SM-Komatsu 6D125 Diesel Engine Service Repair Manual

SEBE61500109
6Dl25 SERIES
DIESEL ENGINE
0 1995KOMAl’&U
All Rights Reserved
IO-95(01)05501
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01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-001
11 STRUCTURE AND FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 11-001
12 TESTING AND ADJUSTING . . . . . . . ..I................................ 12-001
13 DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 13-001
14 MAINTENANCE STANDARD . .. .. ... .. . ... .. ... .. .. . ... .. .... . .... ... 14-001
15 REPAIR AND REPLACEMENT OF PARTS . . . . . . . . . . . . . . . . . . . . 15-001
6D125 SERIES
SAFETY SAFETY NOTICE
SAFETY
SAFETY NOTICE
IMPORTANT SAFETY NOTICE
Proper service and repair is extremely important for safe machine operation. The
service and repair techniques recommended by Komatsu and described in this manual
are both effective and safe. Some of these techniques require the use of tools specially
designed by Komatsu for the specific purpose.
To prevent injury to workers, the symbol A. IS used to mark safety precautions in this
manual. The cautions accompanying these symbols should always be followed care-
fully. If any dangerous situation arises or may possibly arise, first consider safety, and
take the necessary actions to deal with the situation.
GENERAL PRECAUTIONS 6. Decide a place in the repair workshop to

keep tools and removed parts. Always keep
Mistakes in operation are extremely dangerous. the tools and parts in their correct places.
Read the Operation and Maintenance Manual Always keep the work area clean and make
carefully BEFORE operating the machine. sure that there is no dirt or oil on the floor.
1. Before carrying out any greasing or repairs, Smoke only in the areas provided for smok-
read all the precautions given on the decals ing. Never smoke while working.
which are fixed to the machine.
2. When carrying out any operation, always PREPARATIONS FOR WORK

wear safety shoes and helmet. Do not wear
loose work clothes, or clothes with buttons 7. Before adding oil or making any repairs,
missing. park the machine on hard, level ground, and
. Always wear safety glasses when hitting block the wheels or tracks to prevent the
parts with a hammer. machine from moving.
. Always wear safety glasses when grind-
8. Before starting work, lower blade, ripper,
ing parts with a grinder, etc.
bucket or any other work equipment to the
3. If welding repairs are needed, always have a ground. If this is not possible, insert the
trained, experienced welder carry out the safety pin or use blocks to prevent the work
work. When carrying out welding work, al- equipment from falling. In addition, be sure
ways wear welding gloves, apron, hand to lock all the control levers and hang warn-
shield, cap and other clothes suited for welding signs on them.
ing work.
9. When disassembling or assembling, support
4. When carrying out any operation with two the machine with blocks, jacks or stands
or more workers, always agree on the oper- before starting work.
ating procedure before starting. Always in-
10. Remove all mud and oil from the steps or
form your fellow workers before starting any
other places used to get on and off the ma-
step of the operation. Before starting work,
chine. Always use the handrails, ladders or
hang UNDER REPAIR signs on the controls
steps when getting on or off the machine.
in the operator’s compartment.
Never jump on or off the machine. If it is
5. Keep all tools in good condition and learn impossible to use the handrails, ladders or
the correct way to use them. steps, use a stand to provide safe footing.
00-3
SAFETY SAFETY NOTICE
PRECAUTIONS DURING WORK 19. Be sure to assemble all parts again in their
original places.
11. When removing the oil filler cap, drain plug Replace any damaged parts with new parts.
or hydraulic pressure measuring plugs, . When installing hoses and wires, be sure
loosen them slowly to prevent the oil from that they will not be damaged by contact
spurting out. with other parts when the machine is be-
Before disconnecting or removing compo- ing operated.
nents of the oil, water or air circuits, first
20. When installing high pressure hoses, make
remove the pressure completely from the
sure that they are not twisted. Damaged
circuit.
tubes are dangerous, so be extremely care-
12. The water and oil in the circuits are hot ful when installing tubes for high pressure
when the engine is stopped, so be careful circuits. Also, check that connecting parts
not to get burned. are correctly installed.
Wait for the oil and water to cool before
21 When assembling or installing parts, always
carrying out any work on the oil or water
use the specified tightening torques. When
circuits.
installing protective parts such as guards,
13. Before starting work, remove the leads from or parts which vibrate violently or rotate at
the battery. Always remove the lead from high speed, be particularly careful to check
the negative (-1 terminal first. that they are installed correctly.
14. When raising heavy components, use a hoist 22. When aligning two holes, never insert your
or crane. fingers or hand. Be careful not to get your
Check that the wire rope, chains and hooks fingers caught in a hole.
are free from damage.
23. When measuring hydraulic pressure, check
Always use lifting equipment which has
that the measuring tool is correctly assem-
ample capacity.
bled before taking any measurements.
Install the lifting equipment at the correct
places. Use a hoist or crane and operate
24. Take care when removing or installing the
slowly to prevent the component from hit-
tracks of track-type machines.
ting any other part. Do not work with any
When removing the track, the track sepa-
part still raised by the hoist or crane.
rates suddenly, so never let anyone stand at
15. When removing covers which are under in- either end of the track.
ternal pressure or under pressure from a
spring, always leave two bolts in position
on opposite sides. Slowly release the pres-
sure, then slowly loosen the bolts to remove.
16. When removing components, be careful not

to break or damage the wiring. Damaged
wiring may cause electrical fires.
17. When removing piping, stop the fuel or oil
from spilling out. If any fuel or oil drips onto
the floor, wipe it up immediately. Fuel or oil
on the floor can cause you to slip, or can
even start fires.
18. As a general .rule, do not use gasoline to

wash parts. In particular, use only the mini-
mum of gasoline when washing electrical
parts.
00-4
FOREWORD GENERAL
FOREWORD
GENERAL
This shop manual has been prepared as an aid to improve the quality of repairs by giving the
serviceman an accurate understanding of the product and by showing him the correct way to perform
repairs and make judgements. Make sure you understand the contents of this manual and use it to full
effect at every opportunity.
This shop manual mainly contains the necessary technical information for operations performed in a
service workshop. For ease of understanding, the manual is divided into the following chapters; these
chapters are further divided into the each main group of components.
STRUCTURE AND FUNCTION

This section explains the structure and function of each component. It serves not only to give
an understanding of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING

This section explains checks to be made before and after performing repairs, as well as
adjustments to be made at completion of the checks and repairs.
Troubleshooting charts correlating “Problems” to “Causes” are also included in this section.
DISASSEMBLY AND ASSEMBLY

This section explains the order to be followed when removing, installing, disassembling or
assembling each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
NOTICE
The specifications contained in this shop manual are subject to change at any
time and without any advance notice. Use the specifications given in the book
with the latest date.
00-5
FOREWORD HOW TO READ THE SHOP MANUAL
HOW TO READ THE SHOP MANUAL
VOLUMES REVISED EDITION MARK
Shop manuals are issued as a guide to carrying When a manual is revised, an edition mark
out repairs, They are divided as follows: (a@@....) is recorded on the bottom of the
Chassis volume: Issued for every machine model pages.
Engine volume: issued for each engine series
Electrical volume: Each issued as one

Attachments volume: volume to cover all REVISIONS
I models
Revised pages are shown in the LIST OF RE-
These various volumes are designed to avoid VISED PAGES next to the CONTENTS page.
duplicating the same information. Therefore, to
deal with all repairs for any model , it is neces-
sary that chassis, engine, electrical and attach-
SYMBOLS
ment volumes be available.
So that the shop manual can be of ample prac-
DISTRIBUTION AND UPDATING tical use, important safety and quality portions
are marked with the following symbols.
Any additions, amendments or other changes
will be sent to KOMATSU distributors. Get the
most up-to-date information before you start any
work.
FILING METHOD
See the page number on the bottom of the Symbol Item Remarks
page. File the pages in correct order.
Special safety precautions are
A
Following examples show how to read the
Safety necessary when performing
page number. the work.
Example 1 (Chassis volume):
Special technical precautions
10 -3
or other precautions for pre-
Caution serving standards are neces-
*
Item number (IO. Structure sary when performing the
and Function) ~ work.
Consecutive page number for
Weight of parts of systems.
each item. Caution necessary when se-
Weight lecting hoisting wire, or when
Example 2 (Engine volume): working posture is important,
etc.
12 - 5
Places that require special at-
Tightening
Unit number (I. Engine) tention for the tightening
torque torque during assembly.
Item number (2. Testing and
Adjusting)
‘T Consecutive page number for & I Coat
Places to be coated with ad-
hesives and lubricants, etc.
each item.
Places where oil, water or fuel
Oil, water must be added, and the ca-
Additional pages: Additional pages are indi- % pacity.
cated by a hyphen (-1 and number after the

Places where oil or water
page number. File as in the example. : must be drained, and quan-
Example: I Drain tity to be drained.
i-
IO-4 12-203
10-4-I - 12-203-I
1O-4-2 _._+ Added pages -C12_203_2
IO-5 12-204
00-6
FOREWORD HOISTING INSTRUCTIONS
HOISTING INSTRUCTIONS
HOISTING
Slinging near the edge of the hook may
Heavy parts (25 kg or more) must be cause the rope to slip off the hook during
lifted with a hoist, etc. In the DISAS- hoisting, and a serious accident can re-
SEMBLY AND ASSEMBLY section, sult. Hooks have maximum strength at
every part weighing 25 kg or more is the middle portion.
indicated clearly with the symbol &
. If a part cannot be smoothly removed from

the machine by hoisting, the following checks
should be made: L_ u L-i u u
I) Check for removal of all bolts fastening 100% 79% 71% 41%
88%
the part to the relative parts. SAD00479
2) Check for existence of another part caus- 3) Do not sling a heavy load with one rope
ing interference with the part to be re- alone, but sling with two or more ropes
moved. symmetrically wound onto the load.
Slinging with one rope may cause
turning of the load during hoisting,
untwisting of the rope, or slipping of
WIRE ROPES
the rope from its original winding
1) Use adequate ropes depending on the
position on the load, which can re-
weight of parts to be hoisted, referring to
sult in a dangerous accident.
the table below:
4) Do not sling a heavy load with ropes form-
Wire ropes
ing a wide hanging angle from the hook.
(Standard “Z” or “S” twist ropes
When hoisting a load with two or more
without galvanizing)
ropes, the force subjected to each rope
Rope diameter will increase with the hanging angles. The
Allowable load
table below shows the variation of allow-
mm KN tons able load KN (kg) when hoisting is made
10 9.8 1.0 with two ropes, each of which is allowed
11.2 13.7 1.4 to sling up to 9.8 KN (1000 kg) vertically,
at various hanging angles.
12.5 15.7 1.6
When two ropes sling a load vertically, up
14 21.6 2.2
to 19.6 KN (2000 kg) of total weight can
16 27.5 2.8 be suspended. This weight becomes 9.8
18 35.3 3.6 KN (1000 kg) when two ropes make a 120”
20 43.1 4.4 hanging angle. On the other hand, two

ropes are subjected to an excessive force
22.4 54.9 5.6
as large as 39.2 KN (4000 kg) if they sling
30 98.1 10.0
a 19.6 KN (2000 kg) load at a lifting angle
40 176.5 18.0 of 150”.
0
50 274.6 28.0 6
60 392.2 40.0 _
&!
* The allowable load value is estimated to ~~~~

be one-sixth or one-seventh of the break-
ing strength of the rope used.
2) Sling wire ropes from the middle portion 30 60 90 120 150

of the hook. Lifting angle (degree) SAD00480
00-7
FOREWORD COATING MATERIALS
COATING MATERIALS
The recommended coating materials prescribed in Komatsu Shop Manuals are listed below.
Category <omatsu code Pat-t No. Q’ty Container Main applications, features
* Used to prevent rubber gaskets, rubber cushions,
LT-IA 790-129-9030 150 g Tube
and cork plugs from coming out
. Used in places requiring an immediately effec-
LT-10 790-129-9050
20 9 Plastic tive, strong adhesive. Used for plastics (except
1x2) container polyethylene, polypropylene, tetrafluoroethylene,
and vinyl chloride), rubber, metal, and non-metal.
* Features: Resistance to heat, chemicals
Plastic
LT-2 09940-00030 50 g container
- Used for anti-loosenina and sealant DurDoses for
Adhesive bolts and plugs. -
rdhesive * Used as adhesive or sealant for metal, glass, plastic
‘90-129-9060
Set of adhesive 1 Kg
LT-3 hardening Can
Ind hardengins
gent:
Igent)
500 g
Plastic * Used as sealant for machined holes
LT-4 790-I 29-9040 250 g
container
* Features: Resistance to heat, chemicals
Loctite 646-50 79A-129-91 IO 50 cc - - Used at joint portions subject to high tempera-
ture
- Used as adhesive or sealant for gaskets and
LG-1 790-129-9010 200 g Tube Dackinas of Dower train case, etc.
* Features: Resistance to heat
* Used as sealant for flange surfaces and bolts at
high temperature locations, used to prevent sei-
LG-3 790-129-9070 1 Kg Can zure
- Used as sealant for heat resistant gasket for high
temperature locations such as engine precombustion
chamber, exhaust pipe
* Features: Resistance to water, oil
- Used as sealant for flange surface, thread
LG-4 790-I 29-9020 200 g Tube
* Also possible to use as sealant for flanges with
Gasket sealant large clearance
* Used as sealant for mating surfaces of final drive
case, transmission case
* Used as sealant for various threads, pipe joints,
Plastic flanges
LG-5 790-I 29-9080 1 Kg * Used as sealant for tapered plugs, elbows, nip-
container
ples of hydraulic piping
* Features: Silicon based, resistance to heat, cold
LG-6 09940-00011 250 g Tube * Used as sealant for flange surface, thread
* Used as sealant for oil pan, final drive case, etc.
- Features: Silicon based, quick hardening type
LG-7 09920-00150 150 g Tube - Used as sealant for flywheel housing, intake mani-
fold, oil pan, thermostat housing, etc.
Rust preven - Used as lubricant for sliding parts (to prevent
LM-G 09940-00051 60 g Can
squeaking)
tion lubricant
Molybdenum * Used to Drevent seizure or scuffina of the thread
disulphide Iu- LM-P 09940-00040 200 g Tube when press fitting or shrink fitting-
bricant * Used as lubricant for linkaqe, bearinqs, etc.
;YG350LI * General purpose type
SYG-400LI
Liiium grease G2-LI SYG-400LI-A Various Various
:YG-16OLI
;YGA-IGOCNLI
jSG2-400CA * Used for normal temperature, light load bearing
jYG2-350CA at places in contact with water or steam
Calcium grease G2-CA jYG2-400CA-P Various Various
jYG2-160CA
jYGA-IGCNCA
Molybdenum . Used for places with heavy load
400 g
disulphide SYG2-400M 3ellows type
lopercase
grease
00-8
FOREWORD STANDARD TIGHTENING TORQUE
STANDARD TIGHTENING TORQUE
STANDARD TIGHTENING TORQUES OF BOLTS AND NUTS
The following charts give the standard tightening torques of bolts and nuts. Exceptions are given
in section of DISASSEMBLY AND ASSEMBLY.
1 Kam = 9.806 Nm
Thread diameter
of bolt
Width
across flats T SAD00481 SAD00482
mm mm Nm kgm
6 10 13.2k1.4 1.35kO.15
8 13 31.4k2.9 3.2kO.3
10 17 65.7k6.8 6.7kO.7
12 19 112k9.8 11.5+1.0
14 22 177+-19 18.Ok2.0
16 24 279*29 28.5*3
18 27 383139 3954
20 30 549k58 56f6
22 32 745f78 76f8
24 36 927+98 94.5+ 10
27 41 132Ok 140 135* 15

30 46 17201190 175*20
33 50 2210f240 225+25
36 55 2750+290 28Ok30
39 60 3280&340 335k 35
Ir This torque table does not apply to the bolts with which nylon packings or other
nonferrous metal washers are to be used, or which require tightening to otherwise
specified torque.
00-9
FOREWORD STANDARD TIGHTENING TORQUE
TIGHTENING TORQUE OF SPLIT FLANGE BOLTS

Use these torques for split flange bolts.
Thread diameter Width

Tightening torque
of bolt across flats
mm mm Nm kgm
10 14 65.7 k 6.8 6.7kO.7

12 17 112k9.8 11.5&l
16 22 279+29 28.5+3
TIGHTENING TORQUE FOR FLARED NUTS
Use these torques for flared part of nut.

SAD00483
Thread diameter
of nut part
mm
\iNidth across flats
of nut part
mm
T Nm
Tightening torque
km
14 19 24.5f 4.9 2.5-10.5
18 24 49+ 19.6 5k2
22 27 78.5+ 19.6 8+2
24 32 137.3k29.4 14k3
30 36 176.5k29.4 18+3
33 41 196.1+49 2Ok5
36 46 245.2+ 49 25+5
42 55 294.2k 49 30+5
00-l0
FOREWORD ELECTRIC WIRE CODE
ELECTRIC WIRE CODE
In the wiring diagrams, various colors and symbols are employed to indicate the thickness of wires.
This wire code table will help you understand WIRING DIAGRAMS.
Example: 5WB indicates a cable having a nominal number 5 and white coating with black stripe.
CLASSIFICATION BY THICKNESS
Copper wire
Nominal CatokzjD. Currerirating
number Number of Dia. of strandscross section Applicable circuit
strands (mm) (mm?
I
0.85 11 0.32 0.88 2.4 12 Starting, lighting, signal etc.
2 26 0.32 2.09 3.1 20 Lighting, signal etc.
5 65 0.32 5.23 4.6 37 Charging and signal
15 84 0.45 13.36 7.0 59 Starting (Glow plug)
40 85 0.80 42.73 11.4 135 Startina
60 127 0.80 63.84 13.6 178 Startina
100 217 0.80 109.1 17.6 230 Starting
CLASSIFICATION BY COLOR AND CODE
Prior-
ity
6
FOREWORD CONVERSION TABLE
CONVERSION TABLE
METHOD OF USING THE CONVERSION TABLE

The Conversion Table in this section is provided to enable simple conversion of figures. For
details of the method of using the Conversion Table, see the example given below.
EXAMPLE
. Method of using the Conversion Table to convert from millimeters to inches
1. Convert 55 mm into inches.
(I) Locate the number 50 in the vertical column at the left side, take this as @, then draw a horizontal
line from @.
(2) Locate the number 5 in the row across the top, take this as @, then draw a perpendicular line
down from @.
(3) Take the point where the two lines cross as 0. This point 0 gives the value when converting
from millimeters to inches. Therefore, 55 m-m = 2.165 inches.
2. Convert 550 mm into inches.

(I) The number 550 does not appear in the table, so divide by 10 (move the decimal point one place
to the left) to convert it to 55 mm.
(2) Carry out the same procedure as above to convert 55 mm to 2.165 inches.
(3) The original value (550 mm) was divided by IO, so multiply 2.165 inches by 10 (move the decimal
point one place to the right) to return to the original value. This gives 550 mm = 21.65 inches.
Millimeters to inches 1 mm = 0.03937 in
0 1 2 3 4 5; 6 7 8 9
0 0 0.039 0.079 0.118 0.157 0.197: 0.236 0.276 0.315 0.354

10 0.394 0.433 0.472 0.512 0.551 0.591: 0.630 0.669 0.709 0.748
20 0.787 0.827 0.866 0.906 0.945 0.984: 1.024 1.063 1.102 1.142
30 1.181 1.220 1.260 1.299 1.339 1.378; 1.417 1.457 1.496 1.536
40 1.575 1.614 1.654 1.693 1.732 1.772; 1.811 1.850 1.890 1.929
0
@- . .. .50
. . . . .. . . .. . .1.969
. . .. . . . . . . . . .2.008
. .. .. . . . . .. . ..2.047
. . . . . . . . .. .. . . .2.087
. . .. . .. . . . . . .2.126
. .. . . . . . . . . . lmi 2.205 2.244 2.283 2.323
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.032 3.071 3.110
80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898
00-l 2
FOREWORD CONVERSIONTABLE
Millimeters to inches
1 mm = 0.03937 in
1 2 3 4 5 6 7 8 9
0 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354
10 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748
20 0.787 01827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142
30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.536
40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929
50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.032 3.071 3.110
80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898
I I I I I
Kilogram to Pound
1 kg = 2.2046 lb
0 1 2 3 4 5 6 7 8 9
0 0 2.20 4.41 6.61 8.82 11.02 13.23 15.43 17.64 19.84
10 22.05 24.25 26.46 28.66 30.86 33.07 35.27 37.48 39.68 41.89
20 44.09 46.30 48.50 50.71 51.91 55.12 57.32 59.53 61.73 63.93
30 66.14 68.34 70.55 72.75 74.96 77.16 79.37 81.57 83.78 85.98
40 88.18 90.39 92.59 94.80 97.00 99.21 101.41 03.62 105.82 108.03
50 110.23 112.44 114.64 116.85 119.05 121.25 123.46 25.66 127.87 130.07
60 132.28 134.48 136.69 138.89 141.10 143.30 145.51 47.71 149.91 152.12
70 154.32 156.53 158.73 160.94 163.14 165.35 167.55 169.76 171.96 174.17
80 176.37 178.57 180.78 182.98 185.19 187.39 189.60 191.80 194.01 196.21
90 198.42 200.62 202.83 205.03 207.24 209.44 211.64 213.85 216.05 218.26
00-13
Liter to U.S. Gallon

I! = 0.2642 U.S. Gal
0 0 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378
10 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019
20 5.283 5.548 5.812 6.076 6:340 6.604 6.869 7.133 7.397 7.661
30 7.925 8.189 8.454 8.718 8.982 9.246 9.510 9.774 10.039 10.303
40 10.567 10.831 11.095 11.359 11.624 11.888 12.152 12.416 12.680 12.944
50 13.209 13.473 13.737 14.001 14.265 14.529 14.795 15.058 15.322 15.586
60 15.850 16.115 16.379 16.643 16.907 17.171 17.435 17.700 17.964 18.228
70 18.492 18.756 19.020 19.285 19.549 19.813 20.077 20.341 20.605 20.870
80 21.134 21.398 21.662 21.926 22.190 22.455 22.719 22.983 23.247 23.511
90 23.775 24.040 24.304 24.568 24.832 25.096 25.361 25.625 25.889 26.153
Liter to U.K. Gallon

I! = 0.21997 U.K. Gal
0 0 0.220 0.440 0.660 0.880 1.100 1.320 1.540 1.760 1.980
10 2.200 2.420 2.640 2.860 3.080 3.300 3.520 3.740 3.950 4.179
20 4.399 4.619 4.839 5.059 5.279 5.499 5.719 5.939 6.159 6.379
30 6.599 6.819 7.039 7.259 7.479 7.969 7.919 8.139 8.359 8.579
40 8.799 9.019 9.239 9.459 9.679 9.899 10.119 10.339 10.559 10.778
50 10.998 11.281 11.438 11.658 11.878 12.098 12.318 12.528 12.758 12.978
60 13.198 13.418 13.638 13.858 14.078 14.298 14.518 14.738 14.958 15.178
70 15.398 15.618 15.838 16.058 16.278 16.498 16.718 16.938 17.158 17.378
80 17.598 17.818 18.037 18.257 18.477 18.697 18.917 19.137 19.357 19.577
90 19.797 20.017 20.237 20.457 20.677 20.897 21.117 21.337 21.557 21.777
00-14
kgm to ft. lb
1 kgm = 7.233 ft.lb
\“\ 0
0
1
7.2
2
14.5
3
21.7
4 5 6
43.4
7 8 9
65.1
0 28.9 36.2 50.6 57.9
10 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4
20 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8
30 217.0 224.2 231.5 238.7 245.9 253.2 260.4 267.6 274.9 282.1
40 289.3 296.6 303.8 311.0 318.3 325.5 332.7 340.0 347.2 354.4
50 361.7 368.9 376.1 383.4 390.6 397.8 405.1 412.3 419.5 426.8
60 434.0 441.2 448.5 455.7 462.9 470.2 477.4 484.6 491.8 499.1
70 506.3 513.5 520.8 528.0 535.2 542.5 549.7 556.9 564.2 571.4
80 578.6 585.9 593.1 600.3 607.6 614.8 622.0 629.3 636.5 643.7
90 651.0 658.2 665.4 672.7 679.9 687.1 694.4 701.6 708.8 716.1
100 723.3 730.5 737.8 745.0 752.2 759.5 766.7 773.9 781.2 788.4
110 795.6 802.9 810.1 817.3 824.6 831.8 839.0 846.3 853.5 860.7
120 868.0 875.2 882.4 889.7 896.9 904.1 911.4 918.6 925.8 933.1
130 940.3 947.5 954.8 962.0 969.2 976.5 983.7 990.9 998.2 1005.4
140 1012.6 1019.9 1027.1 1034.3 1041.5 1048.8 1056.0 1063.2 1070.5 1077.7
150 1084.9 1092.2 1099.4 1106.6 1113.9 1121.1 1128.3 1135.6 1142.8 1150.0
160 1157.3 1164.5 1171.7 1179.0 1186.2 1193.4 1200.7 1207.9 1215.1 1222.4
170 1129.6 1236.8 1244.1 1251.3 1258.5 1265.8 1273.0 1280.1 1287.5 1294.7
180 1301.9 1309.2 1316.4 1323.6 1330.9 1338.1 1345.3 1352.6 1359.8 1367.0
190 1374.3 1381.5 1388.7 1396.0 1403.2 1410.4 1417.7 1424.9 1432.1 1439.4
00-l 5
kg/cm* to lb/in*
1 kg/cm* = 14.2233 lb/in2
0 0 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0
10 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2
20 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3 412.5
30 426.7 440.9 455.1 469.4 483.6 497.8 512.0 526.3 540.5 554.7
40 568.9 583.2 597.4 611.6 625.8 640.1 654.3 668.5 682.7 696.9
50 711.2 725.4 739.6 753.8 768.1 782.3 796.5 810.7 825.0 839.2
60 853.4 867.6 881.8 896.1 910.3 924.5 938.7 953.0 967.2 981.4
70 995.6 1010 1024 1038 1053 1067 1081 1095 1109 1124
80 1138 1152 1166 1181 1195 1209 1223 1237 1252 1266
90 1280 1294 1309 1323 1337 1351 1365 1380 1394 1408
100 1422 1437 1451 1465 1479 1493 1508 1522 1536 1550
110 1565 1579 1593 1607 1621 1636 1650 1664 1678 1693
120 1707 1721 1735 1749 1764 1778 1792 1806 1821 1835
130 1849 1863 1877 1892 1906 1920 1934 1949 1963 1977
140 1991 2005 2020 2034 2048 2062 2077 2091 2105 2119
150 2134 2148 2162 2176 2190 2205 2219 2233 2247 2262
160 2276 2290 2304 2318 2333 2347 2361 2375 2389 2404
170 2418 2432 2446 2460 2475 2489 2503 2518 2532 2546
180 2560 2574 2589 2603 2617 2631 2646 2660 2674 2688
190 2702 2717 2731 2745 2759 2773 2788 2802 2816 2830
200 2845 2859 2873 2887 2901 2916 2930 2944 2958 2973
210 2987 3001 3015 3030 3044 3058 3072 3086 3101 3115
220 3129 3143 3158 3172 3186 3200 3214 3229 3243 3257
230 3271 3286 3300 3314 3328 3343 3357 3371 3385 3399
240 3414 3428 3442 3456 3470 3485 3499 3513 3527 3542
00-l 6
FOREWORD CONVERSION TABLE
Temperature
Fahrenheit-Centigrade Conversion ;a simple way to convert a Fahrenheit temperature reading into a Centigrade tempera-
ture reading or vice versa is to enter the accompanying table in the center or boldface column of figures.
These figures refer to the temperature in either Fahrenheit or Centigrade degrees.
If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit
temperatures and read the corresponding Centigrade temperature in the column at the left.
If it is desired to convert from Centigrade to Fahrenheit degrees, consider the center column as a table of Centigrade values,
and read the corresponding Fahrenheit temperature on the right.
1°C = 33.8”F
“C “F “C “F “C “F “C “F
-40.4 -40 -40.0 -11.7 11 51.8 7.8 46 114.8 27.2 81 117.8

-37.2 -35 -31.0 -11.1 12 53.6 8.3 47 116.6 27.8 82 179.6
-34.4 -30 -22.0 -10.6 13 55.4 8.9 46 118.4 28.3 63 181.4
-31.7 -25 -13.0 -10.0 14 57.2 9.4 49 120.2 28.9 84 183.2
-28.9 -20 -4.0 -9.4 15 59.0 10.0 50 122.0 29.4 85 185.0
-28.3 -19 -2.2 -8.9 16 60.8 10.6 51 123.8 30.0 86 186.8

-27.8 -18 -0.4 -8.3 17 62.6 11.1 52 125.6 30.6 87 188.6
-27.2 -17 1.4 -7.8 18 64.4 11.7 53 127.4 31.1 88 190.4
-26.7 -16 3.2 -7.2 19 66.2 12.2 54 129.2 31.7 89 192.2
-26.1 -15 5.0 -6.7 20 68.0 12.8 55 131.0 32.2 90 194.0
-25.6 -14 6.8 -6.1 21 69.8 13.3 56 132.8 32.8 91 195.8

-25.0 -13 8.6 -5.6 22 71.6 13.9 57 134.6 33.3 92 197.6
-24.4 -12 10.4 -5.0 23 73.4 14.4 58 136.4 33.9 93 199.4
-23.9 -11 12.2 -4.4 24 75.2 15.0 59 138.2 34.4 94 201.2
-23.3 -10 14.0 -3.9 25 77.0 15.6 60 140.0 35.0 95 203.0
-22.8 -9 15.8 -3.3 26 78.8 16.1 61 141.8 35.6 96 204.8

-22.2 -8 17.6 -2.8 27 80.6 16.7 62 143.6 36.1 97 206.6
-21.7 -7 19.4 -2.2 28 82.4 17.2 63 145.4 36.7 98 208.4
-21.1 -6 21.2 -1.7 29 84.2 17.8 64 147.2 37.2 99 210.2
-20.6 -5 23.0 -1.1 30 86.0 18.3 65 149.0 37.8 100 212.0
-20.0 -4 24.8 -0.6 31 87.8 18.9 66 150.8 40.6 105 221.0

-19.4 -3 26.6 0 32 89.6 19.4 67 152.6 43.3 110 230.0
-18.9 -2 28.4 0.6 33 91.4 20.0 68 154.4 46.1 115 239.0
-18.3 -1 30.2 1.1 34 93.2 20.6 69 156.2 48.9 120 248.0
-17.8 0 32.0 1.7 35 95.0 21.1 JO 158.0 51.7 125 257.0
-17.2 1 33.8 2.2 36 96.8 21.7 71 159.8 54.4 130 266.0

-16.7 2 35.6 2.8 37 98.6 22.2 72 161.6 57.2 135 275.0
-16.1 3 37.4 3.3 38 100.4 22.8 73 163.4 60.0 140 284.0
-15.6 4 39.2 3.9 39 102.2 23.3 74 165.2 62.7 145 293.0
-15.0 5 41.0 4.4 40 104.0 23.9 75 167.0 65.6 150 302.0
-14.4 6 42.8 5.0 41 105.8 24.4 76 168.8 68.3 155 311.0

-13.9 7 44.6 5.6 42 107.6 25.0 77 170.6 71.1 160 320.0
-13.3 8 46.4 6.1 43 109.4 25.6 78 172.4 73.9 165 329.0
-12.8 9 48.2 6.7 44 111.2 26.1 79 174.2 76.7 170 338.0
-12.2 10 50.0 7.2 45 113.0 26.7 80 176.0 79.4 175 347.0
00-17
ENGINE
01 GENERAL
General view ....................... 01-002

Specifications ...................... 01-004
General assembly drawing .............. 01-010
Engine performance curve .............. 01-018
Weight table ....................... 01-040
6D125 SERIES Ol--01

GENERAL GENERAL VIEW
GENERAL VIEW
6D125-1 * The configulation may differ depending on the

product on which the engine is mounted.
1. fan pulley
2. Fuel filter
3. Oil filter
4. Adapter
5. Fuel injection pump
6. Automatic timer
7. Crankshaft pulley
8. Vibration damper
9. Dipstick
6150P001
10. Starting motor

11. Oil cooler
12. Alternator
13. Thermostat housing
6 I5OPOO2
0 l-002 6D125 SERIES

GENERAL GENERAL VIEW
S6D125-1
1. Fan pulley
2. Dipstick
3. Fuel filter
4. Adapter
5. Fuel injection pump
6. Oil filter
7. Crankshaft pulley
8. Vibration damper
6 I5OPOO3
9. Turbocharger
IO. Alternator
11. Thermostat housing
12. Oil cooler
13. Starting motor
13
6 I5OPOO4
6D125 SERIES 0 l-003

GENERAL SPECIFICATIONS
SPECIFICATIONS
Engine model 6DI25-1
D50A-I 7 D53A-17
Applicable machine D50F-17
D50P-I 7 D53P-17
Number of cylinder -
(mm) 6-125x 150
Bore x Stroke
Total piston displacement (cc) I 1,040
Firing order l-5-3-6-2-4
Overall length (mm) 1,533 1,532 1,440
Overall width (mm) 850 850 850
Overall height
(mm) 1,555 1,555 1,555
(excluding exhaust pipe)
Overall height - - -
(mm)
(including exhaust pipe)
Flywheel horsepower (HP/rpm) 120/1,750 13811,900 12411.900
Maximum torque (kgm/rpm) 65.511 ,I 00 66/I ,300 62.5/1,300
High idling speed (rpm) 1,875 - 1,975 2,050 - 2,150 2,050 - 2,150
Low idling speed (rpm) 650 - 700 650 - 700 600 - 650
c”,;ypurn fuel consumption (g,HPhj

155 155 156
Dry weight (kg) 1,090 1,090 970
Fuel pump Bosch PE - NB type
Governor Bosch RSV Centrifugal, all-speed type
Lubricating oil amount

(refill capacitv) (0
Coolant amount (engine only) (8)
Alternator 24V, 13A 24V, I3A 24V. I3A
Starting motor 24V, 7.5 kw 24V, 7.5 kw 24V. 7.5 kw
Battery 12V 150Ah x 2 I2V 150Ah x 2 12V 150Ah x 2
Turbocharger - - -
Air compressor - - -
Others - - -
01204 6Dl25 SERIES

6D125-1
D58E-1 D60P-8
D60A-8 D60E-8 D60S-8
D58P-1 D60PL-8
6-125x150
11,040
l-5-3-6-2-4
1,440 1,704 1,704 1,704 1,692
850 930 930 930 794
1,555 1,776 1,776 1,776 1,851
- - - - -
130/1,900 155/1,8;9 170/1,850 16511,850 160/1,750
64.8/1,300 78/1,100 81/1,100 7811,000 78/1,000
2,050 - 2,150 2,050 - 2,150 2,050 - 2,150 2,050 - 2,150 1,950 - 2,050
800 -850 600 - 630 600- 630 600- 630 600- 630
156 155 155 155 155
970 1,250 1,250 1,250 1,250

t
NIPPON DENS0
Bosch PE- NBtype
NB (EP9)type
RVS centrifugal,
Bosch RSV centrifugal,all-speed type
all-speed type
(Z, (;:I (ZE,
21 24 24 24 24
24V,13A 24V,13A 24V,13A 24V,13A 24V,13A
24V, 7.5 kW 24V,7.5 kW 24V, 7.5 kW 24V, 7.5 kW 24V,7.5 kW
12V,150Ahx2 12V,170Ahx2 12V,170Ahx2 12V,170Ah x2 12V,170Ah x 2
- - - - -
- - - - -
- - - - -
6D125SERIES
O’-k!05
Engine model 6D125-1
Applicable machine D63E-1 D65A-8 D65E-8

I I
(mm) 6-125x150
Bore x Stroke
Total piston displacement (cc) 11,040
Firing order 1-5-3-6-2-4
Overall height
(mm) 555 1,776 1,776
(including exhaust pipe) (mm)
Flywheel horsepower (HP/rpm) 14Of 1,900 155f 1,850 16511,850
Maximum torque (kgm/rpml 68/l ,300 7811 ,I 00 78/l ,000
t$Amum fuel consumption (g,HPh)

156 155 155
I
Dry weight (kg) 970 1,250 1,250
I
NIPPON DENS0
Fuel pump Bosch PE - NB type
NB (EP9) type
Governor RSV centrifugal,
Bosch RSV centrifugal, all-speed type
all-speed tvpe
(refill capacity) (2)
Coolant amount (engine only) (Q) 21 24 24
Alternator 24V, 13A 24V, 13A 24V, 13A
Starting motor 24V, 7.5 kW 24V, 7.5 kW 24V, 7.5 kW
Battery 12V, 150Ah x 2 12V, 170Ah x 2 12V, 170Ah x 2
Turbocharger - - -
Others - - -
01$06 6D125 SERIES

6D125-1
D68E-1
D65P-8 D65S-8 D65E-12 D70LE-1
D68P-1
6-125x150
11,040
l-5-3-6-2-4
1,704 1,692 1,482.7 1,704 1,704
930 794 906 930 930
1,776 1,851 1,565.7 1,776 1,776
- - - - -
1650,850 160/1,850 180/1,950 180/1,850 177.5/1,850
78/1,000 78/1,100 81.5/1,100 81.5/1,100 81.5/1,100
2,050 - 2,150 2,050 - 2,150 2,050 - 2,150 2,050 - 2,150 2,050 - 2,150
600- 630 600-630 800 - 850 600 - 630 600 - 630
155 155 161 155 155
1,250 1,250 1,150 1,165 1,250
Bosch PE-NBtype NIPPON DENS0 NB(EP9)type
Bosch RSV centrifugal,allspeed type RSV centrifugal,all-speed type
(&
24 24 21 24.5 24.5
I
24V,13A 24V,l3A 24V,13A 24V,l3A 24V,13A
24V, 7.5kW 24V, 7.5kW 24V,7.5kW 24V,7.5kW 24V,7.5kW
12V,170Ahx2 12V,170Ahx2 12V,l70Ah x2
- - -
- - -
-
I - I - - -
6D125SERlES
O’:O’
GD600R-3 GD650R3
Applicable machine
GD605R3 GD655R3
(mm) 6-125x150
Bore x Stroke
Overall length (mm) 1,549

T 1,549
Overall width (mm) 805 805
Overall height
(mm) 1,532 1,532
Overall height - -
(mm)
Flywheel horsepower (HP/rpm) 146/l ,800 165/I ,800
Maximum torque (kgm/rpm) 74/I ,I 00 78/I ,I 00
High idling speed (rpm) 2,000 - 2,100 2,000 - 2,100
Low idling speed (rpm) 650 - 700 650 - 700
Minimum fuel consumption

(g/HPh) 159 159
ratio
Dry weight (kg) 1,130 1,130
Fuel pump Bosch PE-NB type
Governor Bosch RSV centrifugal, all speed type

(Q)
(refill capacity)
19 (GD600R-3)
Coolant amount (engine only) (2) 24
24 (GD605R3)
Alternator 24V, 25A 24V, 25A
Starting motor 24V, 7.5 kW 24V, 7.5kW
Battery 12V, 150Ah x 2 12V, 150Ah x 2
Turbocharger -
Air compressor - -
Others - -
O’-go*
6D125 SERIES
GENERAL SPECIFICATION
6D125-1
GD605A-3 GD605A-3 GD613A-1

GD622A-1
with 146HP engine with 155HP engine GD623A-1
6-125x150
11,040
l-5-3-6-2-4
1,549 1,549 1,471 1,471
805 805 822 822
1.532 1,532 1,465 1,465
- - - -
146/I ,800 155/I ,800 15512,200 15512,200
74/1,100 77/1,100 67f 1,350 67/l ,350
2,000 - 2,100 2,000 - 2,100 2,350 - 2,450 2,350 - 2,450
650 - 700 650 - 700 650 - 700 650 - 700
159 163 153 153
I
1,130 1,130 1,050 1,050
I I
Bosch PE-NB type NIPPON DENS0

NB (EP9) type
Bosch RSV centrifugal,
Bosch RSV centrifugal, all speed type
all-speed type
24 24 19 19
24V, 25A 24V, 25A 24V, 25A 24V, 35A
24V, 7.5kW 24V, 7.5kW 24V, 7.5kW 24V, 7.5kW
12V, 150Ah x 2 12V, 150Ah x 2 12V, 140Ah x 2 12V. 140Ah x 2
- - - -
- - - -
- - - -
6D125 SERIES
O’-%iY8-’
Applicable machine GD625A-1 GD625A-1 C GD655A-3
6-125x150
Bore x Stroke (mm)
Overall height
(mm) 1,465 1,465 1,532
Flywheel horsepower (HP/rpm) 155j2.200 155/2,200 165f 1,800
Maximum torque (kgmirpm) 67/l ,350 67f 1,350 78/1,100

(g/HPh) 153
ratio
Dry weight (kg) 960 960
Fuel pump Bosch PE-NB type
Governor Bosch RSV centrifugal, all-speed type

(refill caoacitv) (Q)
Coolant amount (engine only) (Q)
Alternator 24V, 25A
Starting motor 24V, 7.5 kW
Turbocharger
Air compressor vlade by DIESEL KIKI Made by DIESEL KIF
Others - I -
O’-o8-2
6D125 SERIES
6D125-11
GD705R-3
GD633A-1
GD705R-4
6-125x150
11,040
l-5-3-6-2-4
T
1,471 1,563
822 881
1,465 1,507
- -
180/2,200 180/l ,850
6711,350 80/l .I 00
2,350 - 2,450 2,050 - 2,150
650 - 700 650 - 700
160 158
1,300 (R-3)
1,060
1,100 (R-4)
NIPPON DENS0 Bosch PE-P type

NB (EP9) type
Bosch RSV centrifugal I 13osch RSV centrifugal
all-speed type all-speed type
30
(Z, (26)
52 (R-3)
50
55 (R-4)
24V, 12A (R-3)
24V, 25A
24V, 25A (R-4)
24V, 7.5kW 24V, 7.5kW
12V, 150Ah x 2 (R-3)

12V, 140Ah x 2
12V, 140Ah x 2 (R-4)
- -
- Made by DIESEL KIKI
- -
6D125 SERIES
0’209
Engine model S6D125-1
D65EX-12
Applicable machine D60F-8 D60F-8A
I / D65P. PX-12
(mm) 6-125x150
Bore x Stroke
Overall length (mm) 1,704 1,704 1,482.7
Overall height
(mm) 1,963 1,963 1,544.7
Overall height - -
Flywheel horsepower (HP/rpm) 182f 1,850 21 g/2,000 190/l ,950

I
Maximum torque (kgmirpm) 85/1,100 92/I ,500 100/l ,200

(g/HPh) 150 150 155
ratio
Dry weight (kg) 1,275 1,275 1,200
NIPPON DENS0
Fuel pump Bosch PE-P type
NB (EP9) type
RSV centrifugal,
all-speed type
(refill capacity) (Q)
c:,
Coolant amount (engine only) 63 63 -

(Q)
Starting motor 24V, 7.5kW 24V, 7.5kW 24V, 7.5kW
GARRET-T CO. GARRETT CO. GARRETT CO.

Turbocharger
TV77-05 TV77-05 T04E
Others - -
O’-ti9-’ 6D125 SERIES

S6D125-1
D75.S5 D75S-5 D83E-1

D75A-1 D85A-21
Serial No. 10001-23192 Serial No. 23193 and up D83P-1
6-125x150
11,040
l-5-3-6-2-4
1,603 1,603 1,704 1,451
900 900 930 876
1,445 1,445 1,365 1,926
- - - -
200/2,000 200/2,000 215/2,000 225/2,000
89f 1,300 88/l ,500 88/l ,500 89/l ,300 102/l ,400
2,150 - 2,250 2,150 - 2,250 2,150 - 2,250 ,200 - 2,300 2,150 - 2,250
600 - 630 550 - 650 550 - 650 600 - 630 650 - 700
161 150 150 150 152
1,195 1,145 1,145 1,190 1,400
NIPPON DENS0
Bosch PE-P type Bosch PE-P type
NB (EP9) type
osch RSV centrifugal,
Bosch RSV centrifugal, all-speed type Bosch RSV centrifugal, all-speed type
all-speed type
(Z, $1 ii:,
65 54.5 79
24V, 13A 24V, 13A 24V, 35A
24V, 7.5 kW (STD)

24V. 11 kW 24V, 7.5 kW 24V, 7.5 kW 24V, 7.5 kW
24V, 11 kW (OP)
12V, 200Ah x 2 12V170Ahx2 12V, 170Ah x 2 12V 200Ah x 2 12V, 170Ah x 2
GARRETT CO. GARREl-f CO. GARRETT CO. GARRETT CO. GARRETT CO.
TV77-05 TV77-05 T45 TV77 T45
Made by DIESEL KIKI - - -
- - - -
I -
6D125 SERIES 0 l-0$9-2

D85E-21 (B) PC300-3 PC300-3

Applicable machine
D85P-21 Serial No. 10001-20727 Serial No. 20728-23688
(mm) 6-125x150
Bore x Stroke
Overall width (mm) 876 1,043 1,043
Overall height
(mm) 1,926 1,130 1,130
(mm) 7
Flywheel horsepower (HP/rpm) 22512,000 197/l ,550 197/l ,550
Maximum torque (kgm/rpm 102/l ,400 105/l ,200 105/l ,200
c”,;pum fuel consumption (g,HPh)

152 154 148
Dry weight (kg) 1,400 1,050 1,050

I
Fuel pump Bosch PE-P type NIPPON DENS0 NB (EP9) type

all-speed type
Lubricating oil amount 32

(Q)
(refill capacity) (Z, (28)
Coolant amount (engine only) (Q) 79 52 52
Starting motor 24V, 7.5 kW 24V, 7.5 kW 24V, 7.5 kW
Battery 12V, 170Ah x 2 12V,150Ahx2 12V, 150Ah x 2
GARRETT CO. GARRElT CO. GARRETT CO.

Turbocharger
T45 T04B NV T04B NV
Others - - -
0 l-0$9-3 6D125 SERIES

S6D125-1
PC300-3 PC3OOLC-3 PC400-3 PC400-3

PC36OLC3
Serial No. 23689 and up PC300NLC3 Serial No. 10001-23750 Serial No. 23751 and up
6- 125x150
11,040
l-5-3-6-2-4
1,723 1,723 1,723 1,723 1,723
1,043 1,043 1,043 1,043 1,043
1,130 1,130 1,130 1,130 1,130
- - - - -
19711,550 197f 1,550 202/ 1,550 266/2,000 26612,000
105/l ,200 105/l ,200 107.6/l ,200 11 O/l ,400 11 O/l ,400
1,675 - 1,725 1,675 - 1,725 1,650 - 1,750 2,150 - 2,250 2,150 - 2,250
725 - 745 625 - 675 650 - 700 650 - 700 650 - 700
148 145 148 152 152
1,090
1,050
I
1,050 1,050
I 1,090
NIPPON DENS0 NB (EP9) type Bosch PE-NB type Bosch PE-P type

Bosch RSV centrifugal, ail-speed type Bosch RSV centrifugal, all-speed type
all-speed type
(%,
52 52 52
24V, 25A 24V, 25A 24V, 25A 24V, 25A 24V, 25A
24V, 7.5 kW 24V, 7.5 kW 24V, 7.5 kW 24V, 7.5 kW 24V, 7.5 kW
12V, 150Ah x 2 12V, 150Ah x 2 12V, 150Ah x 2 12V. 150Ah x 2 12V, 150Ah x 2
GARRETT CO. GARRETT CO. GARRETT CO. GARRETT CO. GARRET CO.
T45 T04B NV T04B NV TV77-05 T45
- - - - -
- - - _
6D125 SERIES
O’-g9-4
PC400-5
Applicable machine PC4OOLC-3 HD200D-3
I PC4OOLC-5 I
(mm) 6-125~150
Bore x Stroke
Overall width (mm) 1,043 1,010 813.5
Overall height
1,130 1,177 1,268.5
(excluding exhaust pipe) (mm)
Flywheel horsepower (HP/rpm) 26612,000 276/2,000 276/2,100
Maximum torque (kgm/rpm 11 O/l ,400 115/l ,400 115/l ,400
frJl:murn fuel consumption (g,HPh)

152 152 149
Dry weight (kg) 1,090 1,090 1,050
NIPPON DENS0
Fuel pump Bosch PE-P type Bosch PE-P type
NB (EP9) type
osch RSV centrifugal RSV centrifugal, ;osch RFD centrifugal,
Governor
all-speed type all-speed type nax. and min. speed type
(refill capacity) (Q)
(z:) (z;) (ZZ,
Coolant amount (engine only) (Q) 54.1 34 40
Alternator 24V, 25A 24U, 25A 24V, 35A
Starting motor 24V, 7.5 kW 24U, 7.5 kW 24V, 7.5 kW
Battery 12V, 150Ah x 2 12V, 150Ah x 2 12U, 150Ah x 2
GARRET-T CO. GARRETT CO. GARRET-T CO.

Turbocharger
n/77-05 T45 TV77-05
Air compressor - - Wade by DIESEL KIKI
Others - - -
0 l-009-5 6D125 SERIES

a
S6D125-1
GD705A-4
HD205-3 WA450-1 WA470-1 WF450T-1
Serial No. 10001-23598
6-125x150
11,040
l-5-3-6-2-4
1,620 1,452 1,452 1,480 1,556
813.5 900 900 869 877
1,234 1,501 1,501 1,532 1,703
- - - - -
29612,100 237/2,200 26012,200 23712,200 200/2,000
124/l ,400 105/l ,400 107/l ,400 105/I ,400 92/l ,300
2,350 - 2,450 2,350 - 2,450 2,350 - 2,450 2,400 - 2,450 2,150 - 2,250
700 - 750 700 - 750 700 - 750 700 - 750 775 - 800
149 148 148 148 152
1,100 1,040 1,040 1,060 1,175

I
Bosch RFD centrifugal,

max.and minspeed type Bosch RSV centrifugal, all-speed type
40 66
24V, 35A 24V, 50A 24V, 50A 24V, 50A 24V, 35A
24V, 7.5kW 24V, 7.5kW 24V, 7.5kW 24V, 7.5kW 24V, 7.5kW
12V, 150Ah x 2 12V,170Ahx2 12V, 170Ah x 2 12V, 150Ah x 2 12V, 150Ah x 2
GARRETT CO. GARRETT CO. GARRETT CO. GARRETT CO. GARRETT CO.
TV77-05 n/77-05 TV77-05 T45 n/77-05
I I
Made by ZEXEL
Made by DIESEL KlKl Made by DIESEL KIKI Made by DIESEL KIKI Made by DIESEL KIKI
(DIESEL KIKI)
- - - - -
6D125 SERIES
O’-“z9-6
Engine S6D125-1
GD705A-4
Applicable machine EC260Z-1 EG200-3
jerial No. 23599 and up
6-125x150
Bore x Stroke (mm)
Overall height
(mm) 1,703 1,229 1,571
Overall height - -
(mm) 1,808
229/l ,500 (50 Hz)

Flywheel horsepower (HP/rpm) 200/2,000 232/2,150
253/l ,800 (60 Hz)
Maximum torque 92/I ,300 96f 1,500 -

(kgmirpm)
Max. 1,560 (50 Hz)

High idling speed (rpm) 2,150 - 2,250 2,250 - 2,350
Max. 1,872 (60 Hz)
Low idling speed (rpm) 775 - 800 975 - 1,025 725 - 775

(g/HPh) 152 149 150
ratio
Dry weight (kg) 1,175 1,050
NIPPON DENS0
NB (EP9) type
RSV centrifugal,
all-speed type
(refill capacity) (Q) (z:,
Coolant amount (engine only) (2) 19 60 46

I
Alternator 24V, 35 A 24V, 25 A 24V, 13A
Starting motor 24V, 7.5kW 24V, 7.5 kW 24V, 7.5 kW
Battery 12V, 150Ah x 2 12V. 150Ah x 2 12V, 140Ah x 2
GARRETT CO. GARRETT CO. GARRETT CO.

Turbocharger
T45 TV77-05 TV77-05
Air compressor Made by DIESEL KIKI - -
Others - - -
i
O’-029-7 6D125 SERIES

S6D125-1
HA250
EG220, 6, BS-1 EG220, B-2 EG220BS-2
HA270
6-125x150
11,040
l-5-3-6-2-4
1,725 1,725 1,725 1,455
850 800 850 756
1,472
1,295 1,472 1,129
1,345 (6, BS)
- - -
230/1,500 (50 Hz) 230/1,500 (50 Hz) 230/1,500 (50 Hz)

24012,200
255/l ,800 (60 Hz) 255/l ,800 (60 Hz) 255/l ,800 (60 Hz)
- - 98.8/1,400
Max. 1,560 (50 Hz) Max. 1,560 (50 Hz) Max. 1,560 (50 Hz)
2,550 - 2,650
Max. 1.872 (60 Hz) Max. 1,872 (60 Hz) Max. 1,872 (60 Hz)
700 - 800 725 - 775 725 - 775 650 - 700
153 (50 Hz) 153 (50 Hz) 153 (50 Hz)

155
154 (60 Hz) 154 (60 Hz) 154 (60 Hz)
1,050 1,050 1,050 1,025
3osch RED centrifugal

Bosch RSV centrifugal, all-speed type
lax. and min. speed type
(ZZ,
45 42 43
24V, 13A
24V, 13A 24V, 25A 24V, 35A
24V, 25A (BS)
24V, 7.5kW 24V, 5.5kW 24V, 5.5kW 24V, 7.5kW
12V. 150Ah x 2 12V, 150Ah x 2 12V, 150Ah x 2 12V, 150Ah x 2
GARRETT CO. GARRETT CO. GARRETT CO. GARRETT CO.

TV77-05 T45 T45 TV77
- Made by ZEXEL
(DIESEL KIKI)
- - - with exhaust brake

(butterfly type)
6D125 SERIES
O’-Oi9-*
Engine SAGDI 25-l
Applicable machine D135A-1 EG275, B, BS-1 EG275, B, BS-2
(mm) 6-125x150
Bore x Stroke

-
Overall length (mm)
- 1,725 1,725
800
E Overall width (mm) 972
850 (BS)
.g
5 Overall height 1,472 1,295
(mm)
.-E (excluding exhaust pipe) 1,345 (B, BS) 1,472 (BS)
n
Overall height - -
-
269/I ,500 (50 Hz) 269/1,500 (50 Hz)
Flywheel horsepower (HP/rpm) 27512,000
321 /I ,800 (60 Hz) 321/1,800 (60 Hz)
Maximum torque 128/1,400 - -

(kgmirpm)
8
$ Max. 1,560 (50 Hz) Max. 1,560 (50 Hz)
E High idling speed (rpm) 2,150 - 2,250
Max. 1,872 (60 Hz) Max. 1,872 (60 Hz)
b
‘t
B
Minimum fuel consumption 153 (50 Hz) 153 (50 Hz)

(g/HPh) 160
ratio 155 (60 Hz) 155 (60 Hz)
-
Dry weight (kg) 1,350 1,080 1,080

(refill capacity) (Q) (z:,
Coolant amount (engine only) (k) 90 46

ti (BS)
24V, 13A 24V, 13A
Alternator 24V, 35A
24V, 25A (BS) 24V, 25A (BS)
Starting motor 24V, 7.5kW 24V, 7.5kW 24V, 5.5 kW
Battery 12V, 170Ah x 2 12V,150Ahx2 12V, 150Ah x 2
GARRETT CO. GARRETT CO. GARRETT CO.

Turbocharger
TV77 TV77-05 TV77
Others with after cooler with after cooler with after cooler
O’-%9-9 6D125 SERIES

GENERAL GENERAL ASSEMBLY DRAWING
GENERAL ASSEMBLY DRAWIN,G
6D125-1 LEFT SIDE VIEW (For D60A-8)
1596
c
J --
Direction
of wind
ti
1192
1247
1416
6 I5OFOO I
01-010 6D125 SERIES

6D125-1 RIGHT SIDE VIEW (For D60A-8)
Coolant
(to radiator)
Crankshaft center
IIIR lr7
/‘
6 I5OFOO2
6D125 SERIES 01-011

6D125-1 REAR VIEW (For D60A-8)
12-12x
6 I5OFOO4
01-012 6D125 SERIES

6D125-1 FRONT VIEW (For D60A-8)
Coolant (from
ete
6 l5OFOO3
6D125 SERIES
01-073
S6D125-1 LEFT SIDE VIEW (For D75S-5)
Direction of wind
+
” f------L
6 I5OFOO5
01-014 6D125 SERIES

S6D125-1 RIGHT SIDE VIEW (For D75S-5)
Block heater
mounting position
7
‘=
3
5
E
6 I5OFOO6
6D125 SERIES 01-015

S6D125-1 FRONT VIEW (For D75S5)
6 I5OFOO7
01-016 6D125 SERIES

S6D125-1 REAR VIEW (For D75S-5)
Crankshaft
d
center
12X1.75
L 320
I
325
6 I5OFOO6
6D125 SERIES 01-017

GENERAL ENGINE PERFORMANCE CURVE
ENGINE PERFORMANCE CURVE
6D125-1 (For D50A-17, D50P-17)

Flywheel horsepower: 120HP/1,750 rpm
Maximum torque: 65.5 kgm/l,lOO rpm
Minimum fuel consumption ratio: 155 g/HPh
'80
70
'60
50 -c
y"
-40 -
J
30 F
P
-20
10
-0
,220 g
I
210 >
200 .o
5
190 ;
0
180 '"n
170 5
P
160 8
u
150 2
Engine speed (t-pm)
F615001001
01-018 6D125 SERIES

6D125-1 (For D50F-17)

Maximum torque: 66 kgm/l,300 rpm
Minimum fuel, consumption ratio: 155 g/HPh
80
60
160 6
.,=
150 g
d
ru
140 2
1400 1600 1800 2000 2200
Engine speed (rpm)
6D125 SERIES 079

6D125-1 (For D53A-17, D53P-17)

Maximum torque: 62.5 kgm/1,300 rpm
.- 70
- 60
-- 50
- 40
'- 30
- 20
- 220
- 210
60 - 200
- 190
- 180
- 170
- 160
- 150
0 600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
F615001002
01--$20 6D125 SERIES

6D 125- 1 ( For D60A-8)

Maximum torque: 78 kgm/l ,100 rpm
80
70
60
180
80
60
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
6D125 SERIES
6D125-1 (For D60E-8)

Maximum torque: 81 kgm/l,lOO rpm
- 80
70
- 60
,50 -c
m
-40 y
2
.30 F
g
- 20
10
'0
180
140
120
220 r
I"
210 2
60
200 .g
E
190
E
40
180 '"n
E
170 2
20 s
160 0
lu
150 2
0 600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
F615001004
01222 6D125 SERIES

6D125-1 (For D60P-8 and D60PL-8)

Maximum torque: 78 kgm/l,OOO rpm
80
70
60
-
50 ME
22
40 -
2
30 g
i-
20
10
160
80 220 g
210 $
60
/
20 Fuel consumption rati
-3
I
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm) 615OFOl2
6D125 SERIES Ol-;23

6D125-1 (For D60S-8)

80
70
60
160
60
Fuel consumption ratio
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
F615001005
01$24 6D125 SERIES

6D125-1 (For D65A-8)

80
60
10
180 -.
160 -.
80 -.
220 g
I
210 2
200 .o_
Fdel consuhption iatio
0 600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (t-pm)
F615001003
6D125 SERIES
01225
6D125-1 (For D65E-8, D65P-8)

Minimum fuel consumption ratio: 155 g/H Ph
80
70
60
50 ECI)
Y
40
2
30 p
If
20
10
180 -.
80 -- 220 2
I
210 B
200 .g
190 E
s
180 'g
E
170 2
160 s
o
150 $
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
F615001006
01226 6D125 SERIES

6D125-1 (For D65S-8)

Maximum torque: 78 kgm/l,lOO t-pm
10
200 0
180
160
220
210
60 -. 200
190
40 . 180
170
20 _ Fuel consumption ratio 160
150
I
0 600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed bm 1
F615001007
6D125 SERIES 01$27

6D 125-1 (For D65E-12)

Flywheel horsepower: 180 HP/l ,950 rpm
Maximum torque: 81.5 kgm/l ,I 00 rpm
80
I
0
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
615OFO61
O’-fz7-’ 6D125 SERIES

6D125-1 (For D7OLE-1)

Flywheel horsepower: 177.5 HP/l ,850 rpm
Maximum torque: 81.5 kgm/l ,I 00 rpm
Toraue
-80
-70
.60
.50 -z
~
Y
-40
s
30 g
I-
20
.lO
-0
60 I
40
20
I
u 600 800 1000 1200 1400 1600 1800 2000

I I 2200
Engine speed (rpm)
6 I 5OFO66
60125 SERIES
O’ -“i7-2
6D125-1 (For GD600R-3, GD605R-3, GD605A-3 with 146 HP engine)

Maximum iorque: 74 kgm/l,lOO rpm
- 80
70
- 60
50
40
30
20
10
'0
160
80 '220
210
60 200
190
180
170
160
'150
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
F615001006
Ol-g28 6D125 SERIES

6D125-1 (For GD605A-3 with 155HP engine)

80
70
60
50 E,
160
80 Y
I \ I I I r
60
w
_ Fuel consumption ratio
\
20 -160
T
--150 I=
0 I I I \ I
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
6D125 SERIES
O’-OZ8-’
6D125-1 (For GD650R-3, GD655R-3, GD655A-3)

80
70
60
E
50 m
Y
40 2
30 P
P
20
10
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
6D125 SERIES 01229

6D125-1 (For GD705R-3, GD705R-4)

Maximum torque: 80 kgm/l ,100 rpm
180
160
120
60
0 600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
F615001010
01-$30 6D125 SERIES

S6D125-1 (For D75S-5)

90
80
70
40 s
P
30 g
20
10
180
160
6
80 220 g
I
210 2
60 200 .c
E
190
6
40 180 '"a
170 5
E
20 160 8
._ Fuel consumption ratio-/-
5
c, I / 2
150
I
0 600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
F61500101I
6D125 SERIES 0931

S6D125-1 (For D60F-8)

Maximum‘torque: 85 kgmil ,100 rpm
200 -
180
160
140
60
40
\
20
0 1000 1200 1400 1600 1800 2000
Engine speed (rpm)
01232 6D126 SERIES

S6D125-1 (For D65EX-12, D65P, PX-12)

Flywheel horsepower: 190 HP/l,950 rpm
100
--go
80
--70
--30
U
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
615OFO62
6D125 SERIES
01-OZ2-'
S6D125-1 (For HA250, HA270)

Flywheel horsepower: 240 HP/2,200 rpm
Maximum’torque: 98.8 kgm/1,400 rpm
150-
loo- -200
-190
-180
-170
\
50- -160
-150
0 , I
800 1000 1200 1400 1600 1800 2000 2200 2400
Engine speed (rpm)

6 I5OFO52
O’-“i2-2 6D125 SERIES

S6D125-1 (For GD705A-4)

Flywheel horsepower: 200HPl2,OOO rpm
90
80
70
60
50
40
30
220 20
10
200 '0
180
160
140
120
100
80
60
40 180
170
20 Fuel consumption ratio -160 6

5
,150 2
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
F615001012
6D125 SERIES 01-$33

S6D125-1 (For WA450-1)

'50
250
/- \
225
200
.220
-210
-200
-190
-180
.170
800 1000 1200 1400 1600 1800 2000 2200 2400
Engine speed (rpm) 6 I5OFO2 I
01-$34 6D125 SERIES

S6D125-1 (For WF450T-1)

Maximum torque: 105 kgm/1,400 rpm
Engine speed (rpm)
615OFO63
6D125 SERIES
01-Oi4-'
S6D125-1 (For EG200-3)

Flywheel horsepower: 229HP/1,500 rpm (50 Hz)
253HP/1,800 rpm (60 Hz)
200
150
300 100
275 50
150 0
225
175
50Hz 60Hz
150 / /
1?5-.
100 220
--210
75 200
--190
50 180
--I70
25 I 160
- A_ Fuel consu mption ratjo
--I50
L
1100 1200 1300 1400 !500 1600 1700 1800 1900
Engine speed (rpm) 6 I5OFO24
6D125 SERIES 0735

S6D125-1 (For EC260Z-1)

8!J
6’)
275
250 I
.- 210
-- 190
e-170
--150
800 1000 1200 1400 1600 1800 2000 2200 2400
Engine speed (rpm) 6 ISOFO23
01-$36 6D125 SERIES

S6D 125-1 (For PC300-3 and PC3OOLC-3)

Maximum torque: 105 kgm/l,ZOO rpm
90
V
80
180
160
120 -180
100 170
80 160
60 150
40 140
20 130
0'
800 1000 1200 1400 1600 1800 2000
Engine speed (rPm)
6D125 SERIES Ol-$37

S6D125-1 (For PC400-3 and PC4OOLC-3)

Flywheel ,horsepower: 266 HP/2,000 rpm
100
250
225
175
?y 150
a
5
0
125
220
75
-lTl--l 210
200
F
%
Ef
.;
190 i!?
50
25 Fuel consumption ratib

I 1
150 3
I I LL
600 800 1000 1200 1400 1600 1800 2000 2200
Engine speed (rpm)
01338 6D125SERIES
S6D125-1 (For HD205-3)

150
100 -z
m
Y
2
300 P
50
s
275 0
250
225.
125
100 180 g
I
2
75 170 g
5
'G
50 160 f
E
25 150 "
$
u
0
800 1000 1200 1400 1600 1800 2000 2200 2400
Engine speed (rpm)
6D125 SERIES Ol--39

GENERAL WEIGHT TABLE
WEIGHT TABLE
A . .
This weight table is a guide for use when transporting or handling components.
No Item Components 6D1251 S6D125-1

-
GARRETT CO. TV??-05 17
1 Turbocharger GARRETT CO. T04B NV 7
-
2 r Cylinder head, valve, valve sprrng
Cylinder block, main bearing cap,

223:
16 x 6
Except D50F-17 223:

15
16x6
Except D60F-8, 8A
3 Cylinder block assembly
cylinder liner 264: HD205-3
275: D50F-17
- 280: D60F-8. 8A
19: Except D50F-17 19: Except D60F-8, 8A

4 Front cover
20: D50F-17 21: D60F-8, 8A
14: Except EC260Z-1, EG220BS

and D60F-8, 8A
5 Oil pan 14 20: EC260Z-1, EG220BS,
D85A-21
21: D60F-8, 8A
30: HD205-3
35: Except D50F-17 33: WA450-1
35: Except WA450-1
EC260Z-1, D60F-8, 8A
PC300-3, PC3OOLC3
6 Flywheel assembly Flywheel, ring gear PC400-3, PC4OOLC3
38: EC260Z-1
65: D50F-17 45: PC300-3, PC3OOLC3
PC400-3, PC4OOLC3
59: HD200D-3, D85A-21
75: D60F-8, 8A
24: EC260Z-1,
25: Exceot EC260Z-1,
25: Except D50F-17 WA450-1, D60F-8, 8A
PC300-3, PC3OOLC-3,
PC400-3, PC4OOLC-3
29: WA450-1
7 Flywheel housing
50: PC300-3, PC3OOLC-3
PC400-3, PC4OOLC3
57: HO200D-3
130: D50F-17 85: HD205-3
130: D60F-8, 8A
139: D85A-21
8 Crankshaft assembly Crankshaft, crankshaft gear 104 104

-
Camshaft, camshaft gear thrust 13: HD200D-3, HD205-3
9 Camshaft assembly 16
plate 16: Except HD200D,,205-3
Piston, connecting rod Piston, piston ring, piston pin
10 6.8 x 6 7.6 x 6
assemblv connectina rod
-
11 011 pump 5 5
-
23: HD200D-3, HD205-3
26: PC300-3, PC3OOLC3
12 Fuel injection pump 26
27: Except PC300-3,
I PC3OOLC-3
01-$40 6D125 SERIES

Unit:kg
SA6D125-1
17
16x6
19
15: EG275,B
20: EG275BS
56.6
41.6
104
16
7.6 x 6
27
6D125 SERIES
O’-g4’
No. Item Components 6D125-1 S6D125-1
13 Water pump 8.5 9.5
Without vacuum pump (24V. 13A) 7.5 7.5
14 Alternator With vacuum pump (24V, 25A) 11 11
24V, 35A _ 10.5
15 Starting motor 18 (STD), 20 (OP) 18
I
16 Air compressor 10 10
I I
0 l-042 6Dl25 SERIES

Unit: kg
SAGD125-1
9.5
7.6
18
6D125 SERIES
O’-243
ENGINE
I1 STRUCTURE AND FUNCTION
GENERAL STRUCTURE .............. II-002
INTAKE AND EXHAUST SYSTEM

Intake and exhaust system ........... 1 I-004
Turbocharger ................... 1 I-008
ENGINE BODY
Cylinder head................ 1 I-010
Valve system ................. II-012
Cylinder block ............... 1 I-014
Main circulation part ........... 1 I-016
Timing gear ................. II-018
Flywheel and flywheel housing ..... II-020
LUBRICATION SYSTEM
Lubrication system chart ............ 1 l-025
Oil pump ...................... 1 I-026
Regulator valve .................. 11-028
Oil filter ....................... 1 l-029
Oil cooler ...................... 1 I-030
FUEL SYSTEM
Fuel system chart 1 l-031
Fuel injection pump . . . 1 I-032
Fuel injection nozzle . 1 I-036
Fuel filter . . . . 1 l-037
Magnetic switch (fuel cut solenoid) . 1 I-038
COOLING SYSTEM
Cooling system chart .. 1 I-039
Water pump ... .. 1 l-040
Thermostat . ......... .... 1 I-042
Corrosion resistor . . . II-043
ELECTRICAL SYSTEM
Alternator .................. 1 I-045
Starting motor ............... 1 l-048
Electrical intake air heater ........ 1 I-049
ACCESSORY
Air compressor . . . . _. _. . . . . . . . . 1 l-050
Exhaustbrake . . . . . . . 11-053
‘2O’
6D125 SERIES
STRUCTURE AND FUNCTION GENERAL STRUCTURE
GENERAL STRUCTURE
1. Cylinder block 10. Fuel injection nozzle 19. Main bearing cap
2. Cylinder liner 11. Cylinder head cover 20. Oil strainer
3. Piston 12. Camshaft 21. Crankshaft gear
4. Connecting rod 13. Ring gear 22. Front cover
5. Piston pin 14. Flywheel 23. Front seal
6. Intake valve 15. Rear seal 24. Crankshaft pulley
7. Crosshead 16. Flywheel housing 25. Vibration damper
8. Exhaust valve 17. Oil pan
9. Rocker arm shaft 18. Crankshaft

STRUCTURE AND FUNCTION GENERAL STRUCTURE
615OFIOI
26. Cylinder head Engine: 6D125-1

27. Thermostat S6D125-1 (with turbocharger)
28. Rocker arm SA6D125-1 (with turbocharger
29. Push rod and after-cooler)
30. Cam follower Type: In-line, g-cylinders, water-
31. Connecting rod cap cooled, direct fuel injection,
32. Oil pump d-cycle diesel engine.
6D125 SERIES
’203
STRUCTURE AND FUNCTION INTAKE AND EXHAUST SYSTEM
INTAKE AND EXHAUST SYSTEM
6D125-1 (For D60*65A,E,P-8)
615OFlO2
1. Dust cap 4. Air cleaner body

2. Outer element 5. Electrical intake air heater
3. Inner element 6. Evacuator valve
11-004 6D125 SERIES

615OFlO3
7. Muffler A. Gas exhaust

8. Exhaust manifold (Front) a. Intake air pressure pick-up for
9. Exhaust manifold (Center) dust indicator

10. Exhaust manifold (Rear)
6D125 SERIES 11-005

S6D125-1 (For D75S-5)
615OFlO4
1. Dust cap 4. Air cleaner body

2. Outer element 5. Electrical intake air heater
3. Inner element 6. Evacuator valve

615OFlO5
7. Air cleaner cover A. Air intake

8. Muffler 8. Gas exhaust
9. Turbocharger a. Intake air pressure pick-up for
10. Exhaust manifold (Front) dust indicator
11. Exhaust manifold (Center)
12. Exhaust manifold (Rear)
6D125 SERIES 11-007

FTG AIR CLEANER (WA450-1, WA470-1)
Current type (FHG) FTG type
I---7 8
6137FOCS10
1. Inlet 4. Primary element 7. Dust pan

2. Outlet 5. Safety element 8. Diffusion vane (sleeve)
3. Guide vane 6. Vacuator 9. Body
ADVANTAGES STRUCTURE
l The diameter of the element is the same but l Air containing dust is sucked in from inlet (1) at
the outside diameter of the body is smaller. a tangent, and the dust is separated by the
The inlet is placed in the direction of connec- centrifugal force of guide vane (3). More than
tion, so ample centrifugal force can be ob- 99.9% of the remaining drist is removed by pri-
tained from a simple spiral guide vane, mary element (4), and the cleaned air then
without usng a diffusion vane. passes through safety element (5) and outlet
(2), and is sucked into the engine.
l There is no dust pan or diffusion vane, so the The dust and moisture that is separated by the
. structure is simple. guide vane (3) rotates around the inside wall of
body (9), and goes inside vacuator (6), where is
discharged automatically to the outside.
’ ’-07-’ 6D125 SERIES

TURBOCHARGER
TV77
C
615OF106-1
1. Locknut 12. Turbine housing Turbocharger

2. Blower housing 13. Piston ring
GARRETT co.
3. Blower impeller 14. Turbine impeller Type T-,177
4. Thrust collar Overall length 275 mm

5. Back plate A. Air inlet
Overall width 264 mm
6. Thrust bearing B. Air outlet
7. Seal ring C. Gas inlet Overall height 264 mm
8. Center housing D. Gas outlet
Weight 17 kg
9. Retaining ring E. Oil inlet
10. Journal bearing F. Oil outlet Continuous speed 90,000 rpm
11. Shroud
Max. air supply 0.43 kglsec
Compression ratio 3.4
Applicable exhaust temp. Max. 7OO’C

I
Clockwise (see from
Direction of rotation the blower ride1
’ ’-zo8 6D125 SERIES

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SEBE61500109

11 STRUCTURE AND FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 11-001

12 TESTING AND ADJUSTING . . . . . . . ..I................................ 12-001

13 DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 13-001

15 REPAIR AND REPLACEMENT OF PARTS . . . . . . . . . . . . . . . . . . . . 15-001

IMPORTANT SAFETY NOTICE

GENERAL PRECAUTIONS 6. Decide a place in the repair workshop to

2. When carrying out any operation, always PREPARATIONS FOR WORK

16. When removing components, be careful not

18. As a general .rule, do not use gasoline to

STRUCTURE AND FUNCTION

TESTING AND ADJUSTING

DISASSEMBLY AND ASSEMBLY

HOW TO READ THE SHOP MANUAL

VOLUMES REVISED EDITION MARK

Electrical volume: Each issued as one

cated by a hyphen (-1 and number after the

. If a part cannot be smoothly removed from

20 43.1 4.4 hanging angle. On the other hand, two

* The allowable load value is estimated to ~~~~

2) Sling wire ropes from the middle portion 30 60 90 120 150

STANDARD TIGHTENING TORQUE

STANDARD TIGHTENING TORQUES OF BOLTS AND NUTS

27 41 132Ok 140 135* 15

TIGHTENING TORQUE OF SPLIT FLANGE BOLTS

Thread diameter Width

10 14 65.7 k 6.8 6.7kO.7

TIGHTENING TORQUE FOR FLARED NUTS

Use these torques for flared part of nut.

ELECTRIC WIRE CODE

0.85 11 0.32 0.88 2.4 12 Starting, lighting, signal etc.

2 26 0.32 2.09 3.1 20 Lighting, signal etc.

5 65 0.32 5.23 4.6 37 Charging and signal

15 84 0.45 13.36 7.0 59 Starting (Glow plug)

40 85 0.80 42.73 11.4 135 Startina

60 127 0.80 63.84 13.6 178 Startina

100 217 0.80 109.1 17.6 230 Starting

CLASSIFICATION BY COLOR AND CODE

METHOD OF USING THE CONVERSION TABLE

2. Convert 550 mm into inches.

Millimeters to inches 1 mm = 0.03937 in

0 0 0.039 0.079 0.118 0.157 0.197: 0.236 0.276 0.315 0.354

0 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354

0 0 2.20 4.41 6.61 8.82 11.02 13.23 15.43 17.64 19.84

Liter to U.S. Gallon

0 0 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378

Liter to U.K. Gallon

0 0 0.220 0.440 0.660 0.880 1.100 1.320 1.540 1.760 1.980

0 0 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0

-40.4 -40 -40.0 -11.7 11 51.8 7.8 46 114.8 27.2 81 117.8

-28.3 -19 -2.2 -8.9 16 60.8 10.6 51 123.8 30.0 86 186.8

-25.6 -14 6.8 -6.1 21 69.8 13.3 56 132.8 32.8 91 195.8

-22.8 -9 15.8 -3.3 26 78.8 16.1 61 141.8 35.6 96 204.8

-20.0 -4 24.8 -0.6 31 87.8 18.9 66 150.8 40.6 105 221.0

-17.2 1 33.8 2.2 36 96.8 21.7 71 159.8 54.4 130 266.0

-14.4 6 42.8 5.0 41 105.8 24.4 76 168.8 68.3 155 311.0

General view ....................... 01-002

6D125 SERIES Ol--01

6D125-1 * The configulation may differ depending on the

10. Starting motor