2V VRLA Battery Rack Installation Guide

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2V VRLA Battery Rack Installation Guide

Installation preparation
 Unpacking, inspecting and tallying the goods
 Prepare installation tools (Wrench, box wrench, inner hexagon spanner )
 Installation tools insulating treatment

Installation area
 A passageway for Maintenance and inspection should be reserved

Floor bearing ability


 Choose appropriate Installation method according to floor weight bearing ability

Installation and connection


 Install battery rack and connect battery according to installation drawing/sheet and
operation manual.
Horizontal Installation
Recheck installation
 After complete the Installation, recheck all the rack tightness and battery connection
 Battery connection torque is 10-12N.m for M8 screw and battery

Safety precautions
 Remove the watch, bracelets, bangles, finger rings and other metal objects.
 Use insulated tools.
 Wear goggles, rubber gloves.
 Always keep the battery electrode facing upward when moving the battery. It is strictly
prohibited to keep it upside down.

Installation method
Battery can be installed in vertical or in horizontal. Recommend installation mode: OPzV series
vertical installation, DE/DEG series horizontal installation, SCG2V series horizontal and
vertical installation. Vertical Installation

Connector
Connector between the cell can be cable or copper bar, connector safety
current load for long duration as below,
2
Section area of connector (mm ) Current (A)
35 160 Cable Copper bar
50 200
70 250

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2V VRLA Battery Rack Installation Guide
Horizontal Installation Diagram Top beam

Top beam

6 layers side frame

Bolt unit
Bolt unit
Back beam

Bolt unit

Middle beam

Front beam(with 3 hole)

  

Output terminal

Tapping screw

M8*20 Bolt

Spring washer
Front block

Flat wash

  

Installation step
 Place side frame of the rack on the ground,
 Fix with front beam, middle beam and back beam tighten them with M8*40 bolt unit(use spring and normal washers),
 Fix layer by layer using same pattern and complete the required layers according to installation drawing,
 After complete the rack installation start install batteries in to the rack from first layer, Battery terminal
 Install all the batteries layer by layer according to installation drawing,
 Install front block with M4*8 tapping screw after battery installation,
 Connect battery connector and output terminal.

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2V VRLA Battery Rack Installation Guide
Vertical Installation Diagram

bolt unit

Beam
bolt unit

Beam

   

2V VRLA Battery rack installation sheet- 02-H-EN 2018. Subject to technical modification. E.&O.E.
Output terminal

M8*20 Bolt

Spring washer

  
Installation step
 Place side frame of the rack on the ground,
 Fix with beam tighten them with M8*35 bolt unit(use spring and normal washers),
 Fix layer by layer using same pattern and complete the required layers according to installation drawing,
 After complete the rack installation start install batteries into the rack from the first layer,
 Install front bar after the first layer battery installation,
 Install second layer battery and front bar, Battery terminal
 Connect battery connector and output terminal.

Zhejiang Hengrui Technology Co Ltd


8F, Building 3 ,Tianxing International Center ,No. 508 Fengtan Road, Hangzhou, China
Post code: 310000
Phone:+86(571)88189800 Fax:+86(571)87896688
Email: [email protected] Website: www.hresys.com

Copyright © 2018 Zhejiang Hengrui Technology Co Ltd. All rights reserved.


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