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Model Antares-PJ1: Machine Codes: Y020/Y021/Y022

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Model Antares-PJ1

Machine Codes:
Y020/Y021/Y022

Field Service Manual

26 August, 2011
Regulation & Safety Notices
Safety Labels of This Machine

1. Do not block the air intake or exhaust. Doing so could cause a fire due to internal overheating. Do
not place your hands, face, or other objects near the air exhaust, the lamp cover or the bottom of
the unit. Doing so could result in injury and/or damage to the object.
2. Do not look into the lens while the lamp is on. The strong light from the lamp may cause damage to
your eyesight.
3. Do not place anything in front of the lens while the projector is operating. Things placed in front of
the lens may overheat and burn or start a fire. If you want to temporarily stop the projected image,
use the AV mute on the remote control or the keypad.
4. To replace the lamp, unplug the power cord and then wait for 60 minutes.
5. Do not remove any screws except the lamp cover screws. Do not block or cover the vents.

Notice: Users in the United States of America

FCC notice

MODEL NAME: PJ S2130 / PJ X2130 / PJ WX2130

1
TRADE NAME: DATA PROJECTOR
MODEL NAME: PJ S2130 / PJ X2130 / PJ WX2130

FOR HOME OR OFFICE USE

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference and
2. this device must accept any interference received, including interference that may cause undesired
operation.
This device has been tested and found to comply with the limits for a Class B digital device pursuant to
Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This device generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference
to radio communications.

• This product contains a chemical known to the state of California to cause cancer, birth defects or
other reproductive harm.

However, there is no guarantee that interference will not occur in a particular installation. If this device
does cause harmful interference to radio or television reception, which can be determined by turning the
device off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the device and receiver.
• Connect the device into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/television technician for help.

RESPONSIBLE PARTY: Ricoh Americas Corporation


5 Dedrick Place, West Caldwell, NJ 07006
Phone: 973-882-2000

2
Notice: Shielded cables
All connections to other computing devices must be made using shielded cables to maintain
compliance with FCC regulations.
Caution
Changes or modifications not expressly approved by the manufacturer could void the user's authority,
which is granted by the Federal Communications Commission, to operate this projector.

USA Only
LAMP(S) INSIDE THIS PRODUCT CONTAIN MERCURY AND MUST BE RECYCLED OR DISPOSED
OF ACCORDING TO LOCAL, STATE OR FEDERAL LAWS.

Notice: Canadian users

This Class B digital apparatus complies with Canadian ICES-003.

Remarque à l’intention des utilisateurs canadiens

Cet appareil numerique de la classe B est conforme a la norme NMB-003 du Canada.

Notice: Users in Turkey

Declaration of Conformity for EU countries

• EMC Directive 2004/108/EC (including amendments)


• Low Voltage Directive 2006/95/EC

Disposal

This product contains substances which are harmful to humans and the environment.
• The lamp contains mercury.
Please dispose of this product or used lamps in accordance with local regulations.

3
The following information is only for EU-member states:

The use of the symbol indicates that this product may not be treated as household waste. By
ensuring this product is disposed of correctly, you will help prevent potential negative
consequences for the environment and human health, which could otherwise be caused by
inappropriate waste handling of this product. For more detailed information about recycling of this
product, please contact your local city office, your household waste disposal service or the shop
where you purchased the product.

Remote Control Batteries

• Never throw batteries into a fire.

Using the batteries improperly may cause them to explode or leak and may result in serious injury. If
battery-leaking fluid contacts skin, wash the fluid off immediately with clean water and consult a doctor.
If the fluid spills on an instrument, avoid contact and wipe it off using tissue paper. Then dispose of the
used tissue paper as flammable garbage after moistening the tissue with water.
Notes
• Be sure to use AAA (R03) size batteries.
• Dispose of batteries in a designated disposal area.
• Attention should be drawn to the environmental aspects of battery disposal.
• Do not mix different battery types or combine used batteries with new ones.
• If the remote control does not operate correctly, or if the operating range becomes reduced,
replace both batteries with new ones.
• If the batteries are dead or if you will not be using the remote control for a long time, remove the
batteries to prevent battery acid from leaking into the battery compartment.
Following information is only for EU-member states:

[Disposal of batteries and/or accumulators]

4
The crossed out wheeled dust bin symbol indicates that batteries and/or accumulators must be
collected and disposed of separately from household waste. If the battery or accumulator contains
more than the specified values of lead (Pb), mercury (Hg), and/or cadmium (Cd) defined in the
Battery Directive (2006/66/EC), then the chemical symbols for lead (Pb), mercury (Hg) and/or
cadmium (Cd) will appear below the crossed out wheeled dust bin symbol. By participating in
separate collection of batteries, you will help to assure the proper disposal of products and
batteries and thus help to prevent potential negative consequences for the environment and human
health.
For more detailed information about the collection and recycling programmes available in your
country, please contact your local city office or the shop where you purchased the product.

Other Information

Copyrights to Images
When projecting images using the projector, be careful not to infringe the copyright of protected
materials.
The following are examples that may infringe the copyright of protected materials.
• Broadcasting images or movies for commercial purposes
• Modifying images or movies using functions such as freeze, magnify, or zoom to broadcast
images for commercial purposes or public viewing
• Varying the aspect ratio of images or movies using a function that changes the screen size to
broadcast images for commercial purposes or public viewing

5
TABLE OF CONTENTS
Regulation & Safety Notices..............................................................................................................................1
Safety Labels of This Machine.......................................................................................................................1
Notice: Users in the United States of America.............................................................................................1
Notice: Canadian users.................................................................................................................................3
Notice: Users in Turkey..................................................................................................................................3
Declaration of Conformity for EU countries.................................................................................................3
Disposal...........................................................................................................................................................3
Remote Control Batteries...............................................................................................................................4
Other Information...........................................................................................................................................5
1. Product Information
Specifications......................................................................................................................................................9
Overview..........................................................................................................................................................10
Names of the Terminals on the Rear Panel................................................................................................11
2. Installation
Precautions........................................................................................................................................................13
Do..................................................................................................................................................................15
Do not...........................................................................................................................................................15
3. Replacement and Adjustment
Equipment Needed & Product Overview.......................................................................................................17
Part Replacement..............................................................................................................................................18
Lamp Cover..................................................................................................................................................18
Lamp Module...............................................................................................................................................18
Top Cover.....................................................................................................................................................19
Keypad Board..............................................................................................................................................20
Zoom Ring Module......................................................................................................................................21
Top Shielding...............................................................................................................................................22
IO Cover.......................................................................................................................................................22
Main Board..................................................................................................................................................23
Main Board Shielding.................................................................................................................................26
Front Cover and IR Sensor Board...............................................................................................................27
Optical Engine.............................................................................................................................................28
Color Wheel Module..................................................................................................................................28
Fan and Thermal Switch..............................................................................................................................29

6
Blower...........................................................................................................................................................31
LVPS..............................................................................................................................................................32
Interlock Switch............................................................................................................................................35
Lamp Driver..................................................................................................................................................35
Bottom Shielding..........................................................................................................................................37
Speaker........................................................................................................................................................38
Bottom Cover...............................................................................................................................................38
Electrical Adjustment........................................................................................................................................39
Adjustment Points vs Part Replaced............................................................................................................39
Verifying the Operation after Parts Replacement......................................................................................39
4. System Maintenance
Service Mode...................................................................................................................................................45
How to enter the Service Mode..................................................................................................................45
Service Mode Settings.................................................................................................................................45
Functional Tests.................................................................................................................................................49
Equipment Needed......................................................................................................................................49
Video Performance......................................................................................................................................49
Others...........................................................................................................................................................51
Firmware Update.............................................................................................................................................53
System Firmware Update............................................................................................................................53
5. Troubleshooting
LED Display.......................................................................................................................................................65
Main Procedures..............................................................................................................................................67
A. No Power Troubleshooting....................................................................................................................68
B. Power Troubleshooting...........................................................................................................................69
C. Image Troubleshooting...........................................................................................................................74
D. Remote Control Troubleshooting...........................................................................................................83
INDEX.............................................................................................................................................................85

7
8
1. Product Information

Specifications 1
See "Appendices" for the following information:
• General Specifications

9
1. Product Information

Overview

1. Control panel
2. Zoom ring
3. Ventilation (inlet)
4. Speaker
5. Focus ring
6. Ventilation (outlet)
7. Infrared remote sensor
8. Lens
9. Lens cap
10. Connection ports
11. Adjustable feet

10
Overview

Names of the Terminals on the Rear Panel

1. HDMI terminal
Input for digital signals from a HDMI (High-Definition Multimedia Interface) compatible digital source.
2. COMPUTER IN/COMPONENT IN terminal
Input for analog RGB signals from a computer or a component video signal (Y/PB/PR) from video equipment.
3. S-VIDEO IN terminal
Input for S video signals from video equipment.
4. VIDEO IN terminal
Input for video signals from video equipment.
5. SERVICE Port
Use this port to update the firmware.
6. MONITOR OUT terminal
Output for analog RGB signals or component video signal (Y/PB/PR) to another device.
7. AUDIO IN Jack
Input for audio signals from a computer or video equipment.
8. AC IN socket
Connect the supplied power cord.
9. Anti-theft lock hole

11
1. Product Information

12
2. Installation

Precautions
Follow all warnings, precautions and maintenance as recommended in this user's guide to maximize the
life of your unit. 2
• This apparatus must be earthed.
• Do not look into the projector's lens when the lamp is on. The bright light may hurt your eyes.
• To reduce the risk of fire or electric shock, do not expose this projector to rain or moisture.
• Please do not open or disassemble the projector as this may cause electric shock.
• When replacing the lamp, please allow unit to cool down, and follow all replacement instructions.
• This projector will detect the life of the lamp itself. Please be sure to change the lamp when it shows
warning messages.
• When switching the projector off, please ensure the cooling cycle has been completed before
disconnecting power. Allow 120 seconds for the projector to cool down.
• Do not use lens cap when projector is powered on.
• Turn on the projector first and then the signal sources.
• When the lamp reaches the end of its life, it will burn out and may make a loud popping sound. If
this happens, the projector will not turn back on until the lamp module has been replaced. To
replace the lamp, follow the procedures listed under "Replacing the Lamp".
• DO NOT REMOVE THE CABINET COVER, OR YOU MAY BE EXPOSED TO DANGEROUS
VOLTAGE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL ONLY.
• This product should be operated only from the type of power source which does not exceed the
voltage range specified on the rating label and the power cord. If you are not sure of the type of
power supply to your home, consult your sales representative or local power company.
• Do not use the polarized plug with an extension cord, receptacle, or other outlet unless the blades
can be inserted completely with three wire grounding type to prevent blade exposure. Failure to
follow these instructions may result in fire or electric shock.

• Never operate this unit on AC power during a thunderstorm. If you see lightning or hear thunder,
never touch the unit, cables and/or peripherals. An electric surge caused by the storm, may result
in an electrical shock or damage to the unit.
• Never push objects of any kind into this product through openings as they may touch dangerous
voltage points or short-out parts that could result in a fire or electric shock. Never spill liquid of any
kind on the product.

13
2. Installation

• Do not place or keep the projector within the reach of the children. It may fall or tip over, possibly
causing serious injury.
• Do not stack other equipment on this product and do not place this product on other equipment.
The top and bottom surface of this product increase in temperature during normal use and may
damage the other unit.
• Do not use attachments not recommended by the product manufacturer. Use of an incompatible
2 attachments could cause hazards or damage to the product.
• Do not place this product on an unstable cart, stand, tripod, bracket, or table. The product may
fall, causing serious injury to a child or adult, and serious damage to the product.
• Unplug this product from the wall outlet and take the product to qualified service personnel if you
encounter any of the following conditions:
1. The power supply cord or plug is damaged.
2. Liquid has been spilled, or objects have fallen into the product.
3. The product has been exposed to rain or water.
4. The product does not operate normally when following the operating instructions. Adjust only
those controls that are covered by the operating instructions.
5. The product has been dropped or damaged in any way. (If the cabinet should break, please
handle with care to avoid injury.)
• This product incorporates glass components, including a lens and a lamp. If these should break,
please handle with care to avoid injury and contact your sales representative for repair service.
Avoid any broken pieces of glass since they may cause injury. In the unlikely event that the lamp
ruptures, thoroughly clean the area around the projector and discard any edible items placed in
that area since they may be contaminated.
• Do not place anything in front of the lens while the projector is operating Things placed in front of
the lens may overheat and burn or start a fire.
• Unauthorized substitutions may result in fire, electric shock, or other hazards. (Only the
replacement of the lamp should be made by users.)
• Upon completion of any service or repairs to this product, ask the service technician to perform
safety checks to verify that the product is in proper operating condition.
• Do not leave thermal paper documents or easily deformed items on top of the unit or near the air
exhaust for long periods of time.
• The heat from the unit could erase the information on the thermal paper, or cause deformation or
warping.
• Do not use the product in a closed installation location. Do not place the product in a box or in any
other closed installation location. Otherwise it may overheat, which could result in a risk of fire.

14
Precautions

Do

• After unpacking this product, read the manual carefully, and follow all the operating and other
instructions.
• Turn off the product before cleaning.
• Use a soft cloth moistened with mild detergent to clean the display housing.
• Disconnect the power plug from AC outlet if the product is not being used for a long period of time.
2

Do not

• Contents of this manual are subject to change without prior notice. In no event will the company be
liable for direct, indirect, special, incidental, or consequential damages as a result of handing or
operating this product.
• Block the slots and openings on the unit provided for ventilation.
• Use abrasive cleaners, waxes or solvents to clean the unit.
• Use under the following conditions:
• Extremely heat, cold or humidity.
• In areas susceptible to excessive dust and dirt.
• Near any appliance generating a strong magnetic field.
• In direct sunlight.

15
2. Installation

16
3. Replacement and Adjustment

Equipment Needed & Product Overview


• Screw driver (+): 105
• Screw driver (+): 107
• Screw driver (-): 107
• Hex Sleeves 5 mm 3
• Tweezers
• Projector

• Before you start: This process requires protection level II. Operators should wear antistatic clothing.

• If you need to replace the main board, you have to record the lamp usage hours before you
remove the board.

17
3. Replacement and Adjustment

Part Replacement
Lamp Cover

1. Loosen 2 screws (red circles) on the Lamp Cover.

2. Remove the Lamp Cover and tear off the aluminum foil.

Lamp Module

18
Part Replacement

1. Loosen 2 screws (red circles) on the Lamp Module.

3
2. Take off the Lamp Module.

Top Cover

1. Unscrew 2 screws (red circles) from the Bottom Cover.

19
3. Replacement and Adjustment

2. Unscrew 2 screws (green circles) from the IO Cover.

3
3. Pressing the Top Cover's sides as shown, unhook the catches and remove the Top Cover.

4. Unplug the connector (purple square) of the Keypad Board.

Keypad Board

20
Part Replacement

1. Unscrew 4 screws (red circles) from the Top Cover.

2. Remove the Keypad Board.


3
Zoom Ring Module

1. Unscrew 3 screws (red circles) from the Top Cover.

2. Remove the Zoom Ring Module.

21
3. Replacement and Adjustment

Top Shielding

1. Unscrew 9 screws (red circles).

2. Remove the Top Shielding.

IO Cover

22
Part Replacement

1. Unscrew 4 hex screws (red circles).

2. Unfasten 2 tenons (yellow squares) and open the IO Cover.


3

3. Unscrew 2 screws (green circles).

4. Remove the IO cover.

• Take care of the tenons when you remove the unit.

Main Board

Before you remove the main board, make a note of the lamp usage hours.

23
3. Replacement and Adjustment

3
1. Unscrew 3 screws (red circles).

2. Unplug the connector (green square) of the Color Wheel.

3. Unplug 6 connectors (yellow squares).


Please refer to the table below for details of each connector.

24
Part Replacement

Male Connector on Main


Item Key feature Figure
Board

A Lamp Driver (J8) Black wire tube (5 pin)

Red/Yellow/Black wire and


B Fan (J5)
green wire tube (3 pin) 3

Red/Black/White wire, white


C Blower (J6) connector and blue wire tube
(3 pin)

Red/Black/White wire, red


D Photosensor (J17) connector and black wire tube
(3 pin)

Red/Black/White wire, red


E IR (J9) connector and silver wire tube
(3 pin)

Red/Black wire and black


F Speaker (J12)
wire tube (2 pin)

25
3. Replacement and Adjustment

4. Unplug 1 connector (yellow square).

3
5. Remove the Main Board.

Main Board Shielding

1. Unscrew 2 screws (red circles).

2. Remove the Main Board Shielding.

26
Part Replacement

Front Cover and IR Sensor Board

1. Unscrew 1 screw (red circle).


2. Unfasten 2 tenons (yellow squares).
3. Remove the Front Cover.

4. Unfasten 2 tenons (green squares) to remove the IR Sensor Board and IR Cover.

• Take care of the tenons when you remove the unit.

27
3. Replacement and Adjustment

Optical Engine

1. Unscrew 4 screws (yellow circles) to remove the Optical Engine.

Color Wheel Module

28
Part Replacement

1. Unscrew 2 screws (red circles) to remove the Color Wheel Module.

3
• Avoid touching the glass parts of the color wheel.

Fan and Thermal Switch

1. Unscrew 3 screws (red circles).


2. Unplug the connector (green square) of the Thermal Switch.

29
3. Replacement and Adjustment

3. Unscrew 1 screw (red circle).

4. Remove the sponge and aluminum stickers.


3

5. Take off the Fan.

30
Part Replacement

6. Unscrew 4 screws (purple circles) to remove the Fan Shielding and Fan.

7. Unscrew 1 screw (green circle) to remove the Thermal Switch.

When you hold the fan, do so as shown in the figure on the left, not the one on the right.

Blower

31
3. Replacement and Adjustment

1. Unscrew 3 screws (red circles) to remove the Blower.

2. Separate the Blower and Blower Rubber.

LVPS

32
Part Replacement

1. Unscrew 6 screws (red circles).

3
2. Unplug 3 connectors (green squares).

3. Remove the black sticker from the LVPS holder.

33
3. Replacement and Adjustment

4. Take off the LVPS and LVPS holder.

1. LVPS [A]
2. LVPS holder [B]
3. AC inlet bracket [C]
4. LVPS to MB cable [D]
5. Remove the LVPS, AC inlet bracket and LVPS to MB cable.
When you assemble the unit, you must do the actions as shown below:

1. Use a clamp to fix the Lamp Driver to the LVPS cable (red square).

34
Part Replacement

Interlock Switch

1. Unscrew 1 screw (red circle) to remove the Interlock Switch.

Make sure the interlock switch cable can be wedged as shown.

Lamp Driver

35
3. Replacement and Adjustment

1. Unscrew 1 screw (red circle) to remove the Lamp Driver Module.

3 2. Unscrew 4 screws (yellow circles).

3. Unplug 3 connectors (green squares).

4. Remove the Lamp Driver and Lamp Driver holder.

36
Part Replacement

Bottom Shielding

3
1. Unscrew 3 screws (red circles).

2. Remove the aluminum sticker.

3. Remove the Bottom Shielding.

37
3. Replacement and Adjustment

Speaker

1. Unscrew 2 screws (yellow circles) to remove the Speaker.

Bottom Cover

1. Unscrew 3 nuts (red circles) to remove the Adjustment Feet.

38
Electrical Adjustment

Electrical Adjustment
Adjustment Points vs Part Replaced

After replacing parts, please execute the related items shown in the table below.

Parts
Adjustment Main
Board
Firmwar
e
Color
Wheel
Lamp
Module
Optical
Engine
Lamp
Driver
Blower 3
Version Update v v

Color Wheel Index v v

PC Calibration v v

Reset Lamp Hours v

Re-write Lamp Hours v

OSD Reset v v

Rod Adjustment v

Waveform Download v

Fan RPM Calibration v v v

• If color appears abnormal after changing the main board, please do the Color Wheel Index
adjustment.
• See "Service Mode" to get into Service Mode.

Verifying the Operation after Parts Replacement

After parts replacement or repair, check that the projector works properly.
Project images on the screen and check that they are not faulty.

39
3. Replacement and Adjustment

PC Calibration

After replacing the main board or upgrading firmware, "PC Calibration" should be done.
Equipment Needed
• Test signal: 800 × 600@60Hz
• Test Pattern: White/Black

• The calibration pattern should be in full screen mode.


Procedure

1. Get into Service Mode.


2. Select "Analog Settings".
3. Execute "PC Calibration".
Inspection item
• Check if there are lines on the screen.
• Check if there is noise on the screen.
• Horizontal and vertical position of the video should be adjustable to the screen frame.
Criteria
• If there is noise on the screen, the product is considered as defective.
• The screen must appear normal, and there shouldn't be any abnormalities, such as lines.
• Check if the projected image is the same as displayed on the monitor.

Re-write lamp hours

After replacing the main board, adjust the lamp hours.


Write down the lamp hours before the replacement and put back the same value after replacing the
board.

1. Get into Service Mode.


2. Select "Other Settings".

40
Electrical Adjustment

3. Select "Lamp Hours Adjust", and then use the "Left" or "Right" buttons to re-write the lamp
hours (Full Mode) back to the value that you noted before you removed the old main
board .
4. Select "Lamp Hours(low)", and then use the "Left" or "Right" buttons to re-write the lamp
hours (Eco Mode) back to the value that you noted before you removed the old main
board.
5. Select "Return to Service Menu" to confirm the setting.

• By repeatedly pressing the "Enter" key, you can select the order of magnitude. Each press goes to 3
the next order in the sequence "1" to "10" to "100" to "1000" and back to "1".

Reset lamp hours

After replacing the lamp module, reset the lamp hours.

1. Get into Service Mode.


2. Select "Other Settings".
3. Select "Lamp Hours Adjust", then use the "Left" or "Right" buttons to set the lamp hours
(Full Mode) to "0".
4. Select "Lamp Hours(low)", then use the "Left" or "Right" buttons to set the lamp hours (Eco
Mode) to "0".
5. Select "Return to Service Menu" to confirm the setting.

• By repeatedly pressing the "Enter" key, you can select the order of magnitude. Each press steps to
the next order in the sequence "1" to "10" to "100" to "1000" and back to "1".

Waveform download

After replacing the lamp driver, "waveform download" should be done.

1. While pressing the "Power" button, plug in the power cord.


2. When the Power LED flashes blue, release the "Power" button.
3. While the Power LED light alternates red and blue, press the "Power" button and then the
projector will download the waveform automatically.
4. After 3 to 5 seconds, the projector will go to the standby mode.

• If the Power LED lights red, the waveform download is finished.


• If the Power LED light alternates red with blue, the download failed. Do it again.

41
3. Replacement and Adjustment

Fan RPM calibration

After replacing the main board, blower, or updating the firmware, "Fan RPM Calibration" should be
done.

1. While pressing the "Power" button, plug in the power cord.


2. When the "Power LED" flashes red, release the "Power" button.
3. After 3 to 5 seconds, the projector will power on.

4. After the logo disappears, the message "Warning Factory Fan RPM Calculation now,
please wait...." will be shown on the screen.
5. After 70 seconds, please get into Service Mode to check "Factory Blower RPM".

6. The value of "Factory Blower RPM" should be from 2880 to 4320rpm.


If the "Factory Blower RPM" value does not appear in Service Mode, please repeat the step again.

42
Electrical Adjustment

OSD reset

After replacing the main board or updating firmware, "OSD reset" should be done.

1. Press the "Menu" button to open the OSD menu.


2. Select "Advanced Settings".
3. Execute "Reset all".
4. Select "OK".
Returns the OSD adjustments and settings to the factory default values.
3
Color wheel index

After replacing the main board or color wheel, "Color Wheel Index" should be done.

1. Get into Service Mode.


2. Select "Optical Settings".
3. Select "Color Wheel Index", then use the "Left" or "Right" button to adjust the color
balance of the projected image.

• By pressing the "Enter" key, the test pattern can be projected.

Rod adjustment
Environment
• The distance between the engine and the screen must be 2.6 M.
• This process should be done in a dark environment (under 2 lux).
Procedure

1. Press the "Menu" button to open the OSD.


2. Select "Display Settings".

43
3. Replacement and Adjustment

3. Select " Whiteboard " in "Wall Color Correction".

4. Adjust the screws to readjust the image. (Screw [A] should be adjusted first, and then
screw [B]. Adjust until the yellowish or bluish parts disappear.)
Image inspection
• There should be no abnormal color visible to the naked eye at the edges of the image.

• Avoid over-adjusting the rod.


• After the operation, please use glue to secure the screws.

44
4. System Maintenance

Service Mode
How to enter the Service Mode

1. Turn on the projector.

2. Press the "Power", "Left", "Left" and "Menu" buttons sequentially.

• You can use the remote controller for this.

Service Mode Settings

• Here is a summary of common terms.

Term What It Means

DFU Denotes "Design/Factory Use". Do not change this value.

45
4. System Maintenance

Main Menu

Setting Item Description

Model name Shows the name of the projector.

SYS FW version Shows the present system firmware version of the projector.

MCU FW version Shows the present MCU firmware version of the projector.

Waveform ID DFU

System hours (full) Shows the operating hours of the projector.

4 Lamp Hours (full) Shows the working hours of the projector in full mode.

Lamp Hour (low) Shows the working hours of the projector in eco mode.

Factory Reset DFU

Burn in Test DFU

Records the times of the failure of power on of the projector such


Failure Log
as excessive temperature, lamp failure or fan lock.

Analog Settings

Setting Item Description

Using the White/Black test pattern, adjust the RGB color balance
PC Calibration
for the input signal.

Video Calibration DFU

PC Red Offset DFU

PC Green Offset DFU

PC Blue Offset DFU

Red Gain DFU

Green Gain DFU

Blue Gain DFU

Video Red Offset DFU

Video Blue Offset DFU

46
Service Mode

Setting Item Description

Reset Calibration Data DFU

Optical Settings

Setting Item Description

Use this to adjust the R/G/B value to improve the image when
Color Wheel Index
the color reproduction is not correct.

Spoke On DFU

Test Pattern DFU 4


Waveform Index DFU

Sequence Group DFU

Degamma DFU

Lamp Power Gain DFU

Other Settings

Setting Item Description

System Hours Adjust Use this to change operating hours of the projector.

Lamp Hours Adjust Use this to change the working hours of the projector in full mode.

Use this to change the working hours of the projector in eco


Lamp Hours(low)
mode.

Start LOGO DFU

High Altitude DFU

AC Plugin Auto Power On DFU

VGA Out(Standby) DFU

Closed Caption Select DFU

SOG Slicer Threshold DFU

Component Phase DFU

47
4. System Maintenance

Setting Item Description

Temperature Degree DFU

Dust Chamber Test DFU

Read SNID DFU

Use this to adjust the R/G/B value to improve the image when
Color wheel index
the color reproduction is not correct.

Factory blower RPM DFU

Extended model name DFU


4

48
Functional Tests

Functional Tests
Equipment Needed

• IBM PC with HDTV resolution


• DVD player with Multi-system, equipped with "Component", "Composite", "S-Video" and "HDMI".
• HDTV Source (720P,1080P,1080i)

Video Performance
4
CVBS
Procedure
• Test equipment: DVD player
• Test signal: CVBS

Inspection item
• Video performance test
Inspection Distance
• 1.8M - 2.8M
Criteria
• Check for abnormal color, line distortion, or noise on the screen.

HDTV/ Component
Procedure
• Test equipment: DVD player
• Test signal: Ycbcr/YPbPr

49
4. System Maintenance

Inspection item
• HDTV performance test
Inspection Distance
• 1.8M - 2.8M
Criteria
• Check for abnormal color, line distortion, or noise on the screen.

Audio test
Procedure

4 • Test equipment: DVD Player


• Test signal: CVBS
Inspection item
• Audio performance test
Inspection Distance
• 1.8M - 2.8M
Criteria
• Check the sound from the speaker
• Plug the audio cable into the audio in port, and check whether "Volume" is normal.
• Adjust the volume from "0" - "20" by using the remote controller.
• Check the sound from the speaker.
• Check whether the "mute" function is normal.

S-video
Procedure
• Test equipment: DVD player
• Test signal: S-Video
Inspection item
• Video performance test
Inspection Distance
• 1.8M - 2.8M
Criteria
• Check for abnormal color, line distortion, or noise on the screen.
• Check the sound from the speaker.

50
Functional Tests

Others

Functional inspection
Power Key
The power key must operate smoothly.
Remote Controller
Check whether the remote controller can work normally, and that the "Menu", "Left" and "Right"
buttons work smoothly.
General
All OSD functions must be checked for functionality. When the OSD menu is displayed, there shall 4
be no visible peaking, ringing, streaking, or smearing artifacts on the screen.
Display Size
All preset modes shall expand to full screen size using OSD Horizontal and Vertical Size controls.
Display Data Channel (DDC)
The purpose of the DDC test is to verify the DDC1/DDC2B operation of the projector and to verify
the Plug & Play function.
Acoustic
High-pitched sound from the cooling fan or color wheel is unacceptable.

Check points for exterior and print pattern

Check item Check point

Text & Pattern Missing letters & pattern or blurry prints are unacceptable.

Exterior Dirt, scrape, water ripples and uneven color are unacceptable.

Focus ring/ Zoom ring Focus ring and Zoom ring should be able to move smoothly.

Logo Missing logo, missing prints and blurry prints are unacceptable

Screw All screws must be fixed and of the correct type.

Pedestal Working properly

Lamp Cover It should be locked in the correct place.

Plastic Parts No plastic parts can be broken or damaged.

Safety or warning label All safety and warning labels should be visible, including all contents.

51
4. System Maintenance

Check item Check point

Connector All interface connectors should be complete and workable.

Adjustable foot Should be able to adjust this smoothly.

52
Firmware Update

Firmware Update
System Firmware Update

Equipment needed
Software
• DLP Composer Lite (Use DLP Composer Lite 10.3 for example)
• Firmware (*.img)
• Library file 4
Hardware
• Projector
Power Cord
• USB Cable mini USB to USB (A)
• PC or Laptop

DLP Composer Lite setup procedure

53
4. System Maintenance

1. Double-click "DLP Composer Lite V10.3 Setup".

4 2. Click "Next".

3. Read "License Agreement".


4. Select "I accept and agree to be bound by all the terms and conditions of this License
Agreement".
5. Click "Next".

54
Firmware Update

6. Click "Next".

7. Click "Next".
4

8. Click "Next".

The program is being installed.

55
4. System Maintenance

9. Click "Finish".
4 10. Click "Yes" to reboot the PC.

Install DLP device USB driver procedure

1. Plug in the power cord.


2. Connect the Projector and PC with a mini USB cable.

3. From the "Start" menu, point to "All Programs", point to "DLP Composer(TM) Lite", and
then click "Install DLP Device USB Driver".

4. Press any key to continue.


If the installation is successful, "Update complete!" appears.

56
Firmware Update

5. Press any key to continue.


The window closes.
4

Enter the Firmware Update Mode

1. Press the "Power" button, and plug in the power cord.


2. The Power/Lamp/Temp LEDs will light red after around 10 seconds, then release the
"Power" button.

In the FW mode, all LEDs light up.

• If you plug in the power cord while pressing the "Power" button, the Power LED alternately flashes
red and blue for a few seconds, then flashes blue for another few seconds, then flashes red for
another few seconds, and finally the Power, Lamp, and Temp LEDs light continuously in red.

57
4. System Maintenance

Connect the Projector to the PC

1. Get into firmware update mode.


2. Connect the Projector and PC with a mini USB cable.
The Found New Hardware Wizard appears.

3. Select "No, not this time".


4. Click "Next".

5. Select "Install the software automatically (Recommended)".

58
Firmware Update

6. Click "Next".

7. Click "Finish".
4

Firmware Update procedure

1. Get into firmware update mode.

59
4. System Maintenance

2. Double-click "DLP ComposerTM Lite 10.3".

4
3. Click "Edit", and then click "Preferences".

4. Click "Library".
5. Click "Browse" and navigate to the directory where you put the DLP Composer
installation files in.
Select "XXX Library" folder, and then click "OK".

60
Firmware Update

6. Click "Communications".
4
7. Select "USB" for USB update model.
8. Click "OK".

9. Click "Flash Loader".


10. Click "Browse" to search for the firmware file (*.img).

61
4. System Maintenance

11. Click "Open".

4
12. Select "Complete Image Download".
13. Select "Skip Boot Loader Area" and then select "32 KB".
14. Click "Reset Bus" to erase the flash memory.

15. If the firmware is ready, click "Start Download" to execute the firmware update.

62
Firmware Update

16. Click "Yes".

After several minutes, the firmware upgrade process is completed and "Download completed"
appears on the screen.
17. Unplug the mini USB cable and power cord.
18. Plug in the power cord, then restart the projector and get into Service Mode to check the
system firmware version.

63
4. System Maintenance

64
5. Troubleshooting

LED Display
Message Power LED Lamp LED Temp LED

Flash Red Flash Red Flash Red


Plug-in Power Cord
(100ms) (100ms) (100ms)

Standby Mode Red - -

Power button ON Blue - -

F/W Download Mode Red Red Red

Flash Blue 5
Lamp Ignited 0.5 second - -
H(On), 0.5
second L(Off)

Flash Red

Cooling Down 0.5 second - -


H(On), 0.5
second L(Off)

Warning for Temperature High


Blue - Red
(On Event)

Warning for Temperature High


Red - Red
(On Standby)

Error for Lamp Fail(On Event) Blue Red -

Error for Lamp Fail(On Standby) Red Red -

Flash Red

Error for Fan Fail(On Event) Blue - 0.5 second


H(On),0.5
second L(Off)

65
5. Troubleshooting

Message Power LED Lamp LED Temp LED

Flash Red

Error for Fan Fail(On Standby) Red - 0.5 second


H(On),0.5
second L(Off)

Flash Red
Error for Color Wheel fail / Striking Lamp 0.5 second
Blue -
Fail(On Event) H(ON), 0.5
second L(OFF)

Flash Red
Error for Color Wheel fail/ Striking Lamp 0.5 second
Red -
Fail(On Standby) H(ON),0.5
5 second L(OFF)

Flash Red

Burn In Lamp On 3 second - -


H(On), 1
second L(Off)

Flash Red

Burn In Lamp Off 1 second - -


H(On), 3
second L(Off)

66
Main Procedures

Main Procedures

67
5. Troubleshooting

A. No Power Troubleshooting

68
Main Procedures

B. Power Troubleshooting

Mark sure all connectors are connected properly.


Check LED indicator.

If temp LED lights

69
5. Troubleshooting

If temp LED flashes

70
Main Procedures

If lamp LED lights

71
5. Troubleshooting

If lamp LED flashes

72
Main Procedures

Only power LED light red

73
5. Troubleshooting

C. Image Troubleshooting

1-1 (Does the PC image show on the screen?)

74
Main Procedures

1-2 (Does video image show on the screen?)

75
5. Troubleshooting

1-3 (Does HDMI image show on the screen?)

76
Main Procedures

1-4 (Is audio output normal?)

77
5. Troubleshooting

1-5 (Is focus ok?)

78
Main Procedures

1-6 (Is color ok?)

79
5. Troubleshooting

1-7 (Have line bar?)

80
Main Procedures

1-8 (Is there noise in the image?)

81
5. Troubleshooting

1-9 (Is uniformity ok?)

82
Main Procedures

D. Remote Control Troubleshooting

83
5. Troubleshooting

84
Model Antares-PJ1
Machine Codes:
Y0020/Y021/Y022

Appendices

24 October, 2011
TABLE OF CONTENTS
1. Appendix: Specifications
General Specifications.......................................................................................................................................3
List of General Specifications........................................................................................................................3
Separately sold product................................................................................................................................4
List of Supported Signals................................................................................................................................4
Configurations of Terminals...........................................................................................................................9
INDEX.............................................................................................................................................................11

1
2
1. Appendix: Specifications

General Specifications 1
List of General Specifications

Item Specification

Consumption Power 203W (ECO mode) / 258W (Full mode)

Weight 5.5 lbs (2.5 Kg)

Dimensions (WxHxD) 286x100x208 mm (include protruding parts)

Operational Temperatures : 41° to 95°F (5° to 35°C),


20% to 80% humidity (non-condensing)
Environmental Considerations
Storage Temperatures : -4° to 140°F (-20° to 60°C),
20% to 80% humidity (non-condensing)

Y022/Y021: Single DLP® 0.55” chip


Projection System
Y020: Single DLP® 0.65” chip

Y022: 800 × 600 pixels (SVGA)


Resolution Y021: 1024 × 768 pixels (XGA)
Y020: 1280 × 800 pixels (WXGA)

Y022/Y021: F# 2.41 - 2.55, f=21.79 - 23.99 mm, 1.1X Zoom


Lens Lens
Y020: F# 2.50 - 2.67, f=21.86 mm - 24 mm, 1.1X Zoom Lens

Lamp High-pressure mercury lamp (200W)

3000 hours typical (Full Mode)


Lamp Life
4000 hours typical (ECO Mode)

Projection screen size 30 - 300 inch

Y022/Y021: 1.19 - 13.11m (Focus range)


Projection distance
Y020: 1.0 - 10.98m (Focus range)

Speaker 2W (Mono)

3
1. Appendix: Specifications

Item Specification

COMPUTER1 IN
Mini D sub 15 pin RGB / Y/PB / PR (dual use)
terminal
1
MONITOR OUT
Mini D sub 15 pin
terminal

Connectio HDMI terminal HDMI terminal


n terminal
S-VIDEO terminal Mini DIN 4 pin

VIDEO terminal RCA Pin Jack, 1 V (p-p), 75 ohm

3.5 mm diameter mini-jack for COMPUTER IN/VIDEO/S-VIDEO


AUDIO IN terminal
(multiple use)

• This model complies with the above specifications.


• Designs and specifications are subject to change without notice.
• This model may not be compatible with features and/or specifications that may be added in the
future.

Separately sold product

• PJ Replacement Lamp Type 2

List of Supported Signals

VGA Analog

H-frequency
Modes Resolution Refresh rate (Hz) Clock (MHz)
(kHz)

(1) VGA Analog - PC Signal

VGA 640 × 480 60 31.47 25.18

640 × 480 72 37.86 31.50

640 × 480 75 37.50 31.50

640 × 480 85 43.27 36.00

4
General Specifications

H-frequency
Modes Resolution Refresh rate (Hz) Clock (MHz)
(kHz)

640 × 480 119.51 61.61 -


1
SVGA 800 × 600 56 35.20 36.00

800 × 600 60 37.88 40.00

800 × 600 72 48.08 50.00

800 × 600 75 46.88 49.50

800 × 600 85 53.67 56.25

XGA 1024 × 768 119.85 77.20 -

1024 × 768 60 48.36 65.00

1024 × 768 70 56.48 75.00

1024 × 768 75 60.02 78.75

1024 × 768 85 68.67 94.50

SXGA 1152 × 864 119.804 98.80 -

1152 × 864 70 63.80 94.50

1152 × 864 75 67.50 108.00

1280 x 1024 85 77.10 121.50

1280 x 1024 60 63.98 108.00

1280 x 1024 72 77.90 134.60

1280 x 1024 75 79.98 135.00

QuadVGA 1280 x 960 85 91.15 157.50

1280 x 960 60 60.00 108.00

SXGA+ 1400 x 1050 75 75.00 126.00

UXGA 1600 x 1200 60 65.32 121.75

PowerBook G4 640 x 480 60 75.00 162.00

PowerBook G4 640 x 480 60 31.50 25.17

5
1. Appendix: Specifications

H-frequency
Modes Resolution Refresh rate (Hz) Clock (MHz)
(kHz)

PowerBook G4 800 x 600 66.6(67) 35.00 30.24


1
PowerBook G4 1024 x 768 60 37.88 40.00

PowerBook G4 1152 x 870 60 48.36 65.00

PowerBook G4 1280 x 960 75 68.68 100.00

PowerBook G4 1024 x 768 75 75.20 126.00

i Mac (G3) 1024 x 768 75 60.30 80.00

(2) VGA Analog - Extended Wide

WXGA 1280 x 768 60 47.78 79.50

1280 x 768 75 60.29 102.25

1280 x 768 85 68.63 117.50

1280 x 720 60 44.80 74.25

1280 x 800 60 49.60 83.50

1440 x 900 60 55.90 106.50

1680 x 1050 60 65.30 146.25

1366 x 768 60 47.74 85.50

1920 x 1080-RB 60 66.60 138.50

1024 x 600 60 37.30 50.40

(3) VGA Analog - Component Signal

480i 720 x 480 59.94 (29.97) 27.00 -

480p 720 x 480 59.94 31.47 -

576i 720 x 576 50 (25) 27.00 -

576p 720 x 576 50 31.25 -

720p 1280 x 720 60 45.00 -

720p 1280 x 720 50 37.50 -

6
General Specifications

H-frequency
Modes Resolution Refresh rate (Hz) Clock (MHz)
(kHz)

1080i 1920 x 1080 60 (30) 33.75 -


1
1080i 1920 x 1080 50 (25) 33.75 -

1080i 1920 x 1080 60 67.50 -

1080i 1920 x1080 50 56.25 -

HDMI Digital

H-frequency
Modes Resolution Refresh rate (Hz) Clock (MHz)
(kHz)

(1) HDMI - PC Signal (Same as DVI)

VGA 640 x 480 60 31.47 25.18

640 x 480 72 37.86 31.50

640 x 480 75 37.50 31.50

640 x 480 85 43.27 36.00

640 x 480 119.51 61.61 -

800 x 600 56 35.20 36.00

SVGA 800 x 600 60 37.88 40.00

800 x 600 72 48.08 50.00

800 x 600 75 46.88 49.50

800 x 600 85 53.67 56.25

800 x 600 119.85 77.20 -

1024 x 768 60 48.36 65.00

XGA 1024 x 768 70 56.48 75.00

1024 x 768 75 60.02 78.75

1024 x 768 119.804 98.80 -

SXGA 1152 x 864 75 67.50 108.00

7
1. Appendix: Specifications

H-frequency
Modes Resolution Refresh rate (Hz) Clock (MHz)
(kHz)

1152 x 864 85 77.10 121.50


1
1280 x 1024 60 63.98 108.00

1280 x 1024 72 77.90 134.60

1280 x 1024 75 79.98 135.00

1280 x 1024 85 91.15 157.50

QuadVGA 1280 x 960 75 75.00 126.00

PowerBook G4 640 x 480 60 31.50 25.17

PowerBook G4 640 x 480 66.6(67) 35.00 30.24

PowerBook G4 800 x 600 60 37.88 40.00

PowerBook G4 1024 x 768 60 48.36 65.00

PowerBook G4 1152 x 870 75 68.68 100.00

PowerBook G4 1280 x 960 75 75.20 126.00

i Mac (G3) 1024 x 768 75 60.30 80.00

HDMI Digital

H-frequency
Modes Resolution Refresh rate (Hz) Clock (MHz)
(kHz)

(2) HDMI Analog - Extended Wide

WXGA 1280 x 768 60 47.78 79.50

1280 x 768 75 60.29 102.25

1280 x 768 85 68.63 117.50

1280 x 720 60 44.80 74.25

1280 x 800 60 49.60 83.50

1440 x 900 60 55.90 106.50

1680 x 1050 60 65.30 146.25

8
General Specifications

H-frequency
Modes Resolution Refresh rate (Hz) Clock (MHz)
(kHz)

1366 x 768 60 47.74 85.50


1
1920 x 1080-RB 60 66.60 138.50

1920 x 1080-EIA 60 66.60 148.50

1024 x 600 60 37.30 50.40

(3) HDMI Analog - Video Signal

720 x 480
480i 59.94 (29.97) 27.00 -
(1440 x 480)

480p 720 x 480 59.94 31.47 -

720 x 576
576i 50 (25) 27.00 -
(1440 x 576)

576p 720 x 576 50 31.25 -

720p 1280 x 720 60 45.00 -

720p 1280 x 720 50 37.50 -

1080i 1920 x 1080 60 (30) 33.75 -

1080i 1920 x 1080 50 (25) 33.75 -

1080p 1920 x 1080 60 67.50 -

1080p 1920 x 1080 50 56.25 -

1080p 1920 x1080 24/23.98 27.00 -

Configurations of Terminals

Terminal : Analog RGB (Mini D-sub 15 pin)

9
1. Appendix: Specifications

Mini D sub 15 Pin connector

Pin No. Pin description

1 1 Red (R/Cr) Input/R Output

2 Green (G/Y) Input/G Output

3 Blue (B/Cb) Input/B Output

4 ICP download / NC

5 Ground (Horiz.sync.)

6 Ground (Red)

7 Ground (Green)

8 Ground (Blue)

9 DDC 5V / NC

10 Ground (Ver. sync.)

11 ICP download

12 DDC Data / NC

13 Horiz. sync. Input / Output (Composite H/V sync. Input)

14 Vert. sync. Input / Output

15 DDC CLK / NC

10

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