LNC 800 Milling Machine
LNC 800 Milling Machine
Series 800
MW Woodworking Machinery
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Contents
Contents ......................................................................................................................................................... i
1. Operation Panel .....................................................................................................................................3
1.1. MW2200 Series .....................................................................................................................3
1.1.1. Main screen area ............................................................................................................4
1.1.2. Mode area ......................................................................................................................5
1.1.3. Operating area ................................................................................................................5
1.2. MW2800 / MW2900 Series ...................................................................................................6
1.3. MW5800 Series .....................................................................................................................6
2. Group Description .................................................................................................................................7
2.1. Monitoring Group ..................................................................................................................7
2.2. Edit Group .............................................................................................................................8
2.3. Compensation Group .............................................................................................................8
2.4. Diagnosis Group ....................................................................................................................9
2.5. Maintenance Group ...............................................................................................................9
3. Screen Function Description................................................................................................................10
3.1. Scanning Code to Open Files ..............................................................................................10
3.2. Breakpoint Re-start ..............................................................................................................10
3.3. File Management ................................................................................................................. 11
3.3.1. Delete / rename / copy .................................................................................................12
3.3.2. U-disk import / export .................................................................................................12
3.3.3. Network disk import / export .......................................................................................13
3.4. Scheduling Machining .........................................................................................................14
3.5. Automatic Tool Setting ........................................................................................................15
3.6. Tool Magazine Setting .........................................................................................................16
3.6.1. Gang tool setting ..........................................................................................................16
3.6.2. Bamboo hat type tool magazine setting .......................................................................17
3.6.3. Drilling setting .............................................................................................................17
3.6.4. Tool number setting of the bamboo hat type tool magazine ........................................18
3.7. Backup .................................................................................................................................18
3.8. System Update .....................................................................................................................18
3.9. Quick Restore ......................................................................................................................19
3.10. Language Setting .................................................................................................................20
4. Built-in Function Description ..............................................................................................................21
4.1. Automatic Loading And Unloading.....................................................................................21
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4.2. Spindle Function ..................................................................................................................22
4.2.1. Spindle speed correlation .............................................................................................22
4.2.2. Spindle cylinder ...........................................................................................................23
4.2.3. Spindle Suction Hood ..................................................................................................24
4.3. Adsorption Function ............................................................................................................25
4.4. Positioning ...........................................................................................................................26
4.5. Dust-removal .......................................................................................................................26
4.5.1. Dust-removal of single station .....................................................................................26
4.5.2. Double-station dust-removal .......................................................................................27
5. Parameters Setting ...............................................................................................................................28
5.1. User Parameters ...................................................................................................................28
5.2. System Parameters ...............................................................................................................30
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1. Operation Panel
At present, the woodworking machine system is divided into four major systems: MW2200, MW2800,
MW2900 and MW5800. Among them, MW2800 and MW2900 are the same series. Therefore, they are
only divided into three series actually, and each series has some differences with others. The following is
the introduction of each series.
A C
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The main screen area is mainly divided into three parts, as explained below:
- Caption:display the currently selected processing file, system mode, system status, selected page,
time, and user level.
- Page:: display the content information of the currently selected page, which will have different
content as the selection of different pages.
- Button menu:: available for page switching and function selection. The left ^ (up arrow) represents
the previous menu; the right > (right arrow) represents the next menu.
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Select the path set:Maintenance Group > Next Page > Item Setting
- Fixed function buttons:Six fixed function buttons are provided, namely vacuum pump, positioning,
tool changer forward rotation, tool changer reversal, spindle startup and spindle stop.
Since there will be one more page of operation screen developed by the mechanical manufacturer, there
will be a button for the operation interface in the button menu part of the bottom, which is convenient for
the user to switch back to the main operation screen quickly.
The other operating parts are basically similar to the MW2200, which are operated by a keyboard and
mouse. The only difference is that the MW2800 series does not have a software operation panel resident
on the screen.
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2. Group Description
The system is divided into five groups, which are monitoring group, editing group, compensation group,
diagnosis group and maintenance group, which are described as follows:
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Processing information: Display the current system G code status, MST code status and the cutter
compensation and cutter number in use.
Load: Displays the current motor load status. This function is limited to bus drives.
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3.6.3.
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System function: View the internal functions that are currently open in the system.
※This button needs to be switched to level 5 to appear.
Project setting: Set the internal parameters corresponding to each type of system according to
different system types.
※This button needs to be switched to level 5 to appear.
1. The function of scanning code to open files provides 5 sets of temporary storage functions for
pre-scanning files.
2. Use the up and down buttons to select the name of the program files to be executed. Press the
Enter key (Enter) to open the corresponding files.
3. If there is no corresponding file, the system will issue a "Processing program does not exist"
alarm.
4. If it's required to delete the file name already entered, press the Backspace button on the
keyboard or the CAN button on the MDI (Operation Panel) to delete the entered file name.
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1. The breakpoint re-start function is divided into 5 ways to search for the restarting point.
i. Line number search: Search for the breakpoint based on the line number of the machining
program entered by the user.
ii. Number search: The tool breakpoint search is performed according to the machining program N
number input by the user.
iii. Breakline search: The breakpoint search is performed according to the breakpoint recorded by
the system.
iv. M code search: The breakpoint search is performed according to the M code input by the user.
v. T code search: The breakpoint search is performed according to the T code input by the user.
2. After searching for the specified position, press the start machining to start the breakpoint position
recovery action, and the system will move to the top of the breakpoint.
3. The height above the breakpoint is set by user parameter 8052.
4. After moving to the top of the breakpoint, machining startup is pressed again, and the program
processing will start.
5. Note:
i. Before using the breakpoint to restart, it must be confirmed that the machine has returned to the
origin, otherwise the function will not take effect (the set breakpoint cannot be found).
ii. When restarting with a breakpoint, it's required to switch the operating mode to automatic
(MEM) mode.
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This function is used to manage the machining procedures in the system, which mainly divided into three
parts.
3.3.1. Delete / rename / copy
- Delete: Used to delete the machining program owned by the system. There are three ways to select
files: single selection, multiple selection and select all.
- Rename: Rename the file name of the selected program in the system.
- Copy: Copy the selected machining program into a new file, and the new machining program needs to
be named during the copying process.
- Select All: Select all machining programs in the system.
- Deselect All: Cancels all selected machining programs.
3.3.2. U-disk import / export
i. After the user inserts the U-disk into the USB port of the system, the U-disk internal processing
program is imported into the system through the U-disk import and export function, or the
processing program in the computer is exported to the U-disk.
ii. As shown in the figure below, the left side of the screen is all the machining programs in the system,
and the right side is all the machining programs in the folder selected in the U disk.
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iv. When the network disk import/network disk export is pressed, the system will automatically online.
After the connection is successful, an icon will appear in the system title bar, indicating that
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※ Note:
The scheduling processing function is a system selective configuration, not a standard
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configuration. If you need this function, please contact the machinery factory.
This function needs to be selected and enabled to use the path, as shown below
Function not enabled Function Enabled
iii. Manually move the tool to the workpiece surface (or the machining platform) after the tool-setting
is completed.
iv. Set the Z drop (press the Z drop on the screen, only the first tool needs to be set).
3. Note:
i. The Z drop of the first tool must be set, and the user can modify the coordinate system of the Z
drop (The preset is G54).
ii. It is not necessary to set the Z drop from the second tool, and only the tool-setting action is
required.
iii. When using the tool compensation, the machining program must use the coordinate system set by
the Z drop (The preset is G54).
iv. If different workpiece surfaces are used, the corresponding Z-drop coordinate system needs to be
modified.
Function Path: Compensation Group > Next Page> Gang Tool Setting
1. If the gang tool magazine is used, the related settings of tool magazine can be performed via this page.
2. The tool-changing coordinate of gang tool is the actual tool-changing position. If it is necessary to
perform the tool-changing offset, it needs to be set in the offset parameters.
3. Note: The value of the first speed and second speed of the tools must be set, otherwise the system will
give an alarm when the tool is changed.
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Function Path: Compensation Group > Next Page> Bamboo hat type Tool magazine
1. If the bamboo hat type tool magazine is used, the related settings of tool magazine can be performed
via this page.
2. The bamboo hat type tool-changing coordinates are the actual tool-changing positions. If the
tool-changing offset is required, it needs to be set in the offset parameters.
3. Note:The value of the first speed and second speed of the tools must be set, otherwise the system
will give an alarm when the tool is changed.
3.6.3. Drilling setting
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3.6.4. Tool number setting of the bamboo hat type tool magazine
Function Path: Maintenance Group > User Parameters > Project Parameters
1. Set the user parameter first 9005: the bamboo hat type tool magazine sets the origin spindle tool
number, 9006: the bamboo hat type tool magazine sets the origin standby tool number.
2. In the origin mode, I407 is triggered: the tool number corrects the input signal.
3. The system will immediately set the spindle tool number and the standby tool number to the
parameters and set values.
3.7. Backup
Function Path: Maintenance Group > Backup
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1. Use a U-disk to update the system. Insert the U-disk into the system and press OK. The system will
immediately mount the U-disk. After the mounting is successful, the U-disk content will appear. If
not, the system will display a prompt of failure to mount the USB.
2. After selecting the folder where the upgrade package is placed, press OK.
3. Confirming the location of the upgrade version will result in the software version to be upgraded.
The upgrade file will be copied after OK is pressed again.
4. After the copy is complete, press OK to automatically restart the system and complete the system
update.
5. Note:This function must be performed by pressing the emergency stop to prevent the machine from
unpredictable conditions during the system update process.
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1. The system provides quick restore and backup functions, allowing the machinery factory to set the
factory default value when the machine is shipped. When the user is in operation error, it can quickly
restore the factory default value of the machiney factory, reducing the need for personnel to be on-site
for after-sales service.
2. Select the number to backup/restore, press the Backup/Restore button, and wait a few seconds for the
operation to complete.
3. Note:This function must be performed by pressing the emergency stop to prevent the machine from
unpredictable conditions during the backup/restore process.
There are three languages in the system, which are Traditional Chinese, Simplified Chinese, and English.
Select according to your needs. Use the up and down buttons on the keyboard to select the language and
press ENTER. After waiting for 10 seconds, the language will be changed immediately without restarting
the system.
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6. Note:When using the one-key operation function, you need to select the relevant function in the
optional function buttons, as shown below.
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3. The M-code setting of the spindle speed related is located in the M-code setting in the user
parameters.
Parameter M-code Content Default Value
No.
9421 [M-code Setting] The second spindle 103
rotates forward
9422 [M-code Setting] The seond spindle 104
reverses
9423 [M-code Setting] The second spindle stops 105
9428 [M-code Setting] The third spindle rotates 113
forward
9429 [M-code Setting] The third spindle reverses 114
9430 [M-code Setting] The third spindle stops 115
9431 [M-code Setting] The forth spindle rotates 123
forward
9432 [M-code Setting] The forth spindle reverses 124
9433 [M-code Setting] The forth spindle stops 125
3. The M-code setting of spindle cylinder related is located in the M-code setting in the user parameters.
Parameter M-code Content Default Value
No.
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3. The M-code setting of spindle suction hood related is located in the M-code setting in the user
parameters.
Parameter M-code Content Default Value
No.
9438 [M-code Setting] First spindle suction hood 140
up
9439 [M-code Setting] First spindle suction hood 141
down
9440 [M-code Setting] Second spindle suction 142
hood up
9441 [M-code Setting] Second spindle suction 143
hood down
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2. The adsorption related parameter setting is located in the system value in the user parameters.
Parameter Parameter Content
No.
8309 Maintenance time (ms) of vacuum destruction 1
8310 Maintenance time (ms) of vacuum destruction 2
3. The adsorption related M-code setting is located in the M-code setting in the user parameters.
Parameter No. M-code Content Default
Value
9408 [M-code Setting] Adsorption 1 on 90
9409 [M-code Setting] Adsorption 1 off 91
9410 [M-code Setting] Adsorption 2 on 96
9411 [M-code Setting] Adsorption 2 off 97
9412 [M-code Setting] Vacuum pump 1 10
on
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4.4. Positioning
1. The system provides a total of 6 sets of positioning controls, which can be used by the user for related
positioning, or for side pushing or back pushing during the loading and unloading actions.
2. The adsorption-related M-code setting is located in the M-code setting in the user parameters.
Parameter No. M-code Content Default
Value
9400 [M-code Setting] Positioning 1 on 8
9401 [M-code Setting] Positioning 1 off 9
9402 [M-code Setting] Positioning 2 on 18
9403 [M-code Setting] Positioning 2 off 19
9404 [M-code Setting] Positioning 3 on 61
9405 [M-code Setting] Positioning 3 off 62
9406 [M-code Setting] Positioning 4 on 63
9407 [M-code Setting] Positioning 4 off 64
9456 [M-code Setting] Positioning 5 on 36
9457 [M-code Setting] Positioning 5 off 37
9458 [M-code Setting] Positioning 6 on 38
9459 [M-code Setting] Positioning 6 off 39
4.5. Dust-removal
4.5.1. Dust-removal of single station
1. The dust-removal actions in the single-station system is the same as the uploading actions. When used,
it is to call M17 or trigger one-key uploading button.
2. The related parameters setting of single-station dust-removal is located in the project parameters in
the user parameters.
Parameter Parameter Content
No.
8324 [Unloading/dust-removal function] Pushing dust-removal cylinder up and down
in-place inspection (0: no inspection, 1: up in-place, 2: down in-place, 3: up and
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down in-place)
8325 [Dust-removal function] Dust-removal speed (KLU/MIN)
8332 [Unloading function] Mechanical coordinates of the starting point of uploading
(LU)
8333 [Unloading function] Mechanical coordinates of the end point of uploading (LU)
8334 [Loading / unloading function] Loading and unloading direction (0:X axis, 1:Y
axis)
8336 [Dust-removal function] Dust-removal direction (0: X axis, 1: Y axis)
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5. Parameters Setting
- System switch: switch setting of related functions in the system, for example: whether it's priority to
return to the origin after power on, whether the Z axis is preferentially returned to the origin, whether
to use air pressure detection, etc.
- System value: The setting of the relevant function value in the system, for example: the waiting time
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of the spindle speed arrival, the waiting time of the spindle zero speed arrival, the inspection type of
the spindle up and down in-place, etc.
- Speed:The related speed setting of the manual mode in the system, for example: F0 speed, JOG
speed, fast forward speed, etc.
- Limit: Set the limit type of the system hardware and the set value of the software limit of each axis.
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- M-code setting:The M-code value setting of the woodworking machine related functions, for
example: positioning on and off, vacuum pump on and off, adsorption on and off, etc. If the user
forgets the M-code of related function, it can also be viewed on this page.
- System parameters: Set hardware connection parameters related to the system, such as hardware
type (host type), CIO setting (bus IO board), etc.
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- Axis group configuration: Set the corresponding path of each axis, hardware axis number and axis
name.
- Setting of each axis: Set the relevant parameters of each axial direction, for example: whether to use
encoder, drive command format, origin searching method, etc.
- Gear ratio setting:Set parameters such as gear ratio and screw pitch for each axial direction. The
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parameter page is divided into two parts, one for the servo axis and the other for the spindle.
- Speed setting: Set the speed-related parameters for each axial direction, such as
acceleration/deceleration time, G00 maximum speed, G01 maximum speed, and so on. The parameter
page is divided into two parts, one for the servo axis and the other for the spindle.
- High-speed & high-precision:Set the relevant parameters of the machining effect. The parameter
page is divided into two parts, one is the path parameters and the other is the axis parameters.
- Servo parameters: This is used for the bus driver, and the driver can be adjusted directly on the
system. The pulse driver is not suitable (the MW2200A is a driver equipped with pulse).
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- Advanced parameters: Advanced parameters: all parameters inside the system, if not required, it's
unnecessary to use. All parameters of the system are divided into six categories, namely hardware
parameters, system, axis, path, man-machine interface and macro parameters.
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