Power Electronics

Softstart- / Softstop device GI 9015

MINISTART®

Your solutions
• Simple and time saving as well as
user friendly operation because of
- “Adaptive acceleration control” (self learning acceleration control)
0265519

- Graphical LCD display for parameterization and visualisation

• Adjustable bus bars for units from 360 A ... 1600 A for easy connection
• Comprehensive and customer specific motor protection functions
because thermal motor modell - external motor protection is not
neccessary
• Emergency operation, i.e. in the case of failure a 2-phase control
allows motor operation
• Slow motion operation forward and reverse
• DC brake (contact free), therfore no brake contactor neccessary

Features
• 3-phase softstarter for asynchronous motors up to 800 kW (400 V)
Function diagram • W3 connection up to 1300 kW (400V)
• Nominal current 23 ... 1600 A
• Integrated bridging contactor up to 220 A
• Programmable in- and outputs for fault indication and operation
54/55
• Motor-PTC connection possible
• Communication interfaces as option for Profibus, Devicenet or Modbus
• Start and stop via seperate push buttons or control switch
L1/L2/L3
Adjustable functions:
• Emergency operation
• Slow motion operation forward and reverse
T2 • Control input (3 x fixed, 1 x programmable)
• Relay output (3 x programmable)
• 24 V DC output
• Analogue output
T1/T3 • Different softstart / stop modes
• 690 V units on request

Approval and marking

M Mot

t0 t1 t2 t3
t Application
M10584
• Pumps
• Fans and ventilation systems
t0 : Start
t1-t0 : Startingtime
• Conveyor systems and elevators
• Compresseors
t3-t2 : Decelerationtime
• Mills, crushers, presses
• ... and for all applicattions with ambitious start-up and deceleration

Block diagram Indication

Graphical LCD display for parameterization and visualisation

Auxiliary voltage DC 24V output
1/L1 3/L2 5/L3 A4 A5 A6

Voltage
supply

Control
input
Firing
step

Control
Analogue
output

Monitoring

3 Relay
Control outputs
for
bridging

2/T1 4/T2 6/T3 Motor- M10583

PTC

Alle Angaben in dieser Liste entsprechen dem technischen Stand zum Zeitpunkt der Ausgabe.
Technische Verbesserungen und Änderungen behalten wir uns jederzeit vor. 1 07.11.11 e / 187
 Technical Data Technical Data

Nominal voltage: 3 AC 200 ... 525 V (± 10 %) Short circuit capability

3 AC 380 ... 690 V (± 10 %) Coordination with
Nominal frequency: (at start): 45 ... 66 Hz semiconductor fuses: Typ 2
Coordination with HRC fuses: Typ 1
Rated current IN (A): 23 43 53 76 105 145 170 23 ... 105 A
prospective current: 10 kA
Motor power 145 ... 255 A
-11 -18.5 -30 -45 -55 -75 -90 prospective current: 18 kA
at 400 V (kW):
360 ... 930 A
I T-Power semicon-
2
prospective current: 85 kA
1.15 8 15 15 125 125 320
ductor fuse (kA2s): 1200 ... 1600 A
Weight (kg): 3.2 3.2 3.2 3.5 4.8 16 16 prospective current: 100 kA

General Data
Rated current IN (A): 220 255 380 430 650 790 930
Degree of protection
Motor power at 23 ... 105 A: IP 20 IEC/EN 60 529
-110 -132 -200 -250 -310 -400 -500
at 400 V (kW): at 145 ... 1600 A: IP 00 IEC/EN 60 529
I2T-Power semicon- at 145 ... 220 A: IP 20 with additional finger guard kit
320 320 320 320 1200 2530 4500 (see accessories)
ductor fuse (kA2s):
Temperature range
Weight (kg): 16 25 50.5 50.5 53.5 53.5 53.5 operation: - 10 °C ... + 60 °C
over 40 °C with low nominal value
storage temperature: - 25 ... + 60°C
Rated current IN (A): 1200 1410 1600 Altitude: 0 ... 1000 m
over 1000 m with low nominal value
Motor power
600 700 800 Humid: 5% ... 95% relative humid
at 400 V (kW):
Pollution degree: 3
I2T-Power semicon- Rated insulation voltage
4500 6480 12500
ductor fuse (kA2s): to earth: AC 600 V
rated impuls voltage fuse: 4 kV
Weight (kg): 140 140 140
Form designation: Bypassed or continuous,
semiconductor motor starter form 1
Softstart mode: Constant current, voltage ramp,
EMC
"Adaptive acceleration control",
Surge voltage
kick start
between
Deceleration mode: Softstopp, braking, free wheeling
wires for power supply: 1 kV IEC/EN 61 000-4-5
Operating frequency 3 x Ie
between wire and ground: 2 kV IEC/EN 61 000-4-5
and 10 s: AC53b 3.0 - 10:350 10 h
Fast transients: 5/50 ms
Switching capacity
Voltage dip and
relay output: 10 A / AC 250 V ohmic;
short time interruption: 100 ms (at 40 % nominal voltage)
5 A /AC 250V AC15
Harmonics and distortion: IEC 61000-2-4 (class 3), IEC/EN61800-3
ambient-temperature: - 10 °C ... + 40 °C (+60 °C Derating)
Short circuit
Auxiliary voltage (A4, A5, A6)
Short circuit current
either: AC 110 and 220 V (+ 10% / - 15%; 600 mA)
7.5 ... 37 kW: 5 kA
or: AC/DC 24 V (± 20%)
55 ... 110 kW: 10 kA
Heat dissipation:
Inputs
during start: 4,5 Watt / Ampere
Nominal value for "active input": DC 24 V, 8 mA
during operation
Start (54,55): normally open
23 ... 53 A: ≤ 39 Watt (approx.)
Stopp (56,57): normally closed
76 ... 105 A: ≤ 51 Watt (approx.)
Reset (58,57): normally closed
145 ... 220 A: ≤ 120 Watt (approx.)
programmable
during operation
input (53,55): NO contact
255 ... 930 A: 4.5 Watts / Ampere (approx.)
Motor thermistor (64, 65) response > 3.6 kW;
1200 ... 1600 A: 4.5 Watts /Ampere (approx.)
reset < 1.6 kW

Outputs
Relay outputs 10 A at
AC 250 V ohmic, 5 A at
AC 250 V AC15 Lf 0.3
programmable outputs
relay A (13, 14): normally open
relay B (21, 22, 24): change-over
relay C (33, 34): normally open
Analogue output (40, 41): 0 ... 20 mA or 4 ... 20 mA (adjustable)
Max. load: 600 W (DC 12 V at 20 mA)
Accuracy: ±5%
DC 24 V-output
(P24, COM) max. load: 200 mA
Accuracy: ± 10 %

2 07.11.11 e / 187
 Technical Data Connection example
Dimensions
L1
L2
A B C D E Weight L3
Unit
mm mm mm mm mm kg
23 A
43 A 192 3.2
53 156 124 295 278
76 3.5
223
105 4.8
145
1/L1 2/T1
170 282 250 438 380 250 16 M
4/T2 3~
220
3/L2 6/T3
255 390 320 417 400 281 25
380
50.5 5/L3
13
430
650 430 320 545 522 302 14
E
790 53.5 21

Programmable
Relay outputs
Auxiliary voltage
930 A4 230V 22
1200 A5 110V
24
1410 574 500 750 727 361 140 A6 0V
1600 33
Programmable 40+
Analogue output A 34
41-
Programmable 53
Relay outputs GI9015
55+
Start 54
Stop 56

57
Reset 58

Motor - 64
PTC
65

M10585

Ordering example

GI 9015 3 AC 200 ... 525 V 105 A AC 110 V and 220 V

Auxiliary supply
Rated current IN
Nominal voltage
Type

Accessories

• GW 5312: DeviceNet-Module
• GW 5313: Modbus-Module
• GW 5314: Profibus-Module
• GW 5316: Finger guard kit and touch protection

3 07.11.11 e / 187
E. DOLD & SÖHNE KG • D-78114 Furtwangen • Postfach 1251 • Telefon 0 77 23 / 654-0 • Telefax 0 77 23 / 654-356
e-mail: [email protected] • internet: http://www.dold.com
4 07.11.11 e / 187