Brochure Mayekawa

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Refrigeration Systems

MAYEKAWA Chemical Process Offices


Around the World

Head Quarter / Factory

Engineering, Workshop & Service

Main Services

BRUSSELS

MILANO BOLOGNA CHANGWONG


LOS ANGELES

TOKYO
HOUSTON
DUBAI

SINGAPORE

RIO DE JANEIRO
Mayekawa Co. began manufacturing compressor since
1924 when Mr. Maekawa Kisaku founded it.Since the
introduction of our first screw compressor in 1964, we
have steadily grown to become a world leader in the
manufacture of oil flooded screw compressors.
Due to their simple and robust design, oil flooded screw
compressors have been successful in a wide variety of
applications from simple industrial refrigeration to highly
specified offshore petrochemical compression. To better
serve our customers in the petrochemical and severe
duty markets, Mayekawa Manufacturing corporation has
established Mayekawa Italia S.r.l.
Mayekawa is specialized in API compliant packages
and projects requiring engineered solutions for
compression and refrigeration. Under one roof we
have the skills of engineer, manufacture, and service
custom built equipment. Our shop and quality control
personnel carry knowledge and experience that assures
we produce only the highest quality custom packages.
Our team is ready to solve your most demanding
refrigeration applications.
Each component on our equipment is rigorously tested
to ensure our high quality standards are maintained.

Mycom Service & Aftermarket Centers provide for


prompt local customer support including field service,
compressor and package upgrades, rebuilds, and
service contracts. In most cases, urgent spare parts
requests are shipped wiithin 24 hours.

MYCOM is the brand name of compressors and oil


pumps products and has grown to be synonymous with
quality, reliability and service. Contact Mayekawa for
assistance with your oil flooded screw compressors and
refrigeration’s needs.

Company philosophy & Partnering


It is part of Mayekawa’s philosophy to develop long-
term partnerships with its Customers. We value our
Customers’ long-terms interests and believe that working
as partners, we can provide the best service and
ultimately the highest quality packages.
As the Original Equipment Manufacturer (OEM),
Mayekawa has access to engineering tools, special
services, the latest product technology, and experiencede
shop personnel that bring add value to our Customers.
We pride ourself on service and dedication to our
Customer’s needs. We work closely with our Customers
during each stage of project.
The technical and commercial departments will have
deep and direct contacts with EPCs and Users, in order
to built-up strong relationship and to support our Clients
in all phases of the projects from the Feasibility Studies to
the Site Services for commissioning & start-up activities.
Engineering
Construction & Shipping services
Mayekawa engineering team is specialized in
critical service refrigeration and corrosive or wet gas
compression. Our team is dedicated to providing
reliable high quality packages for the most demanding
services and applications and we have a complete
understanding of the refrigeration we package. Our
engineering staff has hands-on experience working
in refineries and platforms around the world with over
80 years of direct experience designing, maintaining,
refrigeration packages. Mayekawa’s engineering team
stands ready to work for you at all engineering stages
including the shipping and delivery activities.

CTCI - SABIC
Aromatic Project 4925 m3/hr
Tail Gas Compressor unit
The Tail Gas Compressor units are designed to handel the Tail Gas from
PSA System to the Client process unit at 12 bar a and +40°C.

CEPSA Refinery San Roque SPA


Complete package for Hydrogen compression (17000 Nm3/hr) from 7 to 39
bara with full API 619 oil flooded screw compressor drivem by 2,2 MW EM.
The unit is designed to increase pressure and cool down, the H2 coming
from Membrane Unit and to feed the ISOMAX Unit or H2 network.
OCP Morocco
No. 12 Ammonia condensing units
Scope of supply is the refrigeration of Ammonia storage system (Boil-Off).
Each package is designed with oil cooler thermosiphon type.
In the workshop 3 compressor units have been assembled at the same time.

Maire TECNIMONT
CEPSA San Roque Spain
No. 3 Packages for Etileno XXI project in Mexico Total of
GH 320 package for ISOMAX Unit installed in CEPSA Refinery San.
no. 5 compressor units.

Seaworthy packing according to UNI or Clients standards


Barrier bags and shipping & lifting drawings
Mycom Screw Compressor Applications
Mycom has been compressing flammable, explosive
and corrosive gases since 1976. Our pioneering
technical work has contributed to the advancement
of the rotary screw compressor.

Typical applications for refinery, chemical and


petrochemical plants, services include:

• H20 saturated hydrocarbon


GH Series • Wet H2S
• HCL/MeCI
• He, H2
• Landfill/Digester gas compression
• Fuel gas compression
• Coke oven compression
• Process gas dehydration
• Pressure swing absorption (PSA)
• Silicon production compression
• Process gas refrigeration
J Series • Boil off gas refrigeration

BAR

50

45

Compound compressor 40
GH SERIES
(4 models)
Compressors Range Chart
(UD & SCV SERIES)
35
J SERIES
30 (9 models)

25 UD SERIES (39 models)

20
SCV SERIES (25 models)
15

10

Single stage compressor 0 1 2 3 4 5 6 7 8 9 10 11 10 13 14 15 16


(UD & SCV SERIES) m3/h x 1.000
Service & After Market Capabilities
We offer global service support for repair, parts,
maintenance, overhauls, including start-up and
commissioning support for oil flooded screw compressor
packages through our service centers. Each of our
strategically located worldwide service centers stocks
major compressor parts and is supported by highly
skilled local service personnel to promptly respond to
customer’s urgent needs. In most cases, Mayekawa can
dispatch service personnel in less than 24 hours and
provides for spare parts delivery the following day.

• Onsite & offsite repair, parts, maintenance, overhauls,


start-up and commissioning support
• Mycom Service Engineers will come to you equipped
with years of experience and dedication
• Staff capable of flying out to you at a moment’s notice
offering emergency support 24/7
• Maintains standard stock on Mycom compressors and
MYCOM factory original parts.

Compressor’s Remanufacturing Program


The Compressor’s Remanufacturing Program is a cost
effective means of reviving your damaged or worn
compressor. Pricing includes all parts and labor and is
independent of the severity of the damage. It is simply
a fixed percentage of the cost of an equivalent new
compressor. Your remanufactured compressor will be
brought back to Mayekawa factory or directly to our
workshop guaranteeing that all workmanship and parts
will be free of defects.

Overhauling of 4032LLLL - MOG Libya


1 Compressor Production Division 6 Control Panel Production Division 11 Parts Center
2 Package Production Division 7 Food Processing Machine Production Division 12 Ice Making Plant
3 Service Shop 8 Retrofitting Shop 13 Front Gate
4 Refrigeration Electronic (REFTRO) System Shop 9 R&D Center 14 Front Entrance
5 Package Production Division 10 Administration Office

7
6

5
8 11
12 1
3 4 10

13 2

14 9

To the world. At Moriya plant we continuously manufacture innovative products.


Moriya plant is the core of the Mayekawa Group.
Mayekawa continues to develop its own unique business activities in the areas of industrial refrigeration
systems, manufacturing and sales of various gas compressors and plant engineering in various fields.

Mayekawa Italia s.r.l.


HQ: Via Riccardo Lombardi 19/12 - 20153 Milano - Italia - Ph: +39 02 4892 9218 - Fax: +39 02 4531 728
Via Pradazzo, 7 - 40012 Calderara di Reno - Bologna - Italia - Ph: +39 051 726 364 - Fax: +39 051 726 804

[email protected] - www.mayekawa.eu

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