2021-2.0 Vehicle Dynamics - Upload
2021-2.0 Vehicle Dynamics - Upload
2021-2.0 Vehicle Dynamics - Upload
0 Vehicle Dynamics
Ashok jhunjhunwala [email protected]
Indian Institute of Technology, Madras
◦ What is the composite mass of the vehicle (including passenger and goods): Gross Vehicle
Weight (GVW)
◦ What is the condition of the roads (rolling resistance)
◦ What is the aerodynamics of the vehicle (Aerodynamic drag)
◦ What is the incline that it needs to traverse? (Gradient Resistance)
◦ What are the velocities and accelerations at different points of time (Drive Cycle)
◦ What is the maximum speed and maximum acceleration of the vehicle?
Note
◦ Units of Drag = Kg*m/sec2 = Newton
◦ 1 kmph = (1000/3600) m/sec = (1/3.6) m/sec
The traction power creates a Force Ftrac on the vehicle to move forward
◦ Ptrac = Ftrac * v, where v is velocity (in m/sec) of the vehicle
The resulting Torque T (in Nm) on the vehicle wheel created by the force is
◦ T = Ftrac * rwheel, where rwheel is radius of the vehicle in meters
◦ Vehicle may have regeneration, which converts deceleration of vehicle while climbing
down or otherwise applying brakes (using Regenerative Braking) into Regenerative Energy
◦ Thus net energy consumed is R * Energy, where R is regeneration efficiency
◦ As Regeneration factor is typically 15% to 30%, R is (1-RegenFactor) or typically 0.85 to 0.70
◦ At 70 kmph, drag and rolling resistance power are similar, but rolling resistance becomes
much less at 90 kmph
At 5° slope
◦ 2w at 25kmph: Pg = 153.9*25/(3.6*3) = 356W
◦ 3w at 50 kmph: Pg = 581*50/(3.6*3) = 2692W
◦ 4w at 50 kmph: Pg = 1026*50/(3.6*3) = 4750W
if a vehicle accelerates at a rate “a1” for first T/2 time and at a rate “a1/2” from T/2 to T
◦ vf-v0 = a1*T/2 + (a1/2)*T/2 = (3/4)*a1*T; in other words, or a1 = (vf-v0)*(4/3T)
◦ As seen in assignment (1.2), the power required at time T is 0.667 of that for linear acceleration case
Fa 4000.00
200.00
Pd
3500.00
Fg
3000.00 Pa
150.00
Force (N)
Powe (W)
Fd 2500.00
100.00 2000.00
1500.00 Pg
50.00 1000.00
Frr
500.00 Prr
0.00 0.00
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
velocity (kmph) velocity (kmph)
= 1.2 kg/m3, CD = 0.9, A= 0.5 sqm, = 0.013, weight = 180 Kg, Gradient of 5°
Power (Watts)
400.00
Force (N)
3000.00
2500.00
300.00 Pd
2000.00
200.00
1500.00
Prr
Frr 1000.00
100.00
Fd 500.00
0.00
10 15 20 25 30 35 40 45 50 55 60 0.00
10 15 20 25 30 35 40 45 50 55 60
Velocity (kmph)
Velocity (kmph)
= 1.2 kg/m3, CD = 0.44, A= 1.6 sqm, = 0.013, weight = 680 Kg, Gradient of 5°
18000.00
1400.00 Fa
16000.00
1200.00
Pa
Fg 14000.00
1000.00
Power (Watts)
12000.00
Force (N)
800.00 10000.00
600.00 8000.00 Pg
6000.00
Pd
400.00 Fd
4000.00 Prr
Frr
200.00
2000.00
0.00 0.00
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
velocity (kmph) velocity (kmph)
= 1.2 kg/m3, CD = 0.35, A= 2.5 sqm, = 0.013, weight = 1200 Kg, Gradient of 5°
Next Task
◦ Optimise the energy that it requires for a travel
◦ What is the voltage used for drive-train?
◦ How much current will it draw form a battery?
◦ What are the losses in each sub-system?
Definition of a Drive-cycle
◦ A definition of how the vehicle is typically driven
◦ Vehicles tested as per a Standard Drive-cycle, against which its performance is measured
and compared for similar vehicles
◦ How long it travels at what speed and how long and when it is accelerated decelerated?
◦ Fdrag ≈ 150N (from figure) and Frr ≈ 190 Nat 50 kmph. Therefore, traction Force is 340N
◦ Power consumed is 340* (50/3.6) or 4.72 kW
Different countries have different drive-cycles, based on how the vehicles are
driven in the country
Drive-cycle defined for a limited time: tests repeat this several times
◦ Measurements taken over multiple cycles
0
19
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31
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51
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59
63
67
71
75
79
83
87
91
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103
107
105 6 1.6666 1.6666 -0.5555 vel(km/h) dist (meters)
106 4 1.1111 1.1111 -0.5555
107 2 0.5555 0.5555 -0.5555 (total distance = 658 m)
108 0 0 0 -0.5555
0
19
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27
31
35
39
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63
67
71
75
79
83
87
91
95
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103
107
Energy with 100% regen (Wh)
0
19
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31
35
39
43
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51
55
59
63
67
71
75
79
83
87
91
95
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103
107
8.7802
Energy with R% regen (Wh) Energy with 100% regen (Wh)
0
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31
35
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47
51
55
59
63
67
71
75
79
83
87
91
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103
107
106 4.0000 1.1111 1.1111 -0.5556
vel(km/h) dist (meters)
107 2.0000 0.5556 0.5556 -0.5556
108 0.0000 0.0000 0.0000 -0.5556 (total distance = 658 m)
10.0
◦ Eff = Total Energy / Distance (km)
5.0
◦ = 26.64 Wh / 0.658 km = 40.49 Wh/km
◦ With 100% regeneration 0.0
0
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103
107
◦ Eff = 19.97 Wh / 0.658 km = 30.36 Wh/km Energy with R% regen (Wh) Energy with 100% regen (Wh)
e-rickshaw: IDC 5
6
7
Idling
Acceleration
Acceleration
26.4
30.9
36.4
0
8
16
8 Steadyspeed 48.4 16
9 Deceleration 52.1 8
10 Deceleration 55.3 0
11 Idling 60.3 0
Maximum Speed limited to 25 kmph 12 Acceleration 64.8 8
13 Acceleration 70.3 16
14 Acceleration 77.7 24
15 Steadyspeed 89.7 24
16 Deceleration 94.2 16
17 Steadyspeed 99.2 16
18 Deceleration 102.9 8
19 Deceleration 106.1 0
20 Idling 111.1 0
21 Acceleration 119.4 12
22 Acceleration 124.9 18
23 Steadyspeed 136.9 18
24 Deceleration 140.3 12
25 Steadyspeed 152.3 12
26 Acceleration 157.0 18
27 Acceleration 162.6 24
28 Steadyspeed 186.6 24
29 Deceleration 193.3 12
30 Deceleration 198.8 0
31 Idle 203.8 0
g (m/s2) 9.81
25
Roll Res μ 0.013
Cd (Drag) 0.44 20
Dens ρ (kg/m3) 1.2
Proj Area A (m2) 1.6 15
time(s)
6
13
20
27
34
41
48
55
62
69
76
83
90
97
104
111
118
125
132
139
146
153
160
167
174
181
188
195
velocity distance
25.00000
0.00000
◦ Without regeneration, it is
time(s)
5
11
17
23
29
35
41
47
53
59
65
71
77
83
89
95
101
107
113
119
125
131
137
143
149
155
161
167
173
179
185
191
40.04 Wh/km Energy with 100% regen (Wh) Energy with R% regen (Wh)
◦ But overloading and over-speeding will end-up consuming more energy, reducing range
◦ Motors need to be designed to give high efficiencies even at lower speeds
100.00 12000.0
90.00
10000.0
80.00
70.00
8000.0
Speed (km/h)
Distance (m)
60.00
50.00 6000.0
40.00
30.00 4000.0
20.00
10.00 2000.0
0.00
0 200 400 600 800 1000 1200 0.0
Time (s) 0 200 400 600 800 1000 1200
Time (s)
◦ Motors have to be also designed to have high torque for rapid pick-up and for climbing
slopes
100.00 12000.0
90.00
10000.0
80.00
70.00
8000.0
Speed (km/h)
Distance (m)
60.00
50.00 6000.0
40.00
30.00 4000.0
20.00
10.00 2000.0
0.00
0 200 400 600 800 1000 1200 0.0
Time (s) 0 200 400 600 800 1000 1200
Time (s)
◦ As only 85% of battery can be useable and battery capacity can go down to 80% with use,
as discussed later
◦ Battery required will be close to 75 kWh, which itself will add 400 kg weight
◦ Computations carried out without taking motor and controller inefficiencies (losses), which
could add another 15% size and weight
Motors and Controller have to be defined for a certain output power and
torque, rather than input power based on efficiencies
◦ Inefficiencies will cause higher power dissipation as heat: Thermal design require to cater
to that
We have learned to compute what does different vehicles require for a drive
◦ Power, Energy, Torque
◦ We have learned the impact of various parameters like rolling-resistance, aerodynamic
coefficients, Vehicle frontal Area, weight, slope, pick-up or acceleration, Regeneration
required on Power, Energy and Torque
◦ Now we look at how to design an Electric Vehicle to meet the requirement