AC450 Testing (Create Data Base and download to AC450)

1) AC450 Testing System Setup and Material required.

a. AC450 Controller (PM511)
b. CI522 (Advant Fieldbus communication Card)
c. TC520 modem
d. CI810 (Advant Fieldbus S800 Communication Card)
e. AI810, AO810, DI810, DO810 I/O module.
f. MB300 AUI/TCP converter
g. CS513 MB300 communication Board
h. PU410 RTA Engineering Board
i. 24VDC Power Supply
j. Switch is required if using Straight Ethernet cable for connection AUI/UTP to PU410.
(Required Cross Over Ethernet cable for this connection)

Figure 1: AC450 Testing System Setup

2) Open Application Builder and create New Project.

Figure 2: Application Builder Windows

3) Key in new project name “Testing” and click OK.

Figure 3: New Project Windows

 4) Create new node

Figure 4: Application Builder Windows (Create New Node)

5) Key in Node Name “Testing”, Node Type (Library for AC450 from Flash Card-PCMCIA Linear Flash
Card-68Pin), Net, Node number (This is the Network and Node number setting in CS513 Card-
DIP Switch Setting) and load the library file from left to right. And click ok.

Figure 5: New Node Windows (Before add Library) Figure 6: New Node Windows (After add Library)
 Figure 7: Library Flash Card (Front) Figure 8: Library Flash Card (Rear)

6) After Created new Node, right click on Node “Testing” and select Function Chart builder to
create Data Base. In this testing CI522 (AF100), CI810 (AF100), AI810, AO810, DI810 and DO810
were used.
Slot 1 (POS 1)

Slot 2 (POS 2)

Slot 3 (POS 3)

Sub Carried Board SC510 (SPOS 1)

Sub Carried Board SC510 (SPOS 2)

CI522-Station 1

Figure 9: AC450 Controller

 CI810 (Station 2)

AI810 (POS 1) AO810 (POS 2) DI810 (POS 3) DO810 (POS 4)

24VDC Power Supply AF100 Cable to TC520

Figure 10: S800 I/O

 Figure 11: Application Builder Windows (Function Chart Builder)

7) Click Open DB on Function Chart Builder windows.

Figure 12: Function Chart Builder Windows

8) Click create button to create new DB.

Figure 13: Function Chart Builder (DB Section)

9) Select CI522 and click on “DB Terminal Values” button to set the parameter. Set BusNo to 1 and
StnNo to 1. Select the drop down list and click “Module 1”. CI522 support redundant CI card,
Module 1 for Primary card position setting and Module 2 is for secondary card position setting.
In this testing only one CI522 in used (No redundant). Set POS_1 to 3 and SPOS_1 to 2. (POS_1 is
Slot No of the CI522 located and SPOS_1 is the Position of CI522 on Sub Carried Module
(SC510/SC520). Click OK to exit parameter setting window. Click OK again to create the Data
Base.

Figure 14: FCB (Create DB CI522) Figure 15: FCB (Edit DB Terminal Values-CI522_1)
 Figure 16: FCB (Edit DB Terminal Values-CI522_2) Figure 17: FCB (CI522 DB Created)

10) Follow Step 8 to create CI810 DB. Set Base Part Bus to 1 (Follow Step 8 Bus No) and Station to 2.

Figure 18: FCB (Create DB CI810) Figure 19: FCB (Edit DB Terminal Values-CI810)

Figure 20: FCB (CI810 DB Created)

11) Follow Step 8 to AI810 DB. Set BusNo to 1, Station to 2 and Position to 1.

Figure 21: FCB (Create DB AI810) Figure 22: FCB (Edit DB Terminal Values-AI810)

Figure 23: FCB (AI810 DB Created)

12) Follow Step 8 to AO810 DB. Set BusNo to 1, Station to 2 and Position to 2.

Figure 24: FCB (Create DB AO810) Figure 25: FCB (Edit DB Terminal Values-AO810)

Figure 26: FCB (AO810 DB Created)

13) Follow Step 8 to DI810 DB. Set BusNo to 1, Station to 2 and Position to 3.

Figure 27: FCB (Create DB DI810) Figure 28: FCB (Edit DB Terminal Values-DI810)

Figure 29: FCB (DI810 DB Created)

14) Follow Step 8 to DO810 DB. Set BusNo to 1, Station to 2 and Position to 4.

Figure 30: FCB (Create DB DI810) Figure 31: FCB (Edit DB Terminal Values-DI810)

Figure 32: FCB (DO810 DB Created)

15) Save the DB File Created and select File\Generate Source to Generate the DB Source Code for
Translate to AC450 Controller. The Generated DB source code file is saved in
C:\Proj\TESTING\NODES\TESTING\DBDATA folder. (*.BAX – DB Source Code read by FCB, *.CFX
– Command File read by FCB)

Figure 33: FCB (Generate Source)

 Figure 34: DB Source Code Generated Finished Successfully

Figure 35: Generated DB Source File Location

16) Closed the Function Chart Builder and go back to Application Builder. Select File\Convert to
Convert the DB Source code *.BAX (FCB Read) to* .BA (OLB Read) file extension.
 Figure 36: Application Builder (Convert)

17) On the Convert Source Code Files windows, select from the drop down list left hand side to
select DB Source Code (*.BAX) and add the Test01.bax file to right hand side. Select drop down
list for Command file (*.CFX), the Test01.cf file automatic converted to *.CF file type after
convert the *.BAX to *.BA file. The converted *.BA and *.CF file will automatic save in
C:\Proj\TESTING\NODES\TESTING\SRCE folder.

Figure 37: Convert Source Code (*.BAX) Figure 38: Convert DB Source Code (*.CFX)

Figure 39: Converted DB Source File Location

18) Check and set PC Network Card IP address to 172.16.168.XXX (RTA Board- PU410 IP is
172.16.168.50)

Figure 40: Ethernet Card IP address setting

19) Check the RTA Engineering Board (PU410) connection must be connected to:
a. PC Port 1 to Engineering Station Ethernet Card Port.
b. MB300 port 1 to AUI/TCP converter (AC450-CS513 Board)

Figure 41: PU410 cable connection

20) Right click on Node created previously and select on-line builder

Figure 42: Application Builder (Node List)

21) On-Line builder connected to Controller Node address setting automatic (Network 11/ Node 21).
Command SLTARG Network Number, Node Number can be used to connect to Controller if
want to connect to other Controller.

Figure 43: On-Line Builder Connected to Controller Node 21.

22) Check and make sure controllers are in configuration Mode (P2). If not follow one of the method
below to enter to configuration mode.
a. Use selector switch on PM511, select to 2 and press enter. (1=Operation,
2=Configuration, 3=Clear Mode, 4=Offline)
b. Use command ECONFIG to enter configuration mode from online builder.

Figure 44: AC450 Controller in Configuration Mode (P2)

Figure 45: OLB (Command ECONFIG)

23) Use command execfile srce:Test01 (folder and file converted in step 17) to automatic create the
Data Base Dimension follow DB source Code. By using this command no spare DB will be assign
automatic, need to manually increase the DB number if need to have spare DB.

Figure 46: OLB (Execfile command)

24) After the command execfile finish configure the DB Dimension number. Key in “N” to continue
to next step. Key In “DIM” to start dimension the DB. Before execute the dimensioning, spare
area need to be key in for future use (Key in 500KB for this testing).

Figure 47: OLB (Execfile command after finish configure number of DB follow Command file)
Figure 48: OLB (Command DIM)

Figure 49: OLB (Spare DB area)

 Figure 50: OLB (After Data Base Successfully Dimensioned)

25) After Dimensioning the DB, key in DIMPC to dimensioning the PC Data Base. (PC dimensioning
must be done although no PC program loaded, if not some DB may not function properly)

Figure 51: OLB (Command DIMPC)

26) After enter DIMPC command the default value for PC Dimension show on Figure below. Key in
DIM command to continue use default value in this testing.

Figure 52: OLB (PC Dimensioning) Figure 53: OLB (PC Dimensioning Successfully)

27) Use command TRDBS to translate the DB source code to controller.

Figure 54: OLB (Command TRDBS) Figure 55: OLB (Translation Completed Successfully)
28) Use command DICONFIG to enter to operation mode.

Figure 56: OLB (Command DICONFIG)

29) After controller in operation mode, check PM511 is in P1, CI522 board green LED and RIO S800
all in Green LED. If all LED green, the communication is successfully setup.

Figure 57: Controller and CI522 Status

Figure 58: S800 RIO Status

30) Check the I/O modules status using command MDB (Modify Data Base).
a. MDB DI800_x for check DI810 modules status
b. MDB DI800_x.x for check DI810 Channel status
c. MDB AI800_x for check AI810 modules Status
d. MDB AI800_x.x for check AI810 Channel status
e. MDB AO800_x for check AO810 modules Status
f. MDB AO800_x.x for check AO810 Channel status
g. MDB DO800_x for check DO810 modules status
h. MDB DO800_x.x for check DO810 Channel status
i. GVD (Get Values Dynamically))for view online status of DB
j. Ctrl+break for cancel GVD command
k. END for exit DB block

Figure 59: OLB (Command MDB DI800_1)

Figure 60: OLB (DI800_1 Monitoring)

 Figure 61: DI810 channel 1 status (DI1.1=0, no active)

Figure 62: DI810 channel 1 status (DI1.1=1, active)

31) End of Testing