909/1 SERIES Slicer Technical Manual: T He Choice of Experience

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The document appears to be a technical manual that provides specification sheets, installation instructions, operation instructions, and other information about a 909/1 Series Slicer.

The document contains information about a 909/1 Series Slicer including specification sheets, installation instructions, operation instructions, cleaning instructions, maintenance instructions, trouble shooting instructions, wiring diagrams, and catalog of replacement parts.

The document lists parts for the sharpener assembly, electrical components, lift assembly, and recommended spare parts.

T he Choice of Experience

909/1 SERIES
SLICER TECHNICAL
MANUAL

SPECIFICATION SHEET
INSTALLATION INSTRUCTIONS
OPERATION INSTRUCTIONS
CLEANING INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
TROUBLE SHOOTING INSTRUCTIONS
WIRING DIAGRAMS
CATALOG OF REPLACEMENT PARTS
RECOMMENDED SPARE PARTS LIST
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MODELS
909/1 & 919/1
SLICERS

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Sharpener Assembly
Parts List

Item Description Part Number

sharpener assy. w/o cover 4675-00851


N/S sharpener assy. w/ cover assy. no upper guard 4675-00853
**sharpener assy. w/ cover assy. & upper guard 4975-00409
1 screw 2175-00382
2 stop clip 3475-00792
3 nut 2175-00387
4 washer 2275-03040
5 inside stone (deburring) 3675-00075
6 outside stone (sharpening) 3675-00076
7 nut (LH) 2175-00388
8 spindle bearing 3375-01123
9 ball 2375-00150
10 outside spindle (sharpening) 3375-01119
11 inside spindle ( deburring) 3375-01118
12 adjusting plate 3475-00789
13 washer 2275-03040
14 screw 2175-00384
15 washer 2275-01037
16 link screw 3375-01121
17 handle w/ decal 4575-00832
18 knob, alum (lockdown nut) 3375-01101
cover only 3775-00389
19
**cover only with upper guard 4975-00407
cover assy. 4675-00852
20
**cover assy. with upper guard 4975-00408
21 arrow decal 3175-00028
22 screw 2175-00397
23 groove pin 2275-00220
24 retaining ring 2275-00445
25 sharpener frame 3675-00236
26 nut 2175-00386
27 bolt 2175-00385
28 spring 3275-00210
29 spring 3275-00212
30 spindle 3375-01120
31 lever assy. w/ spring 4375-00200
33 retaining ring 2275-00444
34 washer 2275-00451
36 washer (rubber) 3275-00042
38 link 3475-00791
39 retaining ring 2275-00443
41 washer 2275-00441
42 screw 2175-00382
N/S sharpener maint. kit 4975-00375
** kit to upgrade to 909/1 & 919/1 "T" shaped upper knife guard

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TOP VIEW

Item Description Part Number Item Description Part Number

upper guard(909/1 "T" shaped) 3775-00442 42 hole cover (small) 3675-00072


product table complete 4675-00915
1 43
upper guard (909 "L" shaped) 3775-00443 table complete w/ ergo handle 4675-00916
screw, adjustment (not shown) 2175-03320 44 hook (LH) 3475-00164
lower guard 3775-00441 45 screw 3375-00333
1A
lower guard, assy. (1, 3 & 6) 4575-00831 46 spring washer 3275-00043
2 screw, tamper proof 2175-00374 47 knob 2275-00043
3 pin center plate 3375-01077 48 spacer 3375-00244
4 pad upper, old style only 3875-00140 handle, pusher 2lbs. 3375-01065
N/S
5 pad lower, old style only 3875-00139 set screw, 3/8-16 X 3/4 for above 2175-07175
6 post center plate 3375-01073 49 hook (RH) 3475-00163
7 magnet assy. 4175-00436 50 bushing 2275-00045
8 plunger center plate, assy. 2375-00139 51 pad, wear 3875-00123
9 center plate assy. (w/ 7 & 8) 4675-00823 52 pusher assy. Complete 4675-00662
10 knife bolt, 7/16-20 X 5/8 3375-01072 53 truss head screw 2175-03452
11 knife washer 3475-00781 54 shaft 3375-00242
12 cover ring 3875-00025 55 compression spring 3275-00029
13 knife box cover 3475-00765 lock pin (plastic, push on) 3875-00022
knife belt (flat, 60 Hz) 2375-00141 guide, pusher (metal screw on) 3375-01149
14 56
knife belt (flat, 50 Hz) 3375-00142 screw for above 2175-03441
15 knife pulley bearing assy. 4375-00192 washer, for above 3275-00111
16 screw knife box cover 2175-03452 57 s/s washer 2275-00438
knife, SS 3675-00070 58 knob 2275-00042
17
knife, Silver Standard 3675-00275 N/S ergonomic handle 3875-00148
18 knife box bolts 2175-03063 N/S ergonomic handle bracket 3475-00811
19 knife box washers 2275-03065 N/S screw, drive in for bracket above 2275-00066
20 knife box assy. 4675-00856 N/S ergonomic handle & bracket 4575-00836
21 pin upper hinge 2275-01122 N/S ergonomic handle kit 4975-00360
22 upper hinge 3475-00156 59 spacer 3375-00243
23 screw upper hinge 2175-03641 product table 4575-00847
60
25 set screw 2175-07152 product table for ergo handle 4575-00848
26 cover plate 3475-00162 61 bolt 3/8 x 1/2 2175-03277
27 pin 3375-00291 62 bracket, w/ storage pin 4675-00962
28 lower hinge 3475-00363 63 knob 2275-00063
29 screw #10 x 3/8 2175-03441 64 washer 2275-03050
30 setscrew 2175-05154 65 cap nut 2175-07052
31 acorn nut 2175-07052 plug (old style) 3375-00309
66
shoe post 909 4575-00208 setscrew (old style) 2175-05143
shoe post 919 4575-00117 66A pin, table adjustment 3375-01182
4" shoe post 909 4575-00307 66B pin, table adjustment 3375-01147
32 4" shoe post 919 4575-00178 68 plug 3475-00080
4" set of 4 posts 909 4975-00024 69 screw socket HD 2175-01765
4" set of 4 posts 919 4975-00025 70 support arm 4975-00371
lift kit shoe post 4575-00823 71 upper pin 2275-00065
33 foot post hook 3275-00059 72 rivot 2275-00066
34 shoe rubber 3675-00061 73 washer 2275-03020
35 gauge plate 4575-00808 74 lower pin 3375-00311
N/S gauge plate assembly 4675-00822 75 sharpener w/ cover & guard 4975-00409
36 washer 1/4 2275-03050 76 base 3775-00365
37 nut 1/4 2175-05051 77 bracket pusher 3475-00132
38 hole cover (large) 3675-00071 78 clip lock pin (old style) 2175-00435
slice deflector, gray plastic 3875-00138 79 pin, pusher storage 2175-00435
39 slice deflector, black plastic 3875-00134 80 bracket knob 3475-00133
thumb screws for above 2275-00221 N/S ergonomic handle bracket 3475-00811
40 gauge plate support 3775-00147 81 instruction label 919 3175-00572
41 screw 5/16 x 1 2175-01764 82 logo, Berkel 3175-00152

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BOTTOM VIEW
Item Description Part Number Item Description Part Number

1 gauge plate support 4675-00821 38 snap ring 2275-00092


2 slide rod plate 3475-00162 39 washer 3275-00047
3 bushing 2275-00058 40 screw #10 x 1/2 2175-03442
4 slide rod 3375-00296 41 spring 3275-00061
5 shim 3275-00044 42 spring hook 3275-00060
6 base gauge plate 3775-00146 43 setscrew 2175-05152
7 set screw 2175-05155 44 carriage assembly 4675-00473
8 lock washer 2275-03050 45 carriage cover 3475-00169
9 screw 1/4 x 1-1/4 2175-01054 46 oil wick 3275-00035
10 screw 1/4 x 1 2175-00097 47 bushing 7/8 2275-00053
11 pin 2275-01131 48 oil hole cover 2475-00003
12 index link 4575-00101 49 plug 3375-00336
13 housing 3775-00365 50 setscrew 2175-00381
14 instruction label 3175-00543 51 rail, square 3375-00305
15 name plate 3175-00152 52 flat HD screw 4/15 x 1-1/4 2175-01665
16 washer 2275-03050 53 nut 5/16 2175-05060
17 screw 1/4-20 x 1-1/4 2175-03858 54 nut, locking #10 2175-00107
18 toggle switch assy., DPTT 2675-00680 55 setscrew FP #10 (adjustment) 2175-00106
pushbutton (oval) 2675-00801 57 washer 2275-00091
shim (lg. Washer) 09175-30 58 roller bearing assembly 4375-00031
ring, mounting (lg. Nut) 2175-00434 59 bolt 5/16 x 1-1/4 2175-01065
latch/contact block (oval) 2675-00800 switch boot (rectangle) 3675-00232
60
pushbutton kit (4 items above) 4975-00404 switch boot (oval) 3675-00259
19
pushbutton & boot (oval) 4175-00575 61 lockwasher 2275-03065
boot (oval) 3675-00259 62 bracket 3375-00304
pushbutton (rectangle) 2675-00653 63 screw 5/16 x 1/2 2175-01862
base/contact block (rectangle) 2675-00665 64 flat washer 5/16 2275-01061
boot (rectangle) 3675-00232 65 bolt 5/16 x 7/8 2175-03063
20 switch box cover 3875-00137 66 motor clip 3275-00039
21 switch box cover screw 2175-00375 67 motor clamp 2275-00087
22 pilot light 2675-00669 68 washer 3375-00131
23 lock washer 5/16 2275-01055 69 roller adjusting bracket 3375-00306
24 bolt 5/16 x 1/2 2175-01060 70 cord cover 3475-00702
25 bushing 3375-01070 71 screw (self tapping) 2175-00105
26 screw 3/8 x 1-1/4 2175-01775 power cord NEMA-5-15P 4175-00031
72
27 clamp, index link 3375-00298 retractable power cord 4175-00582
gear segment assy. 4375-00196 motor pulley, 60Hz 3375-01099
28 73
gear segment, 25 & 28 4975-09280 motor pulley, 50Hz 3375-01100
28A gear segment pin 3375-01102 N/S fan 2375-00137
29 name plate 3175-00152 N/S cover for fan 3875-00146
index knob 3875-00151 motor 115V (kit, 1/3 to 1/2 H.P.) 4975-00386
30
index knob kit, 30 & 32 4975-09506 74 1/2 hp motor (only)115V 4175-00511
31 nut 1/2" 2175-00121 motor 220V 50Hz 4175-00431
32 plug 1-1/4 2275-00414 75 bolt 2175-01760
33 setscrew 2175-05163 76 pivot assembly motor 4575-00097
34 worm gear assembly 4675-00336 77 motor mount 4575-00805
35 rubber washer 3275-00045 78 thread rod 2175-00378
36 rubber bumper 3275-00046 N/S switch, motor starting 4975-00349
37 round rail 3375-00091

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POWER STROKE

Item Description Part Number Item Description Part Number

N/S Power Stroke Complete 4975-00368 41 speed nut 2275-00123


1 bolt 5/16 x 2 2175-01267 42 strain relief 2675-00562
2 bolt 5/16 x 3-1/2 2175-01270 43 bushing 2275-00021
3 bolt 5/16 x 1-1/2 2175-01065 44 key 3275-00006
4 washer 2275-01061 45 crank assy. (complete) 4375-00191
5 idler pulley 4375-00137 46 bushing (arm) 2275-00022
8 pulley & pulley assembly 4675-00811 47 washer 3275-00010
9 bolt 5/16 x 3/4 2175-03062 48 crank assembly 4375-00189
10 bracket 3475-00324 49 ball bearing 2375-00010
11 spacer 3375-01088 50 rod & brg. Assy. (short) 4675-00840
13 spacer 3375-00223 51 set screw 1/4 x 5/16 2175-05152
14 nut 5/16 2175-05060 52 pulley 3775-00373
15 washer 5/16 flat 2275-01060 53 shift lever assy. (complete) 4575-00865
16 roller 3275-00024 54 knob (sold each, need 2) 3875-00026
17 lockwasher 5/16 2275-03065 55 pin 2275-00051
18 washer 1/2" hole 3275-00018 56 shift lever & bracket assy. 4675-00925
19 bushing 3275-00023 57 nut 1/4" 2175-00265
20 rivet 2275-00029 58 bracket 3575-00063
21 drive arm assembly 4375-00188 59 spacer 3375-01151
22 nut #10 2175-05040 61 spring washer 7/16" 3275-00025
24 spring 3275-00084 62 washer 2275-00408
26 control rod 3375-00227 63 bolt 1/4" 2175-00210
27 washer, plastic, 7/8" hole 3275-00032 64 belt poly V4 2375-00138
28 arm, w/ 46 4375-00193 65 belt, round 2375-00133
29 shim, plastic 1/2" hole 3275-00128 66 bearing assy. L/H 2375-00144
30 washer 2275-00028 67 bearing assy. R/H 2375-00143
31 rod & brg assy. (long) 4375-00197 motor pulley auto drive, 60Hz 3375-01083
32 screw 5/16 x 7/8" 2175-01863 68 motor pulley auto drive, 50Hz 3375-01084
33 shim 09664-60 motor pulley auto drive, FS 3375-01222
34 plate & shaft 4575-00075 parts for shift lever with detent system
35 bolt 5/16 x 1-1/4 2175-01264 53 shift lever assy. (complete) 4575-00314
36 drive screw 2175-00424 detent plate 3475-00782
shift plate assy 4575-00866 N/S plunger assembly 2375-00030
37 stroke plate, part of 37 3175-00571 nut 2175-05071
shift plate, part of 37 3475-00835 37 indicator plate 3175-00571
38 auto base 3775-00366 spacer, long (for control rod) 3375-00438
N/S
39 shield 3475-00783 spacer, short (for control rod) 3375-00439
N/S cover for fan if so equiped 3875-00146
40 screw 2175-03442

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909/919 Electrical

Item Description Part Number

1 speed selector switch 2675-00680


2 speed switch cord assembly 4175-00433
3 motor overload wire 2675-00660
4 motor common wire 2675-00661
5 motor ground wire 2675-00666
6 power cord assembly 4175-00031
7 proximity switch 4175-00437
8 control cord assembly 4175-00505
9 relay socket assembly 4975-00383
10 pilot light 2675-00669
11 pilot light wire 2675-00670
12 power switch jumper 2675-00662
13 pushbutton contact block 2675-00800
14 spacer, hex #8 - 32x7/8" 2275-00448
15 lock washer, #8 2275-01037
16 screw #8 - 32x3/8" 2175-03431
17 screw #6x1/2" 2175-01322
18 nut, hex #6 2175-05020
19 relay socket bracket 3675-00228
relay 115VAC 2675-00753
20
relay 220VAC 2675-00657
21 terminal block cover 3675-00229
N/S schematic decal 3175-00579
23 motor start switch 4975-00349
24 relay sock.cov.w/schem. Decal 3675-00229
N/S mercury switch 2675-00646

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909 Lift Assembly
4975-00348

Item Description Part Number Item Description Part Number


1 ratchet bracket 4575-00824 11 screw 2175-03341
2 handle assy. 4575-00825 12 shim 9405-30
3 key 10308 13 knob 2275-00042
4 screw 2175-03657 14 lever plate 3175-00613
5 spacer 2275-00437 15 drive screw 2175-00257
6 ratchet 2375-00145 16 set screw 2175-05143
7 lock washer 2275-03055 17 instruction plate 3175-00618
8 hex nut 2175-07050 18 screw 2175-03457
9 key 3275-00006 19 handle stop pin 3375-01197
10 lift arm assy. 4375-00199

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919 Lift Assembly
4975-00350

Item Description Part Number Item Description Part Number


1 ratchet cover 3475-00787 11 screw 2175-03341
2 handle assy. 4575-00826 12 shim 9405-30
3 key 10308 13 knob 2275-00042
4 screw 2175-03457 14 lever plate 3175-00613
5 spacer 2275-00439 15 drive screw 2175-00257
6 ratchet 2375-00145 16 set screw 2175-05143
7 lock washer 2275-03055 17 instruction plate 3175-00618
8 hex nut 2175-07050 18
9 key 3275-00006 19
10 lift arm assy. 4375-00198 20 screw 2175-03455

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MODEL
909CT/1
SLICERS

Use with Parts Catalog for MODELS 909/1 & 919/1 Slicers

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909/1 SERIES SLICERS
APRIL 2009

PRODUCT SERVICE DEPARTMENT TROY, OH. 45374-0001

RECOMMENDED SPARE PARTS LIST

909/1 SERIES SLICERS


Qty Part Number Description
2 2175-07151 SCR, SET CP
2 2275-00045 BEARING
5 2275-00063 KNOB, MEAT TABLE
6 2275-00220 GROOVE PIN
4 2375-00133 BELT, AUTO
4 2375-00141 BELT, POLY-V
10 2375-00150 BALL
2 2675-00753 RELAY, 115V
4 3275-00029 SPRING, COMPRESSION
10 3675-00061 RUBBER SHOE
1 3675-00070 KNIFE, GRAVITY FEED SLICE
5 3675-00075 STONE, INSIDE DEBURR
5 3675-00076 STONE, OUTSIDE
2 3675-00259 BOOT, 2 FUNC MULTI
1 3875-00024 PLUG
3 3875-00025 RING, KNIFE BOX COVER
1 4175-00511 MOTOR, 115-60-1 1/2
1 4175-00437 SWITCH ASSY, PROX
2 4375-00031 BRG, ROLLER - COMPL
1 4675-01084 COVER ASSY. SHARPENER
1 4975-00404 OVAL PUSHBUTTON KIT
1 2675-00838 OPERATOR 3 FUNCTION
3 3675-00268 BOOT, 3 FUNCTION
1 4175-00623 CONTACT BLOCK, 3 FUNCTION

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