Manual de Partes Compresor Doosam

PARTS MANUAL
C185WKUB T2-D80
C185WKUB T4i-D95
COMPRESSOR MANUAL
Doosan Infracore Portable Power

1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com
Book: 46551818 (10/05/11) Rev F

2
TABLE OF CONTENTS
TITLE PAGE
Section A - Parts Ordering
Section B - COMPRESSOR PARTS

FRAME and LIFTING BAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
DRAWBAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
RUNNING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
AXLE without BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
TIRE and WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
ENGINE MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
COOLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14
FAN SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16
AIREND and COUPLING MOUNT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18
AIREND UNLOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20
AIREND PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22
SEPARATOR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-24
SEPARATOR TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-26
AIR and OIL PIPING - TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28
AIR and OIL PIPING - FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30
AIR and OIL PIPING - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-32
AIR and OIL PIPING - STSD BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-34
AIR and OIL PIPING - STSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36
AIR and OIL PIPING - CRBSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38
FUEL FILTER MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-40
AIR CLEANER FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41
AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42
FUEL TANK PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-44
BATTERY MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46
CONTROL PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48
LIGHTS BRAKE and RUNNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-50
CANOPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52
DECAL LOCATION - EXTERIOR CRBSD LOGO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-54
DECAL LOCATION - EXTERIOR STSD LOGO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-55
DECAL LOCATION STSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-56
DECAL LOCATION CRBSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-57
Section C - ENGINE PARTS

VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
GEAR CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
ENGINE STOP SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
FUEL LINES and GLOW PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
INJECTION PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
WATERPUMP AND FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11
THERMOSTAT HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
ALTERNATROR AND PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17
1-1
TABLE OF CONTENTS
TITLE PAGE
Section D - OPTION PARTS
ELECTRIC BRAKE AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
ELECTRIC BRAKE SHOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
LRG and CENTRAL DRAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
EXTERNAL TOOLBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8
MINIMUM PRESSURE CHECK VALVE PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10
MINIMUM PRESSURE CHECK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-11
REAR BUMPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
BLOCK HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-13
COLD WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
Section E - WIRING SCHEMATICS

CHASSIS WIRING SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
BRAKE and RUNNING LIGHTS SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
WIRING PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
Section F - RECOMMENDED SERVICE PARTS
1-2
Parts Ordering
GENERAL
This publication, which contains an illustrated parts breakdown, has been prepared as an aid
in locating those parts which may be required in the maintenance of the unit. Always insist on
genuine Doosan parts for your unit.
Doosan Infracore Portable Power can bear no responsibility for injury or damages
resulting directly from the use of non-approved repair parts.
Doosan Portable Power service facilities and parts are available worldwide. Consult local
yellow pages or visit: www.doosanportablepower.com.
Special order parts may not be included in this manual. Contact the Portable Power Parts
Department with the unit serial number for assistance with these special parts.
Description
The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies
and detailed parts which make up this particular machine. This covers the standard models
and the more popular options that are available.
In referring to the rear, the front or to either side of the unit, always consider the drawbar end
of the unit as the front.
Standing at the rear of the unit facing the drawbar (front) will determine the right and left
sides.
Fasteners
Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these
units. In the disassembly and reassembly of parts, extreme care must be taken to avoid
damaging threads by the use of wrong fasteners.
How To Order
Always specify the model and serial number of the unit.
Specify the part number and description.

Section B - COMPRESSOR PARTS
B-1
FRAME and LIFTING BAIL
C F
A
G F
D F
G F
E F
J N
K N
L N
M
46551818_10/09_A
B-2
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
A 22519888SB Bail, Lift 1
B 36879492 Screw, Hex Flange Head M12-1.75 X 30 4
C 46491551SB Panel, Toolbox Rear 1
D 46491510SB Panel, Toolbox 1
E 46490900SB Panel, Toolbox RH 1
F 36797652 Screw, Tapping M06-1.0 X 12 Tan 26
G 22538367 Guard, Light 2
H 46490876SB Frame 1
J 46491940GB Panel, Belly Pan Rear 1
K 46491932GB Panel, Belly Pan Center 1
L 22637185 Panel, Belly Pan Front 1
M 36880623 Cover, Flexable 1
N 35279025 Screw, Tapping M08-1.25 X 20 32
B-3
DRAWBAR
F
J
K
D
J
E F G B
46551818_10/09_A
B-4
A 35605187 Eye, 3” Pintle 1
B 22271696 Drawbar Assembly 1
C 35376094 Screw, Hex M16-2.0 X 120 2
D 96701750 Nut, Hex M16-2.0 4
E 22144521 Chain / Hook Assembly 2
F 35279025 Screw, Tapping M08-1.25 X20 6
G 95934907 Washer, Flat 7/16” X 1.0” 2
H 22564611 Jack Assembly 1 Prior to S/N 418440
46554010 Jack Assembly 1 Begin w/ S/N 418440
J 96747282 Screw, Hex Flange Head M14-2.0 X 90 2
K 96728555 Nut, Nyloc M14-2.0 2
L 22586168 Tube, Jack Mounting 1
M 96747290 Screw, Hex Flange M12-1.75 X 90 4
B-5
RUNNING GEAR
A D E
46551818_10/09_A
B-6
A 36073542 13” Tire & Wheel Assembly 2
B 22542096 Running Gear 1
C 36879492 Screw, Hex Flange Hd M12-1.75 X 25 4
D 23315310 Fender 2
E 22538508 Screw, Tapping M06-1.0 X 20 10
B-7
AXLE without BRAKES
B
D
F
C L
E
G
A
J
K
M
N
46551818_10/09_A
B-8
A 22542096 Running Gear 1
B 35391101 Seal, Grease 2
C 35361864 Cone, Inner Bearing 2
D 35361872 Cup, Inner Bearing 2
E 35315183 Cup, Outer Bearing 2
F 35315191 Cone, Outer Bearing 2
G 35361898 Stud, Wheel 10
H 36848158 Hub w/ Cups 2
J 35315209 Washer, Spindle 2
K 35315217 Nut, Spindle 2
L 35315225 Pin, Cotter 2
M 35391127 Cap, Grease / Dust 2
N 35315274 Nut, Wheel Lug 10
B-9
TIRE and WHEEL
46551818_10/09_A

A 35292986 Wheel, 13 X 4.50 1
B 35282565 Stem, Valve 1
C 22246268 Tire, ST175/80D13 1
B - 10
EXHAUST
K
C
B
F J
E
H M
G
46551818_10/09_A

A 22568422 Gasket, Muffler 1
B 22449664 Tube, Exhaust 1
C 96702824 Screw, Hex M08-1.25 X 20 4
D 46553402 Tywrap, SS 3
E 46553401 Wrap, Heat Shield 1
F 35209048 Clamp, Saddle 2
G 22378467 Tube, Exhaust 1
H 46551812 Muffler 1
J 95929782 Nut, Hex 5/16"-18 2
K 46551826 Pipe, Exhaust Tail 1
L 23345960 Cap, Rain 1
M 35279025 Screw, Tapping M08-1.25 X 20 4
N 22601074 Plate, Shield Alignment 1
B - 11
ENGINE MOUNT
P
C
B
A D
Q
B
E A2
D E R A1
F A2 A1
C
H G S T
G
X
M J
K Z
L Y
U
N
A4
A1
J
A3 K
V
W
M
46551818_10/09_A
B - 12
A 35592435 Cylinder, Air 1
B 95923074 Nut, Hex Jam 5/16”-24 2
C 35328467 Bearing, Rodend 2
D 96701461 Screw, Hex M06-1.0 X 25 2
E 95935029 Washer, 1/4” Flat 6
F 22452668SB Bracket, Speed Control 1
G 36769032 Nut, Hex Locking M06-1.0 2
H 36769024 Screw, Hex M06-1.0 X 20 2
J 96747225 Screw, Hex Flange M12-1.75 X 70 2
K 54429295 Washer, Snubbing 2
L 54439062 Isoltor 2
M 96729595 Screw, Hex Flange M12-1.75 X 30 6
N 22414940SB Bracket, Engine Front Mount CRBSD 1
P 36889608 Screw, Hex Flange M8-1.25 X 25 4
Q 22500193 Bracket, Oil Filter 1
R 22568406 Cover, Oil Filter 1
S 22496905 Element, 4IRX3 N & T Oil Filter 1
T 22449581 Engine, 4IRX3N 1
46547022 Engine, V2403 Tier 4I 1
U 22567986 Fan 1
V 22567804 Bolt, Flange 4
W 22414932SB Bracket, Engine Front Mount STSD 1
X 36868479 Switch, Water Temperature 1
Y 22587455 Adapter, Oil Pressure Switch 1
Z 36878379 Switch, Pressure 1
A1 22474449 Bracket, Wire Harness 4
A2 36881712 Screw, Hex Flange .1/2”-13 X 1.0” 2
A3 96702055 Screw, Hex M08-1.25 X 20 1
A4 96749627 Screw, Hex Flange M12-1.75 X 16 1
B - 13
COOLERS
A
B
E
L
H
Q C
E
D
J
M
L
N
F
B E
X
G
R
L
S L
T C
Y
S
X
S V
U
S W
K
Z
P
46551818_07/10_B
B - 14
A 36898104 Nut, Hex Flange M06-1.0 8
B 36881886 Nut, Hex Flange M8-1.25 4
C 36889608 Screw, Hex Flange M8-1.25 X 25 4
D 22489660SB Support, Radiator 1
E 35279025 Screw, Tapping M08-1.25 X20 9
F 22487615SB Baffle, Radiator Bottom 1
G 22487607SB Baffle, Cooler Bottom 1
H 22489355SB Baffle, Top 1
J 54627617 Guard, Door Edge 16.5”
K 23156714SB Baffle, Curb Side 1
L 36797652 Screw, Tapping M06-1.0 X 12 10
M 36769560 Cap, Radiator 1
N 22482277 Radiator 1
P 36882934 Cooler, Oil 1
Q 23156706 Baffle, Street Side 1
R 22494660 Hose, Radiator Top 1
S 35221662 Clamp, Worm Gear 4
T 36782167 Drain, Cock 1
U 22494678 Hose, Radiator Bottom 1
V 96727623 Screw, Hex Flange M6-1.0 X 50 4
W 35294727 Elbow, 45° O-Ring 1.06”-12 X -12 JIC 1 Prior to S/N 415520
35295880 Connector, 1.06”-12 X -12 JIC 1 Begin with S/N 415520
X 22550321 Baffle, Radiator 2
Y 36921344 Nutsert, Hex M06-1.0 1
Z 35295880 Connector, 1.06”-12 X -12 JIC 1
B - 15
FAN SHROUD
D
C
B
H
D
K L
J
C
D
F
G (20") E
K L
K L
46551818_10/09_A
B - 16
A 36898104 Nut, Hex Flange M06-1.0 4
B 96727623 Screw, Hex Flange M6-1.0 X 50 4
C 54627617 Guard, Door Edge 31.5” 2 Pieces
D 36797652 Screw, Tapping M06-1.0 X 12 10
E 22489678SB Shroud, Fan 1
F 35296342 Clamp, Worm Gear 2
G 35360775 Tubing, 5/16” 20”
H 36884948 Bottle, Coolant Recovery 1
J 22904783 Guard, Fan 1
K 35300771 Screw, Tapping M08-1.25 X20 6
L 95934998 Washer, Flat 6
M 22580021 Controller, AirSource 1
B - 17
AIREND and COUPLING MOUNT
E
A
C J
B F K
L
46551818_10/09_A
B - 18
A 46492955 Coupling, Drive 1
B 46492971 Coupling, Element 1
C 46492989 Hub, Coupling 1
D 22404289 Screw, Set M08-1.25 X 12 1
E 36769289 Key, M8 X 10 X 60 Double Radiused 1
F 95920401 Screw, Hex 5/16"-18 X .62 8
G 46499307 Airend Assembly, HE127 1
H 46542163 Screw, Socket Head M10-1.50 X 30 9
J 35609874 Washer, Snubber 3.0” X 5/8” 1
K 35279025 Screw, Tapping M08-1.25 X 20 6
L 54471057 Isolator 1
M 46491239SB Bracket, Airend Mount 1
N 35327212 Washer, Snubber 2.25” X 5/8” 1
P 35290113 Screw, Hex M16-2.0 X 75 1
B - 19
AIREND UNLOADER
A L M N P
46551818_10/09_A
B - 20
A 96702170 Screw, Socket Head M10-1.50 X 35 8
B 46553553 Cover, Unloader 1
C 36511623 Valve, Unloader 1
D 95058053 O-Ring, 5.00” ID X 0.125” 1
E 35379817 Cap, Spring 1
F 35376342 Spring, Unloader 1
G 35611557 Stem, Piston 1
H 35376334 Spring, Coil 1
J 35611615 Piston, Unloader 1
K 35376359 Seal, U Type 1
L 46553542 Cover, Front Seal 1
M 39322284 Seal, Lip M48.12 1
N 46553557 O-Ring, 4.50” ID X 0.125” 1
P 46553556 Bearing, Ball 1
B - 21
AIREND PIPING
To Check Valve
on Side
A Separator Filter
To Blowdown
Beneath
Separator Filter
D
B
C
G
H F
J K
T S U
To Air
Cylinder L
To Side M
Separator
Tank
M
Q
R
P
To Bottom V
Separator
Tank
To Oil
Cooler
To Oil
Cooler
46551818_01/10_A
B - 22
A 23279078 Element, Oil Filter 1
B 22823199 Switch, Temperature 1
C 35279876 Elbow, 90° O-Ring 7/16”-20 X -4 JIC 1
D 95287629 Connector, FIitting 1/8” NPT X 1/4” Tube 1
E 35282912 Hose Assembly, -4 JIC X 27” 1
F 35283258 Hose Assembly, -4 JIC X 34” 1
G 36788172 Seal, U Type 1
H 22195820 Element, OTBV 1
J 95022307 O-Ring, 2.63” ID X 0.135” 1
K 23334717 Housing, OTBV 1
L 46542163 Screw, Socket Head M10-1.50 X 30 4
M 35294750 Elbow, 90° 1.06” SAE X -12 JIC 3
N 35376110 Hose Assembly, -12 JIC X 54” 1
P 22180889 Hose Assembly, -12 JIC X 22” 1
Q 22165658 Hose Assembly, -24 JIC X 28” 1
R 35296409 Connector, -24JIC X 1.88”-12 1
S 35370386 Elbow, 90° Male 1/8” NPT X 3/8” Tube 1
T 36886992 Valve, Check 0.078” Orifice 1
U 35279959 O-Ring, 0.35” ID X .007” AR
V 36881936 Hose Assembly, -12 JIC X 65” 1
B - 23
SEPARATOR FILTER
DR
A
AW
BA
C R
A1
F
B B1 P Q B2 B3 S
G
H
To Air D
E K
Cylinder
H L
J 36" F
J 43"
R
To Pressure H
Gauge J 43"
W
To Start/Run T
Valve B4 N X
U K
Y W Z
A1 A8 M
A9
D V
D A7
A2 A3
A4
A5
A6
To Airend
46551818_10/09_A
B - 24
A 22436331 Element, Separator Filter 1
B 22610760 Nipple, Filter Air-Oil 1
C 36896892 Valve, Pressure Regulator 200 PSI 1
D 36793776 Nipple, 0.25” NPT 3
E 35279785 Connector, 1-5/8”-12 X -20 JIC 1
F 35114545 Tee, Street 1/4” NPT 2
G 36766756 Orifice, Muffler 0.140” 1
H 35369354 Elbow, 1/4” NPT X 3/8” Tube 3
J 35356484 Tubing, 3/8” Synflex * See Lengths Above
K 35279942 O-Ring 3-20 AR
L 22406755 Filter Head 1
M 95219770 Connector, FIitting 1.25” NPT X 1.25 Tube 1
N 36840437 Valve, .062” Orifice Check 1
P 22355846SB Bracket, Separator Filer 1
Q 96702279 Screw, Hex M10-1.5 X 20 4
R 95916268 Nipple, Long 1.25” NPT X 8” 1
S 36881076 Valve, Wye 1
T 36921377 Nozzle, 0.395” Orifice Sonic 1
U 35279777 Elbow, 90° 1-5/8”-12 X -20 JIC 1
V 22662605 Tube, Discharge 1
W 35192178 Clamp, Saddle 2
X 95954236 Tee, 1.25” NPT 1
Y 95928248 Plug, Hex Countersink 1.25” NPT 1
Z 22642532 Bracket, Service Pipe 1
A1 35279025 Screw, Tapping M08-1.25 X 20 4
A2 35322379 Valve, Blowdown 1
A3 35379064 Repair Kit, Diaphragm AR
A4 43213388 Orifice, Muffler 0.093” 1
A5 35283464 Elbow, 90° Male 1/4” NPT X 1/4” Tube 1
A6 35283258 Hose Assembly, -4 JIC X 34” 1
A7 35324839 Valve, Ball 1/4” NPT 1
A8 39404165 O-Ring, 0.644” ID x 0.087” AR
A9 35596436 Switch, Temperature 248° F 1
B1 22610950 O-Ring 2 - 32 AR
B2 95937447 Elbow, 45° 1.25” NPT 1
B3 95953709 Nipple, Close 1.25” NPT X 1.63” 1
B4 95446340 Elbow, 45° Swivel Nut 7/16” -20 SAE 1
B - 25
SEPARATOR TANK
A R
T
C R
G H
D
E J
K H
F
L
To Bottom
OTBV N S M
To Airend
P Discharge
DR
AW
BA
R
46551818_10/09_A
B - 26
A 35579630 Plug, 1-5/8” 0-Ring 1
B 46490884 Tank, Separator 1
C 35279785 Connector,1.63”-12 X -20 JIC 1
D 46490892 Tube, Separator Tank to Filter 1
E 36920254 Valve, Safety 200 PSI 1
F 95928164 Elbow, Street 1/2” NPT 1
G 22685481 Elbow, Top Sight Tube 1
H 22685507 Insert, 1/4” Tube 2
J 22685515 Tube, Sight Gage 1
K 22685499 Elbow, Bottom Sight Tube 1
M 95431292 Elbow, 90° 1.88”-12 X -24JIC 1
N 35295880 Connector, 1.06”-12 X -12 JIC 1
P 23287739 Tee, 1-1/16” SAE X -12 JIC X -12 JIC 1
Q 35369214 Cap, Fitting -12 JIC 1
R 35279942 O-Ring 3-20 AR
S 35294768 O-Ring 3-12 AR
T 36767051 Foam 1
B - 27
AIR and OIL PIPING - TUBING
A
43"
A
36"
G
B
C
A H
19" D
E
A
43"
F
A
53"
G
H
K
J IN SIDE OF AIREND
ENGINE AND AIREND REMOVED

FOR DRAWING CLARITY
46551818_01/10_A
B - 28
A 35356484 Tubing, 3/8” Synflex ~ See Lengths Above
B 36920254 Valve, Safety 200 PSI 1
C 95928164 Elbow, Street 1/2” NPT 1
D 95431292 Elbow, 90° 1.88”-12 X -24JIC 1
E 36840437 Valve, .062” Orifice Check 1
F 95446340 Elbow, 45° Swivel Nut 7/16” -20 SAE 1
G 35114545 Tee, Street 1/4” NPT 2
H 35369354 Elbow, 1/4” NPT X 3/8” Tube 2
J 36886992 Valve, Check 0.078” Orifice 1
K 35370386 Elbow, 90° Male 1/8” NPT X 3/8” Tube 1
B - 29
AIR and OIL PIPING - FRONT
G E
F C
D
46551818_01/10_A
B - 30
A 35579630 Plug, 1-5/8” 0-Ring 1
B 35369396 Tee, Male Branch 1/8” NPT X 3/8:” Tube 1
C 35592435 Cylinder, Air 1
D 22355846SB Bracket, Separator Filer 1
E 95916268 Nipple, Long 1.25” NPT X 8” 1
F 95937447 Elbow, 45° 1.25” NPT 1
G 36881076 Valve, Wye 1
B - 31
AIR and OIL PIPING - REAR
B
C
L F D
G
J H E
K
M
46551818_01/10_A
B - 32
A 36793776 Nipple, 0.25” NPT 1
B 22406755 Filter Head 1
C 95953709 Nipple, Close 1.25” NPT X 1.63” 1
D 22642532 Bracket, Service Pipe 1
E 35279025 Screw, Tapping M08-1.25 X 20 4
F 35192178 Clamp, Saddle 2
G 95928248 Plug, Hex Countersink 1.25” NPT 1
H 95954236 Tee, 1.25” NPT 1
J 36766756 Orifice, Muffler 0.140” 1
K 35296409 Connector, -24JIC X 1.88”-12 1
L 35279876 Elbow, 90° O-Ring 7/16”-20 X -4 JIC 1
M 43213388 Orifice, Muffler 0.093” 1
B - 33
AIR and OIL PIPING - STSD BOTTOM
B C
J D E
E
H
46551818_01/10_A
B - 34
A 46490884 Tank, Separator 1
B 35596436 Switch, Temperature 248° F 1
C 39404165 O-Ring, 0.644” ID x 0.087” AR
D 35324839 Valve, Ball 1/4” NPT 1
E 36793776 Nipple, 0.25” NPT 2
F 35283464 Elbow, 90° Male 1/4” NPT X 1/4” Tube 1
G 35322379 Valve, Blowdown 1
H 35295880 Connector, 1.06”-12 X -12 JIC 1
J 23287739 Tee, 1-1/16” SAE X -12 JIC X -12 JIC 1
K 35369214 Cap, Fitting -12 JIC 1
B - 35
AIR and OIL PIPING - STSD
C
G A
H
J J
46551818_10/09_A
B - 36
A 35279785 Connector,1.63”-12 X -20 JIC 2
B 46490892 Tube, Separator Tank to Filter 1
C 36896892 Valve, Pressure Regulator 200 PSI 1
D 35279777 Elbow, 90° 1-5/8”-12 X -20 JIC 1
E 22662605 Tube, Discharge 1
F 22823199 Switch, Temperature 1
G 95287629 Connector, FIitting 1/8” NPT X 1/4” Tube 1
H 23334717 Housing, OTBV 1
J 35294750 Elbow, 90° 1.06” SAE X -12 JIC 3
B - 37
AIR and OIL PIPING - CRBSD
E D B C A B
46551818_10/09_A
B - 38
A 22685481 Elbow, Top Sight Tube 1
B 22685507 Insert, 1/4” Tube 2
C 22685515 Tube, Sight Gage 1
D 22685499 Elbow, Bottom Sight Tube 1
E 35369354 Elbow, 1/4” NPT X 3/8” Tube 1
B - 39
FUEL FILTER MOUNT
G
F
A
B C D
46551818_10/09_A

A 22528228 Filter, Fuel/Water 1
B 22532386 Bowl, Polycarbonate 1
C 22532378 Element, Fuel 10 Micron 1
D 22532394 Kit, Primer Pump 1
E 96726435 Screw, Hex M08-1.25 X 100 2
F 95935037 Washer, Flat 2
G 36881886 Nut, Hex Flange M08-1.25 2
B - 40
AIR CLEANER FILTER
B C D
46551818_10/09_A

A 35393701 Body, Air Cleaner 1
B 35393693 Cover, Air Cleaner 1
C 35393669 Clip, Retaining 3
D 35393677 Valve, Dust Ejector 1
E 35393719 Plug, Cap 1
F 35393685 Element, Primary 1
G 35393651 Element, Safety 1 Optional
B - 41
AIR INTAKE
C
D
L B
E
F
C B K
G
Existing Airend Bolt

M
J
D
46551818_10/09_A
B - 42
A 46499596 Hose, Flexible 3.0” A/E Filter 1
B 36897999 Cleaner Assembly, Air 2
C 35374073 Clamp, T-Bolt 3.62” Dia 3
D 96702816 Screw, Hex Cap M08-1.25 X 16 4
E 22652028SB Bracket, Engine Air Filter 1
F 22451694 Elbow, Engine 1
G 23247604 Clamp, T 3.12” 1
H 22652010SB Bracket, Air Filter A/E 1
J 35279025 Screw, Tapping M08-1.25 X20 2
K 22511505 Relay, 70AMP 12VDC 2
M 95935037 Washer, Flat 2
B - 43
FUEL TANK PIPING
A
C (18")
From Engine B B C (2")
B
B B
R J K
Q
B
To Fuel Pump B
D
B C (16")
G
D F
B B
H
E
P
C (16")
B
C (8") L
B
M
46551818_10/09_A
B - 44
A 36845493 Filter, Fuel 0.7mm Media 1
B 35296342 Clamp, Worm Gear 12
C 35363498 Hose, Fuel 0.31” ID ~ See Lengths Above
D 35384577 Bushing, Nitrile 2
E 22366066 Standpipe Assembly 1
F 22366058 Standpipe Assembly 1
G 22524425SB Bracket, Fuel Tank Hold Down 1
H 35279025 Screw, Tapping M08-1.25 X 20 2
J 36885564 Cap, Fuel 1
K 35385111 Gasket, Fuel Cap 1
L 22568398 Pump, Electronic Fuel 1
M 36797652 Screw, Tapping M06-1.0 X 12 2
N 22343503 Tank, Fuel 1
P 22528228 Filter, Fuel / Water 1
Q 36895977 Reducer, Fuel Line 3/16” to 1/4” 1
R 35282078 Hose, Fuel 1/4” 4”
B - 45
BATTERY MOUNT
B
C
G
G
E
F E
46551818_10/09_A
B - 46
A 35578194 Strap, Ground 1
B 96701495 Screw, Hex M12-1.75 X 25 1
C 95935003 Washer, Flat 1/2” 1
D 22517502 Cable, Negative Battery 1
E 95935029 Washer, 1/4” Flat 6
F 22517494 Cable, Positive Battery 1
G 36769032 Nut, Hex Lock M06-1.0 2
H 22524680 Bracket, Battery Hold Down 1
J 36844264 Battery, 12V 1
K 23324585 Rod, Threaded M06-1.0 2
L 36898104 Nut, Hex Flange M06-1.0 2
M 36921344 Nutsert, Hex M06-1.0 2
B - 47
CONTROL PANEL
To Pressure
Regulator on
To Elbow on Top Filter Head
Back Filter Head
C To Air
H B
J K D Cylinder
G E
L A
M
N
To Elbow on
Back Filter Head
P B
F
R S
46551818_10/09_A
B - 48
A 35373976 Tee, 1/4” NPT X 3/8” Tube 1
B 35369354 Elbow, Male 1/4” NPT X 3/8” Tube 2
C 22910699 Valve, 2 Way Start / Run 1
D 22054159 Nut, Plastic #4-40 2
E 22780985 Hourmeter 1
F 22127385 Switch, Key 1
G 22911788 Coupling, Pipe 1/4” NPT 1
H 36881886 Nut, Hex Flange M8-1.25 2
J 46543336 Panel, Instrument 1
K 46543344 Laminate , Instrument Panel 1
L 36889608 Screw, Hex M08-1.25 X 25 2
M 35706761 Gauge, Discharge Pressure 1
N 95591723 Screw, #4-40 X 3/8” SS 2
P 22090898 Screw, Pan Head M06-1.0 X 16 2
Q 22134118 Key, Replacement Ignition 1
R 23230857 Plate, Serial Number 1
S 36920486 Rivet, 0.19” DIA SS 2
B - 49
LIGHTS BRAKE and RUNNING
C
B
E A
C
J K
D H J
G B
E
F
46551818_10/09_A
B - 50
A 35367051 Lamp, Amber Clearance 2
B 36893634 Grommet, Clearance Light 4
C 35367044 Lamp, Red Clearance 2
D 23050180 Harness, 2 Light 1
E 36787968 Grommet, Tail Light 2
F 36788081 Lamp, Combo TAIL 2
G 54726468 Light, License 1
H 35253038 Clamp, Support 3/8” 6
J 22538490 Screw, Tapping M08-1.25 X 20 Black 7
K 36853174 Clamp, Support 1/4 “ 1
B - 51
CANOPY
A J K
F A6
C A1 A2
B E Z A1 A2
D A7
N P Ref.
Ref.
V L
W
Q A5
V M
A4 Ref.
X
W
H A3
Q
R Y G
U
G
H A3
U
A9
A5
A8 S Y
A6 T A5
A6
46551818_10/09_A
B - 52
A 23167851 Canopy, One Piece 1
B 22915300 Handle 1
C 46490330 Screw, Hex #10-32 X 1.50” 2
D 22545719 Door, Instrument Panel 1
E 22455448 Latch, Instrument Panel 1
F 22107478 Hinge, Spring 1
G 35279025 Screw, Tapping M08-1.25 X 20 4
H 96728431 Nut, Hex Nyloc M08-1.25 4
J 92923531 Latch, Canopy 1
K 36843282 Rivet, .19” Dia Aluminum 2
L 46541512SB Plate, Front Canopy 1
M 23156714SB Baffle, Curb Side 1
N 23156706SB Baffle, Street Side 1
P 22489355SB Baffle, Top 1
Q 23264922 Bracket, Gas Spring 2
R 46490389 Baffle, Canopy Stsd 1
S 46490371 Baffle, Canopy Crbsd 1
T 23264914 Frame, One Piece Canopy 1
U 22441612 Hinge, Butt 2
V 46491577 Spring, Gas One Piece Canopy 2
W 46490322 Stud, Ball Plate 2
X 36797652 Screw, Tapping M06-1.0 X 12 4
Y 46490363 Screw, Drill 1/4”-14 X 3/4” 12
Z 95928800 Nut, Hex #10-32 4
A1 36842102 Screw, Hex #10-32 X 1” 2
A2 95954251 Washer, Flat #10 6
A3 92398130 Screw, Hex Flange M08-1.25 X 20 4
A4 54721238 Screw, 11/32" Hi-Lo 12
A5 36797652 Screw, Tapping M06-1.0 X 12 Tan 7
A6 22646137 Rivet, 3/16” Dia Aluminum 12
A7 54721220 Rivet, 3/16” Dia Aluminum 4
A8 22423354 Bumper, RH 1
A9 22413165 Bumper, LH 1
B - 53
DECAL LOCATION - EXTERIOR CRBSD LOGO
B A
Series
m
u
in
t
la
49
P
er
ow
ep
rs
ho
y
t
r an
War
E
Do
os
an
Po
rt a
ble
Po
we
r.c
om

A 46573999 Decal, C185 Model Number 1
B 46573922 Decal, 24" Doosan Logo 1
C 46573860 Decal, 12” Tri-Colored Boxes 1
D 46556138 Decal, 22” Web Site 1
E 46554772 Decal, , 49HP Platinum Series 1
B - 54
DECAL LOCATION - EXTERIOR STSD LOGO
B
A
Series
m
u
in
t
la
49
P
r
we
po
rse
ho
y
t
r an
War

A 46573999 Decal, C185 Model Number 1
B 46573922 Decal, 24" Doosan Logo 1
C 46554772 Decal, , 49HP Platinum Series 1
D 46573860 Decal, 12” Tri-Colored Boxes 1
B - 55
DECAL LOCATION STSD
D
A B C
J
G
H
F
E
L
46551818_01/10_A

A 54568761 Decal, ISO Hot Pressurized Fluid 1
B 54568779 Decal, ISO Rotating Fan 1
C 54604962 Radiator Fill 1
D 54604970 Decal, Oil Fill 1
E 54568803 Decal, ISO Collapsing Jack Stand 1
F 23241045 Decal, V.I.N. 1
G 22743769 Decal, 13” Tire Data 1
H 36514602 Decal, Noise Emmissions 1
J 36520955 Decal, Warning Crush Area 1
K 54568753 Decal, ISO Combustable Gas 1
L 54604921 Decal, ISO Towing 1
M 22524284 Decal, AirSource Wiring 1
B - 56
DECAL LOCATION CRBSD
NOT SHOWN:
ON INSTRUMENT
PANEL DOOR
E G H A
46551818_10/09_A

A 54568779 Decal, ISO Rotating Fan 1
B 36520955 Decal, Warning Crush Area 1
C 23321961 Decal, ISO Diesel 1
D 54629944 Decal, ISO Vertical 3-Part Warning 1
E 54454756 Decal, Caution NO Ether 2
F 54568795 Decal, ISO High Pressure Air 1
G 54568787 Decal, ISO Improper Operation 1
H 22313928 Decal, C185 Operation 1
22524284 Decal, Chassis Wiring 1

B - 57
B - 58
Section C - ENGINE PARTS
C-1
VALVE COVER
23318769_12/08_A

A 22595060 Clamp, Pipe 2
B 22595763 Tube, Breather 1
C 22567846 Plug, Oil Filler 1
D 22567820 O-Ring 1
E 22568331 Gasket, Valve Cover 1
F 22588818 Shield, Breather 1
G 22587612 Pipe, Water Return 1
H 22595581 Cover, Breather 1
J 22594576 Screw, with Washer 4 L=10
K 22588800 Valve, Breather 1
L 22595532 Cover Assembly, Cylinder Head Valve 1 Includes items F-K
M 22588909 Bolt 10
C-2
FLYWHEEL
23318769_12/08_A

A 22587547 Flywheel Complete 1
B 22595128 Gear, Ring 1
C 22586820 Bolt, Flywheel 6
D 22594212 Bolt, M12-1.25 X 50 2
E 22594659 Washer, Spring Lock 2
F 22594204 Bolt, M10-1.25 X 32 11
G 22594642 Washer, Spring Lock 11
H 22594337 Bolt, M08-1.25 X 16 2
J 22595102 Cover 1
K 22595110 Gasket, Cover
L 22588339 Housing, Flywheel 1
C-3
GEAR CASE
23318769_12/08_A
C-4
A 22587620 Bolt 1
B 22595029 Cap, Sealing 1
C 22594790 Pin, Straight 2
D 22587018 Flange, Water Return 1
E 22594162 Bolt 3 L=20
F 22587927 Gasket, Return Flange 1
G 22594758 O-Ring 1
H 22594725 O-Ring 1
J 22594741 O-Ring 2
K 22568067 Gasket, Gear Case 1
L 22594303 Bolt, Flange 7 L=70
M 22568380 Gear Case Complete 1 includes item N
N 22587406 Plug 2
P 22587638 Bolt 2
Q 22594360 Bolt 2 L=110
R 22594634 Washer, Spring Lock 2
S 22588487 Collar, Valve Seat 1
T 22587794 Joint, Pipe 1
U 22568059 O-Ring 1
V 22568208 Adapter, Remote Oil Fill 1
W 22567812 O-Ring 1
X 22595417 Plug, Oil Filter 1
Y 22594279 Bolt 1 L-35
Z 22586770 Spring 1
A1 22586994 Seat, Valve 1
A2 22586374 Ball 1
A3 22594493 Nut 4
A4 22594626 Washer, Spring Lock 4
A5 22586762 Cover 1
A6 22595524 Gasket, Hour Meter 1
A7 22586754 Stud 4
C-5
OIL PAN
23318769_12/08_A

A 22568224 Plug, Dipstick Hole 1
B 22568299 Dipstick 1
C 22568026 Guide, Dipstick 1
D 22568240 Gasket, Oil Pan 1
E 22587653 Oil Pan 1
F 22567887 Plug, Drain 2
G 22567861 Gasket, Oil Plug 2
H 22568000 Bolt, Flange 24
J 22594311 Bolt 1
K 22588644 Sump, Oil 1
L 22594733 O-Ring 1
C-6
ENGINE STOP SOLENOID
23318769_12/08_A

A 22568091 Solenoid Assembly 1
B 22594568 Nut, Flange 2
C 22586754 Stud 2
D 22594717 O-Ring 1
E 22568075 Guide Assembly, Solenoid 1
C-7
FUEL LINES and GLOW PLUGS
23318769_12/08_A
C-8
A 22588834 Pipe Assembly, Over Flow 1
B 22586424 Clamp, Pipe 1
C 22586481 Clamp, Pipe 1
D 22587604 Pipe Assembly, Over Flow 1 Includes items B & C
E 22588842 Bolt, Clamp 4
F 22588859 Clamp, Nozzle 4
G 22568166 Gasket, Fuel Return Eye Joint 4
H 22568323 Holder Assembly, Nozzle 4
J 22594709 O-Ring 4
K 22567838 Gasket, Injector Nozzle 4
L 22594550 Nut, Flange 4
M 22595573 Cord, Glow Plug 1
N 22568349 Glow Plug 4
P 22588537 Pipe, Injection 1
Q 22588529 Pipe, Injection 1
R 22588511 Pipe, Injection 1
S 22588503 Pipe, Injection 1
T 22594584 Screw, with Washer M05-0.8 X 20 4
U 22587216 Clamp, Pipe 2
V 22587208 Clamp, Pipe 2
W 22586788 Clamp, Cord 1
C-9
INJECTION PUMP
23318769_12/08_A

A 22595375 Orifice 1
B 22587448 Bolt, Joint 1
C 22586853 Gasket 2
D 22586457 Joint, Eye 1
E 22586846 Screw, AIR Bleeder 2
F 22586861 Gasket 2
G 22594543 Nut, Flange 2
H 22568315 Injection Assembly, Pump 1
J 22594451 Bolt, Flange 3 L=20
K 22594402 Bolt, Hex Socket Head 1 L=20
L 22587661 Shim, Injection Pump 1 t=0.20mm
22587679 Shim, Injection Pump 1 t=0.25mm
M 22567853 Stud 2
C - 10
WATERPUMP AND FAN
23318769_12/08_A

A 22594436 Stud 1
B 22586754 Stud 1
C 22568133 Gasket, Water Pump 1
D 22568125 Assembly Pump, Water 1
E 22594154 Bolt 5 L=18
F 22594626 Washer, Spring Lock 1
G 22594493 Nut 1
H 22594253 Bolt 2 L=28
J 22594634 Washer, Spring Lock 1
K 22594519 Nut 1
L 22568018 Pulley, Fan 1
M 22568174 Spacer, Fan 1
N 22567986 Fan 1
P 22567804 Bolt, Flange 4 L=55
C - 11
THERMOSTAT HOUSING
23318769_12/08_A
C - 12
A 22586838 Cover, Thermostat 1
B 22594279 Bolt, M08-1.25 X 35 2
C 22567911 Gasket, Thermostat 1
D 22568372 Thermostat 1
E 22588560 Flange Assembly, Water 1
F 22626451 Bolt, Flange M06-1.0 X 60 2
G 22626469 Bolt, Flange M06-1.0 X 65 1
H 22626444 Housing, Upper Thermostat 1
J 22626477 Plug 1
K 22626436 Housing, Lower Thermostat 1
L 22568109 Gasket, Thermostat Housing 1
M 22567853 Stud 1
N 22568117 Pipe, Water Return 1
P 22586408 Clamp, Hose 1
Q 22586390 Clamp, Hose 1
R 22594519 Nut 1
S 22594634 Washer, Spring Lock 1
T 22587950 Bolt 1
U 22567788 Bolt, Hex M08-1.25 X 22 2
C - 13
INTAKE MANIFOLD
23318769_12/08_A

A 22589170 Manifold Assembly, Intake 1 includes item B
B 22587612 Pipe, Water Return 1
C 22568281 Gasket, Intake Manifold 1
D 22567788 Bolt, Hex 7 L=22
C - 14
EXHAUST MANIFOLD
23318769_12/08_A

A 22568158 Gasket, Exhaust Manifold 1
B 22595086 Manifold, Exhaust 1
C 22567952 Nut 8
D 22568141 Gasket, Exhaust Manifold 1
E 22567853 Stud 8
C - 15
ALTERNATROR AND PULLEY
23318769_12/08_A

A 22594493 Nut 1
B 22594626 Washer, Spring Lock 1
C 22567929 Assembly Alternator 1
D 22594865 Key, Feather 1
E 22588057 Pulley, Fan Drive 1
F 22594485 Bolt, Flange 1 L=70
G 22594345 Bolt 1 L=30
H 22496921 V Belt 1
J 22595334 Stay, Dynamo 1
C - 16
STARTER
23318769_12/08_A

A 22594428 Stud 1
B 22594642 Washer, Spring Lock 2
C 22594527 Nut 1
D 22496939 Starter Assembly 1
E 22594501 Nut 1
F 22594352 Bolt 1
C - 17
C - 18
Section D - OPTION PARTS
D-1
ELECTRIC BRAKE AXLE
D
EN
BAR
RAW
D
B
D R
C S
H
K
J P
F G L
N M
46551818_10/09_A
D-2
A 36879492 Screw, Hex Fange Head M16 X 30 4
B 35391101 Seal, EZ Lube Grease 2
C 35361864 Cone,Inner Bearing 2
D 35361872 Cup, Inner Bearing 2
E 35391168 Brake Assembly, LH Electric 1
35391176 Brake Assembly, RH Electric 1
F 35391119 Hub and Drum with Studs 2
G 35361898 Stud 10
H 35315191 Cup, Outter Bearing 2
J 35315183 Cone, Outter Bearing 2
K 35315209 Washer, Spindle 2
L 35315217 Nut, Spindle 2
M 35391127 Cap, EZ Lube Rubber 2
N 35391135 Plug, EZ Lube Rubber 2
P 35315274 Nut, Wheel 10
Q 35391648 Screw, Brake Mount 8
R 35391630 Nut, Brake Mount Hex 8
S 35315225 Pin, Cotter 2
D-3
ELECTRIC BRAKE SHOE
A A
H
J K
F
DEXTER
SECTION A - A
A
G
J K
46551818_10/09_A
D-4
A 35391184 Plate Assembly, LH Backing 1
35391192 Plate Assembly, RH Backing 1
B 35391333 Brake Shoe Primary Kit 1
35391341 Brake Shoe Secondary Kit 1
C 35393784 Magnet Kit 2
D 35391267 Lever, Parking Brake 2
E 35391366 Screw Assembly, Adjusting 2
F 35391416 Plug, Adjusting Screw 2
G 35391374 Spring, Adjuster 2
H 35391358 Spring, Retractor 2
J 35391382 Spring, Shoe hold Down 4
K 35391390 Pin, Shoe hold Down 4
L 35391226 Lever Kit, LH Actuating 1
35391234 Lever Kit, RH Actuating 1
D-5
LRG and CENTRAL DRAINS
A RADIATOR DRAIN
ENGINE OIL DRAIN B
SEPARATOR TANK DRAIN
C
G
D
G F
H M
K J
L E
N
M
46551818_10/09_A
D-6
A 35283134 Connnector, 1/4” NPT X -8 JIC 1
B 22431167 Elbow, M22-1.5 X -12 JIC 1
C 35306679 Hose Assembly 1 Radiator Drain
D 35287705 Hose Assembly 1 Oil Drain
E 22180889 Hose Assembly 1 Separator Tank Drain
F 35365774 Reducer, Tube 3/4” to 1/2” 1
G 22383764 Support, LRG 2
H 35287747 Bulkhead Fitting, 3/4” X -12 JIC 3
J 95928040 Nipple, Closed 3/4” NPT X 1.38” 3
K 36777399 Valve, T-Handle Ball 3/4” NPT 3
L 95947149 Plug, Hex Countersink 3/4 “NPT 3
M 36879492 Screw, Hex Fange Head M16 X 30 8
N 36524791 Decal, Fluid Drain 1
D-7
EXTERNAL TOOLBOX
A
A
A D
C
46551818_10/09_A
D-8
A 22538490 Screw, Tapping M08-1.25 X 20 14
B 22655849 Toolbox, External 1
C 22564611 Jack Assembly 1 Relocate
D 22586168 Tube, Jack Mounting 1 Relocate
D-9
MINIMUM PRESSURE CHECK VALVE PIPING
A REF.
REF. E
E
C B REF.
G
REF. F
D
46551818_10/09_A

A 35279777 Elbow, 90° 1.62”-12 X -20 JIC 1
B 22662605 Tube, Discharge 1
C 95219770 Adapter, 1.25” NPT x 1.62”-12 1
D 36776219 Valve, Minimum Pressure Check 1
E 35192178 Clamp, Saddle 2
F 95916268 Nipple, Long 1.25” NPT X 8” 1
G 36881076 Valve, Wye 1
D - 10
MINIMUM PRESSURE CHECK VALVE
C
J
46551818_10/09_A

A 35382621 Body, Minimum Pressure Valve 1
B 35382639 CV Assembly 1
C 35382662 Spring, CV Assembly 1
D 35382647 Piston 1
E 35382654 O-Ring, Minimum Pressure Valve 1
F 35382670 Spring, Piston 1
G 35389055 Spring, Minimum Pressure Valve 1
H 35382688 Cap, Minimum Pressure Valve 1
J 36776219 Valve Assembly, Minimum Pressure
D - 11
REAR BUMPER
A
B
46551818_10/09_A

A 22658918 Bumper, Rear 1
B 96750765 Screw, Hex Flange M12-1.75 X 25 4
D - 12
BLOCK HEATER
46551818_10/09_A

A 22721914 Heater, Block 1
D - 13
COLD WEATHER
C
D B
46551818_10/09_A

A 22721914 Heater, Block 1
B 35325166 Valve, Safety 1
C 95940912 Bushing, Reducing 1.25” NPT X 1/2” NPT 1
D 95954236 Tee, 1.25” NPT 1
E 22810444 Heater, 12 V Regulator 1
F 22821722 Harness,Orifice Heater 1
G 35337435 Switch, Toggle 1
D - 14
Section E - WIRING SCHEMATICS
E-1
CHASSIS WIRING SCHEMATIC
GLOW PLUGS
W034-R/OR-14
ON
S1 B D C
KEYSWITCH START
G1
POS GND ALTERNATOR POS W025-RED-8
M1 PIGL
321
HOURMETER OFF
P1 A
AIRSOURCE
CONTROLLER
CONNECTOR
1 W010-GY-16
2 W015-GY-18
3 W012-GY-18
4 W009-WH-16
5 W008-PK/GN-18
6 W021-YL-18
7 W018-YL-18
8 W016-PR-18 F2
A W002-R/OR-18 W003-PK-18
9 W001-R/OR-18
B 1 2
10 W029-BR-16 1 2 1 2 1 2 1 2 PULL
11 W004-PK/BK-18 5 AMP
12 W005-PK/WH-18
13 W006-PK/BU-18 S2 S3 S4 S5 HOLD
14 W007-PK/BU-18 SEPARATOR AIREND ENGINE
15
ENGINE L1
W014-OR-18 FILTER DISCHG COOLANT OIL
16 W022-R/OR-16 FUEL
17 TEMP. TEMP. TEMP. PRESS.
W011-R/OR-18 SOL.
18 SWITCH SWITCH SWITCH SWITCH
19
20
21
22 W013-BR-18
23
- B2 W017-BU-18
FUEL K1
W026-RED-12
W027-RED-12
W028-BR-18
M LIFT STARTER
A + PUMP RELAY 85 30 85 30
P3 K2
W033-R/OR-16 GLOW
OPTION PLUG
B
HARNESS
M W035-BR-16 86 87 86 87 RELAY HR1
POWER
ENGINE GLOW
CONNECTION BLOCK PLUGS
W030-BR-18 W020-BU-12
P4 A W031-BR-18
W019-R/YL-12
ORFFICE W032-R/OR-16 B1
S
HEATER B GND STARTER
OPTION M W036-BR-16 POS
F1 B
POWER A
W023-RED-14 W024-RED-14
CONNECTION
25 AMP
- +
BATTERY 12VDC
46555711_06/10_A
E-2
BRAKE and RUNNING LIGHTS SCHEMATIC
DS1 DS2
AMBER RED DS3
SIDE SIDE RIGHT
TAIL
DS3
RIGHT
STOP / TURN
JUNCTION BOX
RED
N/C
WHITE WHITE DS4

LICENSE
BROWN BROWN
GREEN GREEN
YELLOW YELLOW
BLUE
N/C
DS3
LEFT
STOP / TURN
FRAME
DS1 DS2
AMBER RED DS3
SIDE SIDE LEFT
TAIL
PLUG / SOCKET WIRING CONNECTIONS
1 WHITE - GROUND
4 3 2 YELLOW - LEFT STOP/TURN SIGNAL
6 3
2 5 4 GREEN - RIGHT STOP/TURN SIGNAL

5 BROWN - TAIL / CLEARANCE LIGHTS
1
6 BLUE - ELECTRIC BRAKES
46555711_06/10_A
E-3
WIRING PARTS LIST
ITEM COMM. NO. DESCRIPTION ITEM COMM. NO. DESCRIPTION ITEM COMM. NO. DESCRIPTION
CHASSIS HARNESS
B1 22607519 Starter
BT1 36844264 Battery, 12VDC
F1 36793651 Fuse, 25A
46551840 Cap, Fuse (Replacement)
G1 22607576 Alternator
HR1 46544292 Plug, Glow
K1 22511505 Relay, 70 A
23091796 Box, Relay (Replacement)
K2 22511505 Relay, 70 A
23091796 Box, Relay (Replacement)
L1 22607758 Valve, Solenoid
M1 22054175 Hourmeter
M2 35604065 Gauge, Pressure 150 PSI (Discharge)
22137418 Bulb (Replacement)
M3 22773337 Gauge, Fuel Level (OPTION)
22137418 Bulb (Replacement)
S1 22127385 Switch, Ignition
22137426 Knob Assembly (Replacement)
S2 35596436 Switch, Temperature (Separator Tank)
S3 22823199 Switch, Temperature (Airend)
S4 22651251 Switch, Temperature (Water)
S5 36878379 Switch, Pressure (Oil)
U1 22058531 Sender, Low Fuel Shutdown (OPTION)
~ 46492617 Harness, Chassis
2 and 4 LIGHT TRAILER HARNESS

DS1 35367051 Light, Amber Clearance
DS2 35367044 Light, Red Clearance
DS3 36788081 Light, Stop / Tail
DS4 54726468 Light, License
~ 23050180 Harness, 2 Tail Light Trailer
~ 36893345 Harness, 4 Tail Light Trailer
~ 22580021 Controller, AirSource

~ 36793743 Cable, Positive Battery
~ 36780609 Cable, Negative Battery
~ 36783488 Strap, Frame Ground
E-4
Section F - RECOMMENDED SERVICE PARTS
F-1
QTY COMM. NO. DESCRIPTION DIMENSIONS/NOTES
1 22496905 Element, Engine Oil Filter
1 22496921 Belt, 4IRX3 N&T Fan
1 35592435 Cylinder, Air
2 35328467 Bearing, Rod End 5/16”-24 X 2.50”
2 95923074 Nut, Hex Jam 5/16”-24
2 95935029 Washer, Flat 1/4”
2 96701461 Screw, Hex M06-1.0 X 25
2 36769032 Nut, Hex Flange M06-1.0
1 23279078 Element, Compressor Oil Filter
1 22195820 Element, Thermostat 150° - 170° F
1 95022307 O-Ring, 2.62” X 0.14” OTBV
1 36788172 Seal, U-Cup 1.88” X 1.63” OTBV
1 36886992 Valve, 0.078” Check w/ O-Ring
1 35279959 O-Ring, .35 X .08
1 22823199 Switch, Temperature 248° F Air End
60” 35363498 Hose, Fuel .5/16” ID
1 36885564 Cap, Fuel Tank
1 36845493 Filter, In-line Fuel .7mm Media
1 22532378 Element, Fuel Filter 10 Micron
2 35393685 Element, Primary Air Cleaner
2 35393651 Element, Safety Air Cleaner Option
1 22436331 Element, Separator
1 36921377 Nozzle, 0.395” Orifice Sonic
1 35596436 Switch, Temperature 248° F Discharge Air
1 39404165 O-Ring, .644 X .087 Discharge Air Switch
1 36840437 Valve, .062” Orifice Check
1 36896892 Valve, Pressure Regulator 200 PSI
1 35322379 Valve, Blowdown
1 35379064 Repair Kit, Diaphragm Blowdown Valve
1 46492955 Drive, Coupling
2 22441612 Hinge, Butt Reverse Assembly Canopy
1 92923531 Latch, Canopy
2 35393693 Cover, Air Cleaner
2 35393677 Valve, Dust Ejector Air Cleaner
6 35393669 Clip, Retaining Air Cleaner
2 35393719 Plug, Cap Air Cleaner
2 35279777 Elbow, 90° 1-5/8”-12 X -20 JIC
4 35279942 O-Ring, 3-20
1 36920254 Valve, Safety 200 PSI
1 22685481 Elbow, Top Sight Tube
1 22685499 Elbow, Bottom Sight Tube
1 22685515 Tube, Sight Gage
1 22610760 Nipple, Filter Air-Oil Separator Filter Head
1 22610950 O-Ring, 2 - 32 Separator Filter Head
2 46490322 Stud, Ball Plate
4 46491577 Spring, Gas OPC
1 22107478 Hinge, Control Panel
F-2
QTY COMM. NO. DESCRIPTION DIMENSIONS/NOTES
1 36878379 Switch, Pressure Oil Presure
2 46543690 Plug, EZ Lube Dust Axle
10 35361898 Stud, Wheel Axle
2 35391101 Seal, Grease Axle
2 35361864 Cone, Inner Bearing Axle
2 35361872 Cup, Inner Bearing Axle
2 36848158 Hub & Drum with Studs and Cups Axle
2 35315183 Cup, Outer Bearing Axle
2 35315191 Cone, Outer Bearing Axle
2 35315209 Washer, Spindle Axle
2 35315217 Nut, Spindle Axle
2 35391127 Cap, EZ Lube Dust Axle
10 35315274 Nut, Wheel Lug Axle
2 35315225 Pin, Cotter Axle
1 22564611 Jack Assembly Prior to S/N 418440
1 46554010 Jack Assembly Begin w/ S/N 418440
2 23315310 Fender
1 36881076 Valve, Wye
1 22545719 Door, Instrument Panel
1 22455448 Latch, Instrument Panel Door
2 35706761 Gauge, Discharge Pressure
2 22780985 Hourmeter
2 22910699 Valve, 2 Way Start / Run
2 22127385 Switch, Key
2 22134118 Key, Replacement Ignition
4 96747290 Screw, Hex Flange M12-1.75 X 90
2 22144521 Chain / Hook Assembly
72 35279025 Screw, Tapping M08-1.25 X20
4 95934907 Washer, Flat 7/16” X 1.0”
1 22915300 Handle Canopy
2 46490330 Screw, Hex #10-32 X 1.50” Canopy
6 95954251 Washer, Flat #10 Canopy
2 36842102 Screw, Hex #10-32 X 1” Canopy
1 22926745 Filter, Fuel/Water Separator Option
1 22926737 Element, Fuel Filter Option
3 36899698 ProTec, 1 Gallon
2 54480918 Oil, Engine 15W40 1 Gallon
F-3
F-4
NUMERICAL INDEX
COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

22054159 ...........B-49 22494660 .......... B-15 22568067 ............ C-5 22587612 .............C-2
22054175 ............. E-4 22494678 .......... B-15 22568075 ............ C-7 ...........................C-14
22058531 ............. E-4 22496905 .......... B-13 22568091 ............ C-7 22587620 .............C-5
22090898 ...........B-49 22496921 .......... C-16 22568109 .......... C-13 22587638 .............C-5
22107478 ...........B-53 ............................ F-2 22568117 .......... C-13 22587653 .............C-6
............................ F-2 22496939 .......... C-17 22568125 .......... C-11 22587661 ...........C-10
22127385 ...........B-49 22500193 .......... B-13 22568133 .......... C-11 22587679 ...........C-10
............................E-4 22511505 .......... B-43 22568141 .......... C-15 22587687 ...........C-10
............................ F-3 ............................ E-4 22568158 .......... C-15 22587794 .............C-5
22134118 ...........B-49 22517494 .......... B-47 22568166 ............ C-9 22587927 .............C-5
............................ F-3 22517502 .......... B-47 22568174 .......... C-11 22587950 ...........C-13
22137418 ............. E-4 22519888SB ........ B-3 22568208 ............ C-5 22588057 ...........C-16
22144521 .............B-5 22524284 .......... B-56 22568224 ............ C-6 22588339 .............C-3
............................ F-3 .......................... B-57 22568240 ............ C-6 22588487 .............C-5
22165658 ...........B-23 22524425SB ...... B-45 22568281 .......... C-14 22588495 ...........C-10
22180889 ...........B-23 22524680 .......... B-47 22568299 ............ C-6 22588503 .............C-9
........................... D-7 22528228 .......... B-40 22568315 .......... C-10 22588511 .............C-9
22195820 ...........B-23 .......................... B-45 22568323 ............ C-9 22588529 .............C-9
............................ F-2 22532378 .......... B-40 22568331 ............ C-2 22588537 .............C-9
222137426 ........... E-4 ............................ F-2 22568349 ............ C-9 22588560 ...........C-13
22246268 ...........B-10 22532386 .......... B-40 22568372 .......... C-13 22588644 .............C-6
22271696 .............B-5 22532394 .......... B-40 22568380 ............ C-5 ............................. F-2
22313928 ...........B-57 22538367 ............ B-3 22568398 .......... B-45 22588800 .............C-2
22343503 ...........B-45 22538490 .......... B-51 22568406 .......... B-13 22588818 .............C-2
22355846SB ......B-25 ............................D-9 22568422 .......... B-11 22588834 .............C-9
..........................B-31 22538508 ............ B-7 22580021 .......... B-17 22588842 .............C-9
22366058 ...........B-45 22542096 ............ B-7 .............................E-4 22588859 .............C-9
22366066 ...........B-45 ............................ B-9 22586168 ............ B-5 22588909 .............C-2
22378467 ...........B-11 22545719 .......... B-53 ............................ D-9 22589170 ...........C-14
22383764 ............ D-7 ............................ F-3 22586374 ............ C-5 22594154 ...........C-11
22404289 ...........B-19 22550321 .......... B-15 22586390 .......... C-13 22594162 .............C-5
22406755 ...........B-25 22564611 ............ B-5 22586408 .......... C-13 22594204 .............C-3
..........................B-33 ............................D-9 22586424 ............ C-9 22594212 .............C-3
22413165 ...........B-53 ............................ F-3 22586457 .......... C-10 22594253 ...........C-11
22414932SB ......B-13 22567788 .......... C-13 22586481 ............ C-9 22594279 .............C-5
22414940SB ......B-13 .......................... C-14 22586754 ............ C-5 ...........................C-13
22423354 ...........B-53 22567804 .......... B-13 ............................ C-7 22594303 .............C-5
22431167 ............ D-7 .......................... C-11 .......................... C-11 22594311 .............C-6
22436331 ...........B-25 22567812 ............ C-5 22586762 ............ C-5 22594337 .............C-3
............................ F-2 22567820 ............ C-2 22586770 ............ C-5 22594345 ...........C-16
22441612 ...........B-53 22567838 ............ C-9 22586788 ............ C-9 22594352 ...........C-17
............................ F-2 22567846 ............ C-2 22586820 ............ C-3 22594360 .............C-5
22449581 ...........B-13 22567853 .......... C-10 22586838 .......... C-13 22594402 ...........C-10
22449664 ...........B-11 .......................... C-13 22586846 .......... C-10 22594428 ...........C-17
22451694 ...........B-43 .......................... C-15 22586853 .......... C-10 22594436 ...........C-11
22452668SB ......B-13 22567861 ............ C-6 22586861 .......... C-10 22594451 ...........C-10
22455448 ...........B-53 22567887 ............ C-6 22586994 ............ C-5 22594485 ...........C-16
............................ F-3 22567911 .......... C-13 22587018 ............ C-5 22594493 .............C-5
22474449 ...........B-13 22567929 .......... C-16 22587208 ............ C-9 ...........................C-11
22482277 ...........B-15 22567952 .......... C-15 22587216 ............ C-9 ...........................C-16
22487607SB ......B-15 22567986 .......... B-13 22587406 ............ C-5 22594501 ...........C-17
22487615SB ......B-15 .......................... C-11 22587448 .......... C-10 22594519 ...........C-11
22489355SB ......B-15 22568000 ............ C-6 22587455 .......... B-13 ...........................C-13
..........................B-53 22568018 .......... C-11 22587547 ............ C-3 22594527 ...........C-17
22489660SB ......B-15 22568026 ............ C-6 22587604 ............ C-9 22594543 ...........C-10
22489678SB ......B-17 22568059 ............ C-5 22594550 .............C-9
i-1
NUMERICAL INDEX

22594568 .............C-7 22662605 .......... B-25 23324585 .......... B-47 35295880 ...........B-15
22594576 .............C-2 .......................... B-37 23334717 .......... B-23 ...........................B-27
22594584 .............C-9 ..........................D-10 .......................... B-37 ...........................B-35
22594626 .............C-5 22685481 .......... B-27 23345960 .......... B-11 35296342 ...........B-17
..........................C-11 .......................... B-39 35114545 .......... B-25 ...........................B-45
..........................C-16 ............................ F-2 .......................... B-29 35296409 ...........B-23
22594634 .............C-5 22685499 .......... B-27 35192178 .......... B-25 ...........................B-33
..........................C-11 .......................... B-39 .......................... B-33 35300771 ...........B-17
..........................C-13 ............................ F-2 .......................... D-10 35306679 ............ D-7
22594642 .............C-3 22685507 .......... B-27 35209048 .......... B-11 35315183 .............B-9
..........................C-17 .......................... B-39 35221662 .......... B-15 ............................ D-3
22594659 .............C-3 22685515 .......... B-27 35253038 .......... B-51 ............................. F-3
22594709 .............C-9 .......................... B-39 35279025 ............ B-3 35315191 .............B-9
22594717 .............C-7 ............................ F-2 ............................ B-5 ............................ D-3
22594725 .............C-5 22721914 ..........D-13 .......................... B-11 ............................. F-3
22594733 .............C-6 ..........................D-14 .......................... B-15 35315209 .............B-9
22594741 .............C-5 22743769 .......... B-56 .......................... B-19 ............................ D-3
22594758 .............C-5 22773337 ............ E-4 .......................... B-25 ............................. F-3
22594790 .............C-5 22780985 .......... B-49 .......................... B-27 35315217 .............B-9
22594865 ...........C-16 ............................ F-3 .......................... B-33 ............................ D-3
22595029 .............C-5 22810444 ..........D-14 .......................... B-43 ............................. F-3
22595060 .............C-2 22821722 ..........D-14 .......................... B-45 35315225 .............B-9
22595086 ...........C-15 22823199 .......... B-23 .......................... B-53 ............................ D-3
22595102 .............C-3 .......................... B-37 .............................F-3 ............................. F-3
22595110 .............C-3 ............................ E-4 35279777 .......... B-25 35315274 .............B-9
22595128 .............C-3 ............................ F-2 .......................... B-37 ............................ D-3
22595334 ...........C-16 22904783 .......... B-17 .......................... D-10 ............................. F-3
22595375 ...........C-10 22910699 .......... B-49 .............................F-2 35322379 ...........B-25
22595417 .............C-5 ............................ F-3 35279785 .......... B-25 ...........................B-35
22595524 .............C-5 22911788 .......... B-49 .......................... B-27 ............................. F-2
22595532 .............C-2 22915300 .......... B-53 .......................... B-37 35324839 ...........B-25
22595573 .............C-9 ............................ F-3 35279876 .......... B-23 ...........................B-35
22595581 .............C-2 22926737 ............ F-3 .......................... B-33 35325166 .......... D-14
22595763 .............C-2 22926745 ............ F-3 35279942 .......... B-25 35327212 ...........B-19
22601074 ...........B-11 23050180 .......... B-51 .......................... B-27 35328467 ...........B-13
22607519 ............. E-4 ............................ E-4 .............................F-2 ............................. F-2
22607576 ............. E-4 23091796 ............ E-4 35279959 .......... B-23 35337435 .......... D-14
22607758 ............. E-4 23156706 .......... B-15 .............................F-2 35356484 ...........B-25
22610760 ...........B-25 23156706SB ...... B-53 35282078 .......... B-45 ...........................B-29
............................ F-2 23156714SB ...... B-15 35282565 .......... B-10 35360775 ...........B-17
22610950 ...........B-25 .......................... B-53 35282912 .......... B-23 35361864 .............B-9
............................ F-2 23167851 .......... B-53 35283134 ............ D-7 ............................ D-3
22626436 ...........C-13 23230857 .......... B-49 35283258 .......... B-23 ............................. F-3
22626444 ...........C-13 23231921 .......... B-21 .......................... B-25 35361872 .............B-9
22626451 ...........C-13 23241045 .......... B-56 35283464 .......... B-25 ............................ D-3
22626469 ...........C-13 23247604 .......... B-43 .......................... B-35 ............................. F-3
22626477 ...........C-13 23264914 .......... B-53 35287705 ............ D-7 35361898 .............B-9
22637185 .............B-3 23264922 .......... B-53 35287747 ............ D-7 ............................ D-3
22642532 ...........B-25 23279078 .......... B-23 35290113 .......... B-19 ............................. F-3
..........................B-33 ............................ F-2 35292986 .......... B-10 35363498 ...........B-45
22646137 ...........B-53 23287739 .......... B-27 35294727 .......... B-15 ............................. F-2
22651251 ............. E-4 .......................... B-35 35294750 .......... B-23 35365774 ............ D-7
22652010SB ......B-43 23296551 .......... B-21 .......................... B-37 35367044 ...........B-51
22652028SB ......B-43 23315310 ............ B-7 35294768 .......... B-27 .............................E-4
22655849 ............ D-9 ............................ F-3 35367051 ...........B-51
22658918 .......... D-12 23321961 .......... B-57 .............................E-4
i-2
NUMERICAL INDEX

35369214 ...........B-27 35393669 .......... B-41 36793743 .............E-4 36896892 ...........B-25
..........................B-35 ............................ F-2 36793776 .......... B-25 ...........................B-37
35369354 ...........B-25 35393677 .......... B-41 .......................... B-33 ............................. F-2
..........................B-29 ............................ F-2 .......................... B-35 36897999 ...........B-43
..........................B-39 35393685 .......... B-41 36797652 ............ B-3 36898104 ...........B-15
..........................B-49 ............................ F-2 .......................... B-15 ...........................B-17
35369396 ...........B-31 35393693 .......... B-41 .......................... B-17 ...........................B-47
35370386 ...........B-23 ............................ F-2 .......................... B-43 36899698 ............. F-3
..........................B-29 35393701 .......... B-41 .......................... B-45 36920254 ...........B-27
35373976 ...........B-49 35393719 .......... B-41 .......................... B-53 ...........................B-29
35374073 ...........B-43 ............................ F-2 36840437 .......... B-25 ............................. F-2
35376094 .............B-5 35393784 ............D-5 .......................... B-29 36920486 ...........B-49
35376110 ...........B-23 35578194 .......... B-47 .............................F-2 36921344 ...........B-15
35376334 ...........B-21 35579630 .......... B-27 36842102 .......... B-53 ...........................B-47
35376342 ...........B-21 .......................... B-31 .............................F-3 36921377 ...........B-25
35376359 ...........B-21 35592435 .......... B-13 36843282 .......... B-53 ............................. F-2
35379064 ...........B-25 .......................... B-31 36844264 .......... B-47 39322284 ...........B-21
............................ F-2 ............................ F-2 .............................E-4 39404165 ...........B-25
35379817 ...........B-21 35596436 .......... B-25 36845493 .......... B-45 ...........................B-35
35382621 .......... D-11 .......................... B-35 .............................F-2 ............................. F-2
35382639 .......... D-11 ............................ E-4 36848158 ............ B-9 43213388 ...........B-25
35382647 .......... D-11 ............................ F-2 .............................F-3 ...........................B-33
35382654 .......... D-11 35604065 ............ E-4 36853174 .......... B-51 46490322 ...........B-53
35382662 .......... D-11 35605187 ............ B-5 36868479 .......... B-13 ............................. F-2
35382670 .......... D-11 35609874 .......... B-19 36878379 .......... B-13 46490330 ...........B-53
35382688 .......... D-11 35611557 .......... B-21 .............................E-4 ............................. F-3
35384577 ...........B-45 35611615 .......... B-21 .............................F-3 46490363 ...........B-53
35385111 ...........B-45 35706761 .......... B-49 36879492 ............ B-3 46490371 ...........B-53
35389055 .......... D-11 ............................ F-3 ............................ B-7 46490389 ...........B-53
35391101 .............B-9 36073542 ............ B-7 ............................ D-3 46490876SB ........B-3
........................... D-3 36511623 .......... B-21 ............................ D-7 46490884 ...........B-27
............................ F-3 36514602 .......... B-56 36880623 ............ B-3 ...........................B-35
35391119 ............ D-3 36520955 .......... B-56 36881076 .......... B-25 46490892 ...........B-27
35391127 .............B-9 .......................... B-57 .......................... B-31 ...........................B-37
........................... D-3 36524791 ............D-7 .......................... D-10 46490900SB ........B-3
............................ F-3 36766756 .......... B-25 .............................F-3 46491239SB ......B-19
35391135 ............ D-3 .......................... B-33 36881712 .......... B-13 46491510SB ........B-3
35391168 ............ D-3 36767051 .......... B-27 36881886 .......... B-15 46491551SB ........B-3
35391176 ............ D-3 36769024 .......... B-13 .......................... B-40 46491577 ...........B-53
35391184 ............ D-5 36769032 .......... B-13 .......................... B-49 ............................. F-2
35391192 ............ D-5 .......................... B-47 36881936 .......... B-23 46491932GB ........B-3
35391226 ............ D-5 ............................ F-2 36882934 .......... B-15 46491940GB ........B-3
35391234 ............ D-5 36769289 .......... B-19 36884948 .......... B-17 46492617 .............E-4
35391267 ............ D-5 36769560 .......... B-15 36885564 .......... B-45 46492955 ...........B-19
35391333 ............ D-5 36776219 ..........D-10 .............................F-2 ............................. F-2
35391341 ............ D-5 ..........................D-11 36886992 .......... B-23 46492971 ...........B-19
35391358 ............ D-5 36777399 ............D-7 .......................... B-29 46492989 ...........B-19
35391366 ............ D-5 36780609 ............ E-4 .............................F-2 46499307 ...........B-19
35391374 ............ D-5 36782167 .......... B-15 36889608 .......... B-13 46499596 ...........B-43
35391382 ............ D-5 36783488 ............ E-4 .......................... B-15 46541512SB ......B-53
35391390 ............ D-5 36787968 .......... B-51 .......................... B-49 46542163 ...........B-19
35391416 ............ D-5 36788081 .......... B-51 36893345 .............E-4 ...........................B-23
35391630 ............ D-3 ............................ E-4 36893634 .......... B-51 46543336 ...........B-49
35391648 ............ D-3 36788172 .......... B-23 36895977 .......... B-45 46543344 ...........B-49
35393651 ...........B-41 ............................ F-2 46543690 ............. F-3
............................ F-2 36793651 ............ E-4 46544292 .............E-4
i-3
NUMERICAL INDEX

46547022 ...........B-13 95916268 .......... B-25
46551812 ...........B-11 .......................... B-31
46551826 ...........B-11 ..........................D-10
46551840 ............. E-4 95920401 .......... B-19
46553401 ...........B-11 95923074 ............ F-2
46553402 ...........B-11 95928040 ............D-7
46554010 .............B-5 95928164 .......... B-27
............................ F-3 .......................... B-29
46554772 ...........B-54 95928248 .......... B-25
..........................B-55 .......................... B-33
46556138 ...........B-54 95928800 .......... B-53
46573860 ...........B-54 95929782 .......... B-11
..........................B-55 95934907 ............ B-5
46573922 ...........B-54 ............................ F-3
..........................B-55 95934998 .......... B-17
46573999 ...........B-54 95935003 .......... B-47
..........................B-55 95935029 .......... B-13
54429295 ...........B-13 .......................... B-47
54439062 ...........B-13 ............................ F-2
54440060 ...........B-21 95935037 .......... B-40
54454756 ...........B-57 .......................... B-43
54471057 ...........B-19 95935086 .......... B-13
54480918 ............. F-3 95937447 .......... B-25
54568753 ...........B-56 .......................... B-31
54568761 ...........B-56 95940912 ..........D-14
54568779 ...........B-56 95947149 ............D-7
..........................B-57 95953709 .......... B-25
54568787 ...........B-57 .......................... B-33
54568795 ...........B-57 95954236 .......... B-25
54568803 ...........B-56 .......................... B-33
54604921 ...........B-56 ..........................D-14
54604962 ...........B-56 95954251 .......... B-53
54604970 ...........B-56 ............................ F-3
54627617 ...........B-15 96701461 .......... B-13
..........................B-17 ............................ F-2
54629944 ...........B-57 96701495 .......... B-47
54721220 ...........B-53 96701750 ............ B-5
54721238 ...........B-53 96702055 .......... B-13
54726468 ...........B-51 96702170 .......... B-21
............................E-4 96702279 .......... B-25
92398130 ...........B-53 96702816 .......... B-43
92923531 ...........B-53 96702824 .......... B-11
............................ F-2 96726435 .......... B-40
95022307 ...........B-23 96727623 .......... B-15
............................ F-2 .......................... B-17
95058053 ...........B-21 96728431 .......... B-53
95059077 ...........B-21 96728555 ............ B-5
95219770 ...........B-25 96729595 .......... B-13
......................... D-10 96747225 .......... B-13
95287629 ...........B-23 96747282 ............ B-5
..........................B-37 96747290 ............ B-5
95431292 ...........B-27 ............................ F-3
..........................B-29 96749627 .......... B-13
95446340 ...........B-25 96750765 ..........D-12
..........................B-29
95591723 ...........B-49
i-4
WORD INDEX
CPN Bowl
13” Tire & Wheel Assembly . . . . . . . . . . . . . . . . . B-7 Polycarbonate . . . . . . . . . . . . . . . . . . . . . . . B-40
Box
Relay (Replacement) . . . . . . . . . . . . . . . . . . E-4
A
Bracket
Adapter
Air Filter A/E . . . . . . . . . . . . . . . . . . . . . . . . B-43
1.25” NPT x 1.62”-12 . . . . . . . . . . . . . . . . . .D-10
Airend Mount . . . . . . . . . . . . . . . . . . . . . . . B-19
Oil Pressure Switch . . . . . . . . . . . . . . . . . . . B-13
Battery Hold Down . . . . . . . . . . . . . . . . . . . B-47
Remote Oil Fill . . . . . . . . . . . . . . . . . . . . . . . .C-5
Engine Air Filter . . . . . . . . . . . . . . . . . . . . . B-43
Airend Assembly
Engine Front Mount CRBSD . . . . . . . . . . . . B-13
HE127 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19
Engine Front Mount STSD . . . . . . . . . . . . . B-13
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
Fuel Tank Hold Down . . . . . . . . . . . . . . . . . B-45
Assembly Alternator . . . . . . . . . . . . . . . . . . . . . .C-16
Gas Spring . . . . . . . . . . . . . . . . . . . . . . . . . B-53
Assembly Pump
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-11
Separator Filer . . . . . . . . . . . . . . . . . .B-25, B-31
Service Pipe . . . . . . . . . . . . . . . . . . . .B-25, B-33
B Speed Control . . . . . . . . . . . . . . . . . . . . . . . B-13
Baffle Wire Harness . . . . . . . . . . . . . . . . . . . . . . . B-13
Canopy Crbsd . . . . . . . . . . . . . . . . . . . . . . . . B-53 Brake Assembly
Canopy Stsd . . . . . . . . . . . . . . . . . . . . . . . . . B-53 LH Electric . . . . . . . . . . . . . . . . . . . . . . . . . . D-3
Cooler Bottom . . . . . . . . . . . . . . . . . . . . . . . . B-15 RH Electric . . . . . . . . . . . . . . . . . . . . . . . . . . D-3
Curb Side . . . . . . . . . . . . . . . . . . . . . . B-15, B-53 Brake Shoe Primary Kit . . . . . . . . . . . . . . . . . . . . D-5
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15 Brake Shoe Secondary Kit . . . . . . . . . . . . . . . . . D-5
Radiator Bottom . . . . . . . . . . . . . . . . . . . . . . B-15 Bulb (Replacement) . . . . . . . . . . . . . . . . . . . . . . . E-4
Street Side . . . . . . . . . . . . . . . . . . . . . B-15, B-53 Bulkhead Fitting
Top . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15, B-53 3/4” X -12 JIC . . . . . . . . . . . . . . . . . . . . . . . . D-7
Bail Bumper
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-53
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
Battery RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-53
12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47 Bushing
12VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4 Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
Bearing Reducing 1.25” NPT X 1/2” NPT . . . . . . . . . D-14
Ball M50 X 110 . . . . . . . . . . . . . . . . . . . . . . . B-21
Rod End 5/16”-24 X 2.50” . . . . . . . . . . . . . . . . F-2
C
Rodend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
Cable
Belt
Negative Battery . . . . . . . . . . . . . . . . . .B-47, E-4
4IRX3 N&T Fan . . . . . . . . . . . . . . . . . . . . . . . F-2
Positive Battery . . . . . . . . . . . . . . . . . . .B-47, E-4
Body
Canopy
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . B-41
One Piece . . . . . . . . . . . . . . . . . . . . . . . . . . B-53
Minimum Pressure Valve . . . . . . . . . . . . . . .D-11
Cap
Bolt . . . . . . . . C-2, C-5, C-6, C-11, C-13, C-16, C-17
EZ Lube Dust . . . . . . . . . . . . . . . . . . . . . . . . .F-3
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9
EZ Lube Rubber . . . . . . . . . . . . . . . . . . . . . . D-3
Flange . . . . . . . B-13, C-5, C-6, C-10, C-11, C-16
Fitting -12 JIC . . . . . . . . . . . . . . . . . . .B-27, B-35
Flange M06-1.0 X 60 . . . . . . . . . . . . . . . . . .C-13
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
Flange M06-1.0 X 65 . . . . . . . . . . . . . . . . . .C-13
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-2
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3
Fuse (Replacement) . . . . . . . . . . . . . . . . . . . E-4
Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14
Grease / Dust . . . . . . . . . . . . . . . . . . . . . . . . B-9
Hex M08-1.25 X 22 . . . . . . . . . . . . . . . . . . . .C-13
Minimum Pressure Valve . . . . . . . . . . . . . . D-11
Hex Socket Head . . . . . . . . . . . . . . . . . . . . .C-10
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15
Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10
Rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
M08-1.25 X 16 . . . . . . . . . . . . . . . . . . . . . . . .C-3
Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
M08-1.25 X 35 . . . . . . . . . . . . . . . . . . . . . . .C-13
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
M10-1.25 X 32 . . . . . . . . . . . . . . . . . . . . . . . .C-3
Chain / Hook Assembly . . . . . . . . . . . . . . . . . B-5, F-3
M12-1.25 X 50 . . . . . . . . . . . . . . . . . . . . . . . .C-3
Bottle
Coolant Recovery . . . . . . . . . . . . . . . . . . . . . B-17
ii - 1
WORD INDEX
Clamp D
Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 Decal
Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-13
Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 49HP Platinum Series . . . . . . . . .B-54, B-55
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2, C-9 12” Tri-Colored Boxes . . . . . . . . . . . . .B-54, B-55
Saddle . . . . . . . . . . . . . . B-11, B-25, B-33, D-10 13” Tire Data . . . . . . . . . . . . . . . . . . . . . . . . B-56
Support 1/4 “ . . . . . . . . . . . . . . . . . . . . . . . . . B-51 22” Web Site . . . . . . . . . . . . . . . . . . . . . . . . B-54
Support 3/8” . . . . . . . . . . . . . . . . . . . . . . . . . B-51 24" Doosan Logo . . . . . . . . . . . . . . . .B-54, B-55
T 3.12” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43 AirSource Wiring . . . . . . . . . . . . . . . . . . . . . B-56
T-Bolt 3.62” Dia . . . . . . . . . . . . . . . . . . . . . . B-43 C185 Model Number . . . . . . . . . . . . . .B-54, B-55
Worm Gear . . . . . . . . . . . . . . . . B-15, B-17, B-45 c185 Operation . . . . . . . . . . . . . . . . . . . . . . B-57
Cleaner Assembly Caution NO Ether . . . . . . . . . . . . . . . . . . . . B-57
Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43 Chassis Wiring . . . . . . . . . . . . . . . . . . . . . . B-57
Clip Fluid Drain . . . . . . . . . . . . . . . . . . . . . . . . . . D-7
Retaining . . . . . . . . . . . . . . . . . . . . . . . B-41, F-2 ISO Collapsing Jack Stand . . . . . . . . . . . . . B-56
Collar ISO Combustable Gas . . . . . . . . . . . . . . . . B-56
Valve Seat . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 ISO Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . B-57
Cone ISO High Pressure Air . . . . . . . . . . . . . . . . . B-57
Inner Bearing . . . . . . . . . . . . . . . . . B-9, D-3, F-3 ISO Hot Pressurized Fluid . . . . . . . . . . . . . B-56
Outer Bearing . . . . . . . . . . . . . . . . . . . . . B-9, F-3 ISO Improper Operation . . . . . . . . . . . . . . . B-57
Outter Bearing . . . . . . . . . . . . . . . . . . . . . . . .D-3 ISO Rotating Fan . . . . . . . . . . . . . . . .B-56, B-57
Connector ISO Towing . . . . . . . . . . . . . . . . . . . . . . . . . B-56
1.06”-12 X -12 JIC . . . . . . . . . . B-15, B-27, B-35 ISO Vertical 3-Part Warning . . . . . . . . . . . . B-57
1.63”-12 X -20 JIC . . . . . . . . . . . . . . . B-27, B-37 Noise Emmissions . . . . . . . . . . . . . . . . . . . B-56
1-5/8”-12 X -20 JIC . . . . . . . . . . . . . . . . . . . . B-25 Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-56
-24JIC X 1.88”-12 . . . . . . . . . . . . . . . . B-23, B-33 V.I.N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-56
FIitting 1.25” NPT X 1.25 Tube . . . . . . . . . . . B-25 Warning Crush Area . . . . . . . . . . . . . .B-56, B-57
FIitting 1/8” NPT X 1/4” Tube . . . . . . . B-23, B-37 Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Connnector Door
1/4” NPT X -8 JIC . . . . . . . . . . . . . . . . . . . . . .D-7 Instrument Panel . . . . . . . . . . . . . . . . . . B-53, F-3
Controller Drain
AirSource . . . . . . . . . . . . . . . . . . . . . . . B-17, E-4 Cock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15
Cooler Drawbar Assembly . . . . . . . . . . . . . . . . . . . . . . . B-5
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15 Drive
Cord Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-2
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9
Coupling
E
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19
Elbow
Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19
1/4” NPT X 3/8” Tube . . . . . . . . B-25, B-29, B-39
Pipe 1/4” NPT . . . . . . . . . . . . . . . . . . . . . . . . B-49
45° 1.25” NPT . . . . . . . . . . . . . . . . . . .B-25, B-31
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3, C-5
45° O-Ring 1.06”-12 X -12 JIC . . . . . . . . . . B-15
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . B-41, F-2
45° Swivel Nut 7/16” -20 SAE . . . . . . .B-25, B-29
Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
90° 1.06” SAE X -12 JIC . . . . . . . . . . .B-23, B-37
Flexable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
90° 1.62”-12 X -20 JIC . . . . . . . . . . . . . . . . D-10
Front Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
90° 1.88”-12 X -24JIC . . . . . . . . . . . . .B-27, B-29
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
90° 1-5/8”-12 X -20 JIC . . . . . . . . B-25, B-37, F-2
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . .C-13
90° Male 1/4” NPT X 1/4” Tube . . . . .B-25, B-35
Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
90° Male 1/8” NPT X 3/8” Tube . . . . .B-23, B-29
Cover Assembly
90° O-Ring 7/16”-20 X -4 JIC . . . . . . .B-23, B-33
Cylinder Head Valve . . . . . . . . . . . . . . . . . . . .C-2
Bottom Sight Tube . . . . . . . . . . . B-27, B-39, F-2
Cup
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43
Inner Bearing . . . . . . . . . . . . . . . . . B-9, D-3, F-3
M22-1.5 X -12 JIC . . . . . . . . . . . . . . . . . . . . . D-7
Outer Bearing . . . . . . . . . . . . . . . . . . . . . B-9, F-3
Male 1/4” NPT X 3/8” Tube . . . . . . . . . . . . . B-49
Outter Bearing . . . . . . . . . . . . . . . . . . . . . . . .D-3
Street 1/2” NPT . . . . . . . . . . . . . . . . . .B-27, B-29
CV Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .D-11
Top Sight Tube . . . . . . . . . . . . . . B-27, B-39, F-2
Cylinder
Air . . . . . . . . . . . . . . . . . . . . . . . . B-13, B-31, F-2
ii - 2
WORD INDEX
Element G
4IRX3 N & T Oil Filter . . . . . . . . . . . . . . . . . . B-13 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
Compressor Oil Filter . . . . . . . . . . . . . . . . . . . F-2 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . F-2 Exhaust Manifold . . . . . . . . . . . . . . . . . . . . C-15
Fuel 10 Micron . . . . . . . . . . . . . . . . . . . . . . . B-40 Fuel Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3 Fuel Return Eye Joint . . . . . . . . . . . . . . . . . . C-9
Fuel Filter 10 Micron . . . . . . . . . . . . . . . . . . . . F-2 Gear Case . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23 Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
OTBV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23 Injector Nozzle . . . . . . . . . . . . . . . . . . . . . . . C-9
Primary . . . . . . . . . . . . . . . . . . . . . . . . . B-41, F-2 Intake Manifold . . . . . . . . . . . . . . . . . . . . . . C-14
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . B-41, F-2 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2 Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Separator Filter . . . . . . . . . . . . . . . . . . . . . . . B-25 Oil Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Thermostat 150° - 170° F . . . . . . . . . . . . . . . . F-2 Return Flange . . . . . . . . . . . . . . . . . . . . . . . . C-5
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . C-13
V2403 Tier 4I . . . . . . . . . . . . . . . . . . . . . . . . B-13 Thermostat Housing . . . . . . . . . . . . . . . . . . C-13
Eye Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . C-2
3” Pintle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 Water Pump . . . . . . . . . . . . . . . . . . . . . . . . C-11
Gauge
F Discharge Pressure . . . . . . . . . . . . . . . B-49, F-3
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13, C-11 Fuel Level (OPTION) . . . . . . . . . . . . . . . . . . E-4
Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7, F-3 Pressure 150 PSI (Discharge) . . . . . . . . . . . E-4
Filter Gear
Fuel / Water . . . . . . . . . . . . . . . . . . . . . . . . . B-45 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Fuel 0.7mm Media . . . . . . . . . . . . . . . . . . . . B-45 Gear Case Complete . . . . . . . . . . . . . . . . . . . . . . C-5
Fuel/Water . . . . . . . . . . . . . . . . . . . . . . . . . . B-40 Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
Fuel/Water Separator . . . . . . . . . . . . . . . . . . . F-3 Grommet
In-line Fuel .7mm Media . . . . . . . . . . . . . . . . . F-2 Clearance Light . . . . . . . . . . . . . . . . . . . . . . B-51
Filter Head . . . . . . . . . . . . . . . . . . . . . . . . B-25, B-33 Tail Light . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51
Flange Guard
Water Return . . . . . . . . . . . . . . . . . . . . . . . . .C-5 Door Edge . . . . . . . . . . . . . . . . . . . . . .B-15, B-17
Flange Assembly Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-13 Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Flywheel Complete . . . . . . . . . . . . . . . . . . . . . . . .C-3 Guide
Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-27 Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Guide Assembly
One Piece Canopy . . . . . . . . . . . . . . . . . . . . B-53 Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
Fuse
25A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4 H
Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-53, F-3
Harness
2 Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51
2 Tail Light Trailer . . . . . . . . . . . . . . . . . . . . . E-4
4 Tail Light Trailer . . . . . . . . . . . . . . . . . . . . . E-4
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
Orifice Heater . . . . . . . . . . . . . . . . . . . . . . . D-14
Heater
12 V Regulator . . . . . . . . . . . . . . . . . . . . . . D-14
Block . . . . . . . . . . . . . . . . . . . . . . . . . D-13, D-14
Hinge
Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-53
Butt Reverse Assembly . . . . . . . . . . . . . . . . . .F-2
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . .F-2
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-53
Holder Assembly
Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
ii - 3
WORD INDEX
Hose Latch
Flexible 3.0” A/E Filter . . . . . . . . . . . . . . . . . B-43 Canopy . . . . . . . . . . . . . . . . . . . . . . . . . B-53, F-2
Fuel .5/16” ID . . . . . . . . . . . . . . . . . . . . . . . . . F-2 Instrument Panel . . . . . . . . . . . . . . . . . . . . . B-53
Fuel 0.31” ID . . . . . . . . . . . . . . . . . . . . . . . . . B-45 Instrument Panel Door . . . . . . . . . . . . . . . . . .F-3
Fuel 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45 Lever
Radiator Bottom . . . . . . . . . . . . . . . . . . . . . . B-15 Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . D-5
Radiator Top . . . . . . . . . . . . . . . . . . . . . . . . . B-15 Lever Kit
Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .D-7 LH Actuating . . . . . . . . . . . . . . . . . . . . . . . . . D-5
-12 JIC X 22” . . . . . . . . . . . . . . . . . . . . . . . . B-23 RH Actuating . . . . . . . . . . . . . . . . . . . . . . . . . D-5
-12 JIC X 54” . . . . . . . . . . . . . . . . . . . . . . . . B-23 Light
-24 JIC X 28” . . . . . . . . . . . . . . . . . . . . . . . . B-23 Amber Clearance . . . . . . . . . . . . . . . . . . . . . E-4
-4 JIC X 27” . . . . . . . . . . . . . . . . . . . . . . . . . B-23 License . . . . . . . . . . . . . . . . . . . . . . . . .B-51, E-4
-4 JIC X 34” . . . . . . . . . . . . . . . . . . . . B-23, B-25 Red Clearance . . . . . . . . . . . . . . . . . . . . . . . E-4
Hourmeter . . . . . . . . . . . . . . . . . . . . . . B-49, E-4, F-3 Stop / Tail . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
Housing
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3 M
Lower Thermostat . . . . . . . . . . . . . . . . . . . . .C-13 Magnet Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
OTBV . . . . . . . . . . . . . . . . . . . . . . . . . B-23, B-37 Manifold
Upper Thermostat . . . . . . . . . . . . . . . . . . . . .C-13 Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
Hub Manifold Assembly
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19 Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
Hub & Drum with Studs and Cups . . . . . . . . . . . . F-3 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
Hub and Drum with Studs . . . . . . . . . . . . . . . . . . .D-3
Hub w/ Cups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
N
Nipple
I 0.25” NPT . . . . . . . . . . . . . . . . . B-25, B-33, B-35
Injection Assembly Close 1.25” NPT X 1.63” . . . . . . . . . . .B-25, B-33
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10 Closed 3/4” NPT X 1.38” . . . . . . . . . . . . . . . . D-7
Insert Filter Air-Oil . . . . . . . . . . . . . . . . . . . . . . B-25, F-2
1/4” Tube . . . . . . . . . . . . . . . . . . . . . . B-27, B-39 Long 1.25” NPT X 8” . . . . . . . . .B-25, B-31, D-10
Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19 Nozzle
Isoltor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13 0.395” Orifice Sonic . . . . . . . . . . . . . . . B-25, F-2
Nut . . . . . . . . . . . .C-5, C-11, C-13, C-15, C-16, C-17
J Brake Mount Hex . . . . . . . . . . . . . . . . . . . . . D-3
Jack Assembly . . . . . . . . . . . . . . . . . . . B-5, D-9, F-3 Flange . . . . . . . . . . . . . . . . . . . . . C-7, C-9, C-10
Jack Assembly. . . . . . . . . . . . . . . . . . . . . . . . B-5, F-3 Hex #10-32 . . . . . . . . . . . . . . . . . . . . . . . . . B-53
Joint Hex 5/16"-18 . . . . . . . . . . . . . . . . . . . . . . . . B-11
Eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10 Hex Flange M06-1.0 . . . . . B-15, B-17, B-47, F-2
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 Hex Flange M08-1.25 . . . . . . . . . . . . . . . . . B-40
Hex Flange M8-1.25 . . . . . . . . . . . . . .B-15, B-49
K Hex Jam 5/16”-24 . . . . . . . . . . . . . . . . . B-13, F-2
Key Hex Lock M06-1.0 . . . . . . . . . . . . . . . . . . . . B-47
Feather . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-16 Hex Locking M06-1.0 . . . . . . . . . . . . . . . . . B-13
M8 X 10 X 60 Double Radiused . . . . . . . . . . B-19 Hex M16-2.0 . . . . . . . . . . . . . . . . . . . . . . . . . B-5
Replacement Ignition . . . . . . . . . . . . . . B-49, F-3 Hex Nyloc M08-1.25 . . . . . . . . . . . . . . . . . . B-53
Kit Nyloc M14-2.0 . . . . . . . . . . . . . . . . . . . . . . . . B-5
Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . B-40 Plastic #4-40 . . . . . . . . . . . . . . . . . . . . . . . . B-49
Knob Assembly (Replacement) . . . . . . . . . . . . . . E-4 Spindle . . . . . . . . . . . . . . . . . . . . . . B-9, D-3, F-3
Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3
Wheel Lug . . . . . . . . . . . . . . . . . . . . . . . . B-9, F-3
L Nutsert
Laminate Hex M06-1.0 . . . . . . . . . . . . . . . . . . . .B-15, B-47
Instrument Panel . . . . . . . . . . . . . . . . . . . . . B-49
Lamp
Amber Clearance . . . . . . . . . . . . . . . . . . . . . B-51 O
Combo TAIL . . . . . . . . . . . . . . . . . . . . . . . . . B-51 Oil
Red Clearance . . . . . . . . . . . . . . . . . . . . . . . B-51 Engine 15W40 1 Gallon . . . . . . . . . . . . . . . . .F-3
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
ii - 4
WORD INDEX
Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5, C-13
Muffler 0.093” . . . . . . . . . . . . . . . . . . . B-25, B-33 1-5/8” 0-Ring . . . . . . . . . . . . . . . . . . . .B-27, B-31
Muffler 0.140” . . . . . . . . . . . . . . . . . . . B-25, B-33 Adjusting Screw . . . . . . . . . . . . . . . . . . . . . . D-5
O-Ring . . . . . . . . . . . . . . . . . .C-2, C-5, C-6, C-7, C-9 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41, F-2
.35 X .08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2 Dipstick Hole . . . . . . . . . . . . . . . . . . . . . . . . . C-6
.644 X .087 . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2 Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
0.35” ID X .007” . . . . . . . . . . . . . . . . . . . . . . B-23 EZ Lube Dust . . . . . . . . . . . . . . . . . . . . . . . . .F-3
0.644” ID x 0.087” . . . . . . . . . . . . . . . . B-25, B-35 EZ Lube Rubber . . . . . . . . . . . . . . . . . . . . . . D-3
2 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2 Glow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
2.62” X 0.14” . . . . . . . . . . . . . . . . . . . . . . . . . . F-2 Hex Countersink 1.25” NPT . . . . . . . .B-25, B-33
2.63” ID X 0.135” . . . . . . . . . . . . . . . . . . . . . B-23 Hex Countersink 3/4 “NPT . . . . . . . . . . . . . . D-7
3-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2 Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
4.50” ID X 0.125” . . . . . . . . . . . . . . . . . . . . . B-21 Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
5.00” ID X 0.125” . . . . . . . . . . . . . . . . . . . . . B-21 ProTec
Minimum Pressure Valve . . . . . . . . . . . . . . .D-11 1 Gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-3
O-Ring 2 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . B-25 Pulley
O-Ring 3-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-27 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11
O-Ring 3-20 . . . . . . . . . . . . . . . . . . . . . . . B-25, B-27 Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
Pump
P Electronic Fuel . . . . . . . . . . . . . . . . . . . . . . B-45
Panel
Belly Pan Center . . . . . . . . . . . . . . . . . . . . . . .B-3 R
Belly Pan Front . . . . . . . . . . . . . . . . . . . . . . . . B-3 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15
Belly Pan Rear . . . . . . . . . . . . . . . . . . . . . . . . B-3 Radiator Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-56
Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49 Reducer
Toolbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Fuel Line 3/16” to 1/4” . . . . . . . . . . . . . . . . . B-45
Toolbox Rear . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Tube 3/4” to 1/2” . . . . . . . . . . . . . . . . . . . . . . D-7
Toolbox RH . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Relay
Pin 70 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
Cotter . . . . . . . . . . . . . . . . . . . . . . . B-9, D-3, F-3 70AMP 12VDC . . . . . . . . . . . . . . . . . . . . . . B-43
Shoe hold Down . . . . . . . . . . . . . . . . . . . . . . .D-5 Repair Kit
Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 Diaphragm . . . . . . . . . . . . . . . . . . . . . . B-25, F-2
Pipe Rivet
Exhaust Tail . . . . . . . . . . . . . . . . . . . . . . . . . B-11 .19” Dia Aluminum . . . . . . . . . . . . . . . . . . . B-53
Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 0.19” DIA SS . . . . . . . . . . . . . . . . . . . . . . . . B-49
Water Return . . . . . . . . . . . . . . .C-2, C-13, C-14 3/16” Dia Aluminum . . . . . . . . . . . . . . . . . . B-53
Pipe Assembly Rod
Over Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 Threaded M06-1.0 . . . . . . . . . . . . . . . . . . . B-47
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-11 Running Gear . . . . . . . . . . . . . . . . . . . . . . . .B-7, B-9
Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
Plate
Front Canopy . . . . . . . . . . . . . . . . . . . . . . . . B-53
Serial Number . . . . . . . . . . . . . . . . . . . . . . . . B-49
Shield Alignment . . . . . . . . . . . . . . . . . . . . . .B-11
Plate Assembly
LH Backing . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
RH Backing . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5
ii - 5
WORD INDEX
S Sender
Screw Low Fuel Shutdown (OPTION) . . . . . . . . . . . E-4
#4-40 X 3/8” SS . . . . . . . . . . . . . . . . . . . . . . B-49 Shield
11/32" Hi-Lo . . . . . . . . . . . . . . . . . . . . . . . . . B-53 Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
AIR Bleeder . . . . . . . . . . . . . . . . . . . . . . . . .C-10 Shim
Brake Mount . . . . . . . . . . . . . . . . . . . . . . . . . .D-3 Injection Pump . . . . . . . . . . . . . . . . . . . . . . C-10
Drill 1/4”-14 X 3/4” . . . . . . . . . . . . . . . . . . . . B-53 Shroud
Hex #10-32 X 1.50” . . . . . . . . . . . . . . . B-53, F-3 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17
Hex #10-32 X 1” . . . . . . . . . . . . . . . . . . B-53, F-3 Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . C-7
Hex 5/16"-18 X .62 . . . . . . . . . . . . . . . . . . . . B-19 Spacer
Hex Cap M08-1.25 X 16 . . . . . . . . . . . . . . . . B-43 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11
Hex Fange Head M16 X 30 . . . . . . . . . .D-3, D-7 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
Hex Flange .1/2”-13 X 1.0” . . . . . . . . . . . . . . B-13 Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
Hex Flange Hd M12-1.75 X 25 . . . . . . . . . . . . B-7 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
Hex Flange Head M12-1.75 X 30 . . . . . . . . . . B-3 CV Assembly . . . . . . . . . . . . . . . . . . . . . . . D-11
Hex Flange Head M14-2.0 X 90 . . . . . . . . . . . B-5 Gas One Piece Canopy . . . . . . . . . . . . . . . B-53
Hex Flange M08-1.25 X 20 . . . . . . . . . . . . . . B-53 Gas OPC . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-2
Hex Flange M12-1.75 X 16 . . . . . . . . . . . . . . B-13 Minimum Pressure Valve . . . . . . . . . . . . . . D-11
Hex Flange M12-1.75 X 25 . . . . . . . . . . . . . .D-12 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-11
Hex Flange M12-1.75 X 30 . . . . . . . . . . . . . . B-13 Retractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
Hex Flange M12-1.75 X 70 . . . . . . . . . . . . . . B-13 Shoe hold Down . . . . . . . . . . . . . . . . . . . . . . D-5
Hex Flange M12-1.75 X 90 . . . . . . . . . . . B-5, F-3 Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
Hex Flange M6-1.0 X 50 . . . . . . . . . . . B-15, B-17 Standpipe Assembly . . . . . . . . . . . . . . . . . . . . . B-45
Hex Flange M8-1.25 X 25 . . . . . . . . . . B-13, B-15 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
Hex M06-1.0 X 20 . . . . . . . . . . . . . . . . . . . . . B-13 Starter Assembly . . . . . . . . . . . . . . . . . . . . . . . . C-17
Hex M06-1.0 X 25 . . . . . . . . . . . . . . . . . B-13, F-2 Stay
Hex M08-1.25 X 100 . . . . . . . . . . . . . . . . . . . B-40 Dynamo . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
Hex M08-1.25 X 20 . . . . . . . . . . . . . . . B-11, B-13 Stem
Hex M08-1.25 X 25 . . . . . . . . . . . . . . . . . . . . B-49 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
Hex M10-1.5 X 20 . . . . . . . . . . . . . . . . . . . . . B-25 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
Hex M12-1.75 X 25 . . . . . . . . . . . . . . . . . . . . B-47 Strap
Hex M16-2.0 X 120 . . . . . . . . . . . . . . . . . . . . . B-5 Frame Ground . . . . . . . . . . . . . . . . . . . . . . . E-4
Hex M16-2.0 X 75 . . . . . . . . . . . . . . . . . . . . . B-19 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47
Pan Head M06-1.0 X 16 . . . . . . . . . . . . . . . . B-49 Stud . . .C-5, C-7, C-10, C-11, C-13, C-15, C-17, D-3
Set M08-1.25 X 12 . . . . . . . . . . . . . . . . . . . . B-19 Ball Plate . . . . . . . . . . . . . . . . . . . . . . . . B-53, F-2
Socket Head M10-1.50 X 30 . . . . . . . B-19, B-23 Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9, F-3
Socket Head M10-1.50 X 35 . . . . . . . . . . . . B-21 Sump
Tapping M06-1.0 X 12 . .B-15, B-17, B-43, B-45, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
B-53 Support
Tapping M06-1.0 X 12 Tan . . . . . . . . . . B-3, B-53 LRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-7
Tapping M06-1.0 X 20 . . . . . . . . . . . . . . . . . . B-7 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15
Tapping M08-1.25 X 20 . .B-3, B-11, B-19, B-25, Switch
B-27, B-33, B-45, B-53, D-9 Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
Tapping M08-1.25 X 20 Black . . . . . . . . . . . B-51 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49, F-3
Tapping M08-1.25 X20 B-5, B-15, B-17, B-43, F-3 Pressure . . . . . . . . . . . . . . . . . . . . . . . . B-13, F-3
with Washer . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 Pressure (Oil) . . . . . . . . . . . . . . . . . . . . . . . . E-4
with Washer M05-0.8 X 20 . . . . . . . . . . . . . . .C-9 Temperature . . . . . . . . . . . . . . . . . . . .B-23, B-37
Screw Assembly Temperature (Airend) . . . . . . . . . . . . . . . . . . E-4
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5 Temperature (Separator Tank) . . . . . . . . . . . E-4
Seal Temperature (Water) . . . . . . . . . . . . . . . . . . E-4
EZ Lube Grease . . . . . . . . . . . . . . . . . . . . . . .D-3 Temperature 248° F . . . . . . . . . . B-25, B-35, F-2
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . B-9, F-3 Toggle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
Lip M48.12 . . . . . . . . . . . . . . . . . . . . . . . . . . B-21 Water Temperature . . . . . . . . . . . . . . . . . . . B-13
U Type . . . . . . . . . . . . . . . . . . . . . . . . B-21, B-23
U-Cup 1.88” X 1.63” . . . . . . . . . . . . . . . . . . . . F-2 T
Seat Tank
Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45
Separator . . . . . . . . . . . . . . . . . . . . . .B-27, B-35
ii - 6
WORD INDEX
Tee W
1.25” NPT . . . . . . . . . . . . . . . . . B-25, B-33, D-14 Washer
1/4” NPT X 3/8” Tube . . . . . . . . . . . . . . . . . . B-49 1/4” Flat . . . . . . . . . . . . . . . . . . . . . . . .B-13, B-47
1-1/16” SAE X -12 JIC X -12 JIC . . . . B-27, B-35 Flat . . . . . . . . . . . . . . . . . . . . . . B-17, B-40, B-43
Male Branch 1/8” NPT X 3/8 Flat #10 . . . . . . . . . . . . . . . . . . . . . . . . . B-53, F-3
” Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . B-31 Flat 1/2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47
Street 1/4” NPT . . . . . . . . . . . . . . . . . . B-25, B-29 Flat 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-2
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-13 Flat 7/16” X 1.0” . . . . . . . . . . . . . . . . . . . B-5, F-3
Tire Snubber 2.25” X 5/8” . . . . . . . . . . . . . . . . . B-19
ST175/80D13 . . . . . . . . . . . . . . . . . . . . . . . . B-10 Snubber 3.0” X 5/8” . . . . . . . . . . . . . . . . . . B-19
Toolbox Snubbing . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
External . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-9 Spindle . . . . . . . . . . . . . . . . . . . . . . B-9, D-3, F-3
Tube Spring Lock . . .C-3, C-5, C-11, C-13, C-16, C-17
Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 Wheel
Discharge . . . . . . . . . . . . . . . . . B-25, B-37, D-10 13 X 4.50 . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11 Wrap
Jack Mounting . . . . . . . . . . . . . . . . . . . . B-5, D-9 Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . B-11
Separator Tank to Filter . . . . . . . . . . . B-27, B-37
Sight Gage . . . . . . . . . . . . . . . . . B-27, B-39, F-2
Tubing
3/8” Synflex . . . . . . . . . . . . . . . . . . . . . B-25, B-29
5/16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17
Tywrap
SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
V
V Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-16
Valve
.062” Orifice Check . . . . . . . . . . . B-25, B-29, F-2
0.078” Check w/ O-Ring . . . . . . . . . . . . . . . . . F-2
2 Way Start / Run . . . . . . . . . . . . . . . . . B-49, F-3
Ball 1/4” NPT . . . . . . . . . . . . . . . . . . . B-25, B-35
Blowdown . . . . . . . . . . . . . . . . . . B-25, B-35, F-2
Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Check 0.078” Orifice . . . . . . . . . . . . . . B-23, B-29
Dust Ejector . . . . . . . . . . . . . . . . . . . . . B-41, F-2
Minimum Pressure Check . . . . . . . . . . . . . .D-10
Pressure Regulator 200 PSI . . . . B-25, B-37, F-2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-14
Safety 200 PSI . . . . . . . . . . . . . . B-27, B-29, F-2
Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
T-Handle Ball 3/4” NPT . . . . . . . . . . . . . . . . .D-7
Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
Wye . . . . . . . . . . . . . . . . . B-25, B-31, D-10, F-3
Valve Assembly
Minimum Pressure . . . . . . . . . . . . . . . . . . . .D-11
ii - 7
WORD INDEX
ii - 8
Revision History
Rev. EC Number Description
A SVC31183 Original release
B SVC31237 Revised Front Cover Model was C185WKBU
C SVC31246 Inside Oil Cooler Fitting was 35294727
AirSource Controller (22580021) was SECU Controller (46499364) in
D SVC31259
Wiring Parts List
E STA10114 Replaced Jack @ S/N 418440
F CN012381 Revised Front and Rear Covers, Revised Exterior Branding
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
www.doosanportablepower.com
©2011 Doosan Infracore Portable Power Printed in the U.S.A.

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PARTS MANUAL

Doosan Infracore Portable Power

Book: 46551818 (10/05/11) Rev F

Section B - COMPRESSOR PARTS

Section C - ENGINE PARTS

Section E - WIRING SCHEMATICS

Section F - RECOMMENDED SERVICE PARTS

Always specify the model and serial number of the unit.

Specify the part number and description.

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ENGINE AND AIREND REMOVED

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

Existing Airend Bolt

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

22524284 Decal, Chassis Wiring 1

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

SEPARATOR TANK DRAIN

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

WHITE WHITE DS4

PLUG / SOCKET WIRING CONNECTIONS

2 5 4 GREEN - RIGHT STOP/TURN SIGNAL

2 and 4 LIGHT TRAILER HARNESS

~ 22580021 Controller, AirSource

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

©2011 Doosan Infracore Portable Power Printed in the U.S.A.

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