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Carelso 60/65: Steel For Pressure Equipment in Mild Sour Service

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CARELSO 60/65
Steel for Pressure Equipment in Mild Sour Service

CarElso® 60/65 is a special CMn steel adapted for pressure equipment. CarElso®
60/65 is manufactured via the electric arc furnace with desulphurisation,
dephosphorisation, ladle refining and vacuum degassing to provide a reproducible,
clean and homogeneous steel.

CarElso® 60/65 has been designed with the aim of reducing the carbon content in
order to provide excellent weldability and toughness properties. The low carbon
equivalent allows this grade to meet the hardness requirements of the NACE
MR0175/ISO 15156 under suitable welding conditions.

This steel is particularly suitable for pressure equipment in refinery applications in


mild sour service conditions, where wet H2S corrosion can be a problem (e.g.
separators, exchangers).
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CarElso is an Industeel Trademark

EQUIVALENT EN 10028-3 …………………... P 275 (NH-NL1-NL2)


STANDARDS ASTM …………………………. A 516 gr. 60 / A516 gr.65
ASME II Part A ………………. SA 516 gr. 60 / SA516 gr.65
JIS G 3118 …………………… Gr. SGV 410
Please consult for multiple certification.

HEAT Normalising treatment .


TREATMENT PWHT 600°C ± 10°C / 1120°F ± 20°F at 2 minutes per mm or 1 hour per inch.
For other requirements, please consult.

Guaranteed values on heat (Weight %)


CHEMICAL C Mn Si P S Ni Cr Mo Cu
ANALYSIS CarElso® ≤ 0.20 0.85- 0.15- ≤ 0.010 ≤ 0.004 ≤ 0.4 ≤ 0.30 ≤ 0.12 ≤ 0.20
60/65 1.20 0.40

Ceq. ≤ 0.38% for thickness ≤ 150mm (≤ 6 inches).


Please consult for higher thickness.
(Ceq (%) = C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15).

Typical transverse tensile values at room temperature after PWHT


MECHANICAL Guaranteed values as per applicable National Standard
PROPERTIES YS (MPa / ksi) TS (MPa / ksi) El.%
Min Min Max Min
t < 35mm 275 / 40
24
35 < t ≤ 50mm 265 / 38

50 < t ≤ 70mm 255 / 37


415 / 60 550 / 80
70 < t ≤ 100mm 235 / 34
23
100 < t ≤ 150mm 225 / 33

150 < t ≤ 250mm 220 / 32

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CarElso 60/65 - Ed Marketing 08/01/2006 - Page 1
Plate soundness guaranteed to ultrasonic levels determined by ASTM A 578 level B
or EN 10160-S1E2.
CarElso® 60/65 guarantees reduction in area in through-thickness tensile testing Z%
≥ 35% average/25% mini as per ASTM A770 / EN 10164 (testing an added extra).

Guaranteed high temperature tensile properties as per EN 10028-3 P275 (NH-NL1-


NL2).

IMPACT Transverse Charpy toughness values of 20J average / 14J minimum can be
PROPERTIES guaranteed down to -46°C / -50°F for plates ≤ 150mm for the PWHT conditions
given above. Please consult for higher thickness and other impact requirements or
PWHT conditions.

FORMING Cold forming (+ stress relief for high strains) or hot forming can be applied :
- cold forming (< 500°C/930°F) : to be followed by Post-Weld Heat Treatment
(PWHT)
- hot forming (900-1100°C/1650-2010°F) : to be followed by complete heat
treatment + PWHT

Please contact us for full heat treatment details.

WELDING The reduced carbon equivalent of CarElso® 60/65 means that under typical
industrial conditions, pre-heating is not required.
CONDITIONS

HAZ In H2S service, it is necessary to limit the maximum HAZ hardness to ≤ 22HRC
or ≤ 248Hv10 in order to reduce the risk of Sulfide Stress Cracking (SSC).
PROPERTIES CarElso® 60/65 has been designed to comply fully with these limits imposed by
NACE Standard MR 0175/ISO 15156.

In order to control the maximum HAZ hardness, the carbon equivalent must be
limited, ideally to ≤ 0.43%, and microalloying additions should be avoided for
normalised steels. CarElso® 60/65, with a carbon equivalent ≤ 0.38%, easily meets
these requirements, and the hardness limit can be met under a wide range of
welding conditions, even without PWHT.

Consumables used for the welding of CarElso® 60/65 must correspond to the
FILLER following standards:
MATERIALS
SMAW GMAW FCAW SAW
wire-flux
EN 499 EN 440 EN 758 EN 756/EN 760
EN
E 42 X X X H5 G 42 X X T 42 X X H5 S 42 XX
A5-5 A5-18 A5-20 A5-17
AWS
E 70xx ER 70 S-x E 7xT5-x F7P4-Exxx

A non-exclusive list of suitable filler materials is given hereafter:


SAW
SMAW GMAW FCAW
Wire Flux
BOEHLER Fox Ev 50 EM K7 EM S3
ESAB OK 48.00 OK 12 .51 OK 15.00 OK 15.00S OK 10.71
LINCOLN Excalibur 7018 SuperArc L-56 Outershield 75C Lincolnweld L-56 880M
OERLIKON TENACITO CARBOFIL 1 FLUXOFIL 31 OE-S3 OP122
SAF SAFDRY 58 NERTALIC 70A SAFDUAL 200 AS 36 AS 462
T-PUT Phoenix SH G K70 Union K56 Union BA70 Union S3 UV 421 TT

This list of filler materials has been determined according to suppliers’ data, please confirm this choice
with your supplier.

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CarElso 60/65 - Ed Marketing 08/01/2006 - Page 2
CarElso® 60/65 is suitable for pressure vessels where H2S is present, such as
APPLICATIONS processing equipment in the oil and gas industry. It can also be provided as clad
plate, with cladding in 304L, 316L, 904L, 625 …

NOTE
This technical data and information represents our best knowledge at the time of printing. However, it may
be subject to some slight variations due to our ongoing research program on sour service grades.
We therefore suggest that information be verified at time of enquiry or order.
Furthermore, in service, real conditions are specific for each application. The data presented here is only
for the purpose of description, and may only be considered as guarantees when our company has given
written formal approval.
Further information may be obtained from the following address.

For all information :


INDUSTEEL Loire INDUSTEEL Belgium
BP 368 Châteauneuf 266, rue de Chatelet
42803 RIVE-DE-GIER - FRANCE 6030 CHARLEROI - BELGIUM
Marketing Tel +33 4 77 75 21 41 Tel +32 71 44 16 99
Fax +33 4 77 75 20 01 Fax +32 71 44 19 56

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CarElso 60/65 - Ed Marketing 08/01/2006 - Page 4

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