Operation Manual For Fire Protection System3
Operation Manual For Fire Protection System3
6A
TANGGUH LNG Project TLNG Author’s Org. KJP
BPMIGAS KJP Doc. No. S-082-1241-019 Date 17 Apr, 06
BP Berau Ltd. KJP Job Code 0-3400-20-0000 Sheet 1 of 114
Table of Contents
1. SCOPE .........................................................................................................................................2
2. REFERENCE DRAWINGS AND DOCUMENTS ..................................................................2
3. ABBREVIATIONS .....................................................................................................................7
4. DESIGN BASIS...........................................................................................................................8
5. FIRE PROTECTION SYSTEM DESCRIPTION .................................................................12
6. FIRE FIGHTING AND SUPPRESSION SYSTEM ..............................................................13
7. HAZARD DETECTION AND MONITORING SYSTEM...................................................31
8. FIRE PROTECTION FOR LNG PROCESS TRAIN 1 AND 2, ORF AND
REFRIGERANT STORAGE AREA CORRESPONDING TO ZONING PHILOSOPHY42
9. INSPECTION AND MAINTENANCE...................................................................................53
10. ATTACHMENT .......................................................................................................................56
For Information For Review For Approval X For Release For As-Built
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1. SCOPE
This manual covers the operating instructions for the fire protection system and hazard detection and
monitoring system (HDMS) for the Tangguh LNG Project in Tanah Merah, Papua, Indonesia.
For the buildings in the Off Site Building Area, Administration and Dormitory Area and Gas Production
Facilities Shore Base (GPFSB), the manual covers only the provisions and requirements of the fire protection
system and hazard detection and monitoring system (HDMS).
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3. ABBREVIATIONS
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4. DESIGN BASIS
Fire protection system consists of fire water main distribution system, water and foam protection system,
portable fire extinguishers, fixed fire extinguishing systems (i.e. CO2, dry chemical systems), fire fighting
vehicles and hazard detection and monitoring system.
The fire protection system intends to control and/or extinguish fires by a private fire brigade and no external
fire fighting sources will be readily available.
The fire protection system is designed based on the assumption that there will be a single major leak of
flammable liquids or gases at a time in the plant and fire will not occur simultaneously at different places.
4.1.2 Foam
Two (2) types of foam are being employed: Aqueous film forming foam (AFFF) for the low expansion foam
and Synthetic foam for the high expansion foam.
The low expansion foam is applied to extinguish flammable or combustible hydrocarbon liquid fires by
smothering and cooling the liquid surface to prevent re-ignition. AFFF agents will be used for the low
expansion foam system and are synthetic concentrates based on fluorinated surfactants and foam stabilizers.
The foam produced forms a barrier against air and oxygen as well as develops an aqueous film on the liquid
surface to halt vaporization. For this plant, AFFF concentrates are available for proportioning to a final
concentration of 3 percent by volume with either fresh water or sea water.
The high expansion foam is applied to LNG fires by suppressing the vaporization speed and controlling the
intensity and size of the fire developed. Synthetic foam agents suitable to the high expansion foam equipment
will be used and are composed of hydrocarbon surfactants. The foam produced develops a stable frozen foam
layer that insulates the LNG and blocks radiation feed back to the fuel by excluding additional air. For this
plant, the synthetic foam concentrates are diluted to a final concentration of 3 percent by volume with either
fresh or sea water.
Both AFFF and synthetic foam concentrates are compatible for use with the dry chemical powder for
hydrocarbon liquid fires and LNG fire.
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(2) Sea Water Intake Area at the LNG Loading Deck and Trestle Area Fire Water Source
The fire water source shall be sea water in the sea water intake and used as a back up fire water source during
emergency operation when Utility Area fire water source is not available. The sea water back up system can
supply a total of 1040 m3/hr (17333 l/min) equivalent to the rated capacity of two (2) sea water supply pumps.
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(2) Sea Water Intake Area at the LNG Loading Deck and Trestle Area
Item No. Pump Rated Capacity Discharge Head Driver
3
m /hr (l/min) m
078-P-1001A Sea Water Supply Pump 530 m3/hr (8833l/min) 120 Motor
3
078-P-1001B Sea Water Supply Pump 530 m /hr (8833l/min) 120 Diesel
3
078-P-1001C Sea Water Supply Pump 530 m /hr (8833l/min) 120 Motor
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Refer to Attachment – 3 for the summary of the Utility fire water pump operation.
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Refer to Attachment – 4 for the summary of the Administration and Dormitory Area fire water pump
operation.
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6.2.3 LNG Loading Deck and Trestle Sea Water Supply Pumps
6.2.3.1 Sea water supply pumps
Sea water supply pumps as the back up fire water supply shall be located in the Sea Water Intake pit at the
LNG Loading Deck and Trestle Area. Three (3) vertical pumps, two (2) motor driven pumps and one (1)
diesel driven pump are provided. Each pump is sized to 50% capacity of the rated flow of the maximum fire
water demand of the plant, that is 520 m3/hr (8666 l/min) at the rated head of 12.22 Kg/cm2G.
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Refer to Attachment – 9, Item 1 and 2 for the activation summary of the fixed fog nozzle system for the LNG
Storage Tanks.
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Refer to Attachment – 9, Item 6 to Item 10 for the activation summary of the high expansion foam system for
LNG Process Train 1 and 2, LNG Loading Deck and LNG Storage Area.
To refill the foam tanks, the high expansion foam concentrate stored in the Warehouse (220-B-1001) is
charged to the atmospheric foam tank with the support of a diesel engine portable pump for air foam
concentrate stored in the Fire and Emergency Station (082-B-1001). The portable foam pump has a flexible
tube which draws up foam concentrate from the drum into the pump. The delivery hose at the pump outlet is
connected to the refilling nozzle of the atmospheric tank.
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6.16.5 4.54 Kg Portable ABC Dry Chemical Fire Extinguishers (Ansul Model : A10H)
4.54 Kg ABC type portable dry chemical fire extinguishers are of Ansul Model, A10H. The extinguishers are
provided for all buildings in the plant.
For the detailed provision of 4.6 Kg carbon dioxide fire extinguishers and 4.54 Kg ABC type dry chemical
extinguishers, refer to separate operation manual of buildings.
All fire extinguishers are rechargeable. For the detailed refilling instructions refer to the operation manual for
each type of extinguishers.
After using the extinguisher, immediate replacement is required so that no extinguishers shall be
de-commissioned for a long time.
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The local control panels will actuate the CO2 suppression systems and the relevant HDMS will receive the
following alarm signal from the local control panels and indicated in the HDMS VDU in the MCB
(099-B-1001) and Fire and Emergency Station (082-B-1001):
(1) CO2 Discharged
(2) CO2 Release Inhibited
(3) Enclosure Fire Detected Trip
(4) GT Inlet Filter Gas Concentration HH Trip
(5) CO2 Not Available
(6) F & G System Fault
Lube oil console for GT drivers is provided with UV / IR flame detectors and the common fire alarm, as
Enclosure Fire Detected Trip listed above will be sent from the local control panels to the relevant HDMS.
For the detailed description, refer to the following:
(1) Control System Functional Description, V-2158-501-A-404
(2) Installation, Operation and Maintenance Manual, V-2158-501-A-360
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_ __ with air intake, HVAC only will be shutdown upon the gas detection around the substations.
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The HVAC system will be totally shut down through FALP when the building fire detection system activates.
Refer to Attachment 27 to Attachment 30, for the detail locations detectors that will activate the air intake of
the substations.
Fire Detection
The HVAC system will be totally shut down through FALP when the building indoor fire detection
system, such as smoke detectors and heat detectors, activates.
Activation of the HVAC shutdown, including air damper shut, in the event of an external fire is not
included in the shutdown philosophy. When an external fire occurs, the HVAC system can be
manually shut down at the related building.
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Upon confirmation of a fire or gas leakage, the audible alarms, through the PA / GA system are manually
initiated by actuation of the hand switches in the Operation Board at the MCB (099-B-1001) and Fire and
Emergency Station (082-B-1001_.
The plant will be divided into audible alarm zones, seven (7) PA / GA zones wherein alarms are by means of
speakers and two (2) GA zones wherein alarms are by means of sirens.
7.7.1.1 PA / GA Zones
(1) PAGA – 1 : Main Control Building Area
(2) PAGA – 2 : LNG Loading Deck Area
(3) PAGA – 3 : Condensate Storage Area
(4) PAGA – 4 : Off Site Building Area
(5) PAGA – 5 : Combo Dock Area
(6) PAGA – 6 : Administration and Dormitory Area
(7) PAGA – 7 : GPF Shore Base Area
7.7.1.2 GA Zones
(1) GA – 1 : LNG Process Train – 1 and 2, Plant Utility, ORF & Refrigerant Storage and Flare
KO Drum and Flare Stack Area
(2) GA – 2 : LNG Storage, BOG Compressor, Tankage Flare and Desalination Area
The Operation Board in the Fire and Emergency Station (082-B-1001) can actuate the audible alarms for all
zones, while the Operation Board in the Main Control Building (099-B-1001) can actuate audible alarms for
the facility related to LNG and Condensate production such as PAGA – 1, PAGA – 2, PAGA – 3, PAGA – 5,
GA – 1 and GA – 2. Refer to Attachment – 14 for the alarm functions and the coverage zones of the Operation
Boards.
For the PA / GA and GA zone demarcations, refer to Attachment – 15 and Attachment –16.
For the location and quantity of PA / GA audible devices, refer to Section 2.6, Telecommunication
Equipment Layout.
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The plant is divided into combustible gas visual alarm zones and H2S gas visual alarm zones and the alarms
will be actuated as follows:
(1) When a point type combustible gas detector detects a leakage, the beacon corresponding to the
combustible gas visual alarm zone where the detector is located will be activated
(2) When a line of sight gas combustible detector located in between two (2) combustible gas alarm zones,
the beacons of both zones will be activated
(3) When a H2S gas detector detects a leakage, the beacon corresponding to the H2S gas visual alarm zone
where the detector is located will be activated
For the combustible gas visual alarm zones and H2S gas visual alarm zones demarcations for each area, refer
to Attachment – 17 to Attachment - 26.
For the building at whose air intake gas detectors are provided, a gas alarm beacon will be located outdoor at
the main entrance of the building. The beacon for this case will be initiated by the FALP in the building.
7.8 Utilities
7.8.1 Electric Power
The HDMS is provided with two (2) independent and reliable power supply; primary and secondary
(standby) for the fire alarm local panel and the HDMS (F&G) and HDMS VDU.
For the fire alarm local panel, the primary power supply is the Interruptible Power Supply (IPS) and the
secondary power supply is a dedicated battery unit with sufficient capacity to operate the system for 24 hours
under maximum normal load; and at the end of that period to operate the required notification appliances and
control devices for 5 minutes.
For the HDMS (F&G) and HDMS VDU, the primary power supply is from the UPS having a capacity of 30
minutes operation, IPS is supplied for the UPS. Secondary power supply is the UPS back up which are the
emergency diesel generators (061-EDG-1001A/B/C/D).
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8. FIRE PROTECTION FOR LNG PROCESS TRAIN 1 AND 2, ORF AND REFRIGERANT
STORAGE AREA CORRESPONDING TO ZONING PHILOSOPHY
There are four (4) zone systems in the Tangguh LNG Project relating to the safety and emergency system of
the plant, these are Fire and Gas Detection Zone, Fire Zone, ESD zone and EDP zone. Zoning consistency is
especially important for the LNG Process Trains 1 and 2, Onshore Receiving Facilities and Refrigerant
Storage Area because these areas are divided into smaller fire zones. Consistency ensures that upon fire or
gas detection in a Fire and Gas Detection Zone, the operators can take appropriate actions for the ESD / EDP
and Fire Protection systems as required.
This section describes the zoning demarcations and fire protection management philosophy considering the
safety / emergency systems zoning.
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8.5.1 ORF
8.5.1.1 Zone A – Unit 016 (Vorwata Gas Scrubber)
When a fire of gas leakage is detected in the Fire and Gas Detection Zone, Zone A – Unit 016 (Vorwata Gas
Scrubber),
(1) To activate the ESD Zone, Unit 016 / 011,
(2) To activate the EDP Zone, Zone A – Unit 016 EDP,
(3) To operate the deluge valve, 082-UV-0264, in Fire Zone, Zone – A Unit 016 (Vorwata Gas Scrubber), to
protect equipment in the zone by fire water stream / fog from oscillating monitors,
(4) To operate PA / GA system as required
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Inspection and maintenance procedures described here are only guidance and basis and may be developed by
operators for their own practical procedures.
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KJP Doc. No. S-082-1241-019 Rev. 6A
Operation Manual for Fire Protection System Sheet No. 54 of 114
9.2 Hydrant and Monitor Nozzles, Strainers, Hose Boxes and Live Hose Reels
9.2.1 Hydrants shall be tested annually to ensure proper functioning. Each hydrant shall be opened fully and water
flowed until all foreign material has cleared. Flow shall be maintained for not less than one minute.
9.2.2 Monitor nozzles shall be tested anually. In addition, all monitor nozzles shall be oscillated and moved
throughout their full range to ensure proper operability.
9.2.3 Strainers shall be cleaned annually and after each operation.
9.2.4 Hydrants shall be lubricated annually to ensure that all stems, caps, plugs and threads are in proper operating
condition.
9.2.5 Monitor nozzles shall be lubricated annually to ensure proper operating condition.
9.2.6 Hose box shall be maintained annually in a condition to ensure all fire hose and required components are in
usable condition.
9.2.7 Live hose reels shall be maintained annually in a condition to ensure that hoses and nozzle are in usable
condition.
9.3 Fog, Water Spray, Water Curtain Nozzles and Pilot Sprinkler Heads
Fog, water spray and water curtain nozzles and pilot sprinkler heads shall be periodically checked and
maintained to ensure that the nozzles are in place continue to be aimed or pointed in the direction intended in
the system design, and are free from external loading and corrosion.
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KJP Doc. No. S-082-1241-019 Rev. 6A
Operation Manual for Fire Protection System Sheet No. 55 of 114
9.13 Others
Maintenance work for the following fire protection systems shall be performed according to the Vendor’s
Operation Manual.
9.13.1 Carbon dioxide total flooding system
9.13.2 Fixed dry chemical system
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BP Berau Ltd. Tangguh LNG Project Doc. No. 82-IOM-HS-1540
KJP Doc. No. S-082-1241-019 Rev. 6A
Operation Manual for Fire Protection System Sheet No. 56 of 114
10. ATTACHMENT
Attachment – 1 Summary of Outdoor Fire Protection System Provisions for Each Area
Attachment – 2 Summary of Outdoor Hazard Detection and Monitoring System (HDMS) Provisions for
Each Area
Attachment – 3 Summary of Utility Fire Water Pump Operation
Attachment – 4 Summary of Administration and Dormitory Fire Water Pump Operation
Attachment – 5 Sea Water Supply Pumps Discharge Header
Attachment – 6 Equipments to be Protected by Fixed Remote On / Off Oscillating Fire Water Monitor
and Fixed Fog Nozzle System in the LNG Process Train – 1
Attachment – 7 Equipments to be Protected by Fixed Remote On / Off Oscillating Fire Water Monitor
and Fixed Fog Nozzle System in the LNG Process Train – 2
Attachment – 8 Equipments to be Protected by Fixed Remote On / Off Oscillating Fire Water Monitor
and Fixed Fog Nozzle System in the ORF, Refrigerant Storage and Flare Area
Attachment – 9 Fire Protection Systems with Pressure Switch Activation / Notification
Attachment – 10 Typical Arrangement of Semi Fixed Low Expansion Foam System for the Condensate
Storage Area
Attachment – 11 Fire Station Standard and Miscellaneous Equipment
Attachment – 12 Summary of Fire Protection Systems for Buildings
Attachment – 13 Substation with Air Intake Shutdown Activated by Outdoor Detectors
Attachment – 14 Alarm Function and Coverage Zone for HDMS Operation
Attachment – 15 PAGA and GA Zoning (1 of 2)
Attachment – 16 PAGA and GA Zoning (2 of 2)
Attachment – 17 Combustible Gas and H2S Gas Visual Alarm Zones for Utility Area
Attachment – 18 Combustible Gas Visual Alarm Zones for LNG Storage Area
Attachment – 19 Combustible and H2S Gas Visual Alarm Zones for the ORF and Refrigerant Storage
Area
Attachment – 20 Combustible Gas Visual Alarm Zones for the BOG Compressor Area
Attachment – 21 H2S Gas Visual Alarm Zones for the Flare Area
Attachment – 22 Combustible Gas Visual Alarm Zones for the LNG Loading Deck
Attachment – 23 Combustible Gas Visual Alarm Zones for the Combo Dock
Attachment – 24 Combustible Gas Visual Alarm Zones for the LNG Process Train – 1
Attachment – 25 Combustible Gas and H2S Gas Visual Alarm Zones for Building Area
Attachment – 26 Combustible Gas and H2S Gas Visual Alarm Zones for LNG Process Train – 2
Attachment – 27 Substations with Air Intake Shutdown Activated by Outdoor Detectors in the ORF and
Refrigerant Storage Area
Attachment – 28 Substations with Air Intake Shutdown Activated by Outdoor Detectors in the LNG
Process Train – 1
Attachment – 29 Substations with Air Intake Shutdown Activated by Outdoor Detectors in the LNG
Process Train – 2
Attachment – 30 Substations with Air Intake Shutdown Activated by Outdoor Detectors in the Utility
Area
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Operation Manual for Fire Protection System Sheet No. 57 of 114
Attachment – 31 Fire & Gas and Fire Detection Zone for the ORF and Refrigerant Storage Area
Attachment – 32 Fire & Gas and Fire Detection Zone for the LNG Process Train – 1
Attachment – 33 Fire & Gas and Fire Detection Zone for the LNG Process Train – 2
Attachment – 34 ESD Zone for the ORF and Refrigerant Storage Area
Attachment – 35 ESD Zone for the LNG Process Train – 1 and 2
Attachment – 36 EDP Zone for the ORF and Refrigerant Storage Area
Attachment – 37 EDP Zone for the LNG Process Train – 1
Attachment – 38 EDP Zone for the LNG Process Train – 2
Attachment – 39 Relationship of Fire & Gas, Fire, ESD and EDO Zone in the ORF and Refrigerant
Storage Area
Attachment – 40 Relationship of Fire & Gas, Fire, ESD and EDO Zone in the LNG Process Train – 1
Attachment – 41 Relationship of Fire & Gas, Fire, ESD and EDO Zone in the LNG Process Train – 2
Attachment – 42 Summary of ESD, EDP, Fire and Fire and Gas Detection Action for Onshore Receiving
Facilities and Refrigerant Storage Area
Attachment – 43 Summary of ESD, EDP, Fire and Fire and Gas Detection Action for
LNG Process Train – 1
Attachment – 44 Summary of ESD, EDP, Fire and Fire and Gas Detection Action for
LNG Process Train – 2
Attachment – 45 ORF Zone A – Unit 016 (Vorwata Gas Srubber) Oscillating Monitor Arrangement
Attachment – 46 ORF Zone A – Unit 016 (Vorwata Gas Cooler) Oscillating Monitor Arrangement
Attachment – 47 ORF Zone A – Unit 016 (Slug Catcher) Oscillating Monitor Arrangement
Attachment – 48 ORF Zone A – Unit 011 (Condensate Stabilizer) Oscillating Monitor Arrangement
Attachment – 49 Refrigerant Storage Zone G – Unit 074 (Ethane Refrigerant Storage) Oscillating
Monitor Arrangement
Attachment – 50 Refrigerant Storage Zone G – Unit 074 (Propane Refrigerant Storage A) Oscillating
Monitor Arrangement
Attachment – 51 Refrigerant Storage Zone G – Unit 074 (Propane Refrigerant Storage B) Oscillating
Monitor Arrangement
Attachment – 52 LNG Process Train (Typical for Train 1 & 2) Zone B – Unit 041/042 / 051/052
(Gas Liquefaction) Oscillating Monitor Arrangement
Attachment – 53 LNG Process Train (Typical for Train 1 & 2) Zone E – Unit 041/042 / 051/052
(Refrigerant Circuit) Oscillating Monitor Arrangement
Attachment – 54 LNG Process Train (Typical for Train 1 & 2) Zone B – Unit 021 / 022 (Acid Gas
Removal) Oscillating Monitor Arrangement
Attachment – 55 LNG Process Train (Typical for Train 1 & 2) Zone B – Unit 021/022 / 031/032
(Amine Circulation & Dehydration) Oscillating Monitor Arrangement
Attachment – 56 LNG Process Train (Typical for Train 1 & 2) Zone B – Unit 031/032 (Dehydration
& Mercury Removal) Oscillating Monitor Arrangement
Attachment – 57 LNG Process Train (Typical for Train 1 & 2) Zone B – Unit 041/042 / 051/052
(Gas Fractionation & C3 Accumulator) Oscillating Monitor Arrangement
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