CL5000 Series

Service Manual
(English)

Rev. 2014. 12. 11

1
Table of Contents
1. Proper Operation ................................................................................................................................................5
1.1 Introduction..............................................................................................................................................5
1.2 Model and Specification ..........................................................................................................................6
1.3 Environmental Conditions & Safety .......................................................................................................7
1.4 Leveling and Foot Location ....................................................................................................................8
1.5 Power Requirements ............................................................................................................................ 10
2. Classification .................................................................................................................................................... 11
2.1 Scale Overview..................................................................................................................................... 11
2.2 Display and Indicators.......................................................................................................................... 12
2.3 Printer ................................................................................................................................................... 13
2.4 Communication ..................................................................................................................................... 14
2.5 Key Pad................................................................................................................................................. 15
3. Getting Started .............................................................................................................................................. 16
3.1 Sealing Method ..................................................................................................................................... 16
3.2 Installation of the Label Roll ................................................................................................................ 16
3.3. Turning Power On/Off ........................................................................................................................... 18
3.4 Program Menu and Tree ...................................................................................................................... 19
3.4.1 How to access the Program Mode ............................................................................................ 19
3.4.2. Program Menu Tree .................................................................................................................... 20
3.4.3 Calibration Menu Tree ............................................................................................................... 22
4. Calibration Mode ........................................................................................................................................... 23
4.1 Calibration............................................................................................................................................. 23
4.1.1. Span Calibration (Menu Code 8110) ........................................................................................... 24
4.1.2 Span/Zero Fine Adjust (Menu Code 8120) ............................................................................... 25
4.1.3 Capacity & Units (Menu Code 8130) ........................................................................................ 27
4.1.4 Gravity Constant (Menu Code 8140) ......................................................................................... 28
4.1.5 Percent Calibration (Menu Code 8150) ..................................................................................... 29
4.1.6 Linearity Adjust (Menu Code 8160) .......................................................................................... 30
4.1.7 Zero & Tare Setting (Menu Code 8170) ................................................................................... 31
4.2 Factory Setting (Menu Code 8180) ..................................................................................................... 32
4.2.3 A/D Initialize (Menu Code 8183) ............................................................................................... 32
4.2.4 Linearity Fine Adjust (Menu Code 8184) .................................................................................. 33
4.3.1 Clear Report (Menu Code 8211) ............................................................................................... 34
4.3.2 Clear All PLU (Menu Code 8212) .............................................................................................. 34
4.3.3 Clear All Table (Menu Code 8213) ........................................................................................... 34
4.3.4 Clear Report, PLU, Table (Menu Code 8214) .......................................................................... 34
4.5.1 Print Mode (Menu Code 8310) .................................................................................................. 36

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 4.5.2 Label/Ticket Size (Menu Code 8320) ....................................................................................... 36
4.5.3 Sensor Calibration (Menu Code 8330) ...................................................................................... 36
4.5.4 Sensor & Motor (Menu Code 8340) .......................................................................................... 36
4.5.5 Print Intensity (Menu Code 8350) ............................................................................................. 36
4.5.6 Adjust Feed Length (Menu Code 8360) .................................................................................... 37
4.5.7 Label Pre-print (Menu Code 8370) ........................................................................................... 37
4.5.8 Printer Initialize (Menu Code 8380) .......................................................................................... 37
4.6 Network Options .................................................................................................................................. 38
4.6.1 Enable Interface (Menu Code 8410) ......................................................................................... 38
4.7 Self Test ............................................................................................................................................... 38
4.7.1 Display Test (Menu Code 8510)................................................................................................ 38
4.7.2 A/D Test (Menu Code 8520) ..................................................................................................... 38
4.7.3 Keyboard Test (Menu Code 8530) ............................................................................................ 39
4.7.4 Chess Print (Menu Code 8540) ................................................................................................. 40
4.7.5 Printer Sensor Test (Menu Code 8550) .................................................................................... 40
4.7.6 Memory Information (Menu Code 8560) ................................................................................... 41
4.7.7 Firmware Version (Menu Code 8570) ....................................................................................... 41
5. Parameter ...................................................................................................................................................... 42
5.1 Factory Setting (para 800~999) .......................................................................................................... 42
5.2 Dealer Setting (para 500~799) ........................................................................................................... 47
6. Servicing & Parts Replacement ................................................................................................................... 68
6.1 Platform Safety Overload Adjustment................................................................................................. 69
6.2 Removing the Upper Case ................................................................................................................... 70
6.3 Main board Replacement...................................................................................................................... 72
6.4 Power Supply Replacement ................................................................................................................. 73
6.5 Load Cell & AD Converter Replacement ............................................................................................ 74
6.6 Print Assembly Replacement ............................................................................................................... 75
6.7 Display Replacement ............................................................................................................................ 76
6.8 Keyboard Replacement (With/Without breaking CAL seal ) .............................................................. 77
7. Installing Options ........................................................................................................................................... 78
7.1 Installing Ethernet Card ....................................................................................................................... 78
7.2 Installing Wireless Lan Card ................................................................................................................ 79
7.3 Installing Memory Expansion Card ..................................................................................................... 79
8. Update ............................................................................................................................................................ 80
8.1. Firmware update ................................................................................................................................. 80
9. Schematic Diagrams ...................................................................................................................................... 84
9.1 System Block Diagram ......................................................................................................................... 84
9.2 Connection Diagram ............................................................................................................................. 85
9.3 I/O Pin Connection ............................................................................................................................... 86

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 9.4 Main PCB .............................................................................................................................................. 87
9.5 A/D PCB ................................................................................................................................................ 91
9.6 Display PCB .......................................................................................................................................... 92
9.7 I/O PCB ................................................................................................................................................. 97
9.8 Printer I/O PCB .................................................................................................................................... 98
9.9 Slot PCB ................................................................................................................................................ 99
9.10 Expansion Memory PCB .................................................................................................................. 100
9.11 Wired LAN PCB ................................................................................................................................ 101
9.12 Wireless LAN PCB ........................................................................................................................... 102
9.13 CF Card PCB .................................................................................................................................... 103
10. Exploded Views ......................................................................................................................................... 104
10.1 Scale Assy (B,P,R-type) .................................................................................................................. 104
10.2 Scale Assy (H-type) ........................................................................................................................ 105
10.3 Body Assy (B,P,R-type) .................................................................................................................. 106
10.4 Body Assy (H-type) ......................................................................................................................... 107
10.5 Platform (B,P,R-type) ...................................................................................................................... 108
10.6 Main Frame (H-type) ....................................................................................................................... 109
10.7 I.O Cover (H-Type) ......................................................................................................................... 110
10.8 Upper Case ....................................................................................................................................... 111
10.9 Pole Display (R-type) ...................................................................................................................... 112
10.10 Pole Display (P-type) .................................................................................................................... 113
10.11 Printer Assembly............................................................................................................................ 114
10.12 Print Head Assembly ..................................................................................................................... 115
10.13 Cartridge ......................................................................................................................................... 116
10.14 Tray Assembly (B,P,R-type) ......................................................................................................... 117
10.15 Tray Assembly (H-type) ............................................................................................................... 118
10.16 LAN card ........................................................................................................................................ 119
11. Part List ..................................................................................................................................................... 120
11.1 Electronic.......................................................................................................................................... 120
11.2 Mechnical .......................................................................................................................................... 120
12. Revision ........................................................................................................................................................ 121

4
1. Proper Operation

1.1 Introduction

Thank you for purchasing the CAS CL5000 Scale Printer. The CL5000 Scale Printer has been
designed with many advanced features. With the high quality construction and the user-friendly menu
driven programming we are confident that the CAS CL5000 Scale Printer will meet all of your most
demanding requirements.

The CL5000 utilizes a high speed thermal printer capable of print speeds up to 4 inches per second.
It can print on both label and ticket materials. The label cartridge provides an easy method of replacing
or installing labels. The CL5000 is capable of printing a variety of custom logos, nutritional
information panels, ingredient messages and other in store advertising messages. Using the included
software almost any custom label design is possible.

Other features of the CL5000 include several selectable operation modes that enable you to control
access to vital scale functions. Sales reports are available through the scale’s on-screen menus or
through the software. Up to 144 quick look up or speed keys are available on the pole models and
106 on the bench model. The CL5000 has a “double click call” function that enables you to quickly
recall speed keys without having to use a shift key.

The CL5000 can be configured in an in-store network with up to 32 scales using either wired or
wireless standard Ethernet protocols. Using this network configuration allows you to save time by
managing and controlling scale programming and sales reporting from one central location. The
scale’s operational speed in the network is the same as a stand alone machine because PLU and other
data files are stored locally in each scale’s memory.

The CL Works software package is included with each scale. This software will operate on most
PC’s using Windows 98/2000/XP operating systems. Using the CL Works program enables you to
have complete control over the CL5000 resulting in more accurate price control and programmed
information. It also provides an excellent method of storing all scale data files as an emergency
backup function. The CL Works software also includes a label design program that allows you to
create, modify and store custom label formats and keyboard layouts.

For proper operation and maintenance of your CL5000 please be sure to read the entire manual
before use. A wide variety of supplies and accessories are available through your Authorized CAS
Dealer.

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1.2 Model and Specification

Model CL5000 Series

Capacity 15Kg 30Kg 30 lb 60 lb
Interval 2g/5g 5g/10g 0.005lb/0.01lb 0.01b/0.02lb
Max Tare -5.998Kg -9.995Kg -9.995lb -29.99lb
24 digit VFD + Graphic LCD
Tare: 4 digit
Weight: 5 digit
Display Weight: 5 digit
Unit Price: 6 digit
Unit Price: 6 digit
Total Price : 7 digit
Total Price : 6 digit
Zero Pass Range 1~50% (default 10%)
Re-Zero Range 1~50% (default 2%)
Overload Range Maximum Capacity to Maximum Capacity + 255d (default is set to Maximum Capacity +9d)
A/D Conversion Rate Approx. 8/sec
Measurement type Load cell
Platter type SUS
Key PLU Key : 48, Function Key: 36 P-Type PLU Key : 72, Function Key: 36
B-Type
Speed Key PLU Key : 96 (48 x 2) R-Type PLU Key : 144 (72 x 2)
Input Range Max
Default PLU 1~999999 3000
Default Ingredient (510 Characters) 1~999 999
User Defined Barcode Formats 1~99 99
Department 1~99 99
Tax Type 1~9 9
Group 1~99 99
Clerk 1~99 99
Discount 1~999999 99
Origin 1~499 499
Traceability 1~999 99
Slaughter House 1~999 99
Data Table
Cutting Hall 1~999 99
Traceability Country 1~999 999
Label Format Default :45, User:20
Bitmap 14 14
Customer 1~99 99
Quantity Symbol 1~8 8
Scroll Message 1~9 9
Pay Type 0~8 8
Sales Message 1~99 99
Nutrifact 1~500 500
Tare Table 1~99 99
Currency 1~4 4
Printer Type Direct Thermal Print
Printer Resolution 202 dpi
Label Size Width: 40mm ~ 60mm, Length: 30mm ~ 120mm
Offers various sizes of label format, e.g Small, Middle, Large Size, and on the label format, also offers
Font various types of fonts, such as Italic, Bold, Underline, Through Line, Double Through line, Reverse,
Shadow, Outline, etc.
Report X1/X2, Z1/Z2, Scale, PLU, Misc. PLU, Group, Department, Hourly, Clerk Report
Barcode Type EAN13, EAN13A5, EAN8, I2OF5, UPCA, UPC13, CODE39, CODE93, CODE128, CODABAR,
B-Type 408 x 432 x 173 mm
Dimensions P-Type 408 x 493 x 542 mm Tray : 380 x 244 mm
R-Type 408 x 493 x 607 mm

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1.3 Environmental Conditions & Safety

1) Please avoid the following hostile conditions

 Temperatures below or exceeding:  Ungrounded electrical outlet

-10° C ~ 40° C (14° F ~ 104° F)
 Excessive vibration  Unstable or flimsy surface
 Wind or fans functioning in direct contact  Shared electrical outlet
with weighing platform.
 Direct sunlight  Dust or dirt
 High humidity  Poor ventilation

2) Environmental Protection
The scale should be installed in a dry and liquid free environment. When the scale is installed in
a high humidity or wet-type environment, be sure to avoid spilling or spraying directly on any
surface of the scale.

3) Personal Safety
It is very important to be aware of personal safety whenever maintaining or operating this
equipment. We have tried to place warning labels and other indicators at the actual location on
the equipment where the danger is most likely to occur. Warnings and cautions that are
necessary for the safe operation of the scale are contained in this manual. Please, make sure
to read carefully ALL warnings and cautions before operating the scale.

4) Observe the following safety precautions

 Turn OFF and unplug the scale whenever you are changing the label roll or
whenever working in the printer bay.
 The outlet that the scale is plugged into should be properly grounded.
 Whenever connecting or disconnecting ANY cables from the scale, be sure to hold
the cables by the end connector. Failure to do so may cause a short circuit.
 Maintain a static-free work area.
 The outlet used must have the proper voltage ratings.

7
1.4 Leveling and Foot Location

1) Location
This scale must be placed on a flat and stable surface. Please keep the scale away from the
direct path of oscillating fans, ventilation systems, or strong drafts as these air disturbances can
be picked-up by the scale’s very sensitive weighing platform and may cause incorrect weight
readings.

1.1) General Foot Location

Factory setting (Refer to Figure Below)

1.2) Short Case Foot Location

Unscrew the foot and place in center hole for narrow locations.

8
2) Leveling
If the scale is not properly leveled, please adjust the 4 adjustable legs at the bottom of the scale.
Turn the legs clockwise or counterclockwise so as to center the bubble of the leveling gauge
inside the indicated circle. Turning the adjustable legs counter-clockwise (viewed from top of
scale) will lower that part of the scale. Turning the adjustable legs clockwise (viewed from top of
scale) will raise that part of the scale. (See Fig.)

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1.5 Power Requirements
Power Source: AC 100~240V, 50/60Hz, 1.5A
Power Consumption: Max 90W

The CL5000’s Power inlet is located on the bottom of the scale. (Refer to Figure)

RS232C

Power Inlet

Power Switch

1) The CL5000 is designed to be used almost anywhere in the world! Like many appliances of today,
the CL5000 is designed with an automatically switching power supply. This allows operation
when connected to an AC source from 100V to 240V at 50/60Hz with a 5% tolerance.

NOTE: Please make sure that the power lines used for the CL5000 are dedicated lines with no
high-noise devices such as compressors or motors on the same circuits. Also make sure
that the wiring to the electrical socket is correct. If you are uncertain about the condition
of your electrical wiring please contact a certified electrician.

2) Once you are sure as to the safety of the electrical line, make sure to ONLY plug the scale into a
3- pronged outlet. The third prong is a safety ground and an electrician should properly wire this
if it is not correct or if you are unsure. Failure to do this CAN result in electrical shock from use
of this or any electronic scale.

3) Do not use any 3-prong to 2-prong adapters or break off the third prong from the CL5000 power
cord. The third prong is necessary and must be properly connected.

4) If you have any problems or questions regarding this matter, make sure to contact the CAS Service
Department.

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2. Classification

2.1 Scale Overview

There are 3 different types of CL5000, Standard Type (B), Pole Types (R,P),and Hanging Type (H).

■ Standard Type ■ Pole Type P

■ Pole Type R ■ Hanging Type H

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2.2 Display and Indicators
The CL5000 has two different types of displays. A VFD type that displays the Tare Weight, Actual
Weight, Unit Price and Total Price along with other scale information such as Stable, Auto mode, Save
mode, PrePack mode, Discount (D/C), Shift and Data Transfer status with a tri-mark above each item.
The other type of display that the CL5000 utilizes is a Graphic LCD (202 x 64 dot) display. The Graphic
LCD is used to display Programming Menus, Scrolling Messages and other advertising promotions.

■ Type-I: 5/8/9

■ Type-II : 4/5/6/6

■ Indicators

SYMBOLS DESCRIPTION
ST (▼) Stable weight indicator
▶0◀ Zero weight indicator
NET (▼) Net weight indicator
kg Kilogram weighing indicator
lb Pounds weighing indicator
AUTO Print Mode indicator
SAVE Auto clearing status indicator
$/kg Unit Price per kilogram
$/lb Unit Price per pound
PREPACK Auto clearing status indicator

DC (▼) Discount status indicator

SHIFT (▼) Speed key shift status indicator

TR Data transmission status indicator

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2.3 Printer

• Cartridge type print mechanism

• High quality ROHM print head
• Improved label drive utilizes 2
independent motors
• Large compartment for 100mm label roll
• Print speeds up 100 mm/sec.
• Print Quality adjustments
• Supports Die Cut Labels, Continuous Strip
Labels and Thermal Receipt Paper

■ Label Specifications
Outer Diameter of Roll : 100mm
Inner Diameter of Roll : 40mm
Width of Receipt Roll : 40, 50, 60mm
Width of Label Roll : 60mm(Max)

■ Print Area
Print Area : 56mm(Max)
Width of Label : 60mm(Max)
Length of Label : 120mm(Max)

13
2.4 Communication

■ Standard
① RS232C
② P/S 2

■ Options
③ Ethernet cartridge
④ Wireless Ethernet cartridge

Cash Drawer N/A

② P/S 2

① RS232

③ Ethernet Module
④ Wireless Ethernet Module

14
2.5 Key Pad

Note: Key Pads may vary by country

■ Standard Type Keypad

■ Pole Type Keypad

■ Hanging Type Keypad

* Function Keys and User Defined keys are available using Menu Code 1880

15
3. Getting Started
3.1 Sealing Method

3.2 Installation of the Label Roll

To install the label roll follow the directions in this section:

1) Press the ON/OFF key and make sure that the display is completely off. Open the printer’s side-
access panel. (See fig.1)

2) Release the Print Head (fig 2)

16
3) Remove Label Cartridge (fig. 3)

4) Remove Rewind Paper Lock and Roll Cover from the Cartridge (fig. 4)

5) Place the label roll in the cartridge (fig. 5)

6) Route labels through the cartridge and secure them on the label take up spool (fig 6)
7) Place label cartridge back into scale (fig 7)
8) Press the FEED key.
NOTE: For auto label calibration press FEED key two or three times

* If label position is not correct, check the following:

a. Label size (Label Setting Menu Code 1732)
b. Feed Adjustment (Adjust Feed Length Menu Code 1736)
c. Sensor Calibration (Sensor Calibration Menu Code 1733)

17
3.3. Turning Power On/Off

When the scale is turned on the display will show a count down (9~0) for self testing.

9999 999999 99999999

The following is a list of the self test functions that are performed during the countdown.

Buzzer On Initial Port,Timer,UART(AD),CPLD,PrinterDriver,RTC

Printer Driver Start
Start Timer
Buzzer Off Flash Check,Set UART (AD) Baudrate
Initial LCD,Display,Key,PS2
VFD “999999” Init Serial, Check Caption Data
VFD “888888” Init ADM,Check Memory Map
VFD “777777” Check Network Parameter,
Load Global Parameter,Load Service Type
VFD “666666” Check Network Flag,CAL mode
VFD “555555” -
VFD “444444” Init Ethernet Module
VFD “333333” Init PLU_Data
VFD “222222” Key Error Check -> Buz,Buz : Command Queue Init
VFD “111111” Load Label Default, CheckAdInitStatus
VFD “000000” Check Password,Logging BOOTTIME,NETSTART

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3.4 Program Menu and Tree

3.4.1 How to access the Program Mode

Note: You can directly access the individual programming menus by entering the Menu Code and
pressing the MENU key.

The 2 numbers at the top right (1/3) are there to help you navigate through the menu items. The
number to the left of the slash is the current page or screen number and the number to the right of
the slash indicates the total number of pages or screens for that menu item. You can use the PAGE
UP and PAGE DOWN keys to navigate from page to page or you can use the Arrow keys to navigate
1 line at a time.
(Screen 1 of 3)

PROGRAM MODE (1/3)

1000
1. PLU
2. PLU Data Table I.
3. PLU Data Table II.

Menu code Selectable menu.

If you want to select PLU
simply press 1.

If you press “Pg Dn” key, you can see other menu screens as below.

PROGRAM MODE (1/3) PROGRAM MODE (2/3)

1. PLU 4. Store Data Table
2. PLU Data Table I. 5. Global Setting
3. PLU Data Table II. 6. Report

PROGRAM MODE (3/3)

7. Print
8. Scale Configuration
9. Network Communication

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3.4.2. Program Menu Tree

CODE Menu CODE Sub Menu CODE Sub Menu

1100 PLU 1110 Change Price
1120 New/Edit
1130 Discount 1131 New/Edit
1132 List
1133 Delete 1137 Delete by PLU(DC)
1138 Delete by Dept(DC)
1139 Delete All
1140 Management 1141 Copy
1142 Delete 1147 Delete by PLU No.
1148 Delete by Dept. No.
1149 Delete All
1143 Move
1144 Select PLU Items
1145 PLU Sale Count
1150 List
1160 Speed Key
1170 Sample Printing
1200 PLU Table1 1210 Department
1220 Group
1230 Tax Rate
1240 Sales Message
1250 Origin
1260 Barcode
1270 Tare
1280 Unit Symbol
1300 PLU Table2 1310 Ingredient
1320 Nutrition Facts
1330 Traceability
1340 Country
1350 Slaughter House
1360 Cutting Hall
1400 Store Data Table 1410 Store
1420 Customer
1430 Scroll Message 1431 Configuration
1432 Edit Scroll Message
1433 List Scroll Message
1440 Currency
1500 Global Setting 1510 Label Format
1520 Barcode
1530 Discount 1531 Priority Setting
1532 Weight Discount
1533 Count Discount
1534 PCS Discount
1540 Tax 1541 Set Global Tax
1542 Global Tax No.

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1600 Report 1610 X1 Report 1611 Scale
1612 PLU
1613 Misc. PLU
1614 Group
1615 Department
1616 Hourly
1617 Clerk
1620 Z1 Report
1630 X2 Report 1631 Scale
1632 PLU
1633 Misc. PLU
1634 Group
1635 Department
1636 Hourly
1637 Clerk
1640 Z2 Report
1650 Clear All
1700 Printing 1710 Print inhibit
1720 Markdown
1730 H/W Setting 1731 Print Mode
1732 Label/Ticket Size
1733 Sensor Calibration
1734 Motor & Sensor
1735 Print Intensity
1736 Adjust Feed Length
1737 Label Preprint
1740 Serial Number Format
1750 Addup Total
1760 Ticket 1761 Select Ticket Item
1762 Select List Item
1763 Select Ticket Font Size
1800 Scale Config 1810 Sale Mode
1820 Operation Mode
1830 Department
1840 Date/Time
1850 User/Security 1851 New/Edit User
Configuration 1852 Change Password
1853 List User
1854 Delete User
1855 Config Permission
1856 Clerk Key
1860 Test 1861 Display
1862 A/D
1863 Keypad
1864 Printer
1865 Printer Sensor
1866 Memory Information
1867 Firmware Version
1868 Communication
1870 Scale Parameter 1871 Display
1872 Printing
1873 Sale setup
1874 Clerk Logout
1880 Function Key Define

21
 1900 Communication 1910 Network Setting 1911 Service Type
1912 DHCP
1913 IP
1914 Remote IP
1915 RS232C
1916 WLAN Setting
1917 WLAN Config
1920 Application
1930 Scale Lock/Unlock
1940 Check Scale
1950 Backup to scale

3.4.3 Calibration Menu Tree

CODE Menu CODE Sub Menu CODE Sub Menu
8100 Calibration 8110 Span Calibration
8120 Span/Zero Fine Adjust
8130 Capacity & Units
8140 Gravity Constant
8150 Percent Calibration
8160 Linearity Adjust
8170 Zero & Tare Setting
8180 Factory Setting 8181 Digital Filtering
8182 A/D Hardware Setting
8183 A/D Initialize
8184 Linearity Fine Adjust
8185 Hysteresis Calibration
8186 Creep Setting
8187 A/D Firmware
8200 System Options 8210 Clear Memory 8211 Clear Report
8212 Clear All PLU
8213 Clear All Table
8214 Flash All Clear
8220 Scale Type
8300 Printer Hardware 8310 Print Mode
8320 Label/Ticket Size
8330 Sensor Calibration
8340 Sensor & Motor
8350 Printer Intensity
8360 Adjust Feed Length
8370 Label Pre-print
8380 Printer Initialize
8400 Network Options 8410 Enable Interface
8500 Self Test 8510 Display Test
8520 A/D Test
8530 Keyboard Test
8540 Printer Test
8550 Printer Sensor Test
8560 Memory Information
8570 Firmware Version
8580 Cash Drawer Test
8590 Communication Test
8600 Parameter Setting 8600 [Parameter Setting Mode]

22
4. Calibration Mode

4.1 Calibration
(Calibration MENU -> 1. Calibration)

Execute Weight Calibration and A/D related settings

(Should be performed by an Authorized CAS Dealer Only)

Lift the platter and remove the Calibration Seal.

(CAUTION: Lift the platter from the right side first and then unlock
the left side. Refer to the figure)

To access Calibration Mode:

Turn ON Main Power Switch while pressing the CAL button. (Refer to figure below)

NOTE: For Hanging type: Remove the bottom cover.

First page of Calibration mode

CALIBRATION MODE (1/2)

1. CALIBRATION
8000 CAL ModE 2. SYSTEM OPTIONS
3. PRINTER HARDWARE

23
 4.1.1. Span Calibration (Menu Code 8110)
(Calibration MENU -> 1. Calibration -> 1. Span Calibration)

Note: Proper Calibration of the CL5000 requires the use of government certified weights.
Make sure you have the correct amount of weight for the capacity that the scale is
going to use. (Ex: 30lbs of weight for a 30lb capacity scale.)

Max Capacity of the CL5000 is set in Menu 1830.

The display will prompt you for the amount of weight needed based on the scale
configuration settings.

CALIBRATION (1/3)

ModE
1. SPAN CALIBRATION
8100 CAL 2. SPAN/ZERO FINE ADJUST
3. CAPACITY & UNITS

① Select “Span Calibration”

ZERO CALIBRATION (1/2)

5481
- REMOVE ALL WEIGHT.
ULoad 5481 - PRESS PRINT WHEN READY.

② Remove all weight from platter and press “PRINT”

Display will show “Wait4”, 3, 2 ,1 and then “Wait0” then the SPAN CALIBRATION Display.

SPAN CALIBRATION (2/2)

5481
- PLACE 15. LBS ON THE PLATTER.
LoAd 0 - PRESS PRINT WHEN READY.

③ Place the maximum capacity on the platter. (Menu 8130 sets the max capacity for calibration.)

SPAN CALIBRATION (2/2)

39962
- PLACE 15 LBS ON THE PLATTER
LoAd 34475 - PRESS PRINT WHEN READY.

④ Press “PRINT”

Display shows “Wait4”, 3, 2, 1 and then Wait0” then returns to the Main Calibration Menu.

CALIBRATION (1/3)
1. SPAN CALIBRATION
8100 CAL ModE 2. SPAN/ZERO FINE ADJUST
3. CAPACITY & UNITS

24
Error Message
* If the platter is unstable during the Calibration process, the following error message will appear.

Cal Error – Unstable (0x01)

WAit0 2776 2776 Press Any Key

* If the Calibration weight was too much or not enough, the following error message will appear.
- Calibration weight limits can be re-adjusted by menu 8182 “Cal Zero(Span) Max(Min) Range”

Cal Error – Range Over (0x07)

WAit0 1027 1027 Press Any Key

* If an A/D failure is detected during the Calibration process the following error message will appear.
Please check the connector between the main board and the controller board.

Cal Error – Wrong ADM (0xff)

WAit0 1027 1027 Press Any Key

4.1.2 Span/Zero Fine Adjust (Menu Code 8120)

(Calibration MENU -> 1. Calibration -> 2. Span/Zero Fine Adjust)

This mode is for fine tuning of Span and Zero settings after performing a SPAN Calibration if
necessary.

CALIBRATION (1/3)
1. SPAN CALIBRATION
8100 CAL ModE 2. SPAN/ZERO FINE ADJUST
3. CAPACITY & UNITS

① Select menu “Span/Zero Fine Adjust”

SPAN/ZERO FINE ADJUST (1/1)

ZERO:[ 10730]
8120 0 0 SPAN:[ 88133]

ⓐ Menu Code ⓑ Internal Value ⓒ External Value (Weight) ⓓ Pure setting value of Zero & Span

* If ⓒ is not set to zero press “ ZERO” key. Value ⓓ will update.

25
② Put Max. Capacity weight on the platter

SPAN/ZERO FINE ADJUST (1/1)

ZERO:[ 10730]
8120 60012 15005 SPAN:[ 88133]

③ Use ◀ ▶ key for fine adjust.

* Insert setting value by using the cursor keys (for the fine adjustment)
“▶” Increases Span value “ⓓ” to decrease Internal value “ⓑ”
“◀” Decreases Span value “ⓓ” to increase External value “ⓑ”

- Internal value 60012 needs to change 60000

Press ▶ X 12 Times to decrease internal value.

SPAN/ZERO FINE ADJUST (1/1)

ZERO:[ 10730]
8120 60000 15000 SPAN:[ 88145]

* Insert setting value by number key pad

- Set Span value: use curser key to highlight span value.
- Type estimate value using number key then press “TEST” key for results
# This process may take several times to set 60000.
During this process Max Capacity weight is needed for best result.

Ex) Input “88145” by keypad and press “TEST” key

SPAN/ZERO FINE ADJUST (1/1)
ZERO:[ 10730]
8120 60000 15000 SPAN:[ 88145]

26
4.1.3 Capacity & Units (Menu Code 8130)
(Calibration MENU -> 1. Calibration -> 3. Capacity & Units)

This mode is used to set the CL5000’s Weighing Units, Capacity, Interval, and Cal Unit.

CAUTION: The Capacity & Units Setting should be made prior to performing the
Span Calibration procedure. If the Capacity & Units setting is changed you must
perform a Span Calibration again. Do not change setting after Span calibration.

Option Setting Value

1 Weighing Unit Setting Scale Unit
0 : kg
1 : lb
2:g
2 Capacity Setting Scale Max Capacity
1 : 15 kg / 30 lb
2 : 30 kg / 60 lb
3 Interval Setting Usage of Multi-interval
0 : Single Interval
1 : Dual Interval
4 Cal Unit Setting Calibration Weighing unit
0 : kg
1 : lb
* This setting uses in Span Calibration,
Percent Calibration, Linearity Adjust.

CAPACITY & UNITS (1/2)

WEIGHING UNIT:[ 1 ] 0)KG 1)LB 2)G
8130 CAL ModE CAPACITY :[ 1 ] 1) 30LB
INTERVAL :[ 0 ] 0)SINGLE 1)DUAL

CAPACITY & UNITS (2/2)

CAL UNIT :[0] 0)KG 1)LB

27
4.1.4 Gravity Constant (Menu Code 8140)
(Calibration MENU -> 1. Calibration -> 4. Gravity Constant)

CL-5000 scale allows you to calibrate for any country. You can set the gravity constant data
according to the country. In case of full re-calibration set the factory gravity first and then local
area gravity code.
(For span calibration Local gravity value is automatically matched with Factory gravity value)

GRAVITY CONSTANT (1/1)

FACTORY GRAVITY :[9.8024]
8140 CAL ModE LOCAL GRAVITY :[9.7814]

Use the following table to determine the proper G-Constant for your area.
Country City G-Constant Country City G-Constant

Argentina Buenos Aires 9.7979 Mexico Mexico City 9.7799

Australia Sydney 9.7979 Morocco Rabat 9.7964

Austria Vienna 9.8099 Netherlands Amsterdam 9.8129

Belgium Brussels 9.8114 New Zealand Wellington 9.8039

Belize Manamah 9.7904 Norway Oslo 9.8189

Bolivia La Paz 9.7844 Panama Panama City 9.7814

Brazil Brasilia 9.7889 Peru Lima 9.7829

Canada Montreal 9.8069 Philippines Manila 9.7844

Ottawa 9.8069 Poland Swider 9.8159

Toronto 9.8054 Portugal Lisbon 9.8009

Vancouver 9.8099 Rumania Bucharest 9.8054

Check Republic Prague 9.8114 Saudi Arabia Riyad 9.7904

Chile Santiago 9.7979 Scotland Stockholm 9.8189

China Hong Kong 9.8099 Singapore Singapore 9.7814

Colombia Bogota 9.7799 South Africa Johannesburg 9.7919

Costa Rica San Jose 9.7829 Spain Madrid 9.8024

Cypress Nicosia 9.7979 Switzerland Bern 9.8084

Denmark Copenhagen 9.8159 Taiwan Taipei 9.7904

Ecuador Quito 9.7724 Tunisia Tunis 9.7799

Finland Helsinki 9.8189 Turley Ankara 9.8024

Germany Dusseldorf 9.8129 Uruguay Montevideo 9.7964

Great Britain London 9.8144 USA Anchorage 9.8189

Greece Athens 9.8009 Atlanta 9.7964

28
 Guatemala Guatemala 9.7844 Boston 9.8039

Hungary Budapest 9.8069 Chicago 9.8024

Indonesia Djakarta 9.7814 Dallas 9.7949

Iraq Baghdad 9.7964 Detroit 9.8039

Japan Mishima 9.7979 Los Angeles 9.7979

Korea Seoul 9.7994 New York 9.8024

Kuwait Kuwait 9.7919 Philadelphia 9.8024

Lebanon Beirut 9.7964 San Francisco 9.7994

Mauritius Port Louis 9.7859 Venezuela Caracas 9.7829

NOTE: The G-Constant is the acceleration of gravity in meters per second per second.

4.1.5 Percent Calibration (Menu Code 8150)

(Calibration MENU -> 1. Calibration -> 5. Percent Calibration)

When you don’t have the maximum weights for calibration, the Percent Calibration allows you to
set the amount of weight you will use to calibrate the scale.

CALIBRATION (2/3)
4. GRAVITY CONSTANT
8100 CAL ModE 5. PERCENT CALIBRATION
6. LINEARITY ADJUST

① Select Percent Calibration.

PERCENT CALIBRATION (1/1)

USE WEIGHT : [15] LB
8150 CAL ModE FULL CAPA WEIGHT: 30.00 LB

② For 15lb weight, input “15” and press “print”

ZERO CALIBRATION(1/2)
- REMOVE ALL WEIGHT.
ULoAd 5481 5481 - PRESS PRINT WHEN READY.

③ Remove all weight from the platter and press “PRINT”, then “Wait4~Wait0” will display.

SPAN CALIBRATION (2/2)

- PLACE 15 lb ON THE PLATTER.
LoAd 0 10731 - PRESS PRINT WHEN READY.

④ Put 15lb on the platter then press “PRINT” after “Wait4~Wait0” scale will return to CAL Menu.

29
4.1.6 Linearity Adjust (Menu Code 8160)
(Calibration MENU -> 1. Calibration -> 6. Linearity Adjust)

You can fine adjust the mid-range weight reading for a more precise calibration.

CALIBRATION (2/3)
4. GRAVITY CONSTANT
8100 CAL ModE 5. PERCENT CALIBRATION
6. LINEARITY ADJUST

① Select Linearity Adjust.

LINEARITY ADJUST (1/1)

USE WEIGHT :[ 15] lb
8160 CAL ModE FULL CAPA WEIGHT : 30.00 lb

② For 15lb weight, input “15”key and press “print”

ZERO CALIBRATION (1/3)

- REMOVE ALL WEIGHT.
ULoAd 5501 5501 - PRESS PRINT WHEN READY.

③ Remove all weight from the platter and press “PRINT”, after “Wait4~Wait0” display shows

MID CALIBRATION (2/3)

- PLACE 15 LB ON THE PLATTER.
Mid 0 5501 - PRESS PRINT WHEN READY.

④ Place 15lbs on platter and press “PRINT” after “Wait4~Wait0” display will show

SPAN CALIBRATION (3/3)

- PLACE 30.00 LB ON THE PLATTER.
LoAd 17243 22745 - PRESS PRINT WHEN READY.

⑤ Put 30lbs on the platter and then press “PRINT” after “Wait4~Wait0” display will show

CALIBRATION (2/3)
4. GRAVITY CONSTANT
8100 CAL ModE 5. PERCENT CALIBRATION
6. LINEARITY ADJUST

30
4.1.7 Zero & Tare Setting (Menu Code 8170)
(Calibration MENU -> 1. Calibration -> 7. Zero & Tare Setting)

CAUTION: This Setting is part of (OIML, NTEP, etc) regulation must be setting by the local restriction.

You can set the ZERO, TARE at acceptable range and maximum display range.

ZERO & TARE SETTING (1/3)

INIT-ZERO RANGE(%): [ 10]
8170 CAL ModE REZERO RANGE(%) : [ 2]
OVERLOAD RANGE(D): [ 9]

ZERO & TARE SETTING (2/3)

ACCUMULATION TARE(Y/N) : [ N ]
SUBTRACTION TARE(Y/N) : [ N ]
GROSS ZERO MARK(Y/N): [ Y ]

ZERO & TARE SETTING (3/3)

NET ZERO MARK(Y/N) : [ N ]
GROSS ZERO-TRACKING(Y/N) : [ Y ]
NET ZERO TRACKING(Y/N) : [ N ]

Init-Zero range
Before entering the Sales Mode the Calibrated A/D value and current A/D value are compared.
These values need to be in an acceptable range for the CL5000 to function properly. The CL5000
will not operate correctly if there is any weight on the platter.

Re-zero Range (%)

During normal usage, zero range might become unstable. This could be caused by the platter or
other environmental conditions. You can set the allowed percent (%) range for zero display. (OIML
regulation restricts 2% of maximum weight range can be used)

Overload Range (d)

You can set the maximum overload range. For example, [9] set as 30.09 lbs (.01x[9]=.09lbs). If
the weight is over 30.09 lbs the overload message will appear.

Accumulation (Y/N)
Tare weights can be accumulated. This is useful when adding packages of different types.

Subtraction(Y/N)
Allows you to set a different Tare value but only if the new tare value is less than the first value.

31
Gross Zero Mark(Y/N)
The real weight value is 0(Gross Weight=0) display will indicate “▼” on the gross weight
NOTE: * Gross weight will display as total weight. (Tare setting does not effect)
* Net weight is remain value of Tare weight.
* If Tare setting is set as “N” the gross weight and net weight value is same.

Net Zero Mark(Y/N)

When Tare weight is set to zero, Zero mark will display. In other words Net Weight is zero.

Gross Zero-Tracking(Y/N)
You can set Zero-tracking while Gross Zero is 0. Factory setting is “Y”.

Net Zero-Tracking(Y/N)
You can set Zero-tracking while Net zero is 0. Factory setting is “N”.

4.2 Factory Setting (Menu Code 8180)

(Calibration MENU -> 1. Calibration -> 8. Factory Setting)
This setting A/D’s advanced setting only for factory primary setting.

4.2.3 A/D Initialize (Menu Code 8183)

(Calibration MENU -> 1. Calibration -> 8. Factory Setting -> 3. A/D Initialize)

A/D INITIALIZE (1/1)

Are You Sure?(Y/N) :[N]
8183 CAL ModE

CAUTION: Must record setting values before Selecting [Y]. This will set the scale first default setting

32
4.2.4 Linearity Fine Adjust (Menu Code 8184)
(Calibration MENU -> 1. Calibration -> 8. Factory Setting -> 4. Linearity Fine Adjust)

① Selecting“LinearityFineAdjust”

LINEARITY FINE ADJUST (1/1)

ZERO:[ 10730]
8184 0 0 MID :[ 36532]
SPAN:[ 88145]

ⓐ Menu Code ⓑ Internal value ⓒ External V.(weight) ⓓ Real value of Zero & Span

NOTE: You can set 0 by pushing “ZERO” This will update new Zero value.

② Using the weight value entered in MENU 8160, place 15lbs (MAX=30lbs) on the platter.

LINEARITY FINE ADJUST (1/1)

ZERO:[ 10730]
8184 20005 5002 MID :[ 36537]
SPAN:[ 88145]

③ Using cursor key for fine adjust.

* How to use cursor key
“▶” Increase Span value(ⓓ) to reduce internal (ⓑ)value
“◀“ Decrease Span value(ⓓ) to increase internal (ⓑ)value
- Setting Mid value press “▼”key
- Internal value 20005 to change 20000 press “▶” 5times.

* How to input setting value

- Use cursor key to change mid value.
- Insert “36537” then press “TEST”

LINEARITY FINE ADJUST (1/1)

Zero:[ 10730]
8184 60000 15000 Mid :[ 36537]
Span:[ 88145]

④ Also change Span value with cursor key.

⑤ Press “SAVE” to save and exit.

33
4.3 Memory Clear
(Calibration MENU -> 2. System Options -> 1. Clear Memory)

The CL5000’s memory can be cleared individually, item by item, or it can be cleared all at once
based on the following options.

CALIBRATION MODE (1/2)

1. CALIBRATION
8000 CAL ModE 2. SYSTEM OPTIONS
3. PRINTER HARDWARE

① Select System Options

SYSTEM OPTIONS (1/1)

1. CLEAR MEMORY
8200 CAL ModE 2. SCALE TYPE

② Select Clear Memory

CLEAR MEMORY (1/2)

1. CLEAR REPORT
8210 CAL ModE 2. CLEAR ALL PLU
3. CLEAR ALL TABLE

CLEAR MEMORY (2/2)

4. CLEAR REPORT, PLU, TABLE

4.3.1 Clear Report (Menu Code 8211)

(Calibration MENU -> 2. System Options -> 1. Clear Memory -> 1. Clear Report)
The Clear Report Menu item will clear only the Sales Data stored in the scale.

4.3.2 Clear All PLU (Menu Code 8212)

(Calibration MENU -> 2. System Options -> 1. Clear Memory -> 2. Clear All PLU)
The Clear All PLU Menu item will clear ALL PLU Data and ALL Discount Data.

4.3.3 Clear All Table (Menu Code 8213)

(Calibration MENU -> 2. System Options -> 1. Clear Memory -> 3. Clear All Table)
The Clear All Table Menu item will clear ALL Table Data except for the PLU and Discount. This
includes Department names, Sales Messages, Ingredients, Nutrifacts, etc.

4.3.4 Clear Report, PLU, Table (Menu Code 8214)

(Calibration MENU -> 2. System Options -> 1. Clear Memory -> 4. Clear Report, PLU, Table)
The Clear Report, PLU, Table Menu item will clear all Sales, PLU, Discount and Table Data from the
scale in one step.

34
4.4 Scale Type
Menu Code 8220 (Calibration MENU -> 2. System Options -> 2. Scale Type)

This Menu item is used to select the proper scale model. The possible models are:

1. Standard Type (CL5000-B)

2. Pole Type (CL5000-R or CL5000-P)
3. Hanging Type (CL5000-H)
4. Self Service Type

CAUTION: Selecting the wrong scale model can affect the keyboard layout and cause
improper operation of the CL5000. Please make sure to select the type that
matches your CL5000.

4.5 Printer Hardware

No. Sub-menus Description

1 Print Mode Select label, ticket, continuous label mode.

2 Label / Ticket Label Mode: “Width(60)”, “Height(40)” and “Gap length(2)”

Ticket mode: “Width(60)”, “Feed(20)” and “End Margin(30)”
Size
Continous Label: “Width(60)”, “Feed(40)” and “End Margin(30)”
* ( ) are default value.
3 Sensor Enter the “Gap(128)” and “Peel(128)” values for printing sensor
Calibration calibration.
* The values in ( ) are default.
* If you press “TEST” key, Gap and Peel values are adjusted
automatically.
* In case of Ticket mode, Gap value is not saved.
4 Sensor & Motor Setting Peel-off sensor, Rewind Motor, Label Paper type.

5 Print Intensity Sets the Print Intensity or Print darkness..

6 Adjust Feed Set adjusting values of feed length.

This value can be from -200 to +200. You can change sign(+,-) by
Length
pressing ZERO key.
* Pressing “TEST” key automatically feeds to adjust the feed length.
7 Label Pre-print You can set preprint length.

8 Printer Initialize You can reset printer.

35
4.5.1 Print Mode (Menu Code 8310)
(Calibration MENU -> 3. Printer Hardware -> 1. Print Mode)

Press “1” to get into “PRINT MODE.”

You can select “0” for Label mode, “1” for Ticket mode or “2” for Continuous Label mode.
Press “PRINT” to save current selection.

4.5.2 Label/Ticket Size (Menu Code 8320)

(Calibration MENU -> 3. Printer Hardware -> 2. Label/Ticket Size)

You can input “Width,” “Height,” “Gap Length” of label manually.

“TEST” key will automatically measures current label.
* Case of ticket mode “TICKET SIZE” will display and “TEST” key will not function.

4.5.3 Sensor Calibration (Menu Code 8330)

(Calibration MENU -> 3. Printer Hardware -> 3. Sensor Calibration)

You can input “Gap,” “Peel,” “Out of Paper” manually.

“TEST” key will automatically feed the label several times to calculate the measurement.
* For Ticket mode, display will be same except “Gap” value. (This value will not save)

4.5.4 Sensor & Motor (Menu Code 8340)

(Calibration MENU -> 3. Printer Hardware -> 4. Sensor&Motor)

In this menu you can enable or disable the PEEL OFF Sensor, GAP Sensor or Label Take
Up/Rewind Motor.

Press “4” to get into “SENSOR&MOTOR”.

You can select [Y], [N] for “ACTIVE PEEL-OFF,” “ACTIVE REWIND MOTER,” AND “LABEL PAPER.”
* For Ticket mode display will be same. Only “ACTIVE PEEL-OFF” can be set.
* For Ticket mode Rewind-Motor and Label paper setting will not display.

4.5.5 Print Intensity (Menu Code 8350)

(Calibration MENU -> 3. Printer Hardware -> 1. Clear Memory)

The Print Intensity Menu allows you to adjust the darkness of the print. The adjustment value is
from “0” to “20” with “0” being the lightest and 20 being the darkest.
Press “TEST” to issue a test label or ticket.

36
4.5.6 Adjust Feed Length (Menu Code 8360)
(Calibration MENU -> 3. Printer Hardware -> 6. Adjust Feed Length)

User may enter any value of the feed alignment from “-200” to “+200”.
Press “ZERO” to toggle sign.
Press “TEST” to test feed or “ENTER” to save current “FEED Length value.
* 1pixel = 0.125mm , 8pixel = 1mm Ex) Value “+80” will feed 10mm more
Value “-40” will feed 5mm less
4.5.7 Label Pre-print (Menu Code 8370)
(Calibration MENU -> 3. Printer Hardware -> 3. Label Pre-print)

User may enter “Y(Yes)” or “N(No)” to select Preprint mode and any value of the preprint
length from “0”mm to “10”mm.
Press “TEST” to test preprinting.

4.5.8 Printer Initialize (Menu Code 8380)

(Calibration MENU -> 3. Printer Hardware -> 8. Printer Initialize)

Initialize printer setting.

37
4.6 Network Options

4.6.1 Enable Interface (Menu Code 8410)

(Calibration MENU -> 4. Network Options -> 1. Enable Interface)
You can set usage of I/O interface.
ENABLE INTERFACE (1/1)
Ethernet(TCP/IP) :[Y]
8410 CAL ModE

4.7 Self Test

4.7.1 Display Test (Menu Code 8510)

(Calibration MENU -> 5. Self Test -> 1. Display Test)

Selecting 1 will start Display test, press any key to stop and exit.

4.7.2 A/D Test (Menu Code 8520)

(Calibration MENU -> 5. Self Test -> 2. A/D Test)

A/D TEST (1/1)

Normalized AD(AD1) – C1 value
8520 0 8333

You can select A/D level “0”~“5” to test.

NOTE: You can set ZERO temporarily within each level. Exiting the menu will not keep zero
value.

Key No. Name Description

0 Weight – External value kg or lb
(◀ : kg, ▶ : lb)
1 Normalized(Zeroing) A/D Internal count (60,000). Calibration Zero - A/D
2 Normalized A/D Internal count (60,000)
3 Unit Factorized A/D Unit Factor applied A/D value
4 Linearized A/D Linear incising A/D value
5 Filtered Raw A/D Filtered Raw A/D

38
4.7.3 Keyboard Test (Menu Code 8530)
(Calibration MENU -> 5. Self Test -> 3. Keyboard Test)

You can test keyboard by pressing.

KEYBOARD TEST (1/1)

Raw Code:[006C] Menu Key Flag::[0]
8530 CAL ModE Cnv.Code:[0003] Mode:[1]

KEYBOARD TEST (1/1)

Raw Code:[006C] Menu Key Flag:[0]
Cnv.Code:[0003] Mode:[1]
[ESC]=Exit,[PRINT]=Mode Change

KEYBOARD TEST (1/1)

Raw Code:[006C] Menu Key Flag::[0]
Cnv.Code:[0003] Mode:[1]
[0]=Sale, [1]=Program

Press any keys to test Row Code and Conversion Code.

* Raw Code is location of key. (Upper left corner is 1. For Bench Type starts with 22)
* Conversion Code is function Code which has different code other then Raw Code.
* Menu Key Flag will set as 1 when “MENU” and other key is pushed same time.
* Press ESC will exit the test or change key mode.
- ESC + ESC : End of test
- ESC + PRINT key to change Mode
Mode 0 : Sale Mode
Mode 1 : program Mode

39
4.7.4 Chess Print (Menu Code 8540)
(Calibration MENU -> 5. Self Test -> 4. Chess Print)

Self Test Menu screen, press the 4 key for Printer Test. The scale will then print a TPH
(Thermal Print Head) test label. This label print checker pattern helps to find problems with the
TPH. You should clean the TPH before you try this procedure. Follow the maintenance
procedure for cleaning the TPH. The following examples show some of the problems that can
occur.

1 2

There are several things that this printout sample can reveal:
1. The platen roller may be dirty, have something stuck to it or be physically damaged.
2. This is a clear indication that the Thermal Head has been damaged or has failed. The Thermal
Head should only be replaced by an Authorized CAS Dealer.

If you need to replace the TPH, please contact the CAS Service Department.

4.7.5 Printer Sensor Test (Menu Code 8550)

(Calibration MENU -> 5. Self Test -> 5. Printer Sensor Test)

You can test PEEL-OFF Sensor and Head Up Sensor in real time.

PRINTER SENSOR TEST (1/2)

Peel-off :[UNLOCK ]
8550 CAL ModE Head-up :[CLOSE ]

PRINTER SENSOR TEST (2/2)

Gap :[ 63]
Peel:[114]

40
 Test Items Description
1 Peel-off Checks the Peel-Off Sensor

2 Head-up Checks Thermal Head Up Sensor

3 Gap Displays Label Gap Sensor Value

4 Peel Displays Peel-Off Sensor Value

4.7.6 Memory Information (Menu Code 8560)

(Calibration MENU -> 5. Self Test -> 6. Memory Information)

The CL5000 Memory can be expaned up to 6MB

Memory Status is displayed by using “0” and “X”
“0” represents memory that is installed (in 1MB increments)
“X” represents vacant memory space.

MEMORY INFORMATION (1/1)

012345
8560 CAL ModE Chip Status :[00XXXX]
Total Flash Size(MB) : 2

4.7.7 Firmware Version (Menu Code 8570)

(Calibration MENU -> 5. Self Test -> 7. Firmware Version)

This menu item reads the current firmware versions in the scale. There are 2 pages of
information that can be viewed by pressing the PG Up and PG Down keys.

DEV DESCRIPTION VERSION

#1 Scale Main F/W V1.35.2
8570 CAL ModE #2 A/D Module F/W V1.12
#3 Ethernet LAN 2.01

DEV DESCRIPTION VERSION

#4 Caption (V1.35) V2.0
#5 Data V1.5
#6 Scale Boot VFF.FF
#1 Scale Main Firmware Version
#2 A/D Module Firmware Version
#3 Ethernet Version
#4 Caption Version
#5 Data Version
#6 Scale Boot Version

41
5. Parameter
PARAMETER SETTING (1/1)

8600 CAL Mode

Function code : [501]
Ride Second Position

The Parameter Setting Menu allows you to input Function Codes to change the CL5000’ s predefined
settings. These settings determine how the scale operates and should only be changed if you are
certain about the effect they will have on scale operations. In some cases these settings should not be
changed without first checking with the local government agency.

There are two levels of Parameter Settings, Factory and Dealer. The Factory Settings are numbered 800
~ 899 and can only be accessed through the Calibration Mode. The Dealer Settings are numbered 500
~ 799 and can be accessed either through the Calibration Mode or by using the System Password from
the normal Programming Menu.

5.1 Factory Setting (para 800~999)

1. Parameter 801 ~ 808 are UNDEFINED PARAMETERS

2. Parameter 809
MESSAGE VALUE CONTENT REMARK DEFAULT
Weight Decimal Point 0~10 Define weight position of decimal point 2

3. Parameter 810
MESSAGE VALUE CONTENT REMARK DEFAULT
Price Decimal Point 0~10 Define price position of decimal point 2

4. Parameter 811 ~ 830 are UNDEFINED PARAMETERS

5. Parameter 831
MESSAGE VALUE CONTENT REMARK DEFAULT
Select Initial Screen 0~3 Select Initial start message on display 0: Chess
1: Check List
2
2 : Version
3: Logo

42
6. Parameter 832
MESSAGE VALUE CONTENT REMARK DEFAULT
Use Serial Out Y/N Transmit initial start by serial port. Yes= USE
N
No= NO USE

7. Parameter 833
MESSAGE VALUE CONTENT REMARK DEFAULT
Use last using time Y/N Display last usage time. Yes = USE
N
No = NO USE

8. Parameter 834
MESSAGE VALUE CONTENT REMARK DEFAULT
Use Clerk password Y/N During Initial start use Clerk password Yes = USE
N
No = NO USE

9. Parameter 835 ~ 860 are UNDEFINED PARAMETERS

10. Parameter 861

MESSAGE VALUE CONTENT REMARK DEFAULT
Prepack Print 10~ Auto-detect weight difference in range
20
threshold(d) 30,000

11. Parameter 862

MESSAGE VALUE CONTENT REMARK DEFAULT
MIN Weight for sale(d) 10~999 Set minimum range of sales weight 20

12. Parameter 863

MESSAGE VALUE CONTENT REMARK DEFAULT
Display Dummy Digit(Weight) Y/N N

13. Parameter 864 ~ 865 are UNDEFINED PARAMETERS

14. Parameter 866

MESSAGE VALUE CONTENT REMARK DEFAULT
Weight Decimal Sign CHAR Set decimal point on weight USE “ CHAR” to
“ .“
input ASCI

43
15. Parameter 867 ~ 884 are UNDEFINED PARAMETERS

16. Parameter 885

MESSAGE VALUE CONTENT REMARK DEFAULT
[00] Key Format 1~4 Set “ 00_” key input format 1 = 10
n
*(1 means 1*10 ) 2 = 100
2
3 = 1000
4 = 10000

17. Parameter 886

MESSAGE VALUE CONTENT REMARK DEFAULT
ErrorMsg Clear Timeout 0~99 Set Error message display time Display time =
30
Input# X 0.1 sec

18. Parameter 887

MESSAGE VALUE CONTENT REMARK DEFAULT
Auto Call Keycode 0~999 Set Auto Call Keycode (for sale Reference Para
70
mode) 586 for set time

19. Parameter 888

MESSAGE VALUE CONTENT REMARK DEFAULT
Key Clear Time(0.1s) 1~99 Set key clear time Set Value =
30
Input# x 0.1 Sec

20. Parameter 889 ~ 899 are UNDEFINED PARAMETERS

21. Parameter 900

MESSAGE VALUE CONTENT REMARK DEFAULT
Ethernet (TCP/IP) Y/N Ethernet usage Yes = USE
Y
No = NO USE

22. Parameter 901 ~ 919 are UNDEFINED PARAMETERS

23. Parameter 920~921

MESSAGE VALUE CONTENT REMARK DEFAULT
920 -> Sign AM CHAR Set AM correspond name Able to CHAR key AM
921 -> Sign PM CHAR Set PM correspond name Able to CHAR key PM

44
24. Parameter 922 ~ 933
MESSAGE VALUE CONTENT REMARK DEFAULT
922 -> Month 1 JAN
923 -> Month 2 FEB
924 -> Month 3 MAR
925 -> Month 4 APR
926 -> Month 5 MAY
927 -> Month 6 JUN
CHAR Set correspond month name Able to CHAR key
928 -> Month 7 JUL
929 -> Month 8 AUG
930 -> Month 9 SEP
931 -> Month 10 OCT
932 -> Month 11 NOV
933 -> Month 12 DEC

25. Parameter 934 ~ 940

MESSAGE VALUE CONTENT REMARK DEFAULT
934 -> Week 1 SUN
934 -> Week 2 MON
935 -> Week 3 TUE
Set correspond DAY of Week
936 -> Week 4 CHAR Able to CHAR key WED
name
937 -> Week 5 THU
938 -> Week 6 FRI
939 -> Week 7 SAT

26. Parameter 941 ~ 979 are UNDEFINED PARAMETERS

27. Parameter 980

MESSAGE VALUE CONTENT REMARK
Use Korean for USA Y/N Use Korean Language N

28. Parameter 981 ~ 994 are UNDEFINED PARAMETERS

29. Parameter 995

MESSAGE VALUE CONTENT REMARK
Ingredient Size 512~1024 Set Ingredient Message Size 512

45
30. Parameter 996

MESSAGE VALUE CONTENT REMARK DEFAULT

Allow FWUPDATE 0/1 F/W Update Condition 0 = No Check CAL
1
1 = Check CAL

31. Parameter 997

MESSAGE VALUE CONTENT REMARK DEFAULT
Display Style 3/4 Display Style 3 = 5/6/7
4
4 = 4/5/6/6

32. Parameter 998

MESSAGE VALUE CONTENT REMARK DEFAULT
Factory Default Y/N Set Factory Default N

33. Parameter 999

MESSAGE VALUE CONTENT REMARK DEFAULT
Country Code 0~9 Country Setting 0 = UN
1 = KR
2 = US
2
3 = EU
5 = RUS
6 = ETC

46
5.2 Dealer Setting (para 500~799)

1. Parameter 501
MESSAGE VALUE CONTENT REMARK DEFAULT
Ride Second Position Y/N If FOR key is not exist on key pad KOREA USE
You can set initial reference
N
(R1,R2,R3)
(Count, PCS, Price)

2. Parameter 502
MESSAGE VALUE CONTENT REMARK DEFAULT
System Password Char Input dealer password Does Not
NOTE: Use 4byte memory Work 000419
(If PW is 1234 input 001234)

3. Parameters 503 ~ 529 are UNDEFINED

4. Parameter 530
MESSAGE VALUE CONTENT REMARK DEFAULT
Date Format Numeric Set current date format YY : Year
0 : YY/MM/DD MM : Month
1 : MM/DD/YY DD : Day 1
2 : MM/YYYY
3 : DD/MM/YY

5. Parameter 531
MESSAGE VALUE CONTENT REMARK DEFAULT
Time Format Numeric Set current time format HH : Hour
0 : HH:MM (24hours) MM : Minute
1 : HH:MM AM (12hours) SS : Second 0
2 : HH:MM:SS (24hours)
3 : HH:MM:SS AM (12hours)

47
6. Parameter 532
MESSAGE VALUE CONTENT REMARK DEFAULT
Sell by date Format Numeric 0: Calculate expire date with
current date and input date1:
Input all date information
(yy/mm/dd) 0
1: (Input date less then 4 digit,
scale will recognize as month and
date (mm/dd))

7. Parameter 533
MESSAGE VALUE CONTENT REMARK DEFAULT
Use 1kg,100g Key Y/N Use 1kg, 100g Key. This parameter
Y
is valid only in kg mode

8. Parameter 534
MESSAGE VALUE CONTENT REMARK DEFAULT
Default Unit Weight Numeric Set default unit of PLU. All
(1kg,100g) weight/price calculate according
to following: 1
1 : 1kg
2 : 100g

9. Parameter 535
MESSAGE VALUE CONTENT REMARK DEFAULT
Display Message Numeric Set display time for Error, Warning
12
Time(0.1s) message.

10. Parameter 536

MESSAGE VALUE CONTENT REMARK DEFAULT
Use kg/lb key Y/N Use kg/lb key N

11. Parameter 537

MESSAGE VALUE CONTENT REMARK DEFAULT
Use kg/lb Auto Y/N Use kg/lb Auto Conversion
N
Conversion

48
12. Parameter 538
MESSAGE VALUE CONTENT REMARK DEFAULT
Use 1/2lb,1/4lb Key Y/N Use 1/2lb, 1/4lb Key. This
Y
parameter is valid only in lb mode

13. Parameter 540

MESSAGE VALUE CONTENT REMARK DEFAULT
Barcode Price Cut Numeric Set barcode last digit (price) to When input = 1
0
0~3 be dropped $12.34 -> 123

14. Parameter 541

MESSAGE VALUE CONTENT REMARK DEFAULT
Barcode Weight Cut Numeric Set barcode last digit(weight) to When input = 1
0
0~3 be dropped 1.234kg -> 123

15. Parameter 542

MESSAGE VALUE CONTENT REMARK DEFAULT

Barcode Item Code Y/N Set barcode last digit (Item Code) When input = Y
N
Cut to drop 1 digit 12345 -> 1234

16. Parameter 543

MESSAGE VALUE CONTENT REMARK DEFAULT

Weight Barcode Print Numeric 0: Weight Barcode to Weight print ONLY
Setting 0~3 1: IF PLUtype == Count then KOREA : 3
Weight Barcode to quantity print
0
2 :IF Fixed sale(or (-)sale) then
Weight Barcode to “ 1” print
3: USE both 1 and 2

17. Parameter 544

MESSAGE VALUE CONTENT REMARK DEFAULT

Print Weight Cut Y/N 0

49
18. Parameter 545

MESSAGE VALUE CONTENT REMARK DEFAULT

Display Error Message Y/N
Y
bigger

19. Parameter 546

MESSAGE VALUE CONTENT REMARK DEFAULT

Use Frequent Shopper Y/N
Y
Program

20. Parameter 547

MESSAGE VALUE CONTENT REMARK DEFAULT

Time Print Format Numeric
0
(0~2) (0~2)

21. Parameter 548

MESSAGE VALUE CONTENT REMARK DEFAULT

Use 2 Column for Y/N
N
Serving Date

22. Parameter 549

MESSAGE VALUE CONTENT REMARK DEFAULT

Display Weight Cut Numeric 0

23. Parameter 550

MESSAGE VALUE CONTENT REMARK DEFAULT
Out of paper Numeric Set roll paper sensor sensitivity. If
threshold sensor doesn’ t recognize roll
200
paper, setting value should be
lowered

50
24. Parameter 551
MESSAGE VALUE CONTENT REMARK DEFAULT
Use double print Y/N Set “ Y” to double print (scale
(auto) will print same label twice but
counts as one transaction) N
You must press print key to
function

25. Parameter 552

MESSAGE VALUE CONTENT REMARK DEFAULT
Print Preset Tare Y/N Print Preset Tare Symbol on Label
N
Symbol

26. Parameter 553

MESSAGE VALUE CONTENT REMARK DEFAULT
Print Net Weight Y/N Print Net Weight Symbol on Label
N
Symbol

27. Parameter 554 is UNDEFINED PARAMETER

28. Parameter 555

MESSAGE VALUE CONTENT REMARK DEFAULT
Packed Time Y/N Print packed time, according to
N
(dep.Sell by time) existing sell by time

29. Parameter 556

MESSAGE VALUE CONTENT REMARK DEFAULT
Use PS2 port for Y/N
N
Scanner

30. Parameter 557

MESSAGE VALUE CONTENT REMARK DEFAULT
Scanner Working Numeric
0
Mode (0~7)

51
31. Parameter 558

MESSAGE VALUE CONTENT REMARK DEFAULT

Scanner Mapping Y/N
N
Format

32. Parameter 559 ~ 561 are UNDEFINED PARAMETERS

33. Parameter 562

MESSAGE VALUE CONTENT REMARK DEFAULT
Cashdraw close time Numeric Set duration of cashdrawer 1 = 0.1ms
1
opening and closing

34. Parameter 563

MESSAGE VALUE CONTENT REMARK DEFAULT
Allow Reverse Feed: Y/N Use reverse feed function, when
Y
using continuous label mode

35. Parameter 564 is an UNDEFINED PARAMETER

36. Parameter 565

MESSAGE VALUE CONTENT REMARK DEFAULT
Print Training Msg Y/N Print Training Message on label Y

37. Parameter 566

MESSAGE VALUE CONTENT REMARK DEFAULT
Check Connection of Y/N
Master R – I

38. Parameter 567 ~ 568 are UNDEFINED PARAMETERS

39. Parameter 569

MESSAGE VALUE CONTENT REMARK DEFAULT
PLU Type Code Numeric 2110

52
40. Parameter 570
MESSAGE VALUE CONTENT REMARK DEFAULT
Non Weight sale Y/N Allow transaction for pcs/PLU
(WT.on Tray) while weight on the tray. N
(the weight doesn’ t affect price)

41. Parameter 571

MESSAGE VALUE CONTENT REMARK DEFAULT
Print Weight (by Y/N Allow to print weight while PLU is
count sale) By count type (Weight value
Y
doesn’ t effect on price)
*Weight is only for reference

42. Parameter 572

MESSAGE VALUE CONTENT REMARK DEFAULT
Apply U.Price for Y/N Allow to display discounted unit-
N
T.D/C price for total price

43. Parameter 573

MESSAGE VALUE CONTENT REMARK DEFAULT
Allow Unit Price Y/N Allow changing unit price
N
Change

44. Parameter 574

MESSAGE VALUE CONTENT REMARK DEFAULT
Allow Print Zero Y/N Allow printing when total price is
N
T.Price zero

45. Parameter 575

MESSAGE VALUE CONTENT REMARK DEFAULT
Barcode 'E' to Y/N Barcode 'E' to PTYPE(Korea)
N
PTYPE(Korea)

46. Parameter 576

MESSAGE VALUE CONTENT REMARK DEFAULT
Fixed Price Hide Y/N Fixed Price Hide N

53
47. Parameter 577
MESSAGE VALUE CONTENT REMARK DEFAULT
Common Barcode Y/N Use Common Barcode N

48. Parameter 578

MESSAGE VALUE CONTENT REMARK DEFAULT
Common Label Y/N Use Common Label N

49. Parameter 579

MESSAGE VALUE CONTENT REMARK DEFAULT
Use Temp Key [TYPE] Y/N Use Temp Key [TYPE] N

50. Parameter 580

MESSAGE VALUE CONTENT REMARK DEFAULT
Print one time after Y/N Allow to print one time per
call transaction. NOTE: In prepack
N
mode, reset para 554 for
Auto+Save

51. Parameter 581

MESSAGE VALUE CONTENT REMARK DEFAULT
Print only Y/N Allow to print with weight value
WT.(u.p.zero) even if Unit price is 0 (Use for only
N
product weight transaction, not on
price)

52. Parameter 582

MESSAGE VALUE CONTENT REMARK DEFAULT
Use X key (by WT.) Y/N Allow to use X key on by weight
type (For By-count and pcs X key N
is allowed)

53. Parameter 583

MESSAGE VALUE CONTENT REMARK DEFAULT
Allow continuous sale Y/N Allow to use add-up transaction
Add-up the product/ continually
N
(after transaction scale will set
zero)
54
54. Parameter 584
MESSAGE VALUE CONTENT REMARK DEFAULT
Use TARE Table No; Y/N Set input method Tare ID or direct
input. If you set Y, must set tare N
weight before sale

55. Parameter 585

MESSAGE VALUE CONTENT REMARK DEFAULT
Use U.Price for key Y/N Set discount key for (-,%)
Y
discount individual item or total price

56. Parameter 586

MESSAGE VALUE CONTENT REMARK DEFAULT
Indirect PLU Call Numeric Set duration time for Indirect PLU 1 = 0.1s
(0.1s) call-up. NOTE: Input 0 will not 10 = 1sec
call-up any PLU In this case you 0
must press PLU button to call-up
a PLU

57. Parameter 587

MESSAGE VALUE CONTENT REMARK DEFAULT
Override only Y/N Set auto override when unit price IF parameter 588
u.p.zero PLU is 0. You must input unit price to is set Y override Y
print value is saved

58. Parameter 588

MESSAGE VALUE CONTENT REMARK DEFAULT
Save Overriden u.p. Y/N If para 587 set as 0, save the unit
zero PLU price to PLU. Next time PLU is
N
called up PLU has saved unit
price.

55
59. Parameter 589
MESSAGE VALUE CONTENT REMARK DEFAULT
Apply Price Round 0~4 0: No use
1: For each PLU
2: Addup Round (ticket only) 0
3: Addup Round (label and ticket)
4: Cutting

60. Parameter 590

MESSAGE VALUE CONTENT REMARK DEFAULT
Round Type Numeric 0 : Round down, Total Price
1 : Round off, Total Price
0
Defalut value : Set value in
parameter 591

61. Parameter 591

MESSAGE VALUE CONTENT REMARK DEFAULT
Price Round Unit Numeric Set round value of last digit of Set value=100
total price (set value: 0, 5, 10, para 590 set as 1
100, 1000 etc) ex 1)
This value set correspond with Total Price=12345
para 590 (Round off/down) Set value applied
0
Total Price=12300
ex 2)
Total Price=12355
Set value applied
Total Price=12400

62. Parameter 592

MESSAGE VALUE CONTENT REMARK DEFAULT
Weight Round Unit Y/N Currently not used
Weight round off/down in 10 unit 0
Calculate and print at same time

56
63. Parameter 593
MESSAGE VALUE CONTENT REMARK DEFAULT
Use By Pcs PLU Y/N Set by pcs PLU
Y for count/quantity Y
N for simple count function

64. Parameter 594

MESSAGE VALUE CONTENT REMARK DEFAULT
Print under Min. Y/N Allow to print under minium weight
N
Weight

65. Parameter 595

MESSAGE VALUE CONTENT REMARK DEFAULT
Individual Reset(Z Y/N Y : Set to erase each repot on Z X Report : only
Report) report. NOTE: May cause effect on call-up record
other reports and print Z
N: Set to erase all the report at Report : allow to N
once Except X1/X2 is separate call-up and
item erase record for
final-report

66. Parameter 596

MESSAGE VALUE CONTENT REMARK DEFAULT
X/Z Report Y/N Set to make a report
NOTE: N makes no transaction
Y
therefore return key does not
function

67. Parameter 597

MESSAGE VALUE CONTENT REMARK DEFAULT
Prepack Report Y/N Set to make a report on Prepack Set para 596 as
mode N. This set will Y
not make report

57
68. Parameter 598
MESSAGE VALUE CONTENT REMARK DEFAULT
Print when Z report Y/N Set to print on Z report clear Set as N
clear X report only
prints Y
Z report erase
only

69. Parameter 599

MESSAGE VALUE CONTENT REMARK DEFAULT
Print Last Result Y/N Print last Result with X key
N
(X key)

70. Parameter 600

MESSAGE VALUE CONTENT REMARK DEFAULT
Auto clear key tare Y/N Set undo key-tare value after sale
Y
(when PLU is clear)

71. Parameter 601

MESSAGE VALUE CONTENT REMARK DEFAULT
Auto clear weight Y/N Set undo weight-tare value after
Y
tare sale

72. Parameter 602

MESSAGE VALUE CONTENT REMARK DEFAULT
Use Canadian tare Y/N Set to keep tare value if PLU has
own tare value
N
(for reset tare value, must reset
scale)

73. Parameter 603

MESSAGE VALUE CONTENT REMARK DEFAULT
Apply PLU Tare Y/N Set to change weight tare value
Preferentialy after call-up the PLU
N
(Must greater then call-up PLU
tare)

58
74. Parameter 604
MESSAGE VALUE CONTENT REMARK DEFAULT
Keep key tare (PLU Y/N Allow to over-ride last called-up Y= PLU preset
tare) PLU value. Last key tare value is tare overrides
over-ride by PLU key tare. After manual tare.
transaction PLU tare is clear and N= Doesn’ t N
manually entered tare value allow PLU with
remains preset tare to be
recalled.

75. Parameter 605

MESSAGE VALUE CONTENT REMARK DEFAULT
Accumulation tare Y/N Set to use accumulation tare
NOTE: tare value has to be greater N
than last one

76. Parameter 606

MESSAGE VALUE CONTENT REMARK DEFAULT
Subtraction tare Y/N Set to use subtraction tare
Only set tare value less than last tare N
value

77. Parameter 607

MESSAGE VALUE CONTENT REMARK DEFAULT
Tare Input Type 0~4 Check input tare When invalid value
0: Error
1: No Round
0
2: Round Off
3: Round Down
4: Round Up

78. Parameter 608

MESSAGE VALUE CONTENT REMARK DEFAULT
Tare after PLU call Y/N Set tare value after PLU is selected Y

59
79. Parameter 609
MESSAGE VALUE CONTENT REMARK DEFAULT
Display tare only Y/N Set to display main tare only PLU is Apply on EU
N
weight tare weight type display mode

80. Parameter 610

MESSAGE VALUE CONTENT REMARK DEFAULT
Ignore Wt. at Fixed Y/N Ignore weight when called fixed
Y
Item Item

81. Parameter 611

MESSAGE VALUE CONTENT REMARK DEFAULT
Display weight tare Y/N Display weight tare on PT
N
on PT

82. Parameter 612

MESSAGE VALUE CONTENT REMARK DEFAULT
Use Neg . Weight Limit Y/N N

83. Parameter 613

MESSAGE VALUE CONTENT REMARK DEFAULT
Transaction Msg Size Y/N N

84. Parameter 614

MESSAGE VALUE CONTENT REMARK DEFAULT
Clerk Lock Key Method Numeric 0

85. Parameter 615

MESSAGE VALUE CONTENT REMARK DEFAULT
Use By Count PLU Y/N Y

86. Parameter 616

MESSAGE VALUE CONTENT REMARK DEFAULT
Hold Time Numeric 0

60
87. Parameter 617
MESSAGE VALUE CONTENT REMARK DEFAULT
Clerk Subtotal List Y/N N

88. Parameter 618

MESSAGE VALUE CONTENT REMARK DEFAULT
Unlimited Fixed Weight Y/N N

89. Parameter 619

MESSAGE VALUE CONTENT REMARK DEFAULT
Use RS-232 for Real Y/N
N
Time Transactions

90. Parameter 620

MESSAGE VALUE CONTENT REMARK DEFAULT
Send Real Time Y/N
N
Transactions

91. Parameter 621

MESSAGE VALUE CONTENT REMARK DEFAULT
Use NMI Discount Y/N N

92. Parameter 622

MESSAGE VALUE CONTENT REMARK DEFAULT
Send Weight Value <1 Numeric 0

93. Parameter 623

MESSAGE VALUE CONTENT REMARK DEFAULT
Use PS2 Keyboard for Y/N
N
CL-5000 “ S” type

94. Parameter 624 is an UNDEFINED PARAMETER

95. Parameter 625

MESSAGE VALUE CONTENT REMARK DEFAULT
EXT NVRAM Type Y/N N

61
96. Parameter 626
MESSAGE VALUE CONTENT REMARK DEFAULT
Display Primary sign String Set money sign for display $

97. Parameter 627

MESSAGE VALUE CONTENT REMARK DEFAULT
Display Last sign String Set smaller money sign for display ¢

98. Parameter 628

MESSAGE VALUE CONTENT REMARK DEFAULT
Weight LB Symbol 1 String Set use weight unit/symbol for lb CAUTION: DO
lb
(CAUTION: do not change) NOT CHANGE

99. Parameter 629

MESSAGE VALUE CONTENT REMARK DEFAULT
Weight LB Symbol 2 String Set use sub weight unit/symbol CAUTION: DO
oz
for lb (do not change) NOT CHANGE

100. Parameter 630

MESSAGE VALUE CONTENT REMARK DEFAULT
Weight symbol 1 string Set use weight unit/symbol CAUTION: DO
kg
(CAUTION: do not change) NOT CHANGE

101. Parameter 631

MESSAGE VALUE CONTENT REMARK DEFAULT
Weight symbol 2 String Set use sub weight unit/symbol CAUTION: DO
g
(do not change) NOT CHANGE

102. Parameter 632

MESSAGE VALUE CONTENT REMARK DEFAULT
Primary sign String Set primary money sign $

103. Parameter 633

MESSAGE VALUE CONTENT REMARK DEFAULT
Last sign String Set smaller money sign ¢

62
104. Parameter 634
MESSAGE VALUE CONTENT REMARK DEFAULT
Time separator sign Char. Set separator for time/min/sec :

105. Parameter 635

MESSAGE VALUE CONTENT REMARK DEFAULT
Date separator sign Char. Set separator for year/month/date -

106. Parameter 636

MESSAGE VALUE CONTENT REMARK DEFAULT
Price output format Numeric Set to print money currency For type 3
(display/ticket, not on label) useage
0 : “ 100.00” type Parameter 633
1 : “ $ 100.00” type (last sign)must 1
2 : “ 100.00 $” type set before this
3 : “ $ 100.00 c” type setting
4 : “ $100.00c(Greek)” type

107. Parameter 637

MESSAGE VALUE CONTENT REMARK DEFAULT
Price output format Numeric Set to print money currency on label For 3,4 type usage
(LABEL) (Label print only for total price) Parameter 633 last
0 : “ 100.00” type sign must set
1 : “ $100.00” type before
0
2 : “ 100.00$” type For 4 type only
3 : “ $100.00c” type display money is
4 : “ $100.00c(Greek)” type below decimal
* default : 0 point (EX:“ 56c” )

108. Parameter 638

MESSAGE VALUE CONTENT REMARK DEFAULT
Set Dual Currency Numeric 0: No use
1 : Use
Use currency table 1 as dual N
currency (Use when 2types of
currency is used)

63
109. Parameter 639
MESSAGE VALUE CONTENT REMARK DEFAULT
Print [REPACK] on Y/N Print [REPACK] on Repack Field
Y
Repack

110. Parameter 640 ~ 677 are LABEL CAPTION FIELDS

MESSAGE VALUE CONTENT REMARK DEFAULT
640 > Total Price TOTAL PRICE
641 > By Weight Price PRICE %C/%U
642 > Non Weight Price PRICE %C
643 > By Count Price PRICE %C/PCS
644 > Weight WT %W
645 > Quantity QUANTITY
646 > Tare TARE %W
647 > Saved Price YOU SAVE
648 > Regular Price REG PRICE
649 > Tax Price TAX %C
650 > Packed On Date PACKED ON
651 > Sell By Date SELL BY
652 > Cook By Date COOK BY
653 > Produced Date PRODUCED
654 > Packed On Time PACKED ON
String
655 > Sell By Time SELL BY
656 > Payment Price RECEIVE %C
657 > Change Price CHANGE %C
658 > Refer. Net Weight NET WT %W
659 > Refer Gross Weight GROSS WT %W
660 > Manual Weight MAN WT %W
661 > Percent Tare TARE %%
662 > Percent Tare Limit LIMIT %%
663 > Total Price (Total) TOTAL PRICE %C
664 > Total Count (Total) TRANSACTION
665 > Total Tax (Total) TAX %C
666 > Reference REFERENCE:
667 > Born In BORN IN:
668 > Bred In BRED IN:
669 > Slaughtered In SL IN:

64
 MESSAGE VALUE CONTENT REMARK DEFAULT
670 > Cut In CUT IN:
671 > Total Price (RPK) TOTAL (REPACK)
672 > Void Count (Total) VOID COUNT
673 > Void Price (Total) VOID PRICE
String
674 > Total Weight (Total) TOTAL WT %W
675 > Total Quantity (Total) TOTAL QTY
676 > Ingredient INGREDIENT :
677 > PLU No. PLU # :

111. Parameter 678 ~ 700 are UNDEFINED PARAMETERS

112. Parameter 701

MESSAGE VALUE CONTENT REMARK DEFAULT
Prt Tax(Report) Y/N Set to print Tax report on scale or clerk report Y

113. Parameter 702

MESSAGE VALUE CONTENT REMARK DEFAULT
Prt Pay(Report) Y/N Set to print Pay report on scale or clerk Y

114. Parameter 703

MESSAGE VALUE CONTENT REMARK DEFAULT
Prt Round Summary Y/N Set to print Round report on scale or clerk
N
(Report)

115. Parameter 704

MESSAGE VALUE CONTENT REMARK DEFAULT
Prt Store Name Y/N Set to print store name on report
N
(Report):

116. Parameter 705 ~ 710 are UNDEFINED PARAMETERS

117. Parameter 711

MESSAGE VALUE CONTENT REMARK DEFAULT
Prt Repack(Report) Y/N Set to print Repack report on scale or clerk Y

65
118. Parameter 712
MESSAGE VALUE CONTENT REMARK DEFAULT
Prt Prepack(Report) Y/N Set to print Prepack report on scale or
Y
clerk

119. Parameter 713

MESSAGE VALUE CONTENT REMARK DEFAULT
Prt Negative (Report) Y/N Set to print Negative report Y

120. Parameter 714

MESSAGE VALUE CONTENT REMARK DEFAULT
Prt No Sale Open Y/N Set to print No sale open count
Y
(Report)

121. Parameter 715 ~ 770 are UNDEFINED PARAMETERS

122. Parameter 771

MESSAGE VALUE CONTENT REMARK DEFAULT
Enable Clerk Y/N Enable Clerk Function & Menu N

123. Parameter 772

MESSAGE VALUE CONTENT REMARK DEFAULT
Enable Discount Y/N Enable Discount Function & Menu N

124. Parameter 773

MESSAGE VALUE CONTENT REMARK DEFAULT
Enable TAX Table Y/N Enable Tax Function & Menu N

125. Parameter 774

MESSAGE VALUE CONTENT REMARK DEFAULT
Enable Origin Y/N Enable Origin Function & Menu N

126. Parameter 775

MESSAGE VALUE CONTENT REMARK DEFAULT
Enable Tare Table Y/N Enable Tare Table Function & Menu N

66
127. Parameter 776
MESSAGE VALUE CONTENT REMARK DEFAULT
Enable Nutri-Facts Y/N Enable Nutri-Facts Function & Menu Y

128. Parameter 777

MESSAGE VALUE CONTENT REMARK DEFAULT
Enable Traceability Y/N Enable Traceability Function & Menu N

129. Parameter 778

MESSAGE VALUE CONTENT REMARK DEFAULT
Enable Customer Y/N Enable Customer Function & Menu N

130. Parameter 779

MESSAGE VALUE CONTENT REMARK DEFAULT
Enable Currency Y/N Enable Currency Function & Menu N

131. Parameter 780

MESSAGE VALUE CONTENT REMARK DEFAULT
Enable Department Y/N Enable Department Y

132. Parameter 781

MESSAGE VALUE CONTENT REMARK DEFAULT
Enable Group Y/N Enable Group Y

133. Parameter 782 ~ 798 are UNDEFINED PARAMETERS

134. Parameter 799

MESSAGE VALUE CONTENT REMARK DEFAULT
A/D Filter Level Numeric 0

67
6. Servicing & Parts Replacement

68
6.1 Platform Safety Overload Adjustment

1) Turn power off and remove power cord

2) Remove tray from scale (make sure lift right side first and unlock the left hook)

3) Remove calibration seal

4) Remove the upper case

5) Put 150% of max weight on platform rear right corner of platform. The allen-bolt
should not be touching.
6) Adjust the allen-bolt so that it is almost touching the bottom frame. (See Figure)
7) Perform this procedure on each corner of the platform.

B,P,R-type H-type

69
6.2 Removing the Upper Case

1) Turn power off and remove power cord

2) Remove tray from scale (make sure lift right side first and unlock the left hook)
3) Remove printer cartridge
4) Remove 6 bolts from bottom case(for pole type: remove pole mount bolt first)

For hanging type: remove 3 bolts from front cover

5) Remove 4 bolts from upper case

70
6) Remove keybord and display cable to remove upper case

B,P,R type:

* Be careful with front key pad connector

H type:

* Open up front cover from printer part.

NOTE: Assemble hook part first.

Remove front cover bolt (2 bolt) Open up from printer side to disassambel front cover

71
6.3 Main board Replacement
1) Turn power off and remove power cord
2) Remove following cables
- SMPS Line
- Key Board Line
- Display Board Line
- Printer Board Line
- A/D Board Line
3) Remove following bolt to remove main board
B,P,R type:

Connector locations
H type:

1. Remove power cable from SMPS and ground wire.

2. Remove support frame and replace main board.

72
6.4 Power Supply Replacement
1) Turn power off and remove power cord
2) Remove upper case(following 6.2)
3) Remove power lines (white cables)

4) Remove bottom Power module(SMPS) bolt(4)

5) Pull Power Module forward and remove power cables on SMPS

6) Disassamble support frame and remove side bolt(4) to remove power supply.

73
6.5 Load Cell & AD Converter Replacement
1) Turn power off and remove power cord
2) Remove upper case(6.2)
3) Remove upper frame(Load cell mount)bolt

Lodecell suspension bolt

4) Remove bottom frame bolt

NOTE: Be careful with load cell, this procedure may cause critical damage on scale

A/D mounting bolt

L/C Line

A/D connector

5) Remove A/D module bolt(2) and cable(A/D data line, L/C line)
6) For H type: Remove LC suspension bolt from bottom frame (there are two holes for easy access)

74
6.6 Print Assembly Replacement

1) Turn power off and remove power cord

2) Remove printer cartridge
3) Remove upper case(6.2)
4) Remove printer connecting bolt

Printer mounting bolt

(B,P,R type) (H type)

NOTE: You must remove center column first
5) Remove printer module (lift upper right side first)

75
6)

6.7 Display Replacement

1) Turn power off and remove power cord

2) Remove upper case (6.2)
3) Remove keyboard and display cable of main board

Key_Board Cable
Display Cable

4) Remove front display board B,P,R type: lift display board at arrow side
Remove rear display board by lifting bottom part to unlock

5) Remove Front, Rear display by unhooking support part.

76
6.8 Keyboard Replacement (With/Without breaking CAL seal )
A: Seal Breaking Method

1) Turn power off and remove power cord

2) Remove upper case(6.2)
3) Remove keyboard and display cable from main board and replace new keyboard

Key_Board Cable Display Cable

B: Non Seal Breaking Method

4) Remove keyboard from upper case

5) Remove keyboard support plate and disconnect keyboard cable by pulling the cable lock.
6) Connect keyboard cable by pushing keyboard suspend lock / add metal support plate
7) Stick the keyboard pad

H-type

-Remove keypad cover and metal dome cover

77
7. Installing Options
Option Modules available for upgrading the CL5000 consist of the Memory Expansion board and the
Network Card.

7.1 Installing Ethernet Card

1) Turn power off and remove power cord

2) Remove Ethernet card cover

3) Insert Ethernet card into slot (use same slot for wired or wireless module)

Ethernet card

B, P, R type H type
4) Turn on power when installation is finished
5) Set up communication configuration (menu code:1900)

78
7.2 Installing Wireless Lan Card

1) Turn power off and remove power cord

2) Remove Ethernet card cover
3) Insert Wireless LAN Card.
i. Insert local wireless CF card

4) Turn on power when installation is finished

7.3 Installing Memory Expansion Card

5) Turn power off and remove power cord

6) Remove Upper Case
7) Insert Memory Expansion Card.

8) Turn on power when installation is finished

79
8. Update
8.1. Firmware update

Updating the firmware in the CL5000 requires the following:

1.) CL5000 Firmware Update Program (CL5fwupdate.exe)

2.) CL5000 Firmware ROM file ( BIN file)
3.) CL5000 Setting ROM file (ROM file)
4.) Serial Communications Cable with the following pinouts

Note: Prior to performing a firmware upgrade to the CL5000 all data files should
be backed up.

CL5000 Firmware ROM Download

Power OFF the scale and connect the serial cable between the CL5000 and the PC.

On the PC, double click on the CL5fwupdate.exe file.

1.) Select the COM port 2) Select the Firmware ROM download by
clicking in the box next to it.

80
3.) Select the Firmware ROM version by clicking on the file select button. (this should be a
BIN type file)

4.) Select the correct keyboard type for 5.) Press the Start Button.
your CL5000.

6.) Turn the CL5000 ON. 7.) Download should start. Status bars
show progress percentage.

When the download is finished the scale will restart. You should see the new firmware
version number in the LCD display as the scale performs its countdown.

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CL5000 Setting ROM Download

Before updating the Setting ROM you should perform a Memory Clear.

1.) Click on the Mem Clear button. You should get a warning screen. Click OK. You should
get a Mem Clear status screen. If you don’t get the status screen, click on the Mem
Clear button again.

2.) The Mem Clear status screen should say Memory Clear Success. Click OK. Turn the
CL5000 OFF and then ON and the Mem Clear will be performed.

Note: When Mem Clear is finished, the seven segment display will show “rdY nEEd CAP”
and the LCD display will show a checkerboard pattern.

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1.) Select the Setting ROM download by 2.) Select the Setting ROM file by clicking
clicking in the box next to it. on the file select button.

3.) Select the Setting ROM file. (this should be 4.). Press the Start Button. After
a ROM type file) Click the Open Button.. about 10 seconds the ROM will
start downloading.

5.) You should see the Setting ROM download screen.

When the Setting ROM download is finished the scale will restart and perform a countdown.
Both scale displays should be normal now. Power the scale off and disconnect the serial
cable. Close the CL5000 update software program.
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9. Schematic Diagrams
9.1 System Block Diagram

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9.2 Connection Diagram

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9.3 I/O Pin Connection

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9.4 Main PCB
1) Part 1

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2) Part 2

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3) Part3

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4) Part4

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9.5 A/D PCB

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9.6 Display PCB
1) Display Type B

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2) Display Type P (Front)

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3) Display Type P (Rear)

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4) Display Type R (Front)

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5) Display Type R (Rear)

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9.7 I/O PCB

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9.8 Printer I/O PCB

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9.9 Slot PCB

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9.10 Expansion Memory PCB

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9.11 Wired LAN PCB

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9.12 Wireless LAN PCB

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9.13 CF Card PCB

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10. Exploded Views
10.1 Scale Assy (B,P,R-type)

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10.2 Scale Assy (H-type)

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10.3 Body Assy (B,P,R-type)

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10.4 Body Assy (H-type)

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10.5 Platform (B,P,R-type)

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10.6 Main Frame (H-type)

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10.7 I.O cover (H-Type)

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10.8 Upper Case

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10.9 Pole display (R-type)

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10.10 Pole display (P-type)

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10.11 Printer Assembly

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10.12 Print Head Assembly

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10.13 Cartridge

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10.14 Tray assembly (B,P,R-type)

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10.15 Tray assembly (H-type)

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10.16 Lan card

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11. Part List
11.1 Electronic
11.2 Mechnical

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12. Revision
11-Mar, 2005
-. Add Sealing Method
-. Adjust Chapter number
11 Dec 2014
- Corrected Exploded Views

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