Duration of the test must be at least 30 minutes
• Water temperature must not differ from that of the machine by more than 5° C
For more information, refer to CEI/IEC 34–5; 1991 and the GE Fanuc document Servo and Spindle
Motors Exposed to Liquids (GFK-1046).
78
(3.07)
93
A D (3.66)
BC 103
(4.06)
E
92.2
40 (3.630)
(1.57)
78 106.3
(3.07) (4.185)
103
(4.06) All dimensions in mm (in)
A 3-M3 negative terminal
B Negative terminal indication
C Positive terminal indication
D 3-M3 positive terminal
E 4-∅4.3 (0.169) mounting holes
Ambient temperature The ambient temperature should be -10°C to 40°C. When operating the machine at
a temperature higher than 40°C (55°C max), it is necessary to derate the output
power so that the motor’s temperature rating is not exceeded.
Vibration When installed in a machine, the vibration applied to the motor must not exceed 5G.
Drip-Proof Environment The motors have a drip-proof structure that complies with IP65 of the IEC standard.
Optional IP67 Sealing, available on most α Series servo motors, offers further
protection from liquids (see Section 4.1 for more details). Nevertheless, to ensure
long-term performance, the motor surface should be protected from solvents,
lubricants, and fluid spray. A cover should be used when there is a possibility of
wetting the motor surface. Also, to prevent fluid from being led to the motor through
the cable, put a drip loop in the cable when the motor is mounted. Finally, turn the
motor connector sideways or downward as far as possible. If the cable connector
will be subjected to moisture, it is recommended that an R class or waterproof plug
be used.
For additional information, see GE Fanuc publication Servo and Spindle Motors Exposed to Liquids,
GFK-1046.
5.2 SERVO AMPLIFIER ENVIRONMENTAL REQUIREMENTS
The servo amplifier must be installed in a location that satisfies the environmental conditions identified in
Table 8 below.
Table 8. Servo amplifier environmental conditions
Condition Description
Atmosphere The circuitry and heat sink must not be exposed to any
corrosive and conductive vapor or liquid.
The amplifier must be installed in a cabinet that protects it from contaminants such as dust, coolant,
organic solvents, acid, corrosive gas, and salt. Adequate protection must also be provided for
applications where the amplifier could be exposed to radiation, such as microwave, ultraviolet, laser
light, or x-rays.
α6/3000 α SVU1-80 73 W 38 W
5.4.1 α6/3000
BC
Dimensions shown in mm (in)
S BDmax BBmax
H
XD
AK U
BF
92 97
AJ (3.62) (3.82)
12 (.472)
AH
1
D 2
B
130 L
(5.118)
MOTOR MOTOR
Dim. α6/3000 Dim. α6/3000
S +0 BB 6 mm (.236 in)
6 −0.030 mm (0.2362/0.235 in)
XD 36 (1.417)
H +0
2.5 −0.013 (0.0984/0.0933)
AK +0
110 − 0.035 (4.331/4.329)
BD 165 (6.496)
U +0
AJ (dia) 145 (5.709) 19 − 0.013 (0.7480/0.7475)
AH 55 (2.165)
NOTES
1. See the α Connection section (Section 7: ) for more information about motor cables.
2. Shaft diameter runout = 0.02 mm max (0.00079 in).
3. Flange surface runout = 0.06 mm max (0.00236 in).
4. Rabbet diameter eccentricity = 0.02 mm max (0.00079 in).
5. Maximum radial load for output shaft is 70 kgf (31.8 lb).
Figure 5. α 6/3000 motor, front and side views
XD
AK 92 U
(0.3622)
92 97
(3.62) (3.82)
4 (.157)
12 (.472)
39 3
AH (1.54) 2
D 1
B
L
AK +0
110 − 0.035 (4.331/4.329)
NOTES
U +0 1. See the α Connection section (Section 7: ) for more information
19 − 0.013 (0.7480/0.7475) about motor cables.
2. Shaft diameter runout = 0.02 mm max (0.00079 in).
BC 221 (8.70) 3. Flange surface runout = 0.06 mm max (0.00236 in).
4. Rabbet diameter eccentricity = 0.04 mm max (0.00157 in).
AH 55 (2.165) 5. Maximum radial load for output shaft is 70 kgf (31.8 lb).
D 225 (8.858)
B 270 (10.63)
L 309 (12.17)
AJ
174
(6.85) Dimensions shown in mm (in)
MOTOR
Dim. α12/2000 α22/2000 α30/3000
S +0 +0 +0
10 − 0.036 mm (0.3937/0.3923 in) 10 − 0.036 mm (0.3937/0.3923 in) 10 − 0.036 mm (0.3937/0.3923 in)
H +0 +0 +0
3 −0.30 (0.1181/0.1063) 3 −0.30 (0.1181/0.1063) 3 −0.30 (0.1181/0.1063)
NOTES FOR ALL VIEWS (see Section 5.4.4 for side view and Section 5.4.5 for side view with brake)
1. See the α Connection section (Section 7.2) for more information about motor cables.
2. Shaft diameter runout = 0.05 mm max (0.00197 in).
3. Flange surface runout = 0.10 mm max (0.00394 in).
4. Rabbet diameter eccentricity = 0.07 mm (0.00276 in).
5. Maximum radial load for output shaft is 450 kgf (204 lb).
6. Taps for eyebolts are M8 by 15 mm (.591 in) deep; eyebolts are not attached.
XD
AK U
108 122
(4.25) (4.80)
18
(0.709) 1
AH D 2
B
L Dimensions shown in mm (in)
MOTOR
Dimen. α12/2000 α22/2000 α30/3000
BB 3.2 mm (0.126 in) 3.2 mm (0.126 in) 3.2 mm (0.126 in)
AK +0 +0 +0
114.3 −0.025 (4.50/4.499) 114.3 −0.025 (4.50/4.499) 114.3 −0.025 (4.50/4.499)
Connector Description
XD Dimensions shown
in mm (in)
AK U
18
(0.709)
3
1 2
D
AH B
L
MOTOR
Dimension α12/2000 w/brake α22/2000 w/brake α30/3000 w/brake
AK +0 +0 +0
114.3 −0.025 (4.50/4.499) 114.3 −0.025 (4.50/4.499) 114.3 −0.025 (4.50/4.499)
Connector Description
3 Brake Connector
Figure 9. α 12/3000, α22/2000, and α30/3000 motors with brake, side view
BF 100
(3.94)
F AN U C
Dimensions shown
H in mm (in)
AJ 150
(5.91)
174 180
(6.85) (7.09)
AIR OUT
MOTOR
Dim. α40/2000 w/fan
+0
10 − 0.036 mm
S
(0.3937/0.3923 in)
+0
3 −0.30
H
(0.1181/0.1063)
NOTES FOR ALL VIEWS (see Sections 5.4.7 and 5.4.8 for top and side views)
1. See Section 7.2 for more information about motor cables.
2. Shaft diameter runout = 0.05 mm max (0.00197 in).
3. Flange surface runout = 10.10 max (0.00394 in).
4. Maximum radial load for output shaft is 450 kgf (990 lb).
5. Taps for eyebolts are M8 by 15 mm (.591 in) deep; eyebolts are not attached.
6. Rabbet diameter eccentricity = 0.07 mm max (0.00276 in).
7. Direction of air flow is downward only.
XD
AK U
109 108
122
(4.25) (4.80)
(4.29)
AH
18 (0.709)
AIR OUT 3 1 2
388 (15.28)
437 (17.20)
462 (18.19)
U +0.01
35 −0 (1.3784/1.3779)
AH 79 (3.11)
Figure 11. α 40/2000 motor with fan, top and side views
5.4.8 α40/2000 with fan and brake, top and side views
(Front and rear views same as α40/2000 with fan and without brake)
122 325
(4.8) (12.80)
XD
AK U
108 122
(4.25) (4.80)
AH
18 (0.709)
65
(2.56) 3 AIR OUT 4 1 2
474 (18.66)
523 (20.59)
548 (21.57)
U +0.01
35 −0 (1.3784/1.3779)
AH 79 (3.11)
Figure 12. α 40/2000 motor with fan and brake, top and side views
NOTES:
The allowable radial load is the value when a load is applied to the shaft end. It indicates the total
continuous force applied to the shaft in some methods of mounting (for example, belt tension) and
the force by load torque (for example, moment/pulley radius).
The belt tension is critical particularly when a timing belt is used. Belts that are too tight may cause
breakage of the shaft or premature bearing failure. Belt tension must be controlled so as not to
exceed the limits calculated from the permissable radial load indicated above.
In some operating conditions, the pulley diameter or gear size needs to be checked. For example,
when using the model α6/3000 with a pulley/gear with a radius of 1.5 cm (2 in) or less, the radial load
when 230 in-lb of peak torque is provided by the motor will exceed the 154 lb maximum rating. In the
case of the timing belt, the belt tension is added to this value, making it necessary to support the
shaft end.
When using a timing belt, shaft failure or bearing overload can be minimized by positioning the
pulley as close to the bearing as possible.
Since a standard single row, deep-groove ball bearing is used for the motor bearing, a very large
axial load cannot be used. Particularly when using a worm gear and a helical gear, it is necessary to
provide another bearing to isolate the thrust load from the searing.
The motor bearing is generally fixed with a C-snap ring, and there is a small play in the axial
direction. When this play influences the positioning in the case of using a worm gear and a helical
gear, for example, it is necessary to use an additional bearing support.
SVU1-80 SVU1-130
90 max. 150
(3.54) (5.91)
380 380
(14.96) (14.96)
FANUC FANUC
360
AC SERVO UNIT 360
α series
(14.17) AC SERVO UNIT
(14.17)
α series
A min B
Dim. SVU1-80 SVU1-130
C max 50
HOT AIR OUT MAINTENANCE AREA
(1.97) A 135 mm (5.31 in) 135 mm (5.31 in)
FAN
(αSVU1-130
ONLY)
AIR IN
MAINTENANCE AREA
8 (0.315) 80
(3.15)
NOTE
The α SVU Series amplifiers and regenerative discharge units have rear
heat sink extensions designed to protrude through the customer’s control
cabinet. This design allows the amplifier’s heat to be dissipated outside
the control cabinet, reducing the load on enclosure cooling equipment.
Panel cut out drawings are shown on the next page.
SVU1-80 SVU1-130
11 11
2-M5 (0.196) (0.433) 2-M8 (0.315) (0.433)
R4 max. R4 max.
(0.157) (0.157)
360 360
338 (14.17) 338 (14.17)
(13.31) (13.31)
38.0 68.0
(1.50) (2.68)
76.0 136
(2.99) (5.35)
Dimensions shown in mm (in)
Figure 15. Panel cut out drawings of α SVU1-80 and α SVU1-130 servo amplifiers
Positions:
The switches are sequentially numbered 1, 2, 3, and 4 with the one at the bottom as switch 1. The OFF
position is on the left, and the ON position is on the right.
Switch 1 Setting:
Always set to ON.
Switch 2 Setting:
Always set to OFF for α SVU1 Series.
NOTE: If the switch 2 setting is incorrect, the VRDY OFF alarm may occur.
Switch 3 and 4 Setting:
The setting of these switches depends on the regenerative discharge resistance used:
SVU1-80 SVU1-130
Regen. Discharge Unit SW3 SW4 Regen. Discharge Unit SW3 SW4
A Amplifier input power line, Separate these cables from those of group B by bundling them
motor power line, MCC drive separately* or by means of electromagnetic shielding**. Attach a noise
coil preventer or suppressor, such as a spark arrester, to the MCC drive coil.
B Cable connecting control unit Separate these cables from those of group A by bundling them
with servo amplifier and serial separately or by means of electromagnetic shielding**. In addition,
encoder feedback cable shielding must be provided.
* The bundle of group A cables must be separated from the bundle of group B cables by at least 10 cm.
** Electromagnetic shielding involves shielding groups from each other by means of a grounded metal (steel) plate.
5.8.2 Grounding
A typical machine has three separate grounds:
Signal Ground: Provides the reference potential (0 V) for the electrical signal system.
Frame Ground: Ensures safety and shields external and internal noise.
System Ground: Connects each unit and the inter-unit frame ground system to earth ground.
Pow er S e rv o C N CFanuc
GE
m a g n e tic s amp. c o n tro l
Motion
u n it un it
Controller
O p e ra to r's
panel
Pow er
m a g n et ic s c ab in e t
D is trib u tio n b o a rd
M a in
un it
S ign al g ro u n d
Fra m e g ro u n d
S y s te m g ro u n d
40 (1.57)
Cable to
Grounding 80 (3.15)
Bar
Cable
Grounding
Clamp
Grounding
GE Fanuc
Motion Controller
Exposed Cable
Shield/Braid
Grounding Bar
(44B295864-001)
α6/3000 1.4 kW
α12/3000 2.8 kW
α22/2000 3.8 kW
α30/3000 4.8 kW
If your installation must be EMC compliant, verify that the use of an AC line filter fully satisfies the EMC
requirements. You may need to select and install a user-supplied noise filter in order to meet EMC
requirements.
GE Fanuc offers two AC line filters from GE Fanuc:
5.4 kW, 3-phase (A81L-0001-0083#3C)
10.5 kW, 3-phase (A81L-0001-0101#C)
50
A A 50 mm (1.97in) 65 (2.56)
(1.97)
56
B B 56 (2.20) 76 (2.99)
(2.20)
60
C C 60 (2.36) 80 (3.15)
(2.36)
D 6-M4 x 0.7 deep 6-M5
E 30 (1.18) 35 (1.38)
E
30 F
30 G
5
6-M4Dx 0.7 (1.18) (1.18) (.197)
Deep F 30 (1.18) 35 (1.38)
1.6
L
(.062)
78.5
M
(3.09)
1.6
N
(.062)
α40/2000 29 A (rms)
*This factor attempts to compensate for applications where all axes are not demanding full power at the same time. For applications
where all axes are running coninuously or with high duty cycles, this factor must be increased to 1.
Specification Description
α SVU1-80 150 mA
α SVU1-130 300 mA
where:
F Deceleration duty (sec)
(Example: deceleration once per 5 second cycle, F=5)
2
Jm Motor rotor inertia (lb-in-s )
α6/3000 = 0.0174
α12/3000 = 0.0555
α22/2000 = 0.1041
α30/3000 = 0.1475
α40/2000 = 0.1996
2
JL Load inertia converted to motor shaft inertia (lb-in-s )
where:
ωm Maximum motor speed at time of deceleration (rpm)
−2 D
P3 = (1.182 x10 ) × Th × ω m × Watts
100
where:
ωm Motor speed during rapid traverse (rpm)
If the average regenerative power exceeds the value for the amplifier, only then is a separate
regenerative discharge unit required. Select a unit from Table 20 that exceeds the calculated power
value.
*GE Fanuc does not supply a cooling fan for this unit. These values are supplied for reference only (customer-
supplied fan).
EXAMPLE:
Assume a vertical axis using an α12/3000 motor (Jm = 0.0555 lb-in-s ) that decelerates once every 4
2
seconds (F = 4) for 0.10 seconds (ta) from a maximum speed of 2500 rpm (ωm). The machine load inertia
2
reflected to the motor shaft (JL) is 0.05 lb-in-s . The torque (max) required to support the load during a
downward move (Th) is 100 in-lb, and the downward motion is 20% of the cycle (D). Axis friction (TL) is
35 in-lb.
STEP 1:
-4 2
P1 = Rotational Power = (6.19 x 10 ) x (0.0555 + 0.05) x 2000 /4
= 65.3 Watts
STEP 2:
-3
P2 = Friction Power = (5.91 x 10 ) x 0.10 x 2000 x 35/4
= 10.3 Watts
STEP 3:
-2 20
P3 = Vertical Power = (1.182 x 10 ) x 100 x 2000 x = 472.8 Watts
100
STEP 4:
Average Power = P1 – P2 + P3
= 65.3 – 10.3 + 472.8
= 527.8 Watts
(Note the large value associated with the non-counterbalanced vertical load)
Since this value is larger than the 100 W internal capacity of the αSVU1-80 amplifier used with this
motor, a separate regenerative discharge unit is required. The A06B-6089-H713 unit is adequate since
its 800 W rating exceeds the 539.1 W average for the application. With a customer-supplied fan with at
least a 4 m/sec flow rate, the A06B-6089-H500 unit could also be used.
90 max
(3.54)
AIR FLOW
380
(14.96)
360
(14.17)
+ + + +
Figure 21. 200 W Regenerative discharge unit (A06B-6089-H500), front, side, and end views
A06B-6089-H711 (800 W) for the α SVU1-130 and A06B-6089-H713 (800W) for the α SVU1-80
23 10
7 (0.276) dia Hole (0.906) (0.254)
Typ. (2) places
HOT AIR OUT*
23 (0.906)
380
335 360 (14.96)
334 (14.17)
(13.19)
(13.15)
T3
22 (0.866)
AIR IN 75
130 8 (.315) (2.95)
(5.12) 150
5 (0.197) min. (5.91)
CAUTION 11 (0.433)
Screw M4X8L
9 (0.354)
The exhaust system becomes very T3
hot. Do not touch or mount parts too + + + + + +
close. 1 2 3 4 5 6
Figure 22. 800 W Regenerative discharge unit (A06B-6089-H711, A06B-6089-H713), front, side, and end
views and T3 terminal detail
11 11
(0.433) 2-M6 (0.236) (.433)
2-M5 (0.196)
4-R4.0 max.
360 360
338 (14.17) 338 (14.17)
(13.31) (13.31)
CAUTION:
Attach packing (acrylonitrile-butadiene
rubber or soft NBR) around the cutout to
keep out oil and dust.
T1 T1
1 1
13 L1C
2 L1 2 L1
14 L2C
3 L2 3 L2
15 TH1 13 L1C
4 L3 4 L3
16 (100A) 14 L2C
5 (100A) 5 (100A)
17 (100B) 15 TH1
6 (100B) 6 (100B)
18 RL2 16 TH2
7 RL2 7 RL1
19 RL3 17 RC
8 RL3 8 RL2
U
20 18 RI
[UM] U
9 9 U
V [UM]
21 19 RE
[VM] V
10 10 V
W [VM] FAN
22 24
[WM] W 1
11 11 W
[WM] FAN
23 25
2
12 12
NOTE
5 and 6 on terminal board T1 are not used with the α SVU1 Series.
Signal and control cables are interfaced to the amplifiers using connectors on the bottom of the unit.
Location and designation of each connector is shown in Figure 25.
44A730464-G24 Motor Encoder Connector Kit, α12/3000, α22/2000, α30/3000, and α40/2000
Ref. Connects Prefinished Cable Part Number Connection Type When Required
K2 Built in Serial Encoder to Amplifier IC800CBL021 severe duty (14m) Motor Encoder always
(JF1) Feedback
K12 90 VDC Brake Power Supply to 44C742238-004 (14m) Motor Brake Power with brake option
Motor Brake
K13 Motor Cooling Fan to Fan Power 44C742238-004 (14m) Motor Fan Power α40/2000 with fan
Supply only
1
See the Discharging Regenerative Energy section in Section 6.6
2
Prefinished cable is provided as a part of a battery pack option
K9 K2
Battery
(Option)
JA4 JF1
GE Fanuc Motion K1 K5 SB
JS1B CX4
Controller
α SVU1
Amplifier Emergency Stop
Power for customer-supplied
contactor coil (MCC) CX3 U (UM) 9
K10
13 L1C V (VM) 10
K6 W (WM) 11
200–240 VAC 14 L2C
K4
Breaker 12 M E
R AC 2 L1
Line
S 3 L2
Filter α Series Motor
T 4 L3
K3 K12
MCC 90VDC Brake Power
PE 1 Supply (only for
motors with
optional brake)
RC RI RE TH1 TH2 FAN1FAN2
17 18 19 15 16 24 25
A Motor Fan
5A
K7 K8 K11 B (α40/2000 motor
Circuit C
(αSVU1-130) only)
Breaker
M
K11 (αSVU1-80) Thermostat Fan
Separate Regenerative
Discharge Resistor
NOTES
An AC line filter is recommended (unless an isolation transformer is provided) to reduce the effect of
harmonic noises to the power supply. Two or more αSVU amplifiers can be connected to one AC line filter
if its power capacity is not exceeded.
RC and RI were connected to each other through a jumper bar at the factory. If a separate regenerative
discharge unit will be used, the jumper bar must be removed.
TH1 and TH2 were connected to each other through a jumper bar at the factory. Remove the jumper bar
and connect these terminals to the separate regenerative discharge unit and resistor thermal switch.
Only the αSVU1-130 (A06B-6089-H106) has FAN1 and FAN2 terminals. Connect the terminals to the fan
motor (K11 cable) of the separate regenerative discharge unit (other than the A06B-6089-H106). If a fan is
to be used with the aSVU1-80 the fan power should be connected to L1C and L2C through a 5-amp circuit
breaker as shown.
For CE Mark applications, an MCC that complies with European standards should be selected. The user
should determine details of the use of the MCC.
NOTES
The servo command cables for the DSM300 Series controller
(IC800CBL001 and IC800CBL002) must be purchased from GE
Fanuc. Proper tooling is required to assemble the connectors. For
custom length cables, contact your GE Fanuc Distributor or GE
Fanuc Sales Engineer.
Grounding the cable shield using the grounding bar (44B295864-
001) and cable grounding clamp (A99L-0035-0001) will provide
greater noise immunity.
2
Wire: 0.08mm twisted pair group shielded cable (10 pairs). The following wire is recommended
for the K1 cable: 28 AWG x 10 pairs (20 conductors).
(JS1B) 11
13 15 17 19
12 14 16 18 20
JF1–1 SD (A)
Shield (H)
R (L1) T1-2
Breaker AC Line
S (L2) T1-3
Filter
T (L3) T1-4
G ( ) T1-1
For αSVU1-80, use 600 V, 4-conductors (JIS C 3312) of 3.5mm (12 AWG) or larger, heat-
2
resistive vinyl cable (nonflammable polyflex cable with a max. conductor temperature of 105º C)
2
of 3.5mm (12 AWG) or more.
For αSVU1-130, use use 600 V, 4-conductors (JIS C 3312) of 5.5mm (10 AWG) or larger.
2
α6/3000)
K4—Motor Power Cable (α
T1-9 (U) A U
T1-10 (V) B V Motor
T1-11 (W) C W
T1-12 ( ) D G (Motor Body)
α12/3000, α22/2000)
K4—Motor Power Cable (α
T1-9 (U) A U
T1-10 (V) B V Motor
T1-11 (W) C W
T1-12 ( ) D G (Motor Body)
α30/3000, α40/2000)
K4—Motor Power Cable (α
E G B
D C
(1)
α SVU Amplifier
2
Wire: 300V, 2-conductor 1.25mm (16 AWG) or larger
CAUTION
When a separate regenerative discharge unit is connected, remove
the factory-installed shorting bar between terminals T1-17 (RC) and
T1-18 (RI).
2
Wire: 600 V, 2-conductor, 2.0mm (14 AWG) or larger
T3 (3)
T1-15 (TH1)
normally closed
thermal switch
T3 (4)
T1-16 (TH2)
M4 screw terminals Separate Regenerative
α SVU Amplifier Discharge Unit
CAUTION
When a separate regenerative discharge unit is connected, the DIP
switches on the front of the amplifier must be set for the proper unit.
See Section 5.7 for more information.
2
Wire: 600 V, 2-conductor, 0.75mm (18 AWG) or larger
(Red)
JA4 (7) +6V (+)
(Black)
JA4 (3) 0V (–)
Prefinished 2m Cable: 44C741863-001 (supplied as a part of α SVU Series Battery Backup Kit
IC800ABK001)
2
Wire: 2-conductor, 0.75mm (20 AWG)
CX 3 (bottom of amplifier)
(3)
2
Wire: 2-conductor, 1.25mm (16 AWG) or larger
Contactor Ratings:
M4 screw terminals
T3 (5)
T1-24 (FAN1)
T3 (6)
T1-25 (FAN2)
Separate Regenerative
Discharge Unit
α SVU1-130 Amplifier only (A06B-6089-H711 or
(see note) A06B-6089-H713)
NOTE
Only the α SVU1-130 amplifier has separate fan power supply
terminals. When using the A06B-6089-H713 unit with the α SVU1-80
amplifier, connect the fan power to terminals T1-13 (L1C) and T1-14
(L2C) through a 5A circuit breaker.
2
Wire: 300 V, 2-conductor, 2.0mm (16 AWG) or larger
Motor Brake
(customer supplied)
Prefinished 14m Cable, Part number: 44C742238-004 (severe duty)
o
Wire: 330 V, 3-conductor, 20 AWG, 80 C, PUR (polyurethane) jacket
C A
α 40/2000)
K13—Cooling Fan Power Connection (α
C A
Over-voltage alarm (HV) 1 Occurs if the DC voltage of the main circuit power supply is
abnormally high.
Low control power voltage alarm (LV) 2 Occurs if the control power voltage is abnormally low.
Low DC link voltage alarm (LVDC) 3 Occurs if the DC voltage of the main circuit power supply is
abnormally low or if the circuit breaker trips.
Regenerative discharge control circuit 4 Occurs if the short-time peak regenerative discharge energy is
failure alarm (DCSW) too high or if the regenerative discharge circuit is abnormal.
Over-regenerative discharge alarm 5 Occurs if the average regenerative discharge energy is too
(DCOH) high (too frequent acceleration/deceleration) or the
regeneration resistor overheats.
Dynamic brake circuit failure (DBRLY) 7 Occurs if the relay contacts of the dynamic brake fuse
together.
Over-current alarm 8 Occurs if an abnormally high current flows through the motor.
IPM alarm 8. The Intelligent Power Module (IPM) has detected an alarm due
to over-current, overheating, or a drop in IPM control power
voltage.
Circuit breaker (trips) The circuit breaker trips if an abnormally high current
(exceeding the working current of the circuit breaker) flows
through it.
Amplifier not ready — The servo amplifier is not ready to drive the motor.
Amplifier ready 0 The servo amplifier is ready to drive the motor.
24 VDC
Required
200-240 VAC Line Filter or Discharge Option
1 or 3 Phase* Transformer Resistor
Connector
Command Motor
Signal Power
Motor
(Controller) Connection Connection B
r
Position, Amplifier M a
k
Encoder
Velocity, and e
Current Loops
90VDC
Absolute
Encoder
Battery Motor Encoder Feedback Connection
Master
Encoder
NOTE
A 24 VDC power supply, circuit breaker, electromagnetic contactor,
surge suppresser, and transformer or line filter should be user-installed
as part of the system. See β Servo System Package Options in Section
12: and β Servo Installation in Section 13: of this document for more
information.
* For single phase input, the lifetime of the amplifier is reduced because of higher input current. For operation of β6/2000 or αC12/2000
motors at acceleration/deceleration duty cycles greater than 1 cycle/20 seconds, 3-phase input is recommended. The output power of
these motors when operated in ambient temperatures greater than 40°C must be derated linearly at 1%/°C above 40°C up to a
maximum ambient temperature of 55°C.
β0.5/3000 β2/3000
2.0 8
1.5 6
1.0 4
Torque
Torque
(Nm)
(Nm) 2
0.5
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Speed (RPM) Speed (RPM)
β6/2000 αC12/2000
30
20 25
15 20
15
10
Torque 10
Torque (Nm)
(Nm) 5
5
0 0
0 1000 2000 3000 0 500 1000 1500 2000
Speed (RPM) Speed (RPM)
SERVO PACKAGE
Supply Voltage and 90 VDC (±10%) 90 VDC (±10%) 90 VDC (±10%) 90 VDC (±10%)
Current 0.1 A or less 0.3 A or less 0.4 A or less 0.6 A or less
Weight Increase Approx. 0.88 lb Approx. 3.3 lb Approx. 5.1 lb Approx. 13.9 lb
Approx. 0.4 kg Approx. 1.5 kg Approx. 2.3 kg Approx. 6.3 kg
2 2 2 2
Inertia Increase 0.00008 in-lb-s 0.00017 in-lb-s 0.00061 in-lb-s 0.0052 in-lb-s
2 2 2 2
0.000009 kg m 0.00002 kg m 0.00007 kg m 0.0006 kg m
2 2 2 2
0.00009 kgf-cm-s 0.0002 kgf-cm-s 0.0007 kgf-cm-s 0.006 kgf-cm-s
1 2 3
Customer's Control Cabinet A C A
B
B
500VDC Surge β0.5 β2,β6,αC12
Suppressor B2 A
Brake
500Ω/0.2 µF Coil
Rectifier B3 B
100VAC
Frame Ground
B1 C
Motor Body
Surge Suppressor: Manufactured by Matsushita Electronic Parts, Ltd. B1–B3 apply to β0.5 motors;
ERZ-C20DK221, ERZ-C10DK221 or equivalent A–C apply to all other motors
NOTE
Use a full-wave rectified 100VAC or 90VDC as a power supply. Do not use a
half-wave rectified 200 VAC, which may damage the surge suppressor. Use a
rectifier with a dielectric strength of 400V or higher. Connect RC filter as shown
in the above drawing to protect the contact of the switch.
As a convenience, amplifiers can also be ordered as a package containing all of the components
required to operate the amplifier in a servo system, as detailed in the following table:
Table 28. β Series Servo Amplifier Packages
* These values are standard values at 20°C with a tolerance of ±10%. The speed-torque characteristics vary, depending on the type of software, parameter setting, and
input voltage of the digital servo amplifiers. (The above figures show average values.) These values may be changed without prior notice.
** Theoretical values. The actual maximum torque is restricted by the current limit values of the drive amplifier.
Motor Holding Brake the system design includes an axis that must Refer to Table 25 10.3
hold its position when power is removed
Absolute Encoder you would like to avoid having to re-reference IC800BBK021 12.1
Battery Backup Kit the position when power is restored to the
control
AC Line Filters 200—240 VAC is already available to the 5.4 kW, 3-phase:
control cabinet and no transformer is used A81L-0001-0083#3C
14.2
10.5 kW, 3-phase:
A81L-0001-0101#C
Prefinished Cables the cable lengths available from GE Fanuc are Refer to the “Cable 15.1
appropriate for your application Connection” Table 44
Connection Method
(for use with a single amplifier)
FAN UC A 0 6 B - 6 0 9 3 - H1 0 1
EA 6 6 0 00 6 1
B
R ATED N I PU T : 50 Hz / 60 Hz Y a m a n a s h i4 0 1 -0 5 JA P A N
2 20 -2 40~( 1-Ph ) / 200-240V~(3 -P h)
5 .1 A / (1 -ph) / 2.3 A (3-p h)
MAX OUT PU T VO LA GE : 24 0 V ~
NOTE
RA T E D O U T PU T C UR R E N T 3 .2 A
Do not attempt to connect multiple amplifiers to
one IC800BBK021 battery kit. If you wish to
daisy chain multiple β Series amplifiers to one
SE RV O AM P LIF IE R U NIT battery you must use the IC800ABK001 battery
kit shown in Section 4.2 and the following
1
cables:
• 44C742433-001 2m, battery to amplifier
2
3
cable (1 per battery required)
4 • 44C742433-002 250mm, amplifier to
5
6
amplifier cable (1 for each daisy chained
CX5 amplifier required)
Battery (A06B-6093-K001)
Figure 29. Connecting a single β Series amplifier to an absolute encoder battery pack
Ambient temperature The ambient temperature should be -10°C to 40°C. When operating the machine at
a temperature higher than 40°C), it is necessary to derate the output power so that
the motor’s temperature rating is not exceeded.
Vibration When installed in a machine, the vibration applied to the motor must not exceed 5G.
Drip-Proof Environment The motors have a drip-proof structure that complies with IP65 of the IEC
standard. Nevertheless, to ensure long-term performance, the motor surface
should be protected from solvents, lubricants, and fluid spray. A cover
should be used when there is a possibility of wetting the motor surface. Also,
to prevent fluid from being led to the motor through the cable, put a drip loop
in the cable when the motor is mounted. Finally, turn the motor connector
sideways or downward as far as possible. If the cable connector will be
subjected to moisture, it is recommended that an R class or waterproof plug
be used.
For additional information, see GE Fanuc publication Servo and Spindle Motors Exposed to Liquids,
GFK-1046.
Condition Description
The amplifier must be installed in a cabinet that protects it from contaminants such as dust, coolant,
organic solvents, acid, corrosive gas, and salt. Adequate protection must also be provided for
applications where the amplifier could be exposed to radiation, such as microwave, ultraviolet, laser
light, or x-rays.
40 40
(1 . 5 7) (1.57)
S E RV O AM P LI FI E R U NIT S E RV O A MP L IF IE R UNI T
FANU C S E R V O A M P L IF IE R U N IT
A 06 B - 60 9 3 - H 10 1 B FANU C S E R V O A M P L IF IE R U N IT
A0 6 B - 6 0 93 - H 1 0 1 B
FANUC
RATED INP UT : 50 Hz / 60 Hz
A06B - 6093 - H101
EA66000 61
B FANUC
RA TED INPUT : 5 0Hz / 6 0H z
A06B - 6093 - H101
EA66 0006 1
B
EA6600061 EA 6 6 0 0 0 6 1 220-240 ~(1-Ph) / 2 00-240 V~(3 -Ph) Ya mana s hi401-05 J APAN 2 20 -24 0~(1-Ph) / 20 0-2 40V~(3-Ph) Y ama nas hi401- 05 JAPAN
RATED INPUT : 50Hz / 60Hz RATED INPUT : 50Hz / 60Hz 5.1A / (1 -ph) / 2 .3 A (3-p h) 5 .1A / (1-ph) / 2.3A (3 -ph)
220-240~ (1-Ph) / 200-240V~ (3-Ph) Y a m a n a s h 4i 0 1 - 0 5 J A P A N 2 20-240~ (1-Ph) / 200-240V~(3-Ph) Y a m a n a s h i4 0 1 - 0 5 J A P A N MAX OUTPUT VOLAGE : 240V~ M AX OUTPUT VOLAGE : 240V~
5.1A / (1-ph) / 2.3A (3-ph) 5 .1A / (1-ph) / 2.3A (3-ph)
OU TP U T VO L A GE : 2 4 0 V ~ O U T P U T V OL AG E : 2 4 0 V ~ RATED OUTPUT CURRENT 3.2A RATED OUTPUT CURRENT 3.2A
M AX M AX
R A T ED OU T P U T C U R R E N T 3.2A R AT E D O U T P U T C U R R E N T 3.2A CAUTION POWE R CAUTION POWER
CHARGED CHARGED
C AU T IO N POW ER C A U TIO N P O WE R
C HA R G E D C H A RG ED
CAUTION: DISCHARGE
TIME 2 min. DISCHARG E
CAUTION: TIME 2 min.
READY READY
D ISC H A R G E DIS C H AR G E
CA U T IO N : 2 m in . RE A D Y C A UT IO N : 2 m in . R E AD Y
T IM E T IME
ALM ALM
AL M A LM
SERVO AMPLIFIER UNIT
CX11
SERVO AMPLIFIER UNIT
CX11
SERV O AMPLIFIER UNIT SERVO AMPLIFIER UN IT L 2/L 1 L2/ L1
C X11 CX 1 1 1 1
/L 3 /L 3
L 2 /L 1 1 L2 / L1 1 DCC/ 2 DCC/ 2
DCP DC P
/L 3 / L3 VU JX5 VU JX5
CHK CHK
D CC / DC C/
D CP 2 DC P 2 /W 3 /W 3
JX 5 JX 5
VU CHK VU C HK / JS1B / JS1B
3 3 P WM PW M
/W /W
0V/ 4 0 V/ 4
/ JS 1B / JS 1 B +2 4 V +2 4V
JF1 JF1
PW M PW M 0V/ 5 EN C 0 V/ 5 ENC
+2 4 V +2 4V
TH 2/ TH2 /
0V / 4 0 V/ 4 TH1 6 CX5X T H1 6 CX5X
+24V JF1 +24V JF1 BA T BAT
0V / 5 E NC 0 V/ 5 E NC
+24V +24V CX5Y CX5Y
T H 2/ 6 T H 2/ 6 BAT BAT
T H1 C X5 X TH1 C X 5X
BAT BAT
CX 5 Y CX 5 Y
BAT BAT
10 10 10
(.39) (.39) (.39)
40
1 10 10 (1.57)
(.30 9 ) (.3 9 ) (. 3 9)
40
(1 .5 7 )
Table 33 identifies worst case heat dissipation values for each amplifier. These values may be used to
determine heat load for sizing enclosures and cooling equipment. Heat dissipation for external
regeneration resistors depends on the application and is calculated in Section 14.7.1, Step 5.
XD
H AK U
AJ
G
AH
MOTOR MOTOR
Dim. β0.5/3000 Dim. β0.5/3000 β0.5/3000 with brake
1. Shaft diameter runout = 0.02 mm max (0.00079 in). L 100 (3.94) 128 (5.04)
2. Flange surface runout = 0.06 mm max (0.00236 in).
3. Maximum radial load for output shaft is 20 kgf (44 lb). M ~ 300 (11.81) ~ 300 (11.81)
S BDmax
BF
AJ
MOTOR
Dimension β2/3000 β6/2000 αC12/2000
H +0 +0 +0
2 −0.13 (.0787/.0736) 2.5 −0.13 (.0984/.0933) 3 − 0.29 (.118/.107)
NOTES FOR ALL VIEWS (see Section 13.4.3 for side view)
1. See the β Connection section (p. 88) for more information about motor cables.
2. Shaft diameter runout = 0.02 mm max (0.00079 in) for β2/3000 and β6/2000; 0.05 mm (0.00197 in) for αC12/2000.
3. Flange surface runout = 0.06 mm max (0.00236 in) for β2/3000 and β6/2000; 0.10 mm (0.00394 in) for αC12/2000.
4. Maximum radial load for output shaft is 25 kgf (55 lb) for β2/3000; 70 kgf (154 lb) for β6/2000; 450 kgf (990 lb) for αC12/2000.
XD
AK BE U
C
2
BC
G
AH
B 1
L Dimensions shown in mm (in)
MOTOR
Dimension β2/3000 β6/2000 αC12/2000
U +0 +0 +0.01
14 − 0.011 (0.5512/0.5507) 19 − 0.013 (0.7480/0.7475) 35 −0 (1.3783/1.3780)
Connector Description
1 Motor AC Power
2 Motor Encoder Feedback
XD
AK U
C
3
BC
G
AH
D 1
B 2
L
MOTOR
Dimension β2/3000 β6/2000 αC12/2000
+0 +0 +0.01
14 − 0.011 19 − 0.013 35 −0
U
(0.5512/0.5507) (0.74801/0.74751) (1.37831/1.3780)
Connector Description
1 Brake
2 Motor AC Power
3 Motor Encoder Feedback
NOTES
1. See the Connection section of the manual (p. 88) for more information about motor cables.
2. Shaft diameter runout = 0.02 mm max (0.00079 in) for β2/3000 and β6/2000; 0.05 mm (0.00197 in) for αC12/2000.
3. Flange surface runout = 0.06 mm max (0.00236 in) for β2/3000 and β6/2000; 0.10 mm (0.00394 in) for αC12/2000.
4. Maximum radial load for output shaft is 25 kgf (55 lb) for β2/3000; 70 kgf (154 lb) for β6/2000; 450 kgf (990 lb) for αC12/2000.
NOTES:
The allowable radial load is the value when a load is applied to the shaft end. It indicates the total
continuous force applied to the shaft in some methods of mounting (for example, belt tension) and
the force by load torque (for example, moment/pulley radius).
The belt tension is critical particularly when a timing belt is used. Belts that are too tight may cause
breakage of the shaft or premature bearing failure. Belt tension must be controlled so as not to
exceed the limits calculated from the permissable radial load indicated above.
In some operating conditions, the pulley diameter or gear size needs to be checked. For example,
when using the model β6/2000 with a pulley/gear with a radius of 1.5 inches (3.8 cm) or less, the
radial load when 230 in-lb of peak torque is provided by the motor will exceed the 154 lb maximum
rating. In the case of the timing belt, the belt tension is added to this value, making it necessary to
support the shaft end.
When using a timing belt, shaft failure or bearing overload can be minimized by positioning the
pulley as close to the bearing as possible.
Since a standard single row, deep-groove ball bearing is used for the motor bearing, a very large
axial load cannot be used. Particularly when using a worm gear and a helical gear, it is necessary to
provide another bearing to isolate the thrust load from the gearing.
The motor bearing is generally fixed with a C-snap ring, and there is a small play in the axial
direction. When this play influences the positioning in the case of using a worm gear and a helical
gear, for example, it is necessary to use an additional bearing support.
S E R V O A M P L IF IE R U N I T
F AN U C
RA TED INP UT : 5 0H z / 60H z
A0 6 B - 6 0 9 3 - H 10 2
EA6600061
B
DISC H A R G E 2 min .
CA UT IO N :T IM E RE AD Y
AL M
L2/L1
(5 .5 1 )
1
/L 3 150
DCC/
DCP
2
JX5
(5 .9 1 )
VU C HK
/W 3
/ JS1B
PW M
0V/ 4
+2 4 V
JF1
0V/ 5 E NC
+2 4 V
TH 2/
TH 1 6 CX5X
BAT
CX5Y
BAT
O p tio n a l
B a tte ry C a s e
41 10
10 (1 .6 1 ) (.3 9 )
(.3 9 ) 4 x4-5
5
62
(2 .4 4 ) (.1(.196)
96) 56
20 * (2 .2 0 ) 172
75 80
(.7 9 ) (2 .9 5 ) (3 .1 5 ) (6 .7 7 )
* Measurement applies to the β20 amplifier only. The β12 amplifier does not include the heat sink extension.
Dimensions shown in mm (in).
Figure 35. β Series servo amplifier unit, front and side views
A Amplifier input power line, Separate these cables from those of group B by bundling them
motor power line, MCC drive separately* or by means of electromagnetic shielding**. Attach a noise
coil preventer or suppressor, such as a spark arrester, to the MCC drive coil.
B Cable connecting control unit Separate these cables from those of group A by bundling them
with servo amplifier and serial separately or by means of electromagnetic shielding**. In addition,
encoder feedback cable shielding must be provided.
* The bundle of group A cables must be separated from the bundle of group B cables by at least 10 cm.
** Electromagnetic shielding involves shielding groups from each other by means of a grounded metal (steel) plate.
13.7.2 Grounding
A typical machine has three separate grounds:
Signal Ground: Provides the reference potential (0 V) for the electrical signal system.
Frame Ground: Ensures safety and shields external and internal noise.
System Ground: Connects each unit and the inter-unit frame ground system to earth ground.
Pow er S e rv o C N CFanuc
GE
m a g n e tic s amp. c o n tro l
Motion
u n it un it
Controller
O p e ra to r's
panel
Pow er
m a g n et ic s c ab in e t
D is trib u tio n b o a rd
M a in
un it
S ign al g ro u n d
Fra m e g ro u n d
S y s te m g ro u n d
40 (1.57)
Cable to
Grounding 80 (3.15)
Bar
Cable
Grounding
Clamp
GE Fanuc
Motion Controller
Exposed Cable
Shield/Braid
Grounding Bar
(44B295864-001)
β0.5/3000 0.2 kW
β2/3000 0.5 kW
β6/2000 0.9 kW
αC12/2000 1.0 kW
If your installation must be EMC compliant, verify that the use of an AC line filter fully satisfies the EMC
requirements. You may need to select and install a user-supplied noise filter in order to meet EMC
requirements.
Two AC line filters are available:
5.4 kW, 3-phase (A81L-0001-0083#3C)
10.5 kW, 3-phase (A81L-0001-0101#C)
For AC line filter specifications and dimension drawings, refer to Section 6.2.
NOTE
When multiple amplifiers are connected to a single
circuit breaker, select a breaker by multiplying the sum
of the currents listed in Table 37 by 0.6.*
Example: Connecting two β6/2000 motors operating on
3-phase power:
(6.3 + 6.3) x 0.6 = 7.6 Arms
A standard 10 Amp circuit breaker can be used.
During rapid motor acceleration, a peak current that is
three times the continuous rating flows. Select a circuit
breaker that does not trip when a current that is three
times the continuous rating flows for two seconds.
*This factor attempts to compensate for applications where all axes are not demanding full pwer at the same time. In
applications where all axes are running continuously or with high duty cycles, this factor must be increased by 1.
Specification Description
* Single-phase operation reduces the lifetime of the servo amplifier. For β6/2000 and αC12/2000 motors with acceleration/deceleration
duty cycles greater than once every 20 seconds, 3-phase power is recommended.
β0.5/3000 0.4kVA
β2/3000 0.77kVA
β6/2000 1.4kVA
αC12/2000 1.6kVA
Specification Description
NOTE
The 24 VDC input is fused to protect the amplifier. The fuse labeled F600
is located below the CX11 connector when the amplifier plastic cover is
removed. The replacement fuse part number is A06B-6073-K250
(Manufacturer: Daito LM32, DC48V, F3.2A).
( )
= 6.19×10 4 × (J m + J L )×ωm Joules
− 2
where:
2
Jm Motor rotor inertia (lb-in-s )
β0.5 = 0.00016
β2 = 0.00581
β6 = 0.0347
αC12 = 0.0555
2
JL Load inertia converted to motor shaft inertia (lb-in-s )
(
= 5.91 × 10
−3
)×t a ×ω m × TL where:
ωm Motor speed during rapid traverse (rpm)
(
= 1.182 × 10
−2
)×T h ×ω m ×
D
100
where:
If the calculated value exceeds the storage capability of the amplifier, then an external regenerative
discharge unit is required (see Step 5).
1
Average Regenerative Power (W) = Average Regenerative Energy (Joules) x where:
F
F = Deceleration duty (seconds) Example: deceleration once per 5 second cycle, F=5
Select a regenerative resistor with a rating that exceeds the average regenerative power. If this value is
greater than 100 W, contact GE Fanuc for assistance.
Example:
Assume a horizontal axis using a β2 motor (Jm = 0.00581 lb-in-s ) that decelerates once every 6 seconds
2
(F) for 0.2 seconds (ta) with a maximum speed of 2000 RPM (ωm). The machine inertia (JL) is 0.0139 lb-
2
in-s .
-4 2
STEP 1: Rotational Energy = (6.19x10 )x(0.00581+0.0139)x2000 = 54.4 Joules
Therefore:
STEP 4: Average Regenerative Energy = 54.4–23.64 = 30.76 Joules
Because the 30.76 Joules required is more than the 13 Joules allowed by the βSVU-12
amplifier used with the β2 motor, a regenerative resistor is required.
1 1
STEP 5: Since the application requires decelerations every 6 seconds, =
F 6
Average Regenerative Power = 30.76 Joules/6 seconds = 5.13 W
Therefore, the 20 W resistor (A06B-6093-H401) is adequate for this application.
Optional connectors are also available for the various motor power and feedback cables.
Table 43. Available Motor Power and Feedback Cable Connectors for β Servo Systems
44A730464-G26 Motor Brake Connector Kit (not required for β0.5 motor with brake)
Ref. Connects Prefinished Cable Part Number Connection Type When Required
K2 Built in Serial Motor Encoder IC800CBL022 severe duty, 14 m Motor Encoder Feedback always
to Amplifier (JF1) (β0.5/3000)
IC800CBL023 severe duty, 14 m
(β2/3000, β6/2000)
IC800CBL021 severe duty, 14 m
(αC12/2000)
K7 Amplifier to Regenerative N/A (included with regenerative Regenerative Power in most cases1
Discharge Unit discharge unit) Discharge
K8 Regenerative Discharge Unit N/A (included with regenerative Regenerative Power in most cases1
Over Temperature Switch to discharge unit) Discharge
Amplifier
K9 Amplifier (CX5) to Backup N/A Absolute Encoder Battery with battery option2
Battery Holder
K13 Amplifier to Second Amplifier N/A 24 VDC Amplifier Power when daisy chaining
amplifiers
K14 90 VDC Brake Power Supply 44C742238-004. 14m Motor Brake Power with brake option3
to Motor Brake (β2/3000, β6/2000, αC12/2000)
E-STOP PB
Contacts
Machine
and NC
GE Fanuc
Controller
Motion
K2
β Series Motor
K9
CX5X
K1
CX5Y
E
JS1B
JF1
JX5
M
Amplifier
β Series
Ground Lug
CX11
K15
K14
K4
to CX11-4 on
next amplifier
CX11-3
CX11-1
CX11-4
CX11-2
CX11-5
CX11-6
K13
K3
2
90 VDC Power Supply
brake option)
K12
K10
K8
Power Supply
K7
Spark
Arrester
1 or 3 Phase 3
200/240 VAC
Built-in Thermostat
1
Transformer
KEY:
available GE Fanuc cable
user-supplied cable
Figure 39. Cable connection diagram
1
Line filter and lightning surge absorber can be used in place of a transformer when 200–240 VAC is available to the cabinet.
2
Refer to the note in Section 10.3 regarding the motor holding brake.
3
For single-phase operation, AC line phase T is not connected. Refer to the Servo System Specifications in Section 11: for output
current derating.
NOTES
The servo command cables for the DSM300 Series controller
(IC800CBL001 and IC800CBL002) must be purchased from GE Fanuc.
Proper tooling is required to assemble the connectors. For custom length
cables, contact your GE Fanuc Distributor or GE Fanuc Sales Engineer.
Grounding the cable shield using the grounding bar (44B295864-001)
and cable grounding clamp (A99L-0035-0001) will provide greater noise
immunity.
2
Wire: 0.08mm twisted pair group shielded cable (10 pairs). The following wire is recommended for
the K1 cable: 28 AWG x 10 pairs (20 conductors).
(JS1B) 11
13 15 17 19
12 14 16 18 20
β0.5/3000)
K2—Motor Encoder Feedback Cable (β
JF1–1 SD (A4)
JF1–2 •SD (B4)
JF1–5 REQ (A3)
JF1–6 •REQ (B3)
JF1–9, –18 +5V (A2, B2)
Shield (B6)
B
A
β2/3000, β6/2000)
K2—Motor Encoder Feedback Cable (β
JF1–1 SD (12)
Shield (4)
NOTE
Cable includes two M4 x 12mm screws and captive lock washers for
securing connector to motor encoder housing.
αC12/2000)
K2—Motor Encoder Feedback Cable (α
JF1–1 SD (A)
Shield (H)
Wire: 600V, 4-conductor, 1.0mm2 (18 AWG) or larger. For sourcing multiple amplifiers from the
same AC supply, size conductors based on the sum of the current for all amplifiers (see
specifications in Section 11:
Servo Amplifier Part of Kit Nihon AMP (175363-1, 175363-1 Housing; 1-175218-
CX11-1 A06B-6093-K301 2 Contact)
β0.5/3000)
K4—Motor AC Power Cable (β
CX11-3 (U) U A1
CX11-3 (V) V A2 Motor Stator
CX11-3 (W) W A3
CX11-3 (PE) PE B1 Motor Frame Ground
BRK1 B2
Optional
CX11-3 (PE) BRK2 B3 Brake
β Amplifier β Motor
1 m ground cable to
customer’s earth ground
(M4 Ring Terminal)
BRK1
To Brake 90 VDC
Power Supply & Control BRK2
(supplied by customer)
(M3.5 Spring SpadeTerminals)
Servo Amplifier Part of Kit Nihon AMP (Housing: 175363-1; Contact: 1-175217-2)
CX11-3 (motor A06B-6093-K301
power) U W
V G
Servo Amplifier Part of Kit Nihon AMP (Housing: 175362-1; Contact: 1-175218-2)
CX11-3 (ground) A06B-6093-K301
PE
β2/3000, β6/2000)
K4—Motor AC Power Cable (β
CX11-3 (U) U A
CX11-3 (V) V B Motor Stator
CX11-3 (W) W C
CX11-3 (G) G D Motor Frame Ground
CX11-3 (PE) PE
β Amplifier β Motor
1 m ground cable to
customer’s earth ground
(M4 Ring Terminal)
Servo Amplifier Part of Kit Nihon AMP (Housing: 175363-1; Contact: 1-175218-2)
CX11-3 (motor A06B-6093-K301
power) U W
V G
Servo Amplifier Part of Kit Nihon AMP (Housing: 175362-1; Contact: 1-175218-2)
CX11-3 (ground) A06B-6093-K301
PE
PE
αC12/2000)
K4—Motor AC Power Cable (α
CX11-3 (U) U A
CX11-3 (V) V B Motor Stator
CX11-3 (W) W C
CX11-3 (G) G D Motor Frame Ground
CX11-3 (PE) PE
β Amplifier β Motor
1 m ground cable to
customer’s earth ground
(M4 Ring Terminal)
U W
V G
Servo Amplifier CX11- Part of Kit Nihon AMP (Housing: 175362-1; Contact:
3 (ground) A06B-6093-K301 1-175218-2)
PE
PE
β Series Servo
Amplifier
ESP
(17)
SVU CAUTION
JX5
(20)
Pin 20 of JX5
β Series Servo supplies +24 VDC.
Amplifier Do not apply external
voltage to this
ESP terminal.
(17)
JX5 SVU
(20)
β Series Servo
Amplifier
ESP
(17)
CX11-2 (DCP)
30 ohm
CX11-2 (DCC) K7 Resistor
CX11-6 (TH1)
CX11-6 (TH2) K8 Normally Closed Over
Temperature Switch
Regenerative Discharge Unit
β Amplifier
65 (2.56)
57 (2.24)
150 NOTE
(5.91) DCP Resistor kit
To A06B-6093-H401 contains two
CX11-2 DCC (20 Watt unit) 52 60 standoffs and
(2.05)(2.36) mounting
TH1 2- ∅ 4.5 (0.177)
hardware
To TH2
CX11-6
100
(3.94)
7 10 Max
(.276) (.394)
Customer must
attach connectors 42.7
(1.68)
1.2 20
dimensions shown in mm (inches) (0.047) (0.787)
Servo Amplifier Part of Kit Nihon AMP (Housing: 175362-1; Contact: 1-175218-2)
CX11-2, -6 A06B-6093-K301
DCP TH1
DCC TH2
Battery Unit
β Amplifier
2
Wire: Nominal sectional area 0.32mm (24 AWG) or less
Cable Specification: Heavy-duty vinyl power cord, 2-conductor 0.5mm (20 AWG)
2
Spark Arrester: To protect internal contacts, always use a spark arrester appropriate for the
contactor you select.
CX11-4 (24V)
+24V
CX11-4 (0V)
0V
Customer-supplied 24 VDC
Power Supply
β Amplifier
2
Wire: Nominal sectional area 1.42mm (16 AWG)–0.5mm (20 AWG)
2
2
Wire: Nominal sectional area 1.42mm (16 AWG)–0.5mm (20 AWG)
2
+ A
Customer-supplied Brake Coil
90 VDC brake (Energize
B
power supply – B to release)
C Ground
Optional Motor Brake
Over-voltage Issued when the DC voltage in the main circuit power supply is abnormally high.
DC link under- Issued when the DC voltage in the main circuit power supply is abnormally low
voltage or when the circuit breaker has tripped.
Regenerative Issued when the average regenerative discharge energy is excessively high,
overheat such as when acceleration/deceleration is performed too frequently.
Overheat Issued when the temperature inside the amplifier becomes so high that the
thermostat trips.
Fan failure Issued when the fan unit built into the amplifier fails.
Over-current Issued when an abnormally high current is detected in the main circuit.
Cable Connections
Alpha Series, 45 D
Cables, Alpha Series DC power, 85
K10-Emergency Stop/Power Enable Cable, 56 Dimensions
K11-Separate Regenerative Discharge Unit Fan Supply AC Line Filters, 33
Cable, 57 Alpha Series amplifier Panel cutouts, 25
K12-Motor Brake Power Connection, 57 Alpha Series amplifiers, 25
K13-Cooling Fan Power Connection, 58 Alpha Series Regenerative D.U., 40
K1-Servo Command Signal Cable, 47 Beta Series amplifier, 78
K2-Motor Encoder Feedback Cable, 49 Discharge Resistor, 41
107
α and β Series Servo Product Specifications Guide
Motor, 65 β6/2000, 74
Discharging regenerative energy, 36, 85 β6/2000 w/brake, 76
Dissipation α6/3000, 16
Amplifier, 15, 72 αC12/2000, 74
αC12/2000 w/brake, 76
E Motor Power, 44
Motors, 1, 12
Encoder Beta Series, 65
Battery, 13, 70 Brake, 8, 12, 66
Environmental requirements Environmental Requirements, 14, 71
Alpha amplifiers, 14 Speed-Torque Curves
Alpha Series, 14 HRV function, 7, 65
Beta amplifiers, 71
Beta Series, 71
Motors, 14, 71 N
Noise Protection
F Alpha Series, 29
Beta Series, 79
Feedback, 44
O
G
Optional Connectors, 44
Ground fault interrupter Options
Alpha Series, 31 Alpha Series, 11
Beta Series, 81 Beta Series, 69
Grounding Overview, 1, 6, 64
Alpha Series, 29
Beta Series, 79
Grounding Clamp, 30 P
Package Options, 11, 69
H Part Numbers
Alpha Series, 9
Heat dissipation Beta Series, 67
Alpha Series, 15 Power Line Protection, 32, 82
Beta Series, 72 Power requirements
High Response Vector function, 7, 65 AC power, 35, 84
Alpha Series, 32
I Alpha Series Circuit Breakers, 34
Alpha Series Discharging Regenerative Energy, 36
Installation Guidelines, 14, 71 Alpha Series Electromagnetic Contactor, 34
International Standards, 1 Alpha Series Incoming AC Power, 32
Beta Series, 82
Beta Series AC Power, 82
L Beta Series Circuit Breakers, 83
Line Filter, 32, 82 Beta Series Discharging Regenerative Energy, 85
Beta Series Electromagnetic Contactor, 83
Incoming DC Power, 85
M Protection
Maintenance Clearances, 72 Alpha Series, 59
Motor Dimensions Beta Series, 105
β0.5/3000, 73 Pulse Width Modulated interface, 1
α12/3000, 18
β2/3000, 74 R
β2/3000 w/brake, 76
α22/3000, 18 Radial Load, 24, 77
α30/3000, 18 Regenerative Discharge Units
α40/2000, 21 Alpha Series, 36
Beta Series, 85
108
β and α Series Servo Product Specifications Guide
109