Method Statement For External Painting Work With Using Suspended Platform

FOR APPROVAL
A 16.05.2020 L.C.Hai Y.H.Lee J.T.Seo For Approval

Rev Date Prepared Checked Approved Details of Revision
Owner
Owner’s Engineer
Contractor
DOOSAN HEAVY INDUSTRIES VIETNAM

Sub-Supplier
Bă)c Miê+n Trung Consultancy Investment Construction

And Trading Joint Stock Company
Project
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
(2 X 600 MW)
Title
(Housing Complex)
Method Statement for External Painting Work
with Using the Suspended Platform
Document No. Rev. Page No.
NS2-DD09-P0UYK-770019 A 22 Pages
RECORD OF REVISIONS
Rev. Date Page Affected Description of Revision
A 16.05.2020 All First Issue

Table of Contents
1 PURPOSE ........................................................................................................................ 1
2 CODE AND STANDARD .................................................................................................. 1
3 MACHINERY & EQUIPMENT .......................................................................................... 1
4 WORK EXECUTION ........................................................................................................ 2
4.1 Requirement ............................................................................................................... 2

4.2 Structure of Suspended Platform ................................................................................ 2
4.2.1 General ................................................................................................................. 2
4.2.2 Suspension Mechanism........................................................................................ 3
4.2.3 Working Platform .................................................................................................. 4
4.2.4 Hoist ..................................................................................................................... 5
4.2.5 Safety Lock ........................................................................................................... 6
4.2.6 Electric Control System ........................................................................................ 6
4.2.7 Suspension and safety steel Ropes ..................................................................... 7
4.3 Installation and Adjustment of Suspended Platform ................................................... 8
4.3.1 The Preparation before Installation ....................................................................... 8
4.3.2 Installation of Suspension Mechanism.................................................................. 8
4.3.3 Installation of Working Platform ............................................................................ 9
4.3.4 Installation of Hoists, Safety Locks and Electric Control Box ................................ 9
4.3.5 Adjustment of Rotating Direction of the Motor ...................................................... 9
4.3.6 Connection between Working Platform and Suspension Mechanism ................. 10
4.3.7 Special Notice ..................................................................................................... 10
4.4 Painting Work ............................................................................................................ 11
4.5 Communication .......................................................................................................... 11
5 QUALITY CONTROL ......................................................................................................11
6 ENVIRONMENT, HEALTH AND SAFETY (EHS) ............................................................11
6.1 Responsibilities and instructions ................................................................................ 11

6.2 Safety ....................................................................................................................... 12
6.3 Emergency measures on Suspended platform works. ............................................. 12
6.4 Job safety analysis ................................................................................................... 12
(Housing Complex)Method Statement for External Painting Work with Using Suspended Platform
NS2-DD09-P0UYK-770019
1 PURPOSE
This Method Statement describes the process of External Painting work with using
Suspended Platform for Buildings of Housing Complex Work of Nghi Son 2 Thermal Power
Plant Project located at Nghi Son, Tinh Gia District, Thanh Hoa Province.
The statement consists of Site preparation, Equipment Supply and Installation, Material
Supply, Construction Procedure, Inspection Procedure, and Quality Assurance related to
Subcontractor’s responsibility for implementation of the whole Housing Complex Work
Package following requirements mentioned in Specification and Designs as well as the
relevant standard of the Project.
2 CODE AND STANDARD

Circular No. 29/2016/TT-BXD dated 29/12/2016 on the process of technical safety
inspection of tower cranes, hoists and lifts for users in construction work;
QCVN 7: 2012/BLDTBXH “National technical regulation on safe work of lift appliances”;
Code of practice for safe use and operation of suspended working platforms (Hong Kong-
China);
Operation Manual for Shenxi ZLP Series Temporarily Installed Suspended Platform;
Operation Instruction for ZLP 630 and ZLP 800 Suspended Access Platforms;
NS2-YR01-P0UYK-770001 “Painting Procedure for Civil and Architectural Works”;
NS2-DH01-P0UYK-770014 “Inspection and Test Plan for Painting Works”;
TCVN 4055: 2012 “Organization of construction activities”;
46/2015/NĐ-CP “Decree of quality management of construction works.
3 MACHINERY & EQUIPMENT
No Description Q’ty
1 Suspended Platform
2 Digital wind speed Anemometer
3 Moisture meter
4 Tools for painting work
5 Barricade
Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 1 of 19

Work Item : Finishing Works
NS2-DD09-P0UYK-770019
4 WORK EXECUTION
4.1 Requirement
No high voltage line within the 10 meters;
It is not allowed to use in thunderstorm, fog or the wind speed exceeds 8.3m/s;
Temperature required: -20℃ ~+40℃;

There must be at least 3 persons on the working platform while operation
4.2 Structure of Suspended Platform

4.2.1 General
Suspended platform consists of the components as below: hoists, safety locks, electric control
system, working platform, suspension mechanism, counter/balance weight, steel rope, etc. as
below
Figure 1: Assembled Suspended Platform

Suspended platform’s working principle is like that: The hoist which mounted at each end
of the working platform can move up and down along with the suitable wire rope. So if the
wire rope is hanging from a high place, the working platform can move up to the high
position.
The hoist and electric control system are placed on the working platform. The power supply
is facilitated via the electric cable. At the top of the building, you will find the suspension
NS2-DD09-P0UYK-770019
mechanism, which carries the working wire rope, the safety wire rope. The platform is lifted
by the wire rope, powered by the hoist. In the case of power failure, the lifting is taken down
manually.
Worker, tools, material and equipment are kept in working platform to carry out external
painting work.
4.2.2 Suspension Mechanism

The suspension mechanism is the heavy-duty steel frame structure fixed on the top of the
building as the supporting equipment. It is mobile, adaptable and easy to erect and dismantle.
The suspension mechanism (see figure 2 as below) consists of front beam (1), middle
beam (4), rear beam (5), front base (2), rear base (6), upper column (8), tommy bar (3),
counter weight (7) and reinforce steel rope (9), turnbuckle (10), etc. The tommy bar is
mounted on the front and rear base; the front and rear beams will be fixed through the
tommy bar, the middle beam is fixed between the front and rear beam. The upper column
is mounted on the tommy bar for fixing the reinforced steel rope and counter weight will be
placed on the rear base.
Figure 2: Suspended Mechanism

The configuration of the suspension mechanism shall meet the following formula:
G x b
n= ≥ 2
F x a
n Safety coefficient against overturning;
G Weight of counter weight in kg;
a Front beam overhang in m;
F Total weight in Kg of the platform, hoists, electric control system, safety lock,
steel rope and rated load, plus wind pressure;

NS2-DD09-P0UYK-770019
b Distance in m between the front base and rear base.
Table 1: The relationship between allowable Load and Working Height, Front Beam Overhang,
Distance between the Front Base and Rear Base (For Shenxi manufacture)
Counter Front beam Distance between

Working Allowable
Model weight overhang front and rear base
Height (m) Load (kg)
(Kg) (m) (m)
ZLP500 750 50 1.3 4.6 500
1.5 4.6 500
1.7 4.4 400
ZLP630 900 50 1.3 4.6 630
1.5 4.6 630
1.7 4.4 550
ZLP800 1000 50 1.3 4.6 800
1.5 4.6 800
1.7 4.4 550
4.2.3 Working Platform

Working platform is the workplace at heights for the workers. A modular system gives you
the flexibility you need to mix and match sections to achieve different lengths. With caster
wheel fitted underneath, the platform is easy to move.
Working platform (see figure 3 as below) consists of high and low balustrades, bottom plate
and mounting frame for hoist. The mounting frames are fixed on the both ends of the
platform and the hoists & safety locks should be fixed on the frame.

NS2-DD09-P0UYK-770019
Figure 3: Working Platform

4.2.4 Hoist
The hoist is the powered unit for the platform with the climbing structure.
It consists of electromagnetic brake motor, centrifugal speed limiter and dual speed
reduction system. The hoist is driven by the electromagnetic brake three-phase
asynchronous motor through the worm gear and a pair of reduced gears. The suspended
platform will be moved upward and downward with the movement of the hoist.
The hoist is provided with automatic rope feeding function and operators just need to insert
steel rope into the inlet of the hoist.
The electromagnetic brake of hoist motor is able to be auto-engaged to produce braking
torque that stops and supports the suspended platform. In the event of power failure or
emergency, the manual descending device can be used to prompt the suspended platform
to slide downwards at even speed.
Figure 4: Hoist
NS2-DD09-P0UYK-770019
4.2.5 Safety Lock
Anti-tilting safety lock is the safety-protecting device for the suspended platform. When the
working steel rope is broken or the suspended platform is inclined to certain angle, the safety
lock will be actuated to lock the safety steel rope to prevent the suspended platform from
falling down.
The anti-tilting safety lock consists of parts as rope clip, sleeve plate, torsion spring, bracket,
swing arm and roller. It is so arranged that the working steel rope is put against the roller
on the swing arm to make the rope clip open and allow the smooth pass of safety steel
rope. If the suspended platform tilts to its limits or working steel rope break, the pressure
on the swing arm of safety lock will reduce or impair. The safety rope clip swiftly closes and
locks safety steel rope to prevent suspended platform from dropping or tilting by the friction
as that in between torsion spring, rope clip and steel rope. When anti-tilting safety lock is
applied, the tilt angle of suspended platform should be 3 °~8°.
The safety lock is marked by factory for the first time. After the first marking is effective, the
professional technician should conduct maintenance and service at an interval of 6 months
and remark at the end of 6 months.
Figure 5: Safety Lock

4.2.6 Electric Control System
The electric control system consists of electric control box, electromagnetic braking motor and
handle switch etc. The up and down movement of suspended platform is controlled by two
electromagnetic braking motors (see figure 6 as below).

NS2-DD09-P0UYK-770019
Figure 6: Electric Control System

The electric control box is used for the control of the up and down movement of the suspended
platform. The main elements are mounted onto an isolated plate and the universal switch,
power indicator light, starting button and emergency stop button are fixed on the panel.
4.2.7 Suspension and safety steel Ropes

Steel ropes used for the suspended platform are special galvanized steel ropes.
The maintenance and inspection of steel rope The steel rope should be kept and
maintained in a proper way to prevent corrosion and pollution, and the steel ropes should
be regularly inspected for deformation and breakage.
The steel rope should be replaced in any one of the situations below:
The loosening, twisting, untwisting, or any other deformation and distortion;
The steel rope should be rejected when the rope breaking number within the
range of ab spacing reaches 5 (see figure 7 as below). When any corrosion or
abrasion on the surface of steel rope, the standard for rejection is reduced further.
The percentage of reduction is that the maximum allowable breaking numbers 5
times the percentage of the corrosion or abrasion on the surface of steel rope to
make deduction;
Figure 7: Steel Rope

Obvious corrosion on the steel rope, that is, the concave pit on the surface and
the steel rope is loose;
The nominal diameter of steel rope is reduced by 6%, even if there is no twist
breakage;
When the abrasion of outer rim of steel rope up to 40% of diameter;
NS2-DD09-P0UYK-770019
The damage or accumulation incurred by the heat or electric arc.
4.3 Installation and Adjustment of Suspended Platform

4.3.1 The Preparation before Installation
Prior to installation, please check up the number of parts as shown in the packing list. Check
the condition of each and all the parts and components.
4.3.2 Installation of Suspension Mechanism

Use the special installing tool ─ pinch bar if necessary.
Insert the tommy bars into the front base and rear base respectively. Adjust the height of
the tommy bars and tighten the bolts to form the front base and rear base. (The height of
which should be adjusted with the 1.365~1.925 m range according to the height of parapet);
Lead the front and rear beams into sleeve on front or rear base, position the middle beam
between the front and rear beams and tighten the bolts and nuts;
Mount the working steel rope and safety steel rope onto the coupling sleeve of the front
beam. Make sure that the ends of the ropes must be clamped well;
Adjust the front beam overhang and fix the upper column with tommy bar with the bolts and
make sure that it is not askew;
Adjust the distance between the front and rear bases. Adjust the three beams to make sure
that the three beams should be in the same straight line. Care must be taken that the height
different between the three beams must not larger than 10 cm. Moreover, it is only allowed
that the front is higher than the rear.
Fix the coupling sleeve on the tommy bar of the rear base. Lead one end of the reinforcing

NS2-DD09-P0UYK-770019
steel rope (7m long) into the coupling sleeve of front beam and tighten the rope clamp.
Lead the reinforcing steel rope to the rope sheave on upper column and the other end
through the hole of the close side of the turnbuckle, tighten the rope clamp. Adjust the
screw bar of the turnbuckle and tighten the reinforcing steel rope to raise one end of front
beam about 3cm.
Place the suspension mechanism to its working position with the reach of front hanger plate
out of the working wall space about 60cm. The distance between two front hanger plates
of suspension mechanism should be larger than the length of the suspended platform, but
not beyond 10cm.
Place the counter weight onto the poles of the rear holder and fix them with bolts and slowly
release the steel ropes.
4.3.3 Installation of Working Platform

Put the bottom plate flat on the ground, mount the high and low balustrades, and place the
bolts and nuts (also square shims for aluminum platform) in position without tightening them
for the time being.
Install the caster wheel on the hoist-mounting frame. Fix the hoist-mounting frame of at the
ends of suspended platform; place the bolts and nuts (also square shims for aluminum
platform) in position without tightening them for the time being.
Check that the installation of above parts is correct, and make sure that the high balustrade
in the same line and also the low balustrade.
Tighten the bolts connecting the balustrades and bottom plate, as well as the bolts
connecting the balustrades together. Tighten the bolts connecting the balustrades and the
hoist-mounting frame. Fix the support pulley at the one side of the low balustrade.
4.3.4 Installation of Hoists, Safety Locks and Electric Control Box

Fix the hoists on the hoist-mounting frame with pins and M10 bolts: insert the pin into the
hole at the low end of the hoist and at the mount frame, insert the M10 bolt into the two
holes at the high end of the hoist and at the mount frame.
Install safety lock on the bracket of the hoist-mounting frame and tighten with bolts. Fix the
limit switch onto the right position of the safety lock.
Install and hang the electric control box in the middle of high balustrade of the working
platform.
Insert motor plug and handle switch plug into the power socket of the electric control box.
Power plug should be inserted and power cable should be connected based on three-phase
five-wire system.
4.3.5 Adjustment of Rotating Direction of the Motor

Turn on the power supply. Turn the universal switch to one side, press the start button and
then press the control button “up”. The rotating direction of the motor should run in
clockwise. If not, exchange the two wires. Turn the universal switch to the other side to

NS2-DD09-P0UYK-770019
check the rotating direction of the other motor. Make sure that rotating directions of the
motors are correct.
4.3.6 Connection between Working Platform and Suspension Mechanism

Rope passing of the hoist
Turn the universal switch to the side where the hoist is prepared for rope passing. Insert
the working steel rope into the inlet of the hoist after passing between the limiting wheel
and the roller of safety lock. And then press the upward button, the hoist will wind
automatically to finish the rope passing and positioning of steel rope.
Rope passing of the safety lock
Make the suspended platform rise up until the arm of the safety lock cannot be rose, and
then insert the safety steel rope into upper inlet of safety lock.
Place heavy hammer
After the complete of the connection of the working steel rope and safety steel rope, hang
the heavy hammer onto the other ends of the ropes.
4.3.7 Special Notice

The distance between the two suspension mechanisms should be the same with the
distance of the two suspension points of the working platform, with the error of not larger
than 10 cm.
The suggested front beam overhang should be 1.3 m; the suggested distance between the
front and rear should be 4.6 m. The counter weight should be placed on the two rear beams
on the average basis and fixed with the bolts.
The fixing method at the end of steel rope should be in accordance with the requirements
of the standard GB5976-86 (see figure 8 as below). U bolt is fixed on the rear portion of
steel ropes; clamp is fixed on the working section of steel ropes, which cannot be mixed
up. The steel rope clamp cannot be alternately arranged on the steel rope, and the correct
clamping method is as follows:
Figure 8: The Correct Clamping Method

Quantity of the clamps: 3 pieces (at least);
Arrangement of the clamps (see figure 8 above);
The distance between the clamps is 60 mm;
Tightening of the clamp: the first clamp should be close to the rope ring and
tightened. Care must be taken that it is not allowed to damage the steel rope

NS2-DD09-P0UYK-770019
when tightening, and then make the second and third clamps. It is necessary to
make the clamps tightened again after the steel rope is loaded one or two times.
4.4 Painting Work

Painting work will be carried out according to the Doc. No. NS2-YR01-P0UYK-770001
“Painting Procedure for Civil and Architectural Works”.
4.5 Communication
Communications during suspended platform operations are performed by means of an
interphone system installed between the suspended platform itself with ground control team.
At all times, during the operations of the suspended platform system the communications shall
be assigned to the suspended platform operator.
5 QUALITY CONTROL
Inspection and Test plan for Painting works will follow:
The inspection and test plan for Painting works summarizes various characteristics to be
checked.
The concerned Section Engineer/Foreman will be responsible to ensure stage wise
compliance for these operations, and the Site QA/QC Engineer/ Inspector will carry out
quality control checks and report the inspection results
6 ENVIRONMENT, HEALTH AND SAFETY (EHS)

6.1 Responsibilities and instructions
PM/EHSS Officer shall ensure that all work is undertaken in accordance with the specified
work scope.
Safety training should be conducted to all personnel assigned at site prior to commence
any work.
All personnel should know the locations of fire extinguishers, communications, manual
alarms & ESD points.
All personnel should be aware of assembly points, escape routes, emergency contact
numbers.
Personal Protective Equipment (PPE) shall be worn at all times.
Good housekeeping shall be observed in work areas.
Construction wastes shall be segregated and disposed to an approved dump yard area.
Adequate lighting equipment when working night time.
Ensure all workers and equipment working overtime are properly accounted and obtained
permit/approval from Doosan EHS Manager prior to carry-on works.
Periodic refresher trainings, tool box talk and audit shall be conducted.

NS2-DD09-P0UYK-770019
6.2 Safety
The ropes of the suspended platform will be fixed to the ground in order to minimize the
movement of the suspended platform itself.
The access of the workers and the load of the paint on the suspended platform will be at
ground level, and then the platform will reach the top of the chimney.
All workers and personnel must wear the safety harness during painting operations. The
tools used (rollers or brush) will have an extension to be tied to the wrist in order to avoid
fortuitous falls.
Additional fall arrester system will be provided to the Operator personal.
In any case a safety area in correspondence of the section painted will be provided at
ground floor and nobody will be allowed to transit through.
The operator at ground level will check constantly the conditions of the ropes and will be
Connected with the platform via interphone.
A wind anemometer shall be installed during the windshield painting activities on
suspended platform in order to check in every time the maximum wind speed.
The acceptable maximum value is 8.3 m/s.
If wind exceeds this value the suspended platform operators have to stop the painting work
and re-start only when the value will return acceptable.
In case of rain or heavy wind, the work will be postponed.
6.3 Emergency measures on Suspended platform works.

It often happens when painting activity at a height using a motorized suspended platform: Bad
weather, big wind, Power blackout.
Our actions for this situation:
Every operator and crew of painters should have the ability to read the weather situation;
Before starting to do riding activities using a suspended platform, they should be able to
ensure good weather;
Suspended Platform is also equipped with manual operations to get down in an emergency
situation;
Each operator and crew has been trained and equipped with the ability to cope with heavy
wind situations.
6.4 Job safety analysis

(Housing Complex) Method Statement for External Painting Work with Using Suspended Platform
NS2-DD09-P0UYK-770019
JOB HAZARD ANALYSIS

Risk Residual
Step / Activity Work Task Potential Hazard Consequences Assessme Hazard Control Risk Additional Action
nt Control : Required by
I L R I L R :
1.Site Preparation PTW applying Hazards unidentified - Incompliance 2 E M - Competent PTW coordinator 2 D L PTW will be Site Supervisor
with DVN permits to assigned. separated 2
work requirements. - Competent PTW receiver groups: nightshift
- PTW is not and dayshift
granted - Supervisors must ensure safety
precaution met with PTW
requirement
- Permit applicant ensure RA and AA
sign the daily approval part before
proceed activity at site.
Tools & equipment Uncertified or wrong Equipment not 2 D M - Use proper equipment for the job 2 B L - Daily checking - Site
selection and equipment granted to use - All equipment must be in good equipment before Supervisor
inspection condition use - Workers
- No modification on tools and - Quarter color - Electrician
equipment are allowed to be inspect coding system be
implemented
- All electric equipment must be
inspected and identify by safety
sticker
Equipment/ tools Pinch point Hand/finger injury 2 D M - Workers must aware of pinch point 2 B L Awareness Site Supervisor
and material hazard during handle the material. training for pinch
mobilization to - Use a suitable hand glove. point.
worksite
Truck hit to people or - Person injury 3 D H - Flagman for each material truck 3 B M Competent - Site
equipment - Damage flagman supervisor
equipment - Flagman
Sharp edges Physical injury 2 D M - Briefing to workers regarding on hand 2 B L Refresher training Site Supervisor
injury prevention. (hand injury)
- To wear hand protection properly
(hand gloves)

NS2-DD09-P0UYK-770019
JOB HAZARD ANALYSIS

Risk Residual
I L R I L R :
2.Equipment Loading and Improper body posture - Musculoskeletal 2 D M - Implement proper body posture 2 B L - Brief to workers - Site
preparation unloading materials disorder - Implement buddy system during related to back Supervisor
- Back pain perform manual handling injury prevention - Lifting Crew
- Operator
- Use legs not back to lift
- Do not manual carrying material with
over 20Kg alone.
- Use mechanical lifting whenever
possible
Sharp edges Physical injury 2 D M - Brief to workers regarding on hand 2 B L Refresher training Site Supervisor
injury prevention. (hand injury)
Pinch point Hand/finger injury 3 D M - Workers must aware of pinch point 3 B L Awareness Site Supervisor
hazard during handle the material. training for pinch
- Use a suitable hand glove. point.
Installation Wrong installation - Property damaged 3 D M - Ensure only competency person 3 B L - Quarter color - Site
/preparation a - Person injury and expert person for install the coding system Supervisor
suspended platform equipment be implemented - Mechanical
tool for painting - Equipment no - Operator and mechanical team - Crew
working - Daily inspection
work installation should be good equipment
coordination
- Use 2 way radio
- Use flagman and barricading communication
area during installation equipment
- Operators, keep all other workers
clear of operating equipment moving
- Only competent lifting crew
allowed performing lifting activity and
checking ground condition.
- Only using inspected lifting gear
for lifting activity.
Sling Rope broken / - Property 3 C H - Sling Rope must be inspected by 3 B M - Quarter - Site
damage damaged authorized person and valid certified color coding Supervisor
- Physical injury - Ensure all sling rope in good system be - Mechanic
implemented al Crew
- Condition before install
- Operator

NS2-DD09-P0UYK-770019
JOB HAZARD ANALYSIS

Risk Residual
I L R I L R :
- Sling Rope must be inspected - Daily
with DVN and Certified by local inspection
authority equipment
- Support bracket top - Property damaged 3 C H - Support brackets must be fixed 3 B M - Quarter - Site
Building wrong - Physical injury firmly to the permanent structure. color coding Supervisor
installation Supports must inspect and validated, system be - Mechanic
- Working platform should be under good condition. implemented al Crew
wrong installation - Must fill up SWF and Lifting - Daily - Operator
Certificate checklist. inspection
- Check ground and top conditions equipment
and all safety switches.
- Plan and good coordinate all
operational Procedure
- Ensure only competency person
and expert person for install the
equipment - Provide warning sign
and barricading area
.
3.Working at Motorized - Danger of slips and - Property 3 C H - Experienced operator with valid 3 B M - Quarter - Site
height Suspended trips damaged license must operate the suspended color coding Supervisor
Platform Operation - Damage to the - Physical injury platform system be - Painting
machine. - Lifting work supervisors to plan and implemented Crew
- Risk Falling down coordinate on the lifting with operator - Daily - Operator
material and rigger / signalman inspection
- Risk Falling down equipment
work at height - Proper care must be taken while
- Breakage of lifting and the materials must be - Identify
Sling/Belts secured properly to avoid falling of clearly the
- Broken sling wire rope the materials and damage to the weight of load
- Broken machine machine. before lift
- Risk off bad weather - Use tools safely. Firm gripping
and securing the tools while working.
- Use tools which are under good
condition and inspect prior to use

NS2-DD09-P0UYK-770019
JOB HAZARD ANALYSIS

Risk Residual
I L R I L R :
- Operator and rigger / signalman
must maintain communications set
and remain visible / alert all the time.
- All communications to be tested
and checked before in operations.
- Worker should be able to know
the weather -If bad weather occurs,
then the work should be stopped.
And will be resumed if the
- Weather had been good
- Electrical and Automatic work
systems of the equipment must be
checked before starting the work.
- Slings must be checked before
installation and must be under good
condition without any damage/cuts.
- Counter weights must be
provided and the safety slings must
be arrested at the ground to avoid the
platform from moving away due to
heavy winds.
- Experienced people must operate
the motorized suspended platform.
- Fall arrestors must be used to
hook the safety belt while working.
- Fire extinguisher must be
available and must be ready for use
4.Painting activity - Start for - Chemical material - Person injury 2 D M - Use PPE Properly complete 2 B L - Barricade - Site
painting work paint - Damage /protection clothing area Supervisor
- From top side equipment - Follow the procedure and - Keep good - Painting
instruction coordination and Crew
- Material Safety Data Sheet communication
- Finished the paint job, clean paint - Operator
equipment
- Follow the procedure and
instruction/ MS

NS2-DD09-P0UYK-770019
JOB HAZARD ANALYSIS

Risk Residual
I L R I L R :
- Broken hand tool Hand/finger injury 2 D M - Workers must aware of pinch point 2 B L Awareness - Site
hazard during handle the material training for pinch Supervisor
- Use a suitable hand glove. point. - Painting
- Crew
Improper body posture Muscle strain and 3 C M - Implement buddy system during 3 B L Technical handling - Site
body fatigue activity training Supervisor
- Proper body posture during work - Painting
- Crew
- Separate working team properly
Falling from height Person injury 3 C H - Use safe platform and access with 3 B M Strictly supervise - Site
handrail Supervisor
- 100% use safety harness full body - Painting
- Crew
- Competence person
- Equipment inspect and checklist
- All safety device working
Falling object Person injury 3 D H - All lose material and tools will be 3 C M flagman and - Site
Damage equipment properly secured barricading Supervisor
- Check and make secured hand system - Painting
tool to avoid falling down material - Crew
- Isolate safety area as method
statement
Electrocution Physical Injury 4 C H - Ensure the power connection 4 B M - ELCB for all DB - Site Supervisor
been unplugged from outlet before - Only expert - Electrical
inspection. and competence
- Only authorized person allowed to - Electrician
perform inspection activity. for check
- Ensure all electrical system in
good condition before use
Poor housekeeping Slip and trip 2 D M - All lose item must be clear and 2 B L Assign one - Site
secure housekeeper Supervisor
- All material not used must be keep - painting
Crew
NS2-DD09-P0UYK-770019
JOB HAZARD ANALYSIS

Risk Residual
I L R I L R :
- Send down material no use with - workers
safe work
5.Job completion/ - Cleaning and Danger Falling from height - Physical injury 4 D H - Use safe platform and access with 4 B M - Daily checking - Site
finish painting preparation to go handrail material before Supervisor
down - 100% use safety harness full body use. - Electrician
- Housekeepin supervisor
g - Use properly PPE - Paintin
- Competence person g crew
- Equipment inspect and checklist - Operator
- All safety device working
- Coordination and communication
Danger falling object - Property damaged 3 D M - All lose material and tools will be 3 B M Competent person - Site Supervisor
- Physical injury properly secured to work and - Painting crew
- Check and make secured hand supervise
tool to avoid falling down material
- Isolate safety area as method
statement
Chemical material paint - Property 3 C M - Proper manual handling for 3 B L - Follow the - Site Supervisor
contamination damaged chemical material procedure and - painting crew
- Environmental - Make sure all equipment tools in instruction
case Material Safety - workers
good condition
- Chemical Data Sheet / MS
contaminated - Finish working the worker also in
good condition - Provide
chemical tool kit
- Proper care to unused paint cans/
chemical - Proper care for chemical
material transfer in and out to
Chemical storage
- Provide secondary containment

NS2-DD09-P0UYK-770019
RISK CLASSIFICATION MATRIX
1 2 3 4 5
Severity
Insignificant Minor Moderate Major Catastrophic
Multiple
People Slight Injury Minor Injury Major Injury Single Fatality
Fatalities
Localized
IMPACT Environment Slight Impact Minor Impact Major Impact Massive Impact
Impact
Significant
Assets Slight Damage Minor Damage Local Damage Major Damage
Damage
Major
Considerable
Reputation Slight Impact Limited Impact Major National Impact International
Impact
Impact
E Happens several time per

E1 E2 E3 E4 E5
Almost Certain year in the location
D Happens several time per

D1 D2 D3 D4 D5
Likely year in the industry
C Incident has occurred in

LIKELIHOOD C1 C2 C3 C4 C5
Possible the company
B Heard of incident in the

B1 B2 B3 B4 B5
Unlikely industry
A Never heard of in the

A1 A2 A3 A4 A5
Remotely Likely industry
LOW RISK MEDIUM RISK HIGH RISK VERY HIGH RISK


Method Statement For External Painting Work With Using Suspended Platform

Uploaded by

Copyright:

Available Formats

Method Statement For External Painting Work With Using Suspended Platform

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Method Statement For External Painting Work With Using Suspended Platform

Uploaded by

Copyright:

Available Formats

FOR APPROVAL

A 16.05.2020 L.C.Hai Y.H.Lee J.T.Seo For Approval

DOOSAN HEAVY INDUSTRIES VIETNAM

Bă)c Miê+n Trung Consultancy Investment Construction

Rev. Date Page Affected Description of Revision

A 16.05.2020 All First Issue

2 CODE AND STANDARD .................................................................................................. 1

3 MACHINERY & EQUIPMENT .......................................................................................... 1

4 WORK EXECUTION ........................................................................................................ 2

4.1 Requirement ............................................................................................................... 2

6 ENVIRONMENT, HEALTH AND SAFETY (EHS) ............................................................11

6.1 Responsibilities and instructions ................................................................................ 11

2 CODE AND STANDARD

3 MACHINERY & EQUIPMENT

2 Digital wind speed Anemometer

4 Tools for painting work

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 1 of 19

Temperature required: -20℃ ~+40℃;

4.2 Structure of Suspended Platform

Figure 1: Assembled Suspended Platform

4.2.2 Suspension Mechanism

Figure 2: Suspended Mechanism

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 3 of 19

Counter Front beam Distance between

4.2.3 Working Platform

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 4 of 19

Figure 3: Working Platform

Figure 5: Safety Lock

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 6 of 19

Figure 6: Electric Control System

4.2.7 Suspension and safety steel Ropes

Figure 7: Steel Rope

4.3 Installation and Adjustment of Suspended Platform

4.3.2 Installation of Suspension Mechanism

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 8 of 19

4.3.3 Installation of Working Platform

4.3.4 Installation of Hoists, Safety Locks and Electric Control Box

4.3.5 Adjustment of Rotating Direction of the Motor

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 9 of 19

4.3.6 Connection between Working Platform and Suspension Mechanism

4.3.7 Special Notice

Figure 8: The Correct Clamping Method

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 10 of 19

4.4 Painting Work

6 ENVIRONMENT, HEALTH AND SAFETY (EHS)

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 11 of 19

6.3 Emergency measures on Suspended platform works.

6.4 Job safety analysis

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 12 of 19

JOB HAZARD ANALYSIS

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 13 of 19

JOB HAZARD ANALYSIS

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 14 of 19

JOB HAZARD ANALYSIS

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 15 of 19

JOB HAZARD ANALYSIS

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 16 of 19

JOB HAZARD ANALYSIS

JOB HAZARD ANALYSIS