SAUDI ARAMCO ID/PID - June 30, 2014 -REV 08 (Standards Cutoff - JUNE 30, 2014) Rev 8 30-Jun-14
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:
Welding of Pipelines SATIP-W-012-01 31-Dec-14 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
1.0 DOCUMENT REVIEW
Review WPS, PQR (New, Existing)
1.1 SAIC-W-2038 SAIC-W-2038 RH RH
SAIC-W-2039 SAIC-W-2039
Welder/Welding Operator Certifications Use SATR-W-2003
1.2 RH RH
Review and Issuance of JCC
Procedure & WPS for Weld Repairs, i.e.:
1.3 a) Crack and other weld defects SAIC-W-2040 SAIC-W-2040 RH RH
b) Weld Mis-alignments
Procedure & Weld Database for Weld ID,
1.4 Traceability, Tracking & Status Reporting SAIC-W-2008 SAIC-W-2008 RH RH Requirements of SAEP-1160 Sect 6 shall be incorporated.
(SAEP-1160)
1.5 Post Weld Heat Treatment Procedure SAIC-W-2042 SAIC-W-2042 RH RH
Weld Hardness Testing Procedure
1.6 SAIC-W-2012 SAIC-W-2012 RH RH
(Production and PWHT Welds)
Positive Material Identification Procedure
1.7 SAIC-L-2004 SAIC-L-2004 RH RH
(Alloy Verification)
Refer to respective SATIP for NDE. (SATIP-NDE-UT-01,
1.8 Non-Destructive Testing Procedures See Remarks See Remarks
LPT-01 MPT-01, RT-01)
Procedure for Control of Welding
1.9 Consumables (*Receiving Inspection, SAIC-W-2055 SAIC-W-2055 RH R
Storage, Handling, Issue, Conditioning)
2.0 MATERIAL RECEIVING
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PID - June 30, 2014 -REV 08 (Standards Cutoff - JUNE 30, 2014) Rev 8 30-Jun-14
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:
Welding of Pipelines SATIP-W-012-01 31-Dec-14 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
Welding Consumables-Verification, Visual SAIC-W-2044 SA shall verify & inspect first batch of delivered
2.1 SAIC-W-2044 H W
Inspection, Storage & Handling SATR-W-2009 consumables, then random inspection thereafter.
SAIC-W-2045
2.2 Welding Equipment Calibration Verification SAIC-W-2045 H W Random witness by SA at each calibration cycle.
SATR-W-2011
Positive Material Identification of Low SAIC-L-2010
Refer to Note 1 of General Notes for SA Inspection
2.3 Alloy, Stainless Steel, Nickel & Copper SAIC-L-2010 SATR-A-2012 H W
responsibility.
Based Materials (If Required) SATR-A-2013
3.0 INSTALLATION
Welding of Overlays & Clad Materials
3.1 See Remarks See Remarks See SATIP-W-014-01
(If Required)
Welding of Strip Linings
3.2 See Remarks See Remarks See SATIP-W-016-01
(If Required)
Welding of Special Corrosion-Resistant
3.3 See Remarks See Remarks See SATIP-W-016-01
Materials (If Required)
Control of Welding Consumables- SAIC-W-2046
3.4 SAIC-W-2046 H S
Storage, Handling, Issue & Conditioning SATR-W-2010
Saudi Aramco Insp responsibility varies from H to W:
a) "W" -for build-up thickness not exceeding 1/3 of
SAIC-W-2047
the metal thickness or 10mm whichever is less.
3.5 Buttering or Weld Build-Up of Joints SAIC-W-2047 SATR-W-2006 H W/H
b) "H" - for build-up thickness exceeding the lesser
of 1/3 of metal thickness or 10mm. Buttering or
weld build-up requires CSD's approval.
SAIC-W-2057
3.6 Temperature Tie-In Welding SAIC-W-2057 H W
SATR-W-2014
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PID - June 30, 2014 -REV 08 (Standards Cutoff - JUNE 30, 2014) Rev 8 30-Jun-14
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:
Welding of Pipelines SATIP-W-012-01 31-Dec-14 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
SA responsibilities vary:
a) "W" - for Welding on normal services at normal
SAIC-W-2048
Pre-Welding & Weld Joint Fit-up SAIC-W-2048 W/H conditions, refer to Note 1 of the General Notes.
3.7 SATR-W-2006 H
Inspection b) "H" - for critical welds, I.e..; Tie-Ins, buttering, Hot
Taps, NDE-In-Lieu of Hydro & others as
determined by project requirements.
S. Aramco's responsibilities varies as follows:
a) "S" - Surveillance activity for SA, except welding of
In-Process Weld Inspection SAIC-W-2048 S/W
3.8 SAIC-W-2048 W stainless steel and piping in low temp service.
SATR-W-2007
b) "W" - SA inspects & verifies Heat Input at random or
routine basis for low temp service & SS welding.
Post-Welding Visual Inspection
3.9 SAIC-W-2048 SAIC-W-2048 H W
SA Participates in the selection Process as detailed in
3.10 Selection of Welds for NDE (P/L) SAIC-W-2054 SAIC-W-2054 H W
NDE Process Control Procedure.
Verify NDE Method Application and
Refer to the respective NDE SATIP (SATIP-NDE-UT-01,
3.11 Evaluation, Documentation & Reporting of See Remarks See Remarks
LPT-01, MPT-01, RT-01, etc.):
Results*
3.12 Weld Repair Verification SAIC-W-2051 SAIC-W-2051 H W
SAIC-W-2052
Post Weld Heat Treatment Inspection SATR-W-2004
3.13 SAIC-W-2052 H W&R Refer to Note 1 of the General Notes
(If Required) SATR-W-2005
Verification of Hardness Testing SAIC-W-2014
3.14 SAIC-W-2014 H W&R Refer to Note 1 of the General Notes
Application and Results (If Required) SATR-W-2012
SAIC-L-2010
Positive Material Identification (PMI) of
SATR-A-2012
3.15 Deposited Weld for alloyed materials SAIC-L-2010 H W&R Refer to Note 1 of the General Notes
SATR-A-2013
within the scope of SAES-A-206.
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PID - June 30, 2014 -REV 08 (Standards Cutoff - JUNE 30, 2014) Rev 8 30-Jun-14
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:
Welding of Pipelines SATIP-W-012-01 31-Dec-14 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
Database Records (per SAEP-1160)
a) Production Weld Status,
SAIC-W-2056
b) Welder & Project Repair Rate
SATR-W-2013, Data tracking system(s) shall be maintained & kept current
3.16 c) Welder's Individual Repair Rate SAIC-W-2056 H R
SAIC-W-2018, & available for SA review.
d) NDE & backlog of welds &
SAIC-W-2019
status e) Special
Process* status per weld
Use SAIC-W-2008
Modification or Re-Work After Weld SAIC-W-2036 SAIC-W-2036
3.17 H H Field Eng. Change Control, Welding Process Control
Acceptance (Use with SAIC-W-2051)
(Repairs) Procedures & SAEP-1160 reqmts apply
4.0 PRE-COMMISSIONING
a) Refer to SATIP for Pressure Testing.
b) Verify SAEP-1160 Database Requirements are
Final Acceptance of Welding Records
4.10 SATR-W-2008 H R complied.
(Welding Summary Report / Weld Map)
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PID - June 30, 2014 -REV 08 (Standards Cutoff - JUNE 30, 2014) Rev 8 30-Jun-14
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:
Welding of Pipelines SATIP-W-012-01 31-Dec-14 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
1
Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
Saudi Aramco: Company General Use
DISCIPLINE:
MECHANICAL
CONTRACTOR/SUBCONTRACTOR
REMARKS
Use SATR-W-2003
Requirements of SAEP-1160 Sect 6 shall be incorporated.
Refer to respective SATIP for NDE. (SATIP-NDE-UT-01,
LPT-01 MPT-01, RT-01)
Saudi Aramco: Company General Use
DISCIPLINE:
MECHANICAL
CONTRACTOR/SUBCONTRACTOR
REMARKS
SA shall verify & inspect first batch of delivered
consumables, then random inspection thereafter.
Random witness by SA at each calibration cycle.
Refer to Note 1 of General Notes for SA Inspection
responsibility.
See SATIP-W-014-01
See SATIP-W-016-01
See SATIP-W-016-01
Saudi Aramco Insp responsibility varies from H to W:
a) "W" -for build-up thickness not exceeding 1/3 of
the metal thickness or 10mm whichever is less.
b) "H" - for build-up thickness exceeding the lesser
of 1/3 of metal thickness or 10mm. Buttering or
weld build-up requires CSD's approval.
Saudi Aramco: Company General Use
DISCIPLINE:
MECHANICAL
CONTRACTOR/SUBCONTRACTOR
REMARKS
SA responsibilities vary:
a) "W" - for Welding on normal services at normal
conditions, refer to Note 1 of the General Notes.
b) "H" - for critical welds, I.e..; Tie-Ins, buttering, Hot
Taps, NDE-In-Lieu of Hydro & others as
determined by project requirements.
S. Aramco's responsibilities varies as follows:
a) "S" - Surveillance activity for SA, except welding of
stainless steel and piping in low temp service.
b) "W" - SA inspects & verifies Heat Input at random or
routine basis for low temp service & SS welding.
SA Participates in the selection Process as detailed in
NDE Process Control Procedure.
Refer to the respective NDE SATIP (SATIP-NDE-UT-01,
LPT-01, MPT-01, RT-01, etc.):
Refer to Note 1 of the General Notes
Refer to Note 1 of the General Notes
Refer to Note 1 of the General Notes
Saudi Aramco: Company General Use
DISCIPLINE:
MECHANICAL
CONTRACTOR/SUBCONTRACTOR
REMARKS
Data tracking system(s) shall be maintained & kept current
& available for SA review.
Use SAIC-W-2008
Field Eng. Change Control, Welding Process Control
(Repairs) Procedures & SAEP-1160 reqmts apply
a) Refer to SATIP for Pressure Testing.
b) Verify SAEP-1160 Database Requirements are
complied.
Saudi Aramco: Company General Use
DISCIPLINE:
MECHANICAL
CONTRACTOR/SUBCONTRACTOR
REMARKS
GENERAL NOTES
pation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
struction Organization
advance. However, the inspection or test shall be performed as scheduled if the QA/QC
advance. Inspection or test shall not be carried out without the QA/QC organization
he Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
Review of Documents
Review and Approval of Documents
100% Contractor Inspection
Saudi Aramco: Company General Use
