Delta Radial 16inch Manual
Delta Radial 16inch Manual
Delta Radial 16inch Manual
INSTRUCTION MANUAL
Long Arm Radial Saws
(Models 33-400, 33-401, 33-402, 33-403,
33-410, 33-411, 33-412, 33-413,
33-420, 33-421, 33-422, 33-423)
American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org
ANSI 01.1Safety Requirements for Woodworking Machines, and
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SAFETY GUIDELINES - DEFINITIONS
It is important for you to read and understand this manual. The information it contains relates to protecting YOUR
SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may
result in property damage.
CALIFORNIA PROPOSITION 65
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear NIOSH/OSHA
approved, properly fitting face mask or respirator when using such tools.
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GENERAL SAFETY RULES
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,
fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION Delta may cause damage to the machine or injury to the
MANUAL BEFORE OPERATING THE MACHINE. user.
Learning the machine’s application, limitations, and
14. USE THE PROPER EXTENSION CORD. Make sure
specific hazards will greatly minimize the possibility of
your extension cord is in good condition. When using
accidents and injury.
an extension cord, be sure to use one heavy enough to
2. WEAR EYE AND HEARING PROTECTION. carry the current your product will draw. An undersized
ALWAYS USE SAFETY GLASSES. Everyday cord will cause a drop in line voltage, resulting in loss of
eyeglasses are NOT safety glasses. USE CERTIFIED power and overheating. See the Extension Cord Chart
SAFETY EQUIPMENT. Eye protection equipment for the correct size depending on the cord length and
nameplate ampere rating. If in doubt, use the next
should comply with ANSI Z87.1 standards. Hearing heavier gauge. The smaller the gauge number, the
equipment should comply with ANSI S3.19 heavier the cord.
standards. 15. SECURE THE WORKPIECE. Use clamps or a vise to hold
3. WEAR PROPER APPAREL. Do not wear loose the workpiece when practical. Loss of control of a
clothing, gloves, neckties, rings, bracelets, or other workpiece can cause injury.
jewelry which may get caught in moving parts. Nonslip 16. FEED THE WORKPIECE AGAINST THE DIRECTION OF
footwear is recommended. Wear protective hair THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE
covering to contain long hair. SURFACE. Feeding it from the other direction will cause
4. DO NOT USE THE MACHINE IN A DANGEROUS the workpiece to be thrown out at high speed.
ENVIRONMENT. The use of power tools in damp or 17. DON’T FORCE THE WORKPIECE ON THE MACHINE.
wet locations or in rain can cause shock or Damage to the machine and/or injury may result.
electrocution. Keep your work area well-lit to prevent
tripping or placing arms, hands, and fingers in danger. 18. DON’T OVERREACH. Loss of balance can make you
fall into a working machine, causing injury.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK
CONDITION. Keep tools sharp and clean for best and safest 19. NEVER STAND ON THE MACHINE. Injury could occur if the
performance. Follow instructions for lubricating and changing tool tips, or if you accidentally contact the cutting tool.
accessories. Poorly maintained tools and machines can further 20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED.
damage the tool or machine and/or cause injury. TURN THE POWER OFF. Don’t leave the machine until it
6. CHECK FOR DAMAGED PARTS. Before using the comes to a complete stop. A child or visitor could be injured.
machine, check for any damaged parts. Check for 21. TURN THE MACHINE “OFF”, AND DISCONNECT THE
alignment of moving parts, binding of moving parts, MACHINE FROM THE POWER SOURCE before installing
breakage of parts, and any other conditions that may or removing accessories, before adjusting or changing
affect its operation. A guard or any other part that is set-ups, or when making repairs. An accidental start-up
damaged should be properly repaired or replaced. can cause injury.
Damaged parts can cause further damage to the
machine and/or injury. 22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY
7. KEEP THE WORK AREA CLEAN. Cluttered areas and REMOVING STARTER KEYS. The accidental start-up
benches invite accidents. of a machine by a child or visitor could cause injury.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a 23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND
potentially dangerous environment. Children and visitors can USE COMMON SENSE. DO NOT USE THE
be injured. MACHINE WHEN YOU ARE TIRED OR UNDER THE
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. INFLUENCE OF DRUGS, ALCOHOL, OR
Make sure that the switch is in the “OFF” position MEDICATION. A moment of inattention while operating
before plugging in the power cord. In the event of a power tools may result in injury.
power failure, move the switch to the “OFF” position. 24. USE OF THIS TOOL CAN GENERATE
An accidental start-up can cause injury. AND DISBURSE DUST OR OTHER
10. USE THE GUARDS. Check to see that all guards are AIRBORNE PARTICLES, INCLUDING WOOD DUST,
in place, secured, and working correctly to reduce CRYSTALLINE SILICA DUST AND ASBESTOS DUST.
the risk of injury. Direct particles away from face and body. Always
operate tool in well ventilated area and provide for
11. REMOVE ADJUSTING KEYS AND WRENCHES proper dust removal. Use dust collection system
BEFORE STARTING THE MACHINE. Tools, scrap wherever possible. Exposure to the dust may cause
pieces, and other debris can be thrown at high speed, serious and permanent respiratory or other injury,
causing injury. including silicosis (a serious lung disease), cancer, and
12. USE THE RIGHT MACHINE. Don’t force a machine or death. Avoid breathing the dust, and avoid prolonged
an attachment to do a job for which it was not contact with dust. Allowing dust to get into your mouth
designed. Damage to the machine and/or injury may or eyes, or lay on your skin may promote absorption of
result. harmful material. Always use properly fitting
13. USE RECOMMENDED ACCESSORIES. The use of NIOSH/OSHA approved respiratory protection
accessories and attachments not recommended by appropriate for the dust exposure, and wash exposed
areas with soap and water.
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ADDITIONAL SPECIFIC SAFETY RULES
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
1. DO NOT OPERATE THIS MACHINE UNTIL it is 11. KEEP ARMS, HANDS, AND FINGERS away from
assembled and installed according to the the blade.
instructions. 12. NEVER REACH around the saw blade.
2. OBTAIN ADVICE from your supervisor, instructor, 13. NEVER PERFORM a “crossed arm” operation.
or another qualified person if you are not familiar
14. PROPERLY SUPPORT LONG OR WIDE
with the operation of this machine.
workpieces.
3. FOLLOW ALL WIRING CODES and recommended
electrical connections. 15. NEVER START THE MACHINE with the workpiece
against the blade.
4. USE THE GUARDS WHENEVER POSSIBLE.
Check to see that they are in place, secured, and 16. FOLLOW ALL RIPPING WARNINGS on machine.
working correctly. NEVER FEED THE WORKPIECE into the anti-
kickback end of the machine. FEED WORKPIECE
5. ENSURE THAT END PLATES ARE SECURELY against blade rotation.
FASTENED TO TRACK ARM prior to use.
17. USE PUSH STICK(S) for ripping a narrow
6. TIGHTEN ALL CLAMP HANDLES prior to use workpiece.
except for the motor carriage clamp. Tighten this
clamp only for ripping operations. 18. RETURN THE CUTTERHEAD to the full rear
position behind the fence after each crosscut
7. AVOID KICKBACK BY: operation.
A. keeping blade sharp and free of rust and pitch. 19. REPAIR OR REPLACE damaged fence or work
B. keeping blade parallel to the fence when table.
ripping. 20. NEVER PERFORM LAYOUT, ASSEMBLY, or set-up
C. using anti-kickback fingers when ripping. work on the table/work area when the machine is
Lower the guard on the infeed end and adjust running.
the anti-kickback attachment properly.
21. TURN THE MACHINE “OFF” AND DISCONNECT
D. never ripping a workpiece that is twisted or
THE MACHINE from the power source before
warped, or does not have a straight edge to
installing or removing accessories, before adjusting
guide along the fence.
or changing set-ups, or when making repairs.
E. never sawing a large workpiece that cannot be
controlled. 22. TURN THE MACHINE “OFF”, disconnect the
F. never sawing a workpiece with loose knots or machine from the power source, and clean the
other flaws in the workpiece. table/work area before leaving the machine. LOCK
THE SWITCH IN THE “OFF” POSITION to prevent
8. REMOVE CUT-OFF PIECES AND SCRAPS from unauthorized use.
the table before starting the saw. The vibration of
23. ADDITIONAL INFORMATION regarding the safe
the machine may cause them to move into the saw
and proper operation of power tools (i.e. a safety
blade and be thrown out. After cutting, turn the
video) is available from the Power Tool Institute,
machine off. Wait for the blade to come to a
1300 Sumner Avenue, Cleveland, OH 44115-2851
complete stop before removing any debris.
(www.powertoolinstitute.com). Information is also
9. NEVER perform “free-hand” operations.Use the available from the National Safety Council, 1121
fence to position and guide the workpiece. Spring Lake Drive, Itasca, IL 60143-3201. Please
10. KEEP FENCE HALVES adjusted close to the blade refer to the American National Standards Institute
for proper work support. ANSI 01.1 Safety Requirements for Woodworking
Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.
MOTOR SPECIFICATIONS
Your machine is wired for 230V, 60HZ alternating current. Check the spec plate on the motor for the horsepower rating,
whether the motor is dual voltage and to determine if your machine is single or three phase.
GROUNDING INSTRUCTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12
wire and should be protected with a 20 Amp time lag fuse.
* THREE PHASE OPERATION: Three phase machines are not supplied with a power cord and must be permanently
connected to a building’s electrical system. Extension cords can’t be used with a three phase machine.
* LVC MAGNETIC MOTOR CONTROL: Your radial arm saw was shipped with a Low Voltage Magnetic Motor Control
System. Please refer to its instruction manual for installation guidance.
* 460 VOLT OPERATION: If your saw has a dual voltage motor (230/460 volts), and you desire the machine to run at 460
volts, the re-wiring must be done by a qualified electrician and conform to the National Electric Code and all local codes
and ordinances.
FUNCTIONAL DESCRIPTION
FOREWORD
Deltas Long Arm Radial Saws have a totally enclosed, fan-cooled motor with electro-mechanical blade brake, 18", 16",
or 14" blade guard with anti-kickback attachment, retractable leaf guard, cutterhead return attachment, cuttinghead
clamp knob, adjustable crosscut stop, and steel legs.
NOTICE: THE PHOTO ON THE MANUAL COVER ILLUSTRATES THE CURRENT PRODUCTION MODEL. ALL OTHER
ILLUSTRATIONS CONTAINED IN THE MANUAL ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR,
LABELING OR ACCESSORIES AND ARE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.
CARTON CONTENTS
1 5
6
7 1
4 6 8
2 4
8 2
7 9
3
12 3 5
10
11 13
9
Fig. 1 Fig. 1a
1. Blade Guard (1) 8. Roller Head Wrench (1) 1. 3/8-16x1" Hex Head Screw (12)
2. Angle Support (3) 9. Anti-kickback Rod (1) 2. 1/4-20x7/8" Round Head Screw (15)
3. Blade (1) 10. Cable Clamp (1) 3. 1/2-20x1/2" Hex Head Screw (4)
4. Cross Stop (1) 11. Elevating Crank Handle 4. 3/8" Flat Washer (12)
(1) 5. 9/32" Flat Washer (15)
5. Track-Arm Lock
Handle (1) 12. Starter Box Bracket (1) 6. 3/8" Lockwasher (12)
7. 1/4" Lockwasher (4)
6. 1-1/16" Open End 13. Cutterhead Return
Wrench (1) Spring (1) 8. 3/8-16 Hex Nut (12)
9. 1/4-20 Hex Nut (1)
7. Spanner Wrench with a
1-5/8" Box End (1)
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GUIDE TO PARTS
The following is an explanation of the operating controls of the Delta 14", 16" and 18" Radial Arm Saws. All users will
benefit by knowing how to set and operate the controls for all cutting operations. To avoid the possibility of damage
to the machine and/or injury to the operator, all user’s should become familiar with the operations and the controls
before turning the machine “ON’.
A
B
C
M
F
Fig. 2 Fig. 3
A - TRACK-ARM CLAMP HANDLE Fig. 2. Controls F - ELEVATING CRANK HANDLE Fig. 3. Controls the
swing of track-arm for all miter cutting operations. depth of cut in all operations. Turning the crank handle
Locks track-arm at any angle for the full 180° rotation. raises or lowers the over-arm.
To rotate track-arm, loosen clamp handle and rotate
G - CUTTINGHEAD CLAMP KNOB Fig. 3. Locks
arm. The arm will stop at the 0° and 45° positions right
cuttinghead at any position on the track-arm. When
and left. To move the arm past these points the track-
ripping the cutting clamp knob must be tight.
arm index knob (B) must be pulled out.
H - CROSS-CUT STOP Fig. 3. Prevents unnecessary
B - TRACK-ARM INDEX KNOB Fig. 2. Locates 0° and
travel of the cuttinghead on the track-arm. It is
45° miter position, right and left, of the track-arm
especially useful when performing repetitive operations.
C - YOKE INDEX KNOB Fig. 2. Locates each 90° Clamp the stop to the side of the track-arm at a position
position of the yoke for ripping or cross-cutting which will stop the cuttinghead travel as soon as the
operations. When rotating the yoke, the yoke clamp blade cuts through the workpiece.
handle (D) must first be loose.
J - BEVEL INDEX KNOB Fig. 3. Locates 0° and 45°
D - YOKE CLAMP HANDLE Fig. 3. The yoke clamp and 90° positions of the motor when bevel cutting.
handle must be loose when rotating the yoke to the rip When tilting the motor for bevel cutting, the bevel clamp
or cross-cut position. handle (K) must first be loose.
E - ANTI-KICKBACK DEVICE Fig. 2. When ripping, K - BEVEL CLAMP HANDLE Fig. 3. Controls tilt of
the yoke is positioned and clamped so that the blade is motor for bevel cutting operations. Locks motor at any
parallel to the fence. The rear of the blade guard is desired angle on the bevel scale.
lowered until it almost touches the workpiece. The anti-
L - TABLE CLAMP KNOBS. Fig 3. Allows the operator
kickback rod is then lowered so that the fingers catch
to quickly set the desired fence position.
and hold the workpiece. Never rip from the anti-
kickback end of the blade guard. M - CUTTINGHEAD RETURN ATTACHMENT Fig. 2.
Automatically returns the cuttinghead to the rear of the
track-arm after completion of the cut.
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ASSEMBLY
FOR YOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL THE
MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL.
Fig. 6
TRACK-ARM LOCK
Assemble track-arm lock handle (A) to the overarm (Fig.
7), and tighten set screw (B). Lock handle (A) should be
tight when in the position shown in Fig. 7, and loose
when pulled forward and resting against stop (C).
8 Fig. 7
Fig. 9
Fig. 10
Fig. 11
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STARTER BOX TO BASE
1. Assemble bracket (A) to the bottom of the right side
of saw base, (Fig. 12), using the 1/4-20x1/2" hex head
screw (B), 1/4" lockwasher (D), and 1/4-20 nut (E).
2. Assemble the starter box (B) Fig. 13 to the right side
D
of the base by inserting the three1/4-20x1/2" hex head
screws (C) with 1/4" lock-washers, through the two
E B
holes in the base and the hole in the bracket and into the
three 1/4-20 weld nuts in the back of the starter box. A
cable clamp is supplied to attach the power cord to saw
frame.
3. Fig. 14 illustrates the starter box assembled to the
base.
Fig. 12
Fig. 13 Fig. 14
TABLE BOARDS AND FENCE
1. Assemble loose table boards and fence (A) Fig. 15, on the table brackets.
2. Assemble three angle supports (B) Fig. 15 to the fixed front table board (C) using nine 1/4-20x7/8" round head
screws and 9/32" flat washers (D).
Fig. 15 Fig. 16
Fig. 17
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ADJUSTING TABLE TOP
PARALLEL TO TRACK-ARM C
Fig. 19
Fig. 22
Fig. 23
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3. IMPORTANT: To prevent arbor nut from spinning when blade stops, place the 1-1/16" wrench (C) Fig. 23 on
flats of arbor and firmly tighten arbor nut (A) with the 1-5/8" box end spanner wrench (D) (left handed
thread). Firmly tighten set screw (E).
4. Remove screw (F) Fig. 25 that attaches inside leaf guard (G) to rear of blade guard (H).
5. Assemble blade guard (H) Fig. 25, to motor housing. Position bracket (J) over motor housing and blade guard
flange (K) and loosely fasten 1/2-13 hex nut (L) with wrench supplied.
6. Place leaf guard (G) Fig. 26 in place on blade guard (H) and fasten with special shoulder bolt (F).
7. Assemble anti-kickback rod (M) Fig 27 to blade guard (H), and fasten in place with thumb screw (N). NOTE: It will
be necessary to tilt the blade guard (H) to the rear in order to assemble anti-kickback rod (M). Tighten nut (L) Fig.
25.
L
J
G H
F
Fig. 24
Fig. 25
H
F
Fig. 26
1. Remove fence from the table and return the cuttinghead assembly to rear of track arm. Rotate track arm 90
degrees to the right.
2. Remove left screw (B) Fig. 28 from yoke assembly.
3. Assemble reel (C) Fig. 29 to yoke assembly (D) and fasten with screw (B), which was removed in STEP 2.
C
D
Fig. 28 Fig. 29
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4. Attach eyelet (H) Fig. 30 of cable assembly (C) to
"S" bracket (E).
E
5. NOTE: To prevent premature wear of return reel
cable, position the return reel so that the cable does
not rub against the wall of the return reel.
C
H
Fig. 30
OPERATION
OPERATIONAL CONTROLS AND ADJUSTMENTS
Fig. 30B
Every Delta Radial Arm Saw is thoroughly tested, inspected and accurately aligned before leaving the factory and,
when delivered, is ready for operation after it is assembled. However, regardless of the care with which this or any piece
of fine machinery is manufactured, inspected and shipped, it is possible that rough handling in shipment, or wear over
a period of time may make minor adjustments necessary.
ALWAYS DISCONNECT MACHINE FROM POWER SOURCE BEFORE MAKING ANY ADJUST-
MENTS.
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TAKING SIDE MOTION OUT OF OVER-ARM
DISCONNECT MACHINE FROM POWER
SOURCE.
D
1. Remove guard and saw blade.
2. Remove end plate and cross cut stop from track-
arm.
3. Remove yoke assembly from track-arm and place
yoke assembly (C) Fig. 32 on saw table.
4. Pull yoke clamp handle (A) to the position shown in
Fig. 32 to loosen, and loosen set screw (D) one turn
only. Fig. 32
5. Turn nut (E) Fig. 32 clockwise until "play" between
the yoke (C) and bearing carriage (B) is removed.
Then tighten set screw (D),Fig. 32
6. Tighten yoke clamp handle (A) Fig. 32 by moving it
forward, and reassemble yoke (C) assembly to
track-arm.
1. Remove end plate from track-arm, loosen clamp knob (A) Fig. 33, and move cuttinghead (B) to the front of the
track-arm, then tighten clamp knob (A).
2. Loosen two set screws, one of which is shown at (C) Fig. 33, that lock both front and rear bearing eccentric shafts.
The other screw is at the rear of the carriage.
3. Rotate yoke (B) Fig. 33 until hole in yoke is under either eccentric shaft (D).
4. Place roller head wrench (E) over hex nut (G) that locks shaft (D) Fig. 33, and loosen hex nut. Repeat this procedure
at rear bearing.
5. Insert hex wrench (F) into eccentric shaft (Fig. 33), and turn until all "play" is removed between bearing (D) and
track rods. Repeat this procedure for the rear bearing.
6. Tighten hex nuts with wrench (E) and lock set screws (C) with wrench at both bearings (Fig. 33). Replace end cap
on track-arm.
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ADJUSTING TRACK RODS
Each track rod (A, B, C, D) Fig. 34 can be adjusted
individually to present a new bearing surface. Adjust the
track rods one at a time as follows:
1. Remove end cap (E) Fig. 35, cross-cut stop (F) and
cutterhead assembly (G), from the track-arm (Fig. G
35).
2. Loosen series of top screws (H) Fig. 35 just enough Fig. 33
to release holding action on the top left track rod (A)
Fig. 34. Insert screwdriver into slotted end of track
rod (A) Fig. 34, and turn slightly right or left.
Retighten all top screws (H) Fig. 35.
3. Bottom left track rod (B) Fig. 34 is adjusted in the
same manner by loosening series of bottom screws
(J) Fig. 35.
4. Adjust the right side track rods (C & D) Fig. 34 in the
same manner. NOTE: When adjusting bottom right
track rod (D) the rip scale must first be removed.
5. Reassemble the cutterhead assembly.
NOTE: After adjusting the track rods, check to see if
the blade is square to the table top.
Fig. 34
Fig. 35
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ADJUSTING BLADE SQUARE WITH TABLE TOP
Fig. 37
G
H
C
B
A
Fig. 40
DISCONNECT MACHINE FROM POWER
SOURCE.
CAUTION: Do not attempt to rotate completely. Notice that the entire track also moves.
7. When saw blade tracks evenly against steel square, tighten clamp handle (G) Fig. 40 and center cap screw (E) Fig.
41.
8. Check pointer and adjust to 0 degrees, if necessary.
9. Replace cover plate (D) Fig. 41.
10. Right and left miter positions can be independently adjusted using the same procedure as above. If square is not
available, trial cuts can be made to determine if adjustment is necessary.
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REMOVING "HEELING" IN SAW CUT
C
4. Tighten yoke clamp handle (A) Fig. 43 to hold
position and retighten screws (B) Fig. 44.
5. Make another test cut and repeat steps 1 through 5
until “heeling” is eliminated.
Fig. 44
Fig. 45
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ADJUSTING BLADE GUARD
DISCONNECT MACHINE FROM POWER
SOURCE.
On all ripping and plowing operations, the back part of
the blade guard is lowered so that it just clears the
material. This will prevent the material from being lifted
off the table. Also, lower the kickback rod (A) Fig. 46, so
that the kickback fingers are 1/8" below surface of
material. The kickback fingers will then come into
contact with the material preventing "kickback." Adjust
dust elbow (B) Fig. 46 to direct sawdust to rear of
machine.
Fig. 46
Fig. 47 Fig. 48
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ADJUSTING TENSION ON CUTTINGHEAD RETURN ASSEMBLY
The cuttinghead return assembly is properly tensioned when there is just enough cable tension to return the
cuttinghead (A) Fig. 49, without excessive force, to the rear of the track arm (B) after completion of the cut. To adjust:
DISCONNECT MACHINE FROM POWER SOURCE.
1. To INCREASE cable tension, turn adjustment dial (C), Fig. 49, clockwise.
2. To DECREASE cable tension, pull back on cable tension release knob (D) Fig. 50, until the desired tension is
achieved.
B C
A
Fig. 49 Fig. 50
Fig. 51
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MACHINE USE
CROSS-CUTTING
Cross-cutting consists of supporting the workpiece
against the fence and pulling the saw blade through the
material at right angles to it.
When cross-cutting, the track arm should be indexed at
“0” and the track arm clamp handle tightened. The fence
should be clamped between the table boards. The saw
blade is to be to the left and behind the fence. The
workpiece is placed on the table and butted against the
fence. The saw blade should be clear of the fence and
table when the machine is turned on. Then the saw blade
is lowered until it lightly cuts into the table surface. The
operator should position himself a little to the left of the
machine for better visibility while cutting. Pull the saw
blade through the work, just far enough to cut it off, and
return the saw blade to its starting position. Turn tool off. Fig. 52
and wait for the blade to stop before touching the cut-off
piece. The operator should always be sure to return the cutter-head carriage to the full rear position after each cross-cut
operation.
NOTE: When cross-cutting material more than 1″″ thick, the fence must be positioned immediately behind the fixed
front table board.
CROSS-CUT STOP
A block of wood placed at (B) Fig. 53 clamped to the
track arm with a small “C” clamp will prevent
unnecessary travel (T) of the cutting-head on the track
arm. This is especially useful when performing repetitive
operations. Clamp the block of wood to the right side of
the track arm at a position which will stop the cutting-
head travel as soon as the saw blade cuts through the
workpiece.
T B
Fig. 53
MITER CUTTING
Miter cutting is similar to cross-cutting except the
workpiece is cut off at an angle (up to 45 degrees right or
left) rather than being cut off square. The settings and
operation are performed in the same manner as cross-
cutting except that the track arm is first positioned to the
desired angle on the miter scale before it is clamped in
place. The operator should position the hand holding the
workpiece on the opposite side to the direction of the
miter so the blade is pulled through the workpiece and
away from the hand. Fig. 54 shows a typical miter cutting
operation on the radial saw.
Fig. 54
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COMPOUND MITER CUTTING
Compound miter cutting is performed in the same
manner as miter cutting except the saw blade is also tilted
to cut a bevel. The settings and operation are similar to
miter cutting except that the blade is first tilted to the
desired angle on the bevel scale before it is clamped in
place. Fig. 55 shows a compound miter cutting
operation on the radial saw.
RIPPING
IMPORTANT: In certain applications, it may be necessary
to use two push sticks, and/or featherboards. Also, if a
push stick or other feeding device is necessary to assist
in the feeding of material, make certain it is conveniently
located so it may be reached easily without having to
stretch or reach near the blade.
Ripping involves making a lengthwise cut through a board Fig. 55
along the grain. When ripping, the track arm is clamped at
“0” on the miter scale. The yoke is then positioned and
clamped so that the blade is parallel to the fence. When
feeding the material, one edge rides against the fence
while the flat side of the board rests on the table. The
guard should be lowered on the in-feed side until it almost
touches the workpiece (Figs. 56 and 57), to act as a
holddown. The splitter and anti-kickback fingers (A) Fig.
56 should be adjusted as described under the section
A
“ADJUSTING SPLITTER AND ANTI-KICKBACK
FINGERS” in this manual. The operators hands should
always be well away from and to the side of the blade.
When ripping narrow work, always use a push stick as
shown in Fig. 58 to push the work between the fence and
Fig. 56
blade. The workpiece must have one straight edge to
follow the fence. If board is bowed, place hollow side
down. The cutting-head clamp knob should be securely
tightened for all ripping operations.
THE MATERIAL MUST NEVER BE FED
INTO THE OUTFEED END OF THE
BLADE GUARD.
OUT-RIPPING B
Out-ripping involves all of the general conditions stated
above. The yoke is clamped at right angle to the track arm
with the blade guard facing the front of the machine. The
cutting-head is positioned on the out-rip scale to the
desired setting and clamped in position. The workpiece is
Fig. 57
fed from the left side of the saw. Fig. 56 shows a typical
out-ripping operation on the radial saw.
IN-RIPPING
In-ripping involves all of the general conditions stated
under RIPPING. The yoke is clamped at right angle to the
track arm with the blade guard facing the rear of the
machine. The cutting-head is positioned on the in-rip
scale to the desired setting and clamped in position. The
workpiece is fed from the right side of the saw. Fig. 57
shows a typical in-ripping operation on the radial saw.
WHEN RIPPING WORK LESS THAN FOUR INCHES WIDE, USE A PUSH STICK TO COMPLETE
THE FEED. (FIG. 58)
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CONSTRUCTING A PUSH STICK
When ripping work less than 4 inches wide, a push stick should be used to complete the feed and could easily be
made from scrap material by following the pattern shown in Fig. 58.
Fig. 58
Cut here to push
1/2″ wood.
1/2″ Squares
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TROUBLESHOOTING GUIDE
For assistance with your tool, visit our website at www.deltamachinery.com for a list of service centers or call the
DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582).
MAINTENANCE
KEEP MACHINE CLEAN LUBRICATION
Periodically blow out all air passages with dry compressed Apply household floor paste wax to the machine table and
air. All plastic parts should be cleaned with a soft damp extension table or other work surface weekly.
cloth. NEVER use solvents to clean plastic parts. They could
possibly dissolve or otherwise damage the material. PROTECTING CAST IRON FROM RUST
To clean and protect cast iron tables from rust, you will
Wear ANSI Z87.1 safety glasses while
using compressed air. need the following materials: 1 pushblock from a jointer,
1 sheet of medium Scotch-Brite™ Blending Hand Pad, 1
FAILURE TO START can of WD-40®, 1 can of degreaser, 1 can of TopCote®
Should your machine fail to start, check to make sure the Aerosol. Apply the WD-40 and polish the table surface
prongs on the cord plug are making good contact in the with the Scotch-Brite pad using the pushblock as a
outlet. Also, check for blown fuses or open circuit breakers holddown. Degrease the table, then apply the TopCote®
in the line. accordingly.
SERVICE
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ACCESSORIES
A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers,
and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or
for the name of your nearest supplier.
Since accessories other than those offered by Delta have not been tested
with this product, use of such accessories could be hazardous. For safest operation, only
Delta recommended accessories should be used with this product.
WARRANTY
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NOTES
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NOTES
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PORTER-CABLE • DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE • DELTA)
Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta)
Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one.
Parts and accessories for Porter-Cable·Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized
Service Center, or Porter-Cable·Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will
be directed to the nearest Porter-Cable·Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas
grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios
para los productos Porter-Cable·Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centro
de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable·Delta. Si no tiene acceso a ninguna de estas opciones, llame al
800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable·Delta más cercano.