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Hydr Fan

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Machine Systems

D375A-6
Lesson 2 Hydraulic Fan

Komatsu America Corp.


Cartersville Georgia USA
Copyright © 2009 All rights reserved.

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Objectives

By completing this lesson, you will:

● Better understand the


hydraulic cooling fan
system
● Better understand the
system features
● Be confident with diagnostic
and testing procedures

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Pump Components

1. LPV 90
2. LPV 30 3
3
3. EPC Valves
4. Servo Piston
5. PC Valve
6. Pump Delivery 2

7. Pump Suction 6 5 1
4

7
6

7
See Attached D375A-6 SM Fan Pump Schem.PDF

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Hydraulic Components

1. Cooling Fan Pump LPV 30


2. Out to Self Pressure 3 2
Reducing Valve
3. EPC Valve
4. To Air Bleed
5. To Tank Drain

4 5
1

See Attached D375A-6 SM Fan Pump Schem.PDF

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Hydraulic Components

1. Servo Valve (LPV90)


2. PC Valve (LPV90) 3
3. EPC Valve (LPV90)

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Hydraulic Components


1 3
1. Self Pressure Reducing
Valve
2. To Fan Motor
3. To PPC and EPC valves
4. To Tank
2

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Hydraulic Components


3
1. Fan Hydraulic Motor
1
▪ LMF 150
2. Speed Sensor
3. On/Off Solenoid

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Hydraulic Components

1. Suction Safety Valve


2. On/Off Pilot Valve
3. Reversible Valve Spool
1 2

2 3

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Electronic Components

● Machine Monitor
● Controller
● Sensors
● EPC Valve
● ON/OFF Solenoid
● Speed Sensor

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Electronic Components

1. Machine Monitor 2
2. Fan Reverse Icon

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Electronic Components

● Controller 1 2
1. Work Equipment
2. Powertrain
3. Engine

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Electronic Components

● Sensors
1. Engine Coolant Temperature
2. Power Train Oil Temperature
3. Hydraulic Oil Temperature
1

2 3

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Electronic Components

● EPC Valve
1. LPV90
2. LPV30

1
2

See Attached D375A-6 SM Fan Pump Schem.PDF

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Electronic Components

1. ON/OFF Solenoid

See Attached D375A-6 SM Fan Motor Schematic.PDF

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Fan Control Electronic Components

1. Speed Sensor

See Attached D375A-6 SM Fan Motor Schematic.PDF

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Hydraulic Fan (Fan Operation Normal Mode)

1. Fan Pumps (LPV90 and 30) 3 5

2. Fan Motor
3. Self Pressure
Reducing Valve
4. Fan Pump EPC
5. Work Equipment
Hydraulic Pump 1

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Hydraulic Fan (Fan Operation Reverse Mode)

1. Fan Reverse
1
2. Stop Engine
3. Now Reverse
4. Set Parking Brake
3
2

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Testing (Measuring Fan Speed)

1. Testing Fan Speed Using


Adjustment Mode 1

2. Testing Fan Speed Using


Electronic Photo Tach

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Testing (Fan Circuit Oil Pressure)

1. Testing Fan Circuit Oil


pressure Using Test 2

Gauge
2. Using 100% Fan Speed
Mode of the Adjustment
Mode

Copyright © 2009 Training Presentation CTT0005609E0


Hydraulic Fan

Testing (Bleeding Air From Fan Pump)

1. Hydraulic Oil Level


2. Air Bleeder for HPV90
2 3
Pump
3. Air Bleeder for HPV30
Pump

Copyright © 2009 Training Presentation CTT0005609E0


Engine

FIN

Copyright © 2009 Training Presentation CTT0005609E0

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