Coconut Vinegar: Product Specification

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Coconut Vinegar

Introduction

Coconut vinegar is made from fermented coconut water and is used extensively as a
preservative and flavouring agent in pickles, salads, sauces and many other condiments.
Coconut vinegar is also made from the sap of the coconut tree and is similar to the fresh
coconut water. Naturally fermented coconut vinegar is rich in minerals and vitamins such as
Beta carotene, calcium, iron, magnesium, phosphorous, potassium and sodium. Raw, unfiltered
organic coconut vinegar is similar to the one that is fermented naturally. Coconut vinegar helps
in digestion and ^improves the quality of cooked meat and fish. It is a healthier alternative to
synthetic vinegar. Coconut water is being wasted in copra and DC industry in the country. The
Board in collaboration with the CFTRI, Mysore has developed a technology for the production of
coconut vinegar from matured coconut water using vinegar generators. The vinegar generator
assembly comprises a feed vat, an acidifier and a receiving vat for collection of vinegar. Vinegar
has extensive use as a preservative in the pickle industry and flavouring agent in food
processing sector. Now natural vinegar enjoys export market in place of synthetic vinegar.

Process

The matured coconut water consisting of about 3 per cent sugar content is concentrated to 10
per cent level by fortifying with sugar. The fortified coconut water is then fermented by
inoculating the solution with yeast, Sacharomyces cerviseae. After alcoholic fermentation for
about 4 to 5 days, the clear liquid is siphoned off and inoculated with mother vinegar containing
acetobacter bacteria. The alcoholic ferment obtained is then fed into a vinegar generator where
the feed is uniformly sprayed over the surface of the porous packing medium (corn cobs). Here
the alcoholic ferment is oxidized to acetic acid. The product is run out from the packing medium
by gravity flow into the receiving vat from where it is recycled into the vinegar generator and the
process of acetification is repeated until a strength of 4 per cent is attained. This acetified
vinegar is then aged before bottling.

Product Specification

Acidity as acetic (g/100m1) 5.26 - 5.76

Total solids (%) 1.83 - 1.92

Total ash (%) 0.38 - 0.42

Sp. gravity 1.012 - 1.008

Alcohol Nil
Project Cost

(100 litres/day capacity)

Land 25 cents

Building (Roofed structure - 750 sq. ft.) Rs.3.0 lakhs

Plant & Machinery Rs.2.5 lakhs

Preliminary & pre-operative expenses Rs.0.25 lakh

Contingencies Rs.0.20 lakh

Margin money for working capital Rs.0.25 lakh

Equipment / Machinery

 Feed trough
 Vinegar acetifier
 Receiving trough
 Wooden storage drums

Yield

Raw material 100 litres coconut water

Coconut vinegar 100 litres

Salient Features

Annual sales turnover Rs.4.0 lakhs

Net profit Rs.0.8 lakhs

Return on investment 20 per cent

Sources of Equipment / Machinery


Kindly Contact:-
Coconut Development Board,
S.R.V. School Road, Cochin - 682 011.
Coconut Products / Machinery Directory

Manufacturing unit

M/s.Jaimatha Estates, Monippally.P.O, Kottayam P.O, Pin- 686636, Kottayam, Kerala, Smt.Baija Ajumon,
Phone. + 91- 482-2242318, Mob. 9447258366, Website: www.indiamart.com/jaimathacoconutproducts

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