Chhattisgarh Swami Vivekananda Technical University, Newai

Branch: Automobile Engg. Course Code: C037515(037)

Subject: Design of Machine Elements Total Tutorial Periods: 10
Total Theory Periods: 40 Assignments: Two (Minimum)
Class Tests: Two (Minimum) Maximum Marks: 100
ESE Duration: Four Hours Minimum Marks: 35

COURSE OBJECTIVES
 To familiarise the various steps involved in the Design Process
 To understand the principles involved in evaluating the shape and dimensions of a
component to satisfy functional and strength requirements.
 To learn to use standard practices and standard data
 To learn to use catalogues and standard machine components

UNIT I
STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS
Introduction to the design process - factor influencing machine design, selection of materials based on
mechanical properties -- Preferred numbers, fits and tolerances – Direct, Bending and torsional stress equations
– Impact and shock loading – calculation of principle stresses for various load combinations, eccentric
loading – Design of curved beams – crane hook and ‘C’ frame - Factor of safety - theories of failure – stress
concentration – design for variable loading – Soderberg, Goodman and Gerberrelations

UNIT II
DESIGN OF SHAFTS AND COUPLINGS
Design of solid and hollow shafts based on strength, rigidity and critical speed – Design of keys, key ways and
splines - Design of crankshafts -- Design of rigid and flexible couplings.
CLUTCHES
Friction clutches, Friction materials, Torque transmitting capacity, Single & Multiple plate clutch, centrifugal
clutches.

UNIT III
DESIGN OF TEMPORARY AND PERMANENT JOINTS
Threaded fastners - Design of bolted joints including eccentric loading, Knuckle joints, Cotter joints – Design
of welded joints, riveted joints for structures - theory of bonded joints.

UNIT IV
DESIGN OF ENERGY STORING ELEMENTS
Design of various types of springs, optimization of helical springs -- rubber springs -- Design of flywheels
considering stresses inrims and arms, for engines and punching machines.

UNIT V
DESIGN OF BEARINGS AND MISCELLANEOUS ELEMENTS
Sliding contact and rolling contact bearings -- Design of hydrodynamic journal bearings, McKee's Eqn.
Sommerfield Number, Raimondi & Boyd graphs, -- Selection of Rolling Contact bearings -- Design of Seals
and Gaskets -- Design of Connecting Rod.

Note: (Use of P S G Design Data Book is permitted in the University examination)

TEXT BOOKS
1. Mechanical Engineering Design-Shigley J.E and Mischke C. R., Sixth Edition, Tata McGraw-Hill ,2003.
2. Design of Machine Elements -BhandariV.B,Second Edition, Tata McGraw-Hill Book Co,2007.
REFERENCES
1. Machine Design -SundararajamoorthyT.V, Shanmugam.N,Anuradha Publications, Chennai,2003.
2. Machine Component Design -Orthwein W, Jaico Publishing Co,2003.
3. Mechanical Design – An Integral Approach -UguralA.C,McGraw-Hill BookCo,2004.
4. Design and Machine Elements -SpottsM.F., Shoup T.E, Pearson Education,2004.
STANDARDS
1. IS 10260 : Part 1 : 1982 Terms, definitions and classification of Plain bearingsPart 1: Construction.
2. IS 10260 : Part 1 : 1982 Terms, definitions and classification of Plain bearings Part 2: Friction and Wear.
 Chhattisgarh Swami Vivekananda Technical University, Newai
Name of the Program- Bachelor of Technology Semester: B.Tech – 5th
Branch: Automobile Engg. Course Code: C082511(082)
Subject: Automotive Electricals and Electronics Total Tutorial Periods: 10
Total Theory Periods: 40 Assignments: Two
(Minimum)
Class Tests: Two (Minimum) Maximum Marks: 100
ESE Duration: Three Hours Minimum Marks: 35

COURSE OBJECTIVES

 To impart knowledge to the students in the principles of operation and constructional details of
various Automotive Electrical Systems like Batteries, Starting System, Charging System.
 To understand the operation and constructional details of various Automotive Electronic Systems
like Ignition System, Lighting System and Dash – Board Instruments.
 To understand the functions of various lighting, meters and sensors etc.

UNIT -I
TYPES OF BATTERIES
Principle and construction of Lead Acid Battery, Nickel – Cadmium Battery, Nickel Metal, Hybrid Battery, Sodium
Sulphur Battery and Aluminum Air Battery, Characteristics of Battery, Battery Rating, Capacity and Efficiency,
Various Tests on Battery, Battery– Charging Techniques, .Maintenance of batteries

UNIT- II
ELECTRICAL COMPONENTS
Requirements of Starter Motor, Starter Motor types , construction and characteristics, Starter drive
mechanisms,Starter Switches and Solenoids, Charging system components, Generators and Alternators ,types,
construction and Characteristics Voltage and Current Regulation, Cut –out relays and regulators, Charging circuits
for D.C. Generator, A.C. Single Phase and Three – Phase Alternators.

UNIT- III
IGNITION SYSTEMS
Battery Coil and Magneto–Ignition System, Circuit details and Components of Battery Coil and Magneto–Ignition
System, Centrifugal and Vacuum Advance Mechanisms, Spark Plugs, Constructional details and Types.

UNIT- IV
ELECTRICAL AND ELECTRONIC IGNITION SYSYTEMS
Electronically–Assisted and Full Electronic Ignition System, Non–Contact–type Ignition Triggering devices,
Capacitive Discharge Ignition Distributor–less Ignition System, Digital Ignition System, Control Strategy of
Electronic Ignition System.

UNIT -V
WIRING, LIGHTING AND OTHER INSTRUMENTS AND SENSORS
Automotive Wiring, Insulated and Earth Return System, Positive and Negative Earth Systems, Head Lamp and
Indicator Lamp Details, Anti–Dazzling and Dipper Details, Electrical and Electronic Fuel Lift Pumps, Theory and
Constructional Details of Dash Board Instruments and their Sensors like Speedometer, Odometer, Fuel Level
Indicator Oil Pressure and Coolant Temperature Indicators, Horns and Wiper Mechanisms, Automotive Wiring
Circuits

TEXT BOOKS
1. Automobile Electrical Equipments -Young, A.P. and Griffith, S.L.,ELBS and NewPress.
2 . Automotive Electrical Equipment,-Kholi .P.L,Tata McGraw-Hill co ltd,New Delhi,2004
REFERENCES
1. Automobile Electrical Equipment- Crouse.W.H.,McGraw Hill Book CoInc.NewYork,2005
2. Modern Electrical Equipments of Automobiles -Judge.A.W.,Chapman& Hall, London2004 .
 Chhattisgarh Swami Vivekananda Technical University, Newai
3. Automotive Handbook -Robert Bosch, Bently Publishers,2004.
 Chhattisgarh Swami Vivekananda Technical University, Newai

Name of the Program- Bachelor of Technology Semester: B.Tech – 5th

Branch: Automobile Engg. Course Code: C037514(037)
Subject: Dynamics of Machines Total Tutorial Periods: 10
Total Theory Periods: 40 Assignments: Two (Minimum)
Class Tests: Two (Minimum) Maximum Marks: 100
ESE Duration: Three Hours Minimum Marks: 35

Course Objectives:
 To study types of mechanical governors and to analyze its performance parameters To Apply the theory
of balancing to rotating and reciprocating masses.
 To analyze gyro-effect on moving bodies
 To understand the concepts of mechanical vibration To perform inertia force analysis of
machine elements
 To draw turning moment diagram of reciprocating engines
 To analyze performance parameters flywheel

UNIT I
Governors: Characteristics of centrifugal governors, Gravity controlled governors, Porter and proell.
Spring controlled centrifugal governor: Hartung, & Hartnell governor. Performance parameter:
Sensitivity, stability, Isochronisms, Governor Effort and power.

UNIT II
Balancing: Balancing of rotating masses, Static and dynamic balancing, Determination of
balancing masses in two plane balancing, Balancing of internal combustion engines, Balancing of
in-line engines, Firing order, Balancing of V-twin and radial engines, Forward and reverse crank
method, Balancing of rotors.

UNIT III
Gyroscope: Gyroscopic forces and couple, gyroscopic effect in Airplanes, Ship motion and Vehicles
moving on curved path.
UNIT IV
Mechanical Vibrations: One-dimensional, longitudinal, Transverse, and torsional vibrations,
Natural frequency, Effect of damping on vibrations, Different types of damping.Forced
vibration, Forces and displacement, Transmissibility, Vibration Isolation, Vibration sensors:
seismometer and Accelerometers, Whirling of shafts with single rotor.
UNIT V
(a) Inertia force analysis: Effective force and inertia force on link, Inertia force on reciprocating
engine. Inertia force in fourbar chainmechanism.
(b)Turning moment diagram and flywheel: Turning moment diagram for single and multi cylinder
internal combustionengine, Coefficient of fluctuation of speed, Coefficient of fluctuation of
energy,Flywheel.
 Text Books
1. Theory of Machine- S.S.Rattan - Tata McGraw Hill,NewDelhi
2. Theory of Machines - Thomas Bevan, - CBS/ CengagePublishers
Reference Books
1. Theory of Machines and Mechanism– Uicker, Pennock, &Shigley – Oxford Univ.Press
2. Theory of Mechanisms and Machines- A. Ghosh, A. K. Mallik – EWPPress.
3. Mechanism and Machinetheory-Ambekar-PHI,Delhi
4. Theory of Machine – P.L. Ballaney – Khanna Publishers, NewDelhi

5. Theory of Machine -JagdishLal- Metro Politan Books, NewDelhi

Course Outcome

 Apply knowledge of Dynamics of machine for understanding, formulating and solving

engineering problems.
 Acquire knowledge and hands-on competence in applying the concepts Dynamics of machine in
the design and development of mechanical systems.
 Demonstrate creativeness in designing new systems components and processes in the field
of engineering Identify, analyze and solve mechanical engineering problems useful to the
society.
 Work effectively with engineering and science teams as well as with multidisciplinary designs.
 Chhattisgarh Swami Vivekananda Technical University, Newai
Name of the Program- Bachelor of Technology Semester: B.Tech – 5th
Branch: Automobile Engg. Course Code: C037516(037)
Subject: OperationResearch Total Tutorial Periods: 10
Total Theory Periods: 40 Assignments: Two (Minimum)
Class Tests: Two (Minimum) Maximum Marks: 100
ESE Duration: Three Hours Minimum Marks: 35

NOTE:- Four Questions of 25 marks to be set, one from each unit.

Course Objectives:

 Understand definition, scope, objectives, phases, models & limitations of operations research.
 To understand different application areas of operations research like transportation
problem, assignment model, sequencing models, dynamic programming, game theory,
replacement models & inventory models

UNIT I
Introduction
Various stages of O.R, Fields of application, optimization and its classification.
General Linear Programming Problems- Introduction, maximization and minimization of function with
or without Constraints, formulation of a linear programming problem, graphical method and simplex
method, Big M method Degeneracy, application of L.P.P. in Mechanical Engineering.

UNIT – II
The Transportation Problems
Mathematical formulation computational procedures, Stepping stone method, Modified Distribution
Method, Vogels Approximation Method, Solution of balanced and unbalanced transportation
problems and case of Degeneracy.
The Assignment Problems
Mathematical formulation of assignment problems, solution of assignment problems, traveling
salesman problems, Air crew Assignment problems.

UNIT - III
Waiting Line Theory
Basic queuing process, basic structure of queuing models, some commonly known queuing situations
Kendall’s service time, solution to M/M/1: ∞/FCFS models.
Network Analysis
CPM/PERT, Network Representation, Techniques for drawing network. Resource smoothing and
leveling, project cost, Optimum project duration, project crashing, updating, Time estimation in PERT.

UNIT – IV
Game Theory
Introduction, two person zero sum game, methods for solving two person zero sum game: when saddle
point exists, when no saddle point exists, solution of 2xn and mx2 game.
Simulation
Basic concept of simulation, applications of simulation, merits and demerits of simulation,
Monte Carlo simulation, simulation of Inventory system, simulation of Queuing system.
Note: Four questions to be set, one from each unit.
Text Books
1. Operation Research , SasienYaspan
2. Operation Research – N. D. Vohra –TMH
3. Operation Research– Hira& Gupta – S. Chand &Co.
References
1. Operation Research – H. Gillette – TMH, NewDelhi
2. Operations Research – M. Taha – TMH, NewDelhi
3. Fundamentals of Operation Research – AckofSasieni – DhanpatRai&Sons
4. Quantitative Approach to Management – Lovin and Krit Patrick –TMH
5. Operation Research– S.D. Sharma – S. Chand & Com. NewDelhi

Course Outcomes:

 Identify and develop operational research models from the verbal description of the real system. Understan
Use mathematical software to solve the proposed models.
 Develop a report that describes the model and the solving technique, analyze the results and propose Re-comm
 A student will be able use knowledge of operations research to solve transportation
 problems, assignment Problems, sequencing problems, dynamic programming & game theory.


.
 Chhattisgarh Swami Vivekananda Technical University, Newai
Name of the Program- Bachelor of Technology Semester: B.Tech – 5th
Branch: Automobile Engg.
Subject: Design of Machine Elements Lab Course Code: C037525(037)
Total Lab Periods: 24 Batch Size:30
Maximum Marks: 40 Minimum Marks: 20

List of Experiments/Activities:

1. Select a daily use product and design the conceptual design by applying the design process taking the
controlling parameters.

2. Make a list of mechanical components and know their materials and suggest some alternative materials
for the each one of them.

3. Find a flange coupling in the college laboratory and justify its design by actual measurements.

4. Design a shaft used in some practical application, by actual working and loading conditions.

5. Justify the design of single plate clutch of an engine assembly

6. Design a connecting road

a. Welded joints
b. Riveted and bolted joints

In addition, justify your findings.

7. Design of hydrodynamic journal bearings.

8. Design software in some high level language or excel sheets for design of a component.

9. Mini Project: Each student will be given a real life problem for the complete design of a
subsystem/system using either manual calculation with the help of design handbook or through
computer programme , if needed. This will be done as home assignment to be submitted at the end of
the semester.