Laboratory Manual: M. S. Ramaiah University of Applied Sciences
Laboratory Manual: M. S. Ramaiah University of Applied Sciences
Laboratory Manual: M. S. Ramaiah University of Applied Sciences
Laboratory Manual
Name: Ms/Mr/
Department of Pharmaceutics 1
BP308P
LIST OF EXPERIMENTS
Sl.No. Experiments
1 Factors affecting Rate of Evaporation
(Surface area, Concentration and Thickness/ viscosity)
2 Factors affecting Rate of Filtration
(Surface area, Concentration and Thickness/ viscosity)
3 Determination of radiation constant of brass, iron, unpainted and
painted glass.
4 To determine the overall heat transfer coefficient by heat exchanger
5 Size reduction: To verify the laws of size reduction using ball mill and
determining Kicks, Rittinger‘s, Bond‘s coefficients, power requirement
and critical speed of Ball Mill.
6 Size analysis by sieving – To evaluate size distribution of tablet
granulations – Construction of various size frequency curves
including arithmetic and logarithmic probability plots
7 Construction of drying curves (for calcium carbonate and starch).
8 Determination of moisture content and loss on drying.
9 Determination of humidity of air – i) From wet and dry bulb
temperatures – use of Dew point method
10 Description of Construction working and application of Pharmaceutical
Machinery such as rotary tablet machine, fluidized bed coater, fluid
energy mill, de humidifier
11 Demonstration of colloid mill, planetary mixer, fluidized bed dryer,
freeze dryer and such other major equipment
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Total 10
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INDEX
Date Date /
Sl.No Name of the Experiment Grade/
& Teacher’s
Marks
Pg. No Signature
Evaporation
Factors affecting Rate of Evaporation
1
(Surface area, Concentration and
Thickness/ viscosity)
Filtration
Factors affecting Rate of Filtration
2
(Surface area, Concentration and
Thickness/ viscosity)
Heat transfer
Determination of radiation constant of
3
brass, iron, unpainted and painted glass
Determination of overall heat transfer
4
coefficient by heat exchanger
Size reduction
Size reduction: To verify the laws of size
5
reduction using ball mill and
determining Kicks, Rittinger‘s, Bond‘s
coefficients, power requirement and
critical speed of Ball Mill.
Size Separation
Size analysis by sieving – To evaluate size
6
distribution of tablet granulations –
Construction of various size frequency
curves including arithmetic and
logarithmic probability plots
Drying
Construction of drying curves
7
(for calcium carbonate and starch)
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Date Date /
Sl.No Name of the Experiment Grade/
& Teacher’s
Marks
Pg. No Signature
Determination of moisture content and
8
loss on drying
Humidity
Determination of humidity of air –
9
i) From wet and dry bulb temperatures –
use of Dew point method
Engineering equipments
Description of Construction working and
10
application of Pharmaceutical
Machinery such as rotary tablet
machine, fluidized bed coater, fluid
energy mill, de humidifier
Demonstration of colloid mill, planetary
11
mixer, fluidized bed dryer, freeze dryer
and such other major equipment
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RECORD WRITING
The details to be written in the left The details to be written in the right
hand side of the record hand side of the record
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1 Practical Manual
2 Clean Apron
3 White Mask and Cap
4 Record
5 Ball pens- Red, Blue, Black and Green pens
6 Scissors
7 Glue
8 Butter paper
9 Spatula
10 Rubber sheet
11 Wiping cloth
12 Calculator
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• The student will be able to observe, record and report the influence of factors on rate of
evaporation
3. Requirements
Beakers, weight box, water bath, specific gravity bottle, viscometer, dryer.
4. Procedure:
A. Effect of surface area on the rate of evaporation
5) A graph was plotted with surface area on the x axis and rate of evaporation on the y axis.
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B. Effect of viscosity on the rate of evaporation
5. Presentation of Results
Tables and graph
6. Report
The effect of three factors were on rate of evaporation was determined and found to be :
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Observations
Initial Final
Sample weight of weight of Weight loss Time of heating ROE
beaker beaker (t) W/t
( NaCl + + W= W1-W2 in min (g/min)
solution ) water water (g)
(W1 g) (W2 g)
Distilled
water
(50 ml)
Distilled
Water
10
(100 ml)
Distilled
water
(250 ml)
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1.484 10
15 %
1.8765
20 %
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• The student will be able to record and represent the various factors affecting the rate of
filtration
3. Requirements
4. Procedure
3. The time taken for the volume 10, 20, 30, 40, 50 ml to get collected was noted.
4. The rate of filtration was calculated and represented graphically by plotting surface area
(X axis) versus rate of filtration (Y axis).
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1. Filter paper of accurate size was placed over a Buchner funnel and the area calculated.
2. 50ml of the sample solution was passed through the filter medium and the time taken for
filtration at normal atmospheric pressure was calculated.
3. The same step was repeated by connecting the Buchner funnel to a vacuum pump and
applying negative pressure.
5. Report
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Observations
1. (Small)
2. (Medium)
3. (Big)
1. 5% 0.688
2. 10% 1.283
3. 15% 1.432
Thickness of the filter Volume of the sample Time taken for filtration Rate of filtration
medium in Sec (ml/Sec)
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glass
Aim: To determine the radiation constant of the given metal (iron, copper, brass, or aluminum) cylinder at
80°C and 240°C.
2. Thermal Radiation
Procedure
1. A metal (iron) cylinder is cleaned and weighed (w g) thrice. The average weight is noted in the
table 1-1.
2. The diameter and height of the cylinder are measured thrice. The average values are calculated.
The radius of the cylinder is calculated. The surface area of the cylinder is calculated and recorded
in table 1-1.
3. The metal cylinder is heated using a Bunsen burner.
4. After reaching a constant maximum temperature, the hot body (metal cylinder) is transferred to
the glass tripod stand using long tongs.
5. The thermometer (360°C) is placed in the central hole of the cylinder and fixed to a stand using a
thread.
6. Slowly the temperature of the hot body decreases. The decrease in temperature is noted every 5
minute interval. The data are recorded in table 1-2.
7. A graph is plotted taking time (mins) on X- axis and temperature (°C) on Y-axis. Normally, a curve is
observed.
8. Depending on the temperature at which the radiation constant is to determined, a tangent is
drawn at that temperature. The slope of the tangent is calculated, which represents the rate of
loss of heat (dq/dt) by the hot body.
9. Radiation constant (α) is determined at that temperature.
Precautions:
1. The metal cylinder should not be touched with hands.
2. Care should be taken while transferring the hot metal cylinder from the metal tripod to the glass
tripod.
1 Weight, w g
2 Diameter, d cm
4 Height, h cm
Report
Radiation constant of metal. α =
(iron / copper/ brass/ aluminum)
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Aim: To determine the overall heat transfer coefficient of a heat exchanger (glass cylinder/
insulated glass cylinder).
Discussion: Heat transfer by convection, Applications, Principle
Procedure
1. The length and diameter of the plain water condenser is determined and reported in the
observations. Based on these values, surface area of the condenser is estimated.
3. The inlet of water condenser is connected to the tap. The outlet of the condenser is placed in the
beaker (2 liter beaker).
4. The temperature of the water at the inlet of the condenser is noted. This will be same as the
temperature of the tap water. The temperature is reported in table 3-1
5. The steam generator is heated so that steam will be generated. After some time, the
thermometer shows constant temperature. The temperature id noted (Table 3-1) and experiment
is started from the point. The steam passes through the water condenser and gets condensed in
the condenser due to circulation of water in the jacket.
7. Allow the experiment for 2 minutes (after attaining constant temperature of the steam)
9. The quantity of circulated water is collected at the outlet of the condenser and its temperature is
noted.
Precautions:
1. The rate of flow of water through the jacket of the water condenser must be maintained
constant.
2. The joints in the assembly of apparatus must be as short as possible, so as to prevent the heat
loss at these points.
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Temperature, °C
Temperature, K
Average Δt1+Δt1/2
temperature, Δ tav
Mass of water in 2
minutes, Kg
Report: Overall heat transfer coefficient of plain glass tube (water condenser) =
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Aim: To achieve size reduction of the given granular material using a ball mill.
To calculate Kick’s constant, Rittinger’s constant, and Bond’s work index for the above size reduction
process.
Discussion: Size reduction, Principle, Kick’s law, Rittinger’s law, Bond’s work Index
3. Requirements
Sieves (# 8 and 12), crystal salt, energy meter, metal balls m, sieve shaker, digital
balance
4. Procedure
1. The ball mill was cleaned and loaded with sufficient number of steel balls.
2. The ball mill was operated at an optimum speed without the load for 10 minutes and the
revolutions in the energy meter (N1) was noted.
3. The sample (500 g of crystal salt) whose feed size is -8 to +12 was loaded into the ball mill
and operated at the same speed for 10 minutes and number of revolutions were noted
(N2).
4. The product was unloaded from the equipment and subjected to sieve analysis.
5. Presentation of Results
Tables and graph
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6. Report
Size reduction was carried out using ball mill for the given sample.
Observations
Wt. of the sample taken = g
No. of revolutions without load (N1) =
No. of revolutions with load (N2) =
= 2 + 1.4 = 1.7
2
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(d)
€n= € nd =
Ritingers constant
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Aim:To determine the particle size weight distribution of a given sample (powder or granules) by
sieving method.
To determine average particle diameter of a powder, d sieve-
Discussion : Size Separation, Sieving, Applications, Principle
Procedure:
1. Standard sieves set is selected. This set consists of various sizes (10, 22, 44, 60, 85, 100, and 120
mesh sieves)
2. Sieves are arranged in such a manner that coarsest remains at the top and finest at the bottom.
The pan is kept below the sieves
3. Hundred grams of given sample (granules or powder) is weighed.
4. The sample is placed on the coarsest sieve. The lid is placed.
5. The above sieves set is fixed on mechanical shaker and clamped tightly.
6. The timer is adjusted on the dial for 05 minutes and the mechanical shaker is switched on. (Each
sieve shaker must be standardized for the time of shaking)
7. When the shaker automatically stops, the sample retained on each sieve is collected on in to a
paper.
8. All samples are weighed.
9. The weights retained on each sieve are recorded in the table 5-2 against the corresponding sieve
number.
10. The data is analyzed for normal weight distribution pattern. A plot is drawn by taking mean size of
opening on the X axis and percent weight retained on smaller sieve on Y-axis
11. The average particle size is calculated.
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Sive Nominal Aperture Mean size of Weight Percent weight Weight size
number mesh size(Passed/retai opening, d, of retained on
aperture ned), µm µm powder smaller sieve nxd
size µm undersiz
e, n, g
Report:
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Observations
Sieve no. Nominal Sieve no Mean Wt. of Wt. size % of Cumulative Cumulative
aperture range aperture powder weight % of
(n×d) % of
size size (mm) retained powder weight
weight
on each retained powder
(d) powder
sieve retained
retained
(n) (oversize)
(undersize)
€n= € nd =
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Aim: To dry calcium carbonate slurry and plot the rate of drying curve.
Discussion: Drying and its applications, EMC and FMC,Principle
Procedure:
1. The stainless steel plate is weighed and the weight is recorded as w1.
2. 15.0 g of calcium carbonate is transferred in to a beaker. Water (about 30 ml ) is added slowly to
prepare a slurry.
3. The calcium carbonate slurry is transferred into the stainless steel plate.
4. Filing must be done in such a way that 3/4thof the volume of the stainless steel plate is filled with
slurry.
5. The weight of steel plate plus slurry is taken and recorded as w2.
6. The plate containing slurry is placed in hot air oven, whose temperature must be maintained at
600C.
7. The time is noted soon after placing plate containing slurry in hot air oven.
8. After 15 minutes, the weight of plate with slurry is taken. The weight is recorded in column 3 of
the Table 21-1.
9. Again the steel plate containing slurry is placed back into the dryer. ( Steel plate should be
immediately placed back into the dryer, otherwise temperature decreases enormously and results
will be erroneous ).
10. Steps 8 and 9 are repeated until constant weight is obtained.
11. The rate of drying is calculated.
12. A graph is plotted by taking free moisture content ( weight of water, column 5 ) on x-axis and rate
of drying ( column 9 ) on y-axis.
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TABLE 21-1
Drying Rate of Calcium Carbonate
SI. Drying Weight of Weight of Free Weight of Drying in Rate of Rate of
No. time, steel calcium moisture water the time drying drying
minute plate + carbonat content, remained interval, per per hour
wt. of e + wt. of g (present)/g g/g.min hour, per
calcium water, g ram of dry g/g.h surface
carbonat powder, area
e + wt. of g/g exposed
water, g ,
g/g.h.c
m2
(2)n-(2)n-1
1. 0
2. 15
3. 30
4. 45
5. 60
6. 75
7. 90
8. 105
9. 120
Report
1. Drying rate curve is plotted by taking FMC on x-axis and rate of drying on y-axis.
2. Total moisture content removed from calcium carbonate slurry ( 30 – 3n ) =___________g
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Aim: To determine equilibrium moisture content of starch and bentonite at different humidities and at
room temperature.
Procedure:
Bentonite and starch should be dried at 1000C for one hour ( or until constant weights are obtained before
using them for EMC studies.
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Data for the EMC
Humidity, W1 W2 W3 W4 W5 W6 Per cent
% RH EMC
100X W6
W3
23
Average =
33
Average =
52
Average =
64
Average =
75
Average =
93
Average =
Report
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From humidity chart, humidityof standard air dew point =______________kg water/kg dry air
Report
Humidity of the air =
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• The student will be able to fractionate the sample into size ranges and draw the frequency
distribution curve
2. Introduction to the Experiment
Principle: Mixing is the most widely encountered unit operation. It is defined as complete
intermingling of two or more dissimilar portions of materials, so that the final product attains
a level of uniformity. In a completely mixed system, each particles of any one ingredient is as
close as possible to the other ingredient.
When a mixing operation is done, it is important to note when the uniformity of mixing is
obtained. This depends on the type of equipment used for mixing, size of mixer, ratio of the
amount of material to the capacity of the mixer, speed of rotation and the nature of materials
to be mixed.
The precision of determination of end point of the mixing operation depends upon the
method of sampling, the number and location of the sample taken, the precision of the
method used to examine the sample and desire properties of the mixture.
Whether or not particular batch is mixed never an absolute one but is always a relative and it
is determined by degree of uniformity that is desired or that can be determined.
Qualitative terms, such as mixing indices are used to describe the goodness of mixing in a
powder mixture. Criterion for uniformity of mixing can be expressed as a value in term of
variance. Variance is the sum of squares of deviation divided by the number of observations.
This can be expresses as
S2=1/n ∑(X- X )2
N=Number of samples
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Mixing index can be used to determine the approximate end point required for a good
mixing to occur in mixing process. Therefore unnecessary mixing for excess time can be
avoided. BP308P
Consider a powder of two components is completely segregated. Then in such a mixture,
variance is maximum. SO2 = p q, where SO2 is variance of completely segregated mixture, p, q
are the proportions of the two components. This is maximum variance.
For a completely randomised mixture of same powder mixture containing ‘N’ number
of particles, the variance is given as
SR2=pq /N = SO2/N
It is the maximum variance that can be obtained for a mixture. SR2 is the
completely randomise mixture.
Once the limiting variances,SO2 and SR2 are calculated, Lacey mixing index (ML), which is
defined as ratio of how much mixing has occurred to how much mixing could have occurred,
can be calculated.
Where, S2 is the variance in the sample powder mixture. But Lacey Mixing Index is
little insensitive to mixture quality, as for bad mixtures also the index value is high. It ranges
from 0.75 to 1.0.
Pool, Taylor and wall have proposed alternative formula for mixing index, where variance of
segregated mixture is omitted. It is calculated as
3. Requirements
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4. Procedure
1. Prepare 50 ml of 0.1N sodium hydroxide solution and standardise it against 0.1N oxalic acid
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solution using phenolphthalein indicator.
2. Take 5 wide mouthed containers of similar size. Number them 1 to 5. Take 5g of Oxalic acid
and 5g of an inert substance (lactose or dextrose) in each container. (Both the component
should be dry and have approximately same density and particle size.)
3. Tumble the containers 1- 4 for 0, 1, 2 and 3 minutes respectively with a uniform rate of
tumbling. Mix the container-5 vigorously for 10 minutes or more (or triturate in a mortar) such
that completely randomized mixture is obtained.
4. Take at least 3 sample (5-6 samples are preferred) from each container form different loations.
Weigh accurately 1g of material from each sample and dissolve it in water in a volumetric flask
to produce 100ml of solution. (Sample are to be taken from different location where the
mixing is expected to be poor.)
5. Take 10ml of solution from each sample solution and titrate with standardised 0.1N NaOH
solution using phenolphthalein indicator. Note the volume of NaOH consumed.
8. Calculate the variance (S2) for the data collection for each container.
S2 =1/n∑ (X-X)2
1. Calculate the Lacey’s Mixing Index (ML) and pool Talor and Wall Mixing Index (M’) for
different mixing times.
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Procedure :
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A. Preparation of 0.1N NaOH solution:
40g NaOH + 1000ml Dist.Water= 1N NaOH
2g NaOH +500ml Dist.Water =0.1N NaOH
N1V1=N2V2
N NaOH =
n=3
2 A
n=3
3
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C
n=3
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4
n=3
5
n=3
(For a completely randomized mixture (M’) = should be close to 1.0(always 1 or less than 1)
(For a completely randomized mixture (M’) = should be close to 1.0(always 1 or more than 1)
• The student will be able to observe the efficiency of mixing of solid and liquid with stirrers at
different positions
Definition: Mixing is probably the most widely performed unit operation in pharmaceutical
manufacturing mixing involves random distribution of two or more ingredients. The process
of mixing may be involves the mixing the solid, liquids or gases above or in combination.
1. Volume
2. Duration mixing
3. Blending of mixtures
4. Speed
5. Nature of substance
i. Particles size/shape
ii. Particle charge
iii. Nature of surface
iv. Density
6. Proportion of material
7. Proper selection of a mixer
2. The blades may be straight, curved, The marine type propeller is similar to the
pitched or vertical. blade fan or a ceiling fan.
3. The diameter of the turbine ranges from For large tanks the maximum size of 0.5 meters
30-50 percent of the diameter of the propeller is used.
vessel.
5. A flat bladed turbine produced radial and The propeller produces axial (longitudinal)
tangential flow, but as speed increases, movements of liquid.
radial flow dominates. A pitched blade
turbine produced axial flow.
6. Turbines are effective for high viscous Propellers are used when high mixing capacity
solutions with a very wide range of needed. These are effective in handling liquids
viscosity upto 7000 pascal. Seconds. having maximum viscosity of about 2.0 pascals.
Second.
Eg: Syrup, liquid, paraffin, glycerine etc.,
are manufactured using turbines Eg: Multi vitamins elixir, disinfectant solutions
are manufacture using propellers.
3. Requirements
1. Procedure
1. Sodium chloride crystals were passed through sieve no. 12 and 50 g of the collected
crystals were weighed (or) Sugar was weighed.
2. The weighed sample was then transferred into a mixing vessel containing water.
3. The propeller was placed at the centre with constant speed adjustment.
4. The time taken for complete dissolution of solid was noted.
5. The same process was repeated by introducing the propeller at different positions like
offset, angle and centre with baffles and the time taken for complete dissolution was
noted.
6. The best position is one which takes least time for dissolution.
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6. Report
The mixing efficiency of propeller was found to be maximum when it was placed in the
position of
Observations
1. Centre
2. Off Set
3. Angle
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• The student will be able to record and represent the various factors affecting the rate of
filtration
Filter aids: are the substance which increases the rate of filtration by reducing the resistance
developed by the filter cake during the process. The object of the filter aid is to prevent the
medium from becoming a blocked and to form an open porous cake, hence, reducing the
resistance to the flow of filtrate.
Examples of filtration aids are: Keiselghur, Talc, Char coal, Paper pulp, Bendonite, Ferrers earth.
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2. It should have low specific gravity and low density so that filter aid remains suspended in
liquid
3. It should be light, porous and non-compressible so that pours can be formed BP308P
4. It should be free from impurities
5. It should the effective in low concentration
6.
3. Requirements
4. Procedure
1. The sample solution of 50 ml was mixed with different filter aids of given concentration
separately. (0.1 % W/V or 0.2% W/V or 0.3% W/V or 0.4% W/V or 0.5% W/V).
2. The solution was passed through a funnel containing filter paper as the filter medium.
3. The time taken for the volume 10ml, 20ml, 30ml, 40ml & 50ml of solution to be
filtered was noted and the rate of filtration was determined.
4. The clarity of the final solution was compared with the sample and the results were
represented graphically.
Talc
Bentonite
Charcoal
Kieselguhr
Kaolin
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10
20
30
Iodine solution
40
50
Clarity
Report
The rate of filtration & clarity of the given sample solution was compared using
_________ of filter aids like Talc, Bentonite, Charcoal, Kieselguhr & Kaolin. Among all
these filter aids, _____________ was found to be the best.
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• The student will be able to perform and report the influence of various filter aids on the rate
of filtration
Filter aids: are the substance which increases the rate of filtration by reducing the resistance
developed by the filter cake during the process. The object of the filter aid is to prevent the
medium from becoming a blocked and to form an open porous cake, hence, reducing the
resistance to the flow of filtrate.
Examples of filtration aids are: Keiselghur, Talc, Char coal, Paper pulp, Bendonite, Ferrers earth.
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3. It should be light, porous and non-compressible so that pours can be formed
4. It should be free from impurities
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It should the effective in low concentration (0.1 - 0.5 % w/v)
3. Requirements
5. Procedure
1. The sample solution of 50 ml was mixed with different concentrations of the given filter
aid, separately. (0.25% W/V, 0.50% W/V, 0.75% W/V, 1% W/V).
2. The solution was passed through a funnel containing filter paper as the filter medium.
3. The time taken for the volume 10ml, 20ml, 30ml, 40ml & 50ml of solution to be filtered
was noted and the rate of filtration was determined.
The clarity of the final solution was compared with the sample and the results were
represented graphically
Filter Aids used were:
Talc
Bentonite
Charcoal
Kieselguhr
Kaolin
6. Report
The rate of filtration & clarity of the given sample solution was using _____________as
filter aid at concentrations ________________________________________________
were compared.
___________ was found to be the best concentration as it increased the rate of filtration.
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Observations
10
20
30
Iodine solution 40
50
Rate of filter
Clarity
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• The student will be able to perform and report the influence of various filter aids on the rate
of filtration
The humidity of air is an important environment’s property in many industrial processes and
a technology as well as it affects a men’s health. There is always some moisture in the air.
Absolute humidity of air (ϕ) refers to water vapour in 1m3 volume of air.
Where, mp is the mass of water that is contained in the air of volume V. As it follows from
equation (1), the SI unit of absolute humidity is kg/m3. Amount of water vapour contained in the
air is delimited by the point of vapour saturation at each temperature. The humidity reaches its
maximal value ϕmax at this point. Maximal value of humidity as well as vapour pressure that
corresponds to vapour saturation point increases with the temperature. When the temperature of air
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with maximal value of humidity decreases, excess amount of water vapour condenses (transform
its phase) into liquid water such that air humidity is equal to its maximal value.
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Relative humidity of air (RH) is the ratio of absolute humidity ϕ to its maximal value ϕmax.
RH = ϕmax/ϕ………………………………2
% RH = × 100……………………………………….3
Minimal value of relative humidity (0 %) corresponds to the dry air and maximal value
(100%) corresponds to vapour saturated air. Relative humidity of that falls between 50 and 70%
represents most pleasant environment for men.
3. Requirements
Procedure
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Table 1: Determination of relative humidity
1. Temperature of dry thermometer = t1.
2. Temperature of wet thermometer = t2. BP308P
3. Partial pressure of water vapour at temperature t1 = p1.
4. Partial pressure at temperature t2 = p2.
5. Relative humidity = RH.
6. Maximal humidity = ϕmax.
7. Absolute humidity ϕ of air at the laboratory temperature = t1.
8. Difference in wet bulb and dry bulb temperature = Z.
ϕmax ϕ
Measurement t1 [oC] t2 [oC] p1 [pa] p2 [pa] RH
[kg/m3] [kg/m3]
1.
2.
3.
Mean
Table 2: Temperature dependence of the partial pressure of water vapour (pa) and maximal
humidity of air (ϕmax)
Z (oC) Partial pressure [Pa] ϕmax [kg/m3]
11. 1307 10.0 × 10-3
12. 1400 10.7 × 10-3
13. 1493 11.4 × 10-3
14. 1600 12.1 × 10-3
15. 1707 12.8 × 10-3
16. 1813 13.6 × 10-3
17. 1933 14.5 × 10-3
18. 2066 15.4 × 10-3
19. 2173 16.3 × 10-3
20. 2333 17.3× 10-3
21. 2493 18.3 × 10-3
22. 2640 19.4 × 10-3
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23. 2813 20.6 × 10-3
24. 2986 21.8 × 10-3
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25. 3173 23.0 × 10-3
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