CM6502THH: General Description Features
CM6502THH: General Description Features
CM6502THH: General Description Features
2.) 420V bulk capacitor value can be reduced, and also Customer Programmable the Low Threshold of PGB
comparator at PGTHL pin
PFC Boost Capacitor ripple current can be reduced
“Remember It was Light Load” function to improve the
3.) Turbo Speed PFC may reduce 420 Bulk Capacitor efficiency
size further
“Remember It was Full Load” function to improve the
4.) A PGB function is designed for interfacing to next efficiency
stage controller or the House Keeping IC at
Initially, Vin at 230Vac , IC internal determine is low line;
secondary side. It has a customer programmable therefore at light load, Bulk capacitor 380V can drop to
low threshold PGTHL 355V
Clean Digital PFC Brown Out
5.) “Remember it was Light Load” function and
“Remember it was Full Load” function may reduce All high voltage resistors can be greater than 5 Mega
ohm (5 Mega to 8 Mega ohm) to improve the no load
PFC 420V Bulk Capacitor size further. It boosts the
consumption.
total efficiency as well.
Rail to rail CMOS Drivers with on, 60 ohm and off, 30
6.) Initially, Vin at 230Vac , IC internal determine is low ohm with 17V zeners.
line; therefore at light load, Bulk capacitor 380V can Fast Start-UP Circuit without extra bleed resistor to aid
drop to 355V VCC reaches 13V sooner.
PIN DESCRIPTION
Operating Voltage
Pin No. Symbol Description
Min. Typ. Max. Unit
Line Input Sense pin for multiplier and also it is the PFC
4 VRMS 0 6 V
Brown out sense pin.
8 GND Ground
13 12 6 11 9
VFB VREF PGTHL (PGB turn off set point) VCC
PGB
GMv
VEAO -
7.5V 17.0V
14 .
REFERENCE VCC Shunt
+ PGTHL
+ 2Kohm
-
2V
When Veao < 2.0V(RV2)(light load)
2.5V +
VFB -
.
2.25V +
-
Vrms
3.5V +
-
Vrms 2.5V +
PGB PULL LOW
Vrms
4 + PFC Brown Out
.
-
ISENSE
S Q
Green PFC
0.3V + R Q
VFB 380V-OK
PFC VFB -
PFC .
RTCT
PFCCLK=0.25 2.36V +
RTCT
.
Frequency
RAMP1 RTCT
7
VEAO SUPPORT
10.85V
IAC VCC
2 8V UVLO
Vrms
Gain Modulator GND
8
ISENSE
3 PFC CMP
Imul Rmul
- GMi -
.
+
Adjustable +
380V OK VCC Sagging Delay
Rmul
Charge
Current IC RV2
8uA VREF ok SW OFF CM6500T 2.5V
PGB low SW OFF CM6502T 2.25V
5
SS 70K CM6502THH 2.33V
CM6568T 2.25V
REFOKB PGB
CM6568THH 2.33V
IEAO
1
ORDERING INFORMATION
Part Number Temperature Range Package
VCC 18 V
IEAO 0 VREF+0.3 V
IREF 3.5 mA
ELECTRICAL CHARACTERISTICS:
Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 5.88K kΩ, CT = 1000pF,
TA=Operating Temperature Range (Note 1)
Feedback Reference Voltage SS > VREF and Veao < 1.75V and
2.315 2.34 2.36 V
(Low) Vrms<2V
ELECTRICAL CHARACTERISTICS :
(Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 5.88K kΩ, CT = 1000pF,
TA=Operating Temperature Range (Note 1)
CM6502THH
Symbol Parameter Test Conditions Unit
Min. Typ. Max.
Tri-Fault Detect
PGTHL
Offset -25 25 mV
ELECTRICAL CHARACTERISTICS:
Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 5.88K kΩ, CT = 1000pF,
TA=Operating Temperature Range (Note 1)
CM6502THH
Symbol Parameter Test Conditions Unit
Min. Typ. Max.
GAIN Modulator
IAC = 20 μ A, VRMS =1.125, VFB = 2.375V @
Gain1 (Note 3) 4.8 6 7.2
T=25℃ SS<VREF
IAC = 20 μ A, VRMS = 1.45588V, VFB =
Gain2 (Note 3 ) 4 5 6
2.375V @ T=25℃ SS<VREF
IAC = 20 μ A, VRMS =2.91V, VFB = 2.375V @
Gain3 (Note 3) 0.7 1.1 1.5
T=25℃ SS<VREF
IAC = 20 μ A, VRMS = 3.44V, VFB = 2.375V
Gain4 (Note 3) 0.5 0.9 1.2
@ T=25℃ SS<VREF
Temperature Stability 2 %
ELECTRICAL CHARACTERISTICS
Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 5.88K kΩ, CT = 1000pF,
TA=Operating Temperature Range (Note 1)
CM6502THH
Symbol Parameter Test Conditions Unit
Min. Typ. Max.
Reference
PFC
Soft Start
Note 1: Limits are guaranteed by 100% testing, sampling, or correlation with worst-case test conditions.
Note 2: Includes all bias currents to other circuits connected to the VFB pin.
-1
Note 3: Gain ~ K x 5.3V; K = (ISENSE – IOFFSET) x [IAC (VEAO – 0.7)] ; VEAOMAX = 6V
Note 4: Guaranteed by design, not 100% production test.
To start evaluating CM6502THH from the exiting CM6800 or Power factor correction makes a nonlinear load look like a
resistive load to the AC line. For a resistor, the current drawn
ML4800 board, 6 things need to be taken care before doing from the line is in phase with and proportional to the line
the fine tune: voltage, so the power factor is unity (one). A common class of
nonlinear load is the input of most power supplies, which use a
1.) Change RAC resistor (on pin 2, IAC) from the old value to bridge rectifier and capacitive input filter fed from the line. The
a higher resistor value between 6 Mega ohms to 8 Mega peak-charging effect, which occurs on the input filter capacitor
ohms. Start with 6 Mega ohm first. in these supplies, causes brief high-amplitude pulses of current
2.) Change RTCT pin (pin 7) from the existing value to to flow from the power line, rather than a sinusoidal current in
phase with the line voltage. Such supplies present a power
RT=5.88K ohm and CT=1000pF to have fpfc=68 Khz, factor to the line of less than one (i.e. they cause significant
fRTCT=272Khz for CM6502THH. current harmonics of the power line frequency to appear at
3.) Adjust all high voltage resistor around 5 mega ohm or their input). If the input current drawn by such a supply (or any
other nonlinear load) can be made to follow the input voltage in
higher.
instantaneous amplitude, it will appear resistive to the AC line
4.) VRMS pin (pin 4) needs to be 1.1V at VIN=80Vac right and a unity power factor will be achieved.
before PFC brown out and to be 1.70V at VIN=85VAC
To hold the input current draw of a device drawing power
right before PFC brown in for universal input application
from the AC line in phase with and proportional to the input
for line input from 85VAC to 270VAC. voltage, a way must be found to prevent that device from
5.) At full load, the average Veao needs to be around 4.5V and loading the line except in proportion to the instantaneous line
the ripple on the Veao needs to be less than 250mV when voltage. The PFC section of the CM6502THH uses a
boost-mode DC-DC converter to accomplish this. The input to
the light load comparator are triggered.
the converter is the full wave rectified AC line voltage. No bulk
6.) Soft Start pin (pin 5), the soft start current has been filtering is applied following the bridge rectifier, so the input
reduced from CM6800’s 20uA to CM6502THH’s 10uA.Soft voltage to the boost converter ranges (at twice line frequency)
Start capacitor can be reduced to 1/2 from your original from zero volts to the peak value of the AC input and back to
zero. By forcing the boost converter to meet two simultaneous
CM6800 capacitor.
conditions, it is possible to ensure that the current drawn from
the power line is proportional to the input line voltage. One of
Functional Description these conditions is that the output voltage of the boost
converter must be set higher than the peak value of the line
CM6502THH is designed for high efficient power supply for voltage. A commonly used value is 385VDC, to allow for a high
both full load and light load. It is a ZVS-Like PFC supply line of 270VACrms. The other condition is that the current drawn
from the line at any given instant must be proportional to the
controller. line voltage. Establishing a suitable voltage control loop for the
The CM6502THH is an average current controlled, converter, which in turn drives a current error amplifier and
switching output driver satisfies the first of these requirements.
continuous/discontinuous boost Power Factor Correction
The second requirement is met by using the rectified AC line
(PFC) which uses leading edge modulation. voltage to modulate the output of the voltage control loop. Such
In addition to power factor correction, a number of protection modulation causes the current error amplifier to command a
power stage current that varies directly with the input voltage.
features have been built into the CM6502THH. These include In order to prevent ripple, which will necessarily appear at the
soft-start, PFC over-voltage protection, peak current limiting, output of boost circuit (typically about 10VAC on a 385V DC
level); from introducing distortion back through the voltage
brownout protection, duty cycle limiting, and under-voltage
error amplifier, the bandwidth of the voltage loop is deliberately
lockout. kept low. A final refinement is to adjust the overall gain of the
PFC such to be proportional to 1/(Vin x Vin), which linearizes
the transfer function of the system as the AC input to voltage
varies.
Since the boost converter topology in the CM6502THH PFC
is of the current-averaging type, no slope compensation is
required.
PFC Current Loop There are 2 purposes to add a filter at ISENSE pin:
The current transcondutance amplifier, GMi, IEAO 1.) Protection: During start up or inrush current conditions, it
compensation is similar to that of the voltage error amplifier, will have a large voltage cross Rs which is the sensing
VEAO with exception of the choice of crossover frequency.
resistor of the PFC boost converter. It requires the ISENSE
The crossover frequency of the
current amplifier should be at least 10 times that of Filter to attenuate the energy.
the voltage amplifier, to prevent interaction with the voltage
loop. It should also be limited to less than 1/6th that of the 2.) To reduce L, the Boost Inductor: The ISENSE Filter To
switching frequency, e.g. 8.33kHz for a 50kHz switching reduce L, the Boost Inductor: The ISENSE Filter also can
frequency.
reduce the Boost Inductor value since the ISENSE Filter
behaves like an integrator before going ISENSE which is the
input of the current error amplifier, IEAO.
The ISENSE Filter is a RC filter. The resistor value of the ISENSE
Filter is 100 ohm because IOFFSET x the resistor can generate
an offset voltage of IEAO. By selecting RFILTER equal to
100ohm will keep the offset of the IEAO less than 10mV.
Usually, we design the pole of ISENSE Filter at fpfc/6=8.33Khz,
one sixth of the PFC switching frequency. Therefore, the boost
inductor can be reduced 6 times without disturbing the stability.
Therefore, the capacitor of the ISENSE Filter, CFILTER, will be
around 190.5nF.
Bulk+ VREF
13 12 6 11 9
VFB VREF PGTHL (PGB turn off set point) VCC
PGB
GMv
VEAO -
7.5V 17.0V
14 .
REFERENCE VCC Shunt
+ PGTHL
+ 2Kohm
-
2.5V +
VFB -
.
2.25V +
-
Vrms
3.5V +
-
Vrms 2.5V +
PGB PULL LOW
Vrms
4 + PFC Brown Out
.
-
ISENSE
S Q
Green PFC
0.3V + R Q
VFB 380V-OK
PFC VFB -
PFC
RTCT .
PFCCLK=0.25 2.36V +
RTCT
.
Frequency
RAMP1 RTCT
7
VEAO SUPPORT
10.85V
IAC VCC
2 8V UVLO
Vrms
Gain Modulator GND
8
ISENSE
3 PFC CMP
Imul Rmul
- GMi -
+
.
Adjustable +
380V OK VCC Sagging Delay
Rmul
Charge
Current IC RV2
8uA VREF ok SW OFF CM6500T 2.5V
PGB low SW OFF CM6502T 2.25V
5
SS 70K CM6502THH 2.33V
CM6568T 2.25V
REFOKB PGB
CM6568THH 2.33V
IEAO
1
1
fRTCT =
tRAMP
Ct should be greater than 470pF.
Generating VCC
A filter network is recommended between VCC (pin 11) and
After turning on CM6502THH at 13V, the operating voltage bootstrap winding. The resistor of the filter can be set as
can vary from 10V to 17.9V. That’s the two ways to generate following.
VCC. One way is to use auxiliary power supply around 15V, RFILTER x IVCC ~ 2V, IVCC = IOP + (QPFCFET + QPWMFET ) x fsw
and the other way is to use bootstrap winding to self-bias IOP = 2.1mA (typ.)
CM6502THH system. The bootstrap winding can be either
taped from PFC boost choke or from the transformer of the If anything goes wrong, and VCC goes beyond 19.4V, the
DC to DC stage. The ratio of winding transformer for the PFC gate (pin 10) drive goes low remains function. The
bootstrap should be set between 18V and 15V. resistor’s value must be chosen to meet the operating current
requirement of the CM6502THH itself (5mA, max.) plus the
current required by the two gate driver outputs.
EXAMPLE:
With a wanting voltage called, VBIAS ,of 18V, a VCC of 15V
and the CM6502THH driving a total gate charge of 90nC at
100kHz (e.g. 1 IRF840 MOSFET and 2 IRF820 MOSFET),
the gate driver current required is:
RBIAS =
VBIAS − VCC
ICC + IG
RBIAS = 18V − 15V
5mA + 9mA
In case of leading edge modulation, the switch is turned Choose RBIAS = 214Ω
OFF right at the leading edge of the system clock. When the
modulating ramp reaches the level of the error amplifier The CM6502THH should be locally bypassed with a 1.0 μ F
output voltage, the switch will be turned ON. The effective ceramic capacitor. In most applications, an electrolytic
duty-cycle of the leading edge modulation is determined capacitor of between 47 μ F and 220 μ F is also required
during OFF time of the switch. across the part, both for filtering and as part of the start-up
bootstrap circuitry.
Figure 5 shows a leading edge control scheme.
One of the advantages of this control technique is that it Leading/Trailing Modulation
required only one system clock. Switch 1(SW1) turns off and
switch 2 (SW2) turns on at the same instant to minimize the Conventional Pulse Width Modulation (PWM) techniques
momentary “no-load” period, thus lowering ripple voltage employ trailing edge modulation in which the switch will turn
generated by the switching action. With such synchronized on right after the trailing edge of the system clock. The error
switching, the ripple voltage of the first stage is reduced. amplifier output is then compared with the modulating ramp
Calculation and evaluation have shown that the 120Hz up. The effective duty cycle of the trailing edge modulation is
component of the PFC’s output ripple voltage can be determined during the ON time of the switch. Figure 4 shows
reduced by as much as 30% using this method. a typical trailing edge control scheme.
PFC
T2
F1
250V 6.3A HSB TR18*10*10
JA1 BD1
ACINJET D10XB60
3
1
1 C5 (10A/600V)
2 FR1
4
2
220pF/2KV C2 1 T1
+
VCCP
3 1 - 4
3
910K 1/2W
0.22uF 275V TR18*10*10 C3 BC1 Q28
C6 0.22uF 275V
3
2
220pF/2KV 2 3
t 0.1 1N5406
(3A/600V)
RT1 D29 + C79
R105 D35
1
2.5Ω/5A 1N5406 2.2K 100uF/25V
FM1100
(3A/600V)
C80 C81 TP1 TP2
Q26 VCCP +
RL1 2 1 104pF 100uF/25V
NC D36
+ C82
2
835NL-1A-B-C 9V 4 3 2 3
D37 FM1100
100uF/25V
C69 D23 15V
1
NC NC
1
R92
ZD6 NC
NC
380VDC
R102 D6
2M 1N5406
(3A/600V)
R103
2M R104 L4
30k
CS-270026
2
R6
2M D7
3
1 Q27 HFA08TB60
GMBTA44 380VDC (8A/600V)
3
2
2
R25 CM6502T/THH 150K
22K 0.047uF 0.47uF Q1
R24 1
IEAO VEAO
14
Q3
1
20N60C3
C20 C19
1M 4700pF 470pF R3 2N2222 (20A/600V) C9
3
3
Vref/1 1M 1% 1
R39
+
220uF/450V
R23 2
IAC VFB
13
10
1M
2
R34
3 12
VCCP 13K 1%
2
4 11
Vrms VCC 0.1uF 22uF/25V 2N2907
R23-2 C17
36.5K 0.47uF 5 10
SS PFC OUT
C21 R11
0.047uF 10 R33
J1 PIN
6 9 0
Vref/1 PGTHL PGB 1
C25 R13
R12 30K 1% R38 R9 C77
13K 0.1uF 10K 1% NC 10pF
7 8
RAMP1 GND
C18
470pF
3
C5
FR1
1
4
220pF/2KV C3 1
+ - 4
910K 1/2W C2
0.22uF 275V 0.22uF 275V
C6 BC1
2
3
1uF/450V R2 D28
2
220pF/2KV
N 0.1 1N5406
t
1 (3A/600V)
H14 RT1 D29
2.5Ω/5A 1N5406
Q26 VCCP (3A/600V)
2 1
RL1 NC
835NL-1A-B-C 9V 4 3 2 3
C69 D23
1
NC NC
R92
ZD6 NC
NC
380VDC
D6
L4 1N5406 (3A/600V)
CS-270026
R6 7 5
2.2M
380VDC 9
D7
HFA08TB60
R26 R1 (8A/600V)
R15
1M 1%
47 2M R17
150K
Vref/1 U1 R100
C11 VCCP
2
R25 CM6502T/THH C12 10K
10K 33n 0.47uF Q1
R24 1
IEAO VEAO
14 1
20N60C3
C20 C19 Q3
1M 1000pF 100pF R3 (20A/600V) C9
3
2N2222
3
+
1M 1% 1 220uF/450V
R39
R23 2
IAC VFB
13
10
1M
2
R34
VCCP 13K 1%
2
3 12
R23-1 C16 C22
ISENSE VREF Vref/1 C10 1
D4
0.47uF 102pF
243K 0.047UF Q2 SCS140P R20
C71 C70
2N2907 22K
3
4 11 +
Vrms VCC 0.1uF 22uF/25V
R23-2 C17
36.5K 0.47uF
5 10
SS PFC OUT
C21 R11
1000pF PGB R33
10
6 9 0
Vref/1 PGTHL PGB PGIB/1
R12 C25 R13 R38 R9 C77
13K 0.1uF 69.8K 1% 27K NC 4700P
7 8
RAMP1 GND
C18
470pF
12VS
Standby D11
EFM103 (1A/150V)
Q8
2N2222
3 1
R44 R95
4.7KΩ 4.7KΩ
380VDC C29
2
+
R43 ZD9 47uF/25V
1 1W(S) Q27
C28
+
2N7002 ZMM(11V)
ZD1 R45 100uF/25V ZD2 +12V
C76 3M ZMM(15V) R96 C75
+
P6KE150A
100uF/400V 5% C30 47KΩ 0.47uF
NC T3
EE-19
R46 1.4mH
1M 6 11.5TS
8TS
L1 ON/OFF
D12 1 PC2A
BYV-26E 8
DR6*8.3 LTV817 +12VSB1
85TS 7 H26
2 12VSB
1
+ 2A
4 1000pF/50V 20
5 C32 +
ZD3
D13 11TS 1200UF/16V
+ C34 SF14
1 NC
100uF/35V 3
D14
SB10100
2 3
VCC
R48 C35
+
5 4
GND D 15K 10uF/25V
6
GND .
3 D15 R49
7 2
1N4007 100 VDD
GND BP (1A/1000V)
8 1
GND EN
U2 TNY277P C36
4
PC3A R52
R54 ZD5
30 NC 1K
C37 HZ15-2 817C
0.1UF/50V
3
14.50~15.10V
C38 +
10uF/50V R93
R55 3 1 22
R56 10K 1% VCC VCCP
Q9
150 C40 R58 PC2B 2N2222
0.1UF/25V 10K
2
R50
LTV817
CN2 7.5K
3
C68 CON2
C41 1
222M/250V Y1 NC
1
DC-DC 380VDC
D16
1N4148
DRVH C42
R60 Q12
NC 12VSYNDRVL
10Ω FCP11N60
R61 R62
47KΩ Lp(1.7mH) 47KΩ
PQ3230 Q13
L2
C43
+12VIS HS6 +12V
9
160uh/PQ512
6 2
T4 IR F2804PBF L3 HS
DRVHGND 8 130nH/20A
82nF/800V
2
D17 5 10 2TS
2
1N4148 27TS C45
12VSYNDRVH C47 C48
3300 uF/16V
2 200uF/16 V
9
470u F/1 6V
1
10 + +
C46 + +
Q14 C49
DRVL FCP11N60 2TS Q15 2200uF/25V C50 C51
R63 IR F2804PBF R64 0.1uF 0.1uF 0.1uF
10Ω C52 11 47KΩ
NC JP11
OUT
R65 7 R91
-12V 0 NC
47KΩ 2TS R98 H40
D18 C54 + C53
1
(2A/200V)
IPLIMIT
R66
D19 5.6
BAV99
C56 C55 R67
1uF/50V 105pF 470
D20
BAV99
Q18 D22
PC1A
817B 2N7002 SCS140P Q16
2N2222 C58
2
REMOTEOFF/FPOB 1uF/50V T5
PGB R41 C57 +
ZD5 EE-19
20K 1N4148 47uF/25V
5
R102 DRVH
100K Q17
2N2907
PGB From CM6502T
6
R101 3 DRVHGND
& CM6502THH 8.2K
PGI 12VS
2
Rset VREF
15
VREF 12VS
VFB VCC
Q22
3 14
FEAO PRIDRV 2N2222
4
D_IN- PRIDRVB
13 R76
VREF 22Ω
C60 5
D_IN+ SRDRV
12
4700pF R75 6 11
12VSYNDRVH
DEAO SRDRVB
36.5KΩ
R78 7 10 R79 12VS D26
C62 R77 SD C61
CSS GND
56KΩ SCS140P
3.3K 220KΩ 8 9
NC 333pF/25V
Ilim RT/CT
VREF Q23
R84 C63 R88 2N2907
R80 R deao1 R deao2 1KΩ
51K 1uF/16V R85 C64 R86 C66
6KΩ
33KΩ 1M 3M 0Ω
R87 C65
C67 12VS
47pF 27KΩ 1uF/25V 1000pF Q24
IPLIMIT 0.1uF/25V 2N2222
R89
22Ω
12VSYNDRVL
VREF
D27
Q25 SCS140P
2N2907
PACKAGE DIMENSION
14-PIN SOP (S14)
IMPORTANT NOTICE
Champion Microelectronic Corporation (CMC) reserves the right to make changes to its products or to
discontinue any integrated circuit product or service without notice, and advises its customers to obtain
the latest version of relevant information to verify, before placing orders, that the information being relied
on is current.
A few applications using integrated circuit products may involve potential risks of death, personal injury,
or severe property or environmental damage. CMC integrated circuit products are not designed,
intended, authorized, or warranted to be suitable for use in life-support applications, devices or systems
or other critical applications. Use of CMC products in such applications is understood to be fully at the
risk of the customer. In order to minimize risks associated with the customer’s applications, the
customer should provide adequate design and operating safeguards.
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