Cm6502 Apfc Chip (Epa90+ Zvs Type)
Cm6502 Apfc Chip (Epa90+ Zvs Type)
Cm6502 Apfc Chip (Epa90+ Zvs Type)
2.) High Voltage 420V bulk capacitor can be reduced, Customer Programmable the Low Threshold of PGB
comparator at PGTHL pin
and also PFC Boost Capacitor ripple current can be
“Remember It was Light Load” function to improve the
reduced
efficiency and Hold up Time
3.) Turbo Speed PFC may reduce 420 Bulk Capacitor “Remember It was Full Load” function to improve the
size further
efficiency and Hold up Time
4.) A PGB function is designed for interfacing to next
Initially, Vin at 230Vac , IC internal determine is low line;
stage controller or the House Keeping IC at therefore at light load, Bulk capacitor 380V can drop to
secondary side. The PGB function pull low was 355V for CM6502UHH
decide by IC inside. The PGB Pull high It has a Clean Digital PFC Brown Out
customer programmable by PGTHL low threshold. All high voltage resistors can be greater than 5 Mega
ohm (5 Mega to 8 Mega ohm) to improve the no load
5.) “Remember it was Light Load” function and
consumption.
“Remember it was Full Load” function may reduce
Rail to rail CMOS Drivers with on, 24 ohm and off, 12
PFC 420V Bulk Capacitor size further. It boosts the
ohm with 17V zeners.
total efficiency as well.
Fast Start-UP Circuit without extra bleed resistor to aid
6.) Initially, Vin at 230Vac , IC internal AC high line VCC reaches 13V sooner.
comparator determine is low line; therefore at light Low start-up current (50uA typ.)
load, Bulk capacitor 380V can drop to 355V for Low operating current (2.1mA typ.)
CM6502UHH
Adjustable Long Delay Time for Line Sagging
7.) IAC, Vrms, VFB pin resistor can be use > 5M (Up to 2 Second)
ohm. It will help No Load Consumption to reduce at 17V VCC shunt regulator
270VAC Dynamic Soft PFC to ease the stress of the Power
Device and Ease the EMI-filter design.
8.) Better Power Factor and Better THD
Better Power Factor and Better THD
9.) Clean Digital PFC Brown Out
10.) Dynamic Soft PFC to ease the stress over the entire
Average current mode control, continuous or
discontinuous boost leading edge PFC.
external power device is reduced and EMI noise
Current fed Gain Modulator for improved noise immunity.
reduced
Gain Modulator is a constant maximum power limiter.
11.) Superior Surge Noise Immunity
Precision Current Limit, over-voltage protection, UVLO,
and soft start, and Reference OK.
CM6502UHH is designed to meet the EPA/90+ regulation.
With the proper design, its efficiency of power supply can
easily approach 90+/92+.
PIN DESCRIPTION
Operating Voltage
Pin No. Symbol Description
Min. Typ. Max. Unit
Line Input Sense pin for multiplier and also it is the PFC
4 VRMS 0 6 V
Brown out sense pin.
close-loop soft start function during power supply start up. PFC
8 GND Ground
13 12 6 11 9
VFB VREF PGTHL (PGB turn off set point) VCC
PGB
GMv
VEAO -
7.52V 17.0V
14 .
REFERENCE VCC Shunt
+ PGTHL
- 3Kohm
+
2V
When Veao < 2.0V(RV2)(light load)
2.5V + VFB +
-
. 2.3V
-
Vrms
AC High Line +
Vrms > AC High Line
. SS +
-
ISENSE
S Q
Green PFC
0.4V + R Q
VFB 380V-OK
PFC VFB -
PFC .
RTCT
PFCCLK=1 2.3V +
RTCT
.
Frequency
RAMP1 RTCT
7
VEAO SUPPORT
11.0V
IAC VCC
2 10.25V UVLO
Vrms
Rmul GND
Gain Modulator 8
ISENSE
3 PFC CMP
Imul
- GMi - SS
VCC Discharge 3uA
.
+
REFOKB PGB
IEAO
1
ORDERING INFORMATION
ELECTRICAL CHARACTERISTICS
Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 27kΩ, CT = 1000pF, TA=Operating
Temperature Range (Note 1)
ELECTRICAL CHARACTERISTICS
(Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 27kΩ, CT = 1000pF, TA=Operating
Temperature Range (Note 1)
CM6502UHH
Symbol Parameter Test Conditions Unit
Min. Typ. Max.
Tri-Fault Detect
PGB_CMP_LOW Sweep VFB than check PGB CMP pull low 2.1 2.3 V
ELECTRICAL CHARACTERISTICS
Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 27kΩ, CT = 1000pF, TA=Operating
Temperature Range (Note 1)
CM6502UHH
Symbol Parameter Test Conditions Unit
Min. Typ. Max.
GAIN Modulator
Temperature Stability 2 %
ELECTRICAL CHARACTERISTICS
Unless otherwise stated, these specifications apply Vcc=+14V, PGTHL=+2.0V, RT = 27kΩ, CT = 1000pF, TA=Operating
Temperature Range (Note 1)
CM6502UHH
Symbol Parameter Test Conditions Unit
Min. Typ. Max.
Reference
PFC
Soft Start
Note 1: Limits are guaranteed by 100% testing, sampling, or correlation with worst-case test conditions.
Note 2: Includes all bias currents to other circuits connected to the VFB pin.
-1
Note 3: Gain ~ K x 5.3V; K = (ISENSE – IOFFSET) x [IAC (VEAO – 0.7)] ; VEAOMAX = 6V
Note 4: Guaranteed by design, not 100% production test.
To start evaluating CM6502UHH from the exiting CM6502 , Power factor correction makes a nonlinear load look like a
resistive load to the AC line. For a resistor, the current drawn
need to be taken care before doing the fine tune: from the line is in phase with and proportional to the line
voltage, so the power factor is unity (one). A common class of
1.) Change RTCT pin (pin 7) from the existing value to nonlinear load is the input of most power supplies, which use a
RT=27K ohm and CT=1000pF to have fpfc = fRTCT = bridge rectifier and capacitive input filter fed from the line. The
68Khz for CM6502UHH. peak-charging effect, which occurs on the input filter capacitor
in these supplies, causes brief high-amplitude pulses of current
2.) Adjust all high voltage resistor around 5 mega ohm or
to flow from the power line, rather than a sinusoidal current in
higher first. phase with the line voltage. Such supplies present a power
3.) VRMS pin (pin 4) needs to be 1.1V at VIN=80Vac right factor to the line of less than one (i.e. they cause significant
before PFC brown out and to be 1.78V at VIN=85VAC current harmonics of the power line frequency to appear at
right before PFC brown in for universal input application their input). If the input current drawn by such a supply (or any
for line input from 85VAC to 270VAC. other nonlinear load) can be made to follow the input voltage in
instantaneous amplitude, it will appear resistive to the AC line
5.) At full load, the average Veao needs to be around 4.2V and and a unity power factor will be achieved.
the ripple on the Veao needs to be less than 300mV when To hold the input current draw of a device drawing power
the light load comparator are triggered. from the AC line in phase with and proportional to the input
voltage, a way must be found to prevent that device from
loading the line except in proportion to the instantaneous line
Functional Description voltage. The PFC section of the CM6502UHH uses a
CM6502UHH is designed for high efficient power supply for boost-mode DC-DC converter to accomplish this. The input to
the converter is the full wave rectified AC line voltage. No bulk
both full load and light load. It is a ZVS-Like PFC supply
filtering is applied following the bridge rectifier, so the input
controller. voltage to the boost converter ranges (at twice line frequency)
The CM6502UHH is an average current controlled, from zero volts to the peak value of the AC input and back to
zero. By forcing the boost converter to meet two simultaneous
continuous/discontinuous boost Power Factor Correction conditions, it is possible to ensure that the current drawn from
(PFC) which uses leading edge modulation. the power line is proportional to the input line voltage. One of
these conditions is that the output voltage of the boost
In addition to power factor correction, a number of protection converter must be set higher than the peak value of the line
features have been built into the CM6502UHH. These include voltage. A commonly used value is 385VDC, to allow for a high
line of 270VACrms. The other condition is that the current drawn
soft-start, PFC over-voltage protection, peak current limiting,
from the line at any given instant must be proportional to the
brownout protection, duty cycle limiting, and under-voltage line voltage. Establishing a suitable voltage control loop for the
lockout. converter, which in turn drives a current error amplifier and
switching output driver satisfies the first of these requirements.
The second requirement is met by using the rectified AC line
voltage to modulate the output of the voltage control loop. Such
modulation causes the current error amplifier to command a
power stage current that varies directly with the input voltage.
In order to prevent ripple, which will necessarily appear at the
output of boost circuit (typically about 10VAC on a 385V DC
level); from introducing distortion back through the voltage
error amplifier, the bandwidth of the voltage loop is deliberately
kept low. A final refinement is to adjust the overall gain of the
PFC such to be proportional to 1/(Vin x Vin), which linearizes
the transfer function of the system as the AC input to voltage
varies.
Since the boost converter topology in the CM6502UHH PFC
is of the current-averaging type, no slope compensation is
required.
PFC Section: Note that the output current of the gain modulator is limited
around 140 μ A and the maximum output voltage of the gain
Gain Modulator
modulator is limited to 140uA x 5.7K=0.8V. This 0.8V also will
Figure 1 shows a block diagram of the PFC section of the determine the maximum input power.
CM6502UHH. The gain modulator is the heart of the PFC, as it
is this circuit block which controls the response of the current However, IGAINMOD cannot be measured directly from ISENSE.
loop to line voltage waveform and frequency, rms line voltage, ISENSE = IGAINMOD-IOFFSET and IOFFSET can only be measured
and PFC output voltages. There are three inputs to the gain when VEAO is less than 0.5V and IGAINMOD is 0A. Typical
modulator. These are: IOFFSET is around 25uA.
1. A current representing the instantaneous input voltage
(amplitude and wave-shape) to the PFC. The rectified AC IAC=20uA, VEAO=6V
input sine wave is converted to a proportional current via a
resistor and is then fed into the gain modulator at IAC.
Sampling current in this way minimizes ground noise, as is
required in high power switching power conversion
environments. The gain modulator responds linearly to this
current.
2. A voltage proportional to the long-term RMS AC line voltage,
derived from the rectified line voltage after scaling and
filtering. This signal is presented to the gain modulator at
VRMS. The gain modulator’s output is inversely proportional
2
to VRMS . The relationship between VRMS and gain is
illustrated in the Typical Performance Characteristics of this
page.
3. The output of the voltage error amplifier, VEAO. The gain
modulator responds linearly to variations in this voltage.
The output of the gain modulator is a current signal, in the
form of a full wave rectified sinusoid at twice the line Gain vs. VRMS (pin4)
frequency. This current is applied to the virtual-ground
(negative) input of the current error amplifier. In this way the When VRMS below 1V, the PFC is shut off. Designer needs
gain modulator forms the reference for the current error loop, to design 80VAC with VRMS average voltage= 1.14V.
and ultimately controls the instantaneous current draw of the
PFC from the power line. The general formula of the output of I SENSE − I OFFSET I MUL
the gain modulator is:
Gain = =
I AC I AC
IAC × ( VEAO - 0.7V)
Imul = x constant (1)
VRMS2 Selecting RAC for IAC pin
IAC pin is the input of the gain modulator. IAC also is a
current mirror input and it requires current input. By selecting a
proper resistor RAC, it will provide a good sine wave current
derived from the line voltage and it also helps program the
maximum input power and minimum input line voltage.
RAC=Vin min peak x 50K. For example, if the minimum line
voltage is 85VAC, the RAC=85 x 1.414 x 50K = 6.0 Mega ohm.
PFC Current Loop will have a large voltage cross Rs which is the sensing
resistor of the PFC boost converter. It requires the ISENSE
The current transcondutance amplifier, GMi, IEAO
Filter to attenuate the energy.
compensation is similar to that of the voltage error amplifier,
VEAO with exception of the choice of crossover frequency.
The crossover frequency of the 2.) To reduce L, the Boost Inductor: The ISENSE Filter To
current amplifier should be at least 10 times that of reduce L, the Boost Inductor: The ISENSE Filter also can
the voltage amplifier, to prevent interaction with the voltage
reduce the Boost Inductor value since the ISENSE Filter
loop. It should also be limited to less than 1/6th that of the
switching frequency, e.g. 8.33kHz for a 50kHz switching behaves like an integrator before going ISENSE which is the
frequency. input of the current error amplifier, IEAO.
The ISENSE Filter is a RC filter. The resistor value of the ISENSE
Filter is 50 ohm because IOFFSET x the resistor can generate an
offset voltage of IEAO. By selecting RFILTER equal to 50ohm will
keep the offset of the IEAO less than 10mV. Usually, we
design the pole of ISENSE Filter at fpfc/6~fpfc=8.33Khz, one
sixth of the PFC switching frequency. Therefore, the boost
inductor can be reduced 6 times without disturbing the stability.
Therefore, the capacitor of the ISENSE Filter, CFILTER, will be
around 382.1nF.
Bulk+ VREF
13 12 6 11 9
VFB VREF PGTHL (PGB turn off set point) VCC
PGB
GMv
VEAO -
7.52V 17.0V
14 .
REFERENCE VCC Shunt
+ PGTHL
- 3Kohm
+
2.5V + VFB +
-
. 2.3V
-
Vrms
AC High Line +
Vrms > AC High Line
. SS +
-
ISENSE
S Q
Green PFC
0.4V + R Q
VFB 380V-OK
PFC VFB -
PFC
RTCT .
PFCCLK=1 2.3V +
RTCT
.
Frequency
RAMP1 RTCT
7
VEAO SUPPORT
11.0V
IAC VCC
2 10.25V UVLO
Vrms
Rmul GND
Gain Modulator 8
ISENSE
3 PFC CMP
Imul
- GMi - SS
VCC Discharge 3uA
.
+
REFOKB PGB
IEAO
1
In CM6502UHH, fRTCT = fpfc fRTCT =68Khz, when There is a ~ 10uA to charge ISS pin. The PFC-soft-start function
VEAO=0V, it provides the best performance in the PC is implemented with ISS pin.
application.
The oscillator frequency, fRTCT is the similar formula in
CM6800: After PFC Brown Out condition is removed (Vrms is greater than
1.75V.), ISS potential will be raised by the 10uA charge current.
fRTCT = 1 ISS potential also determines the VFB threshold until ISS is
tRAMP + tDEADTIME
greater than 2.5V. Therefore, before ISS reaching 2.5V, PFC bulk
The dead time of the oscillator is derived from the output voltage is determined by ISS potential until ISS reaching
following equation:
2.5V.
tRAMP = CT x RT x In VREF − 0.78
VREF − 3.7
at VREF = 7.52V:
tRAMP = CT x RT x 0.5678
The dead time of the oscillator may be determined using:
tDEADTIME = 2.92V x CT = 292 x CT
10.0mA
1
fRTCT =
tRAMP
Ct should be greater than 470pF.
Generating VCC
A filter network is recommended between VCC (pin 11) and
After turning on CM6502UHH at 11V, the operating voltage bootstrap winding. The resistor of the filter can be set as
can vary from 10V to 21V. That’s the two ways to generate following.
VCC. One way is to use auxiliary power supply around 15V, RFILTER x IVCC ~ 2V, IVCC = IOP + (QPFCFET + QPWMFET ) x fsw
and the other way is to use bootstrap winding to self-bias IOP = 2.1mA (typ.)
CM6502UHH system. The bootstrap winding can be either
taped from PFC boost choke or from the transformer of the If anything goes wrong, and VCC goes beyond 19.4V, the
DC to DC stage. The ratio of winding transformer for the PFC gate (pin 10) drive goes low remains function. The
bootstrap should be set between 18V and 15V. resistor’s value must be chosen to meet the operating current
requirement of the CM6502UHH itself (5mA, max.) plus the
current required by the two gate driver outputs.
EXAMPLE:
With a wanting voltage called, VBIAS ,of 18V, a VCC of 15V
and the CM6502UHH driving a total gate charge of 90nC at
100kHz (e.g. 1 IRF840 MOSFET and 2 IRF820 MOSFET),
the gate driver current required is:
RBIAS =
VBIAS − VCC
ICC + IG
RBIAS = 18V − 15V
5mA + 9mA
In case of leading edge modulation, the switch is turned Choose RBIAS = 214Ω
OFF right at the leading edge of the system clock. When the
modulating ramp reaches the level of the error amplifier The CM6502UHH should be locally bypassed with a 1.0 μ F
output voltage, the switch will be turned ON. The effective ceramic capacitor. In most applications, an electrolytic
duty-cycle of the leading edge modulation is determined capacitor of between 47 μ F and 220 μ F is also required
during OFF time of the switch. across the part, both for filtering and as part of the start-up
bootstrap circuitry.
Figure 5 shows a leading edge control scheme.
One of the advantages of this control technique is that it Leading/Trailing Modulation
required only one system clock. Switch 1(SW1) turns off and
switch 2 (SW2) turns on at the same instant to minimize the Conventional Pulse Width Modulation (PWM) techniques
momentary “no-load” period, thus lowering ripple voltage employ trailing edge modulation in which the switch will turn
generated by the switching action. With such synchronized on right after the trailing edge of the system clock. The error
switching, the ripple voltage of the first stage is reduced. amplifier output is then compared with the modulating ramp
Calculation and evaluation have shown that the 120Hz up. The effective duty cycle of the trailing edge modulation is
component of the PFC’s output ripple voltage can be determined during the ON time of the switch. Figure 4 shows
reduced by as much as 30% using this method. a typical trailing edge control scheme.
3
C5
FR1 (High inrush current resister)
1
4
220pF/2KV C3 1
+ - 4
910K 1/2W C2
0.22uF 275V 0.22uF 275V
C6 BC1
2
3
1uF/450V R2
2
220pF/2KV
N 0.1
t
1
H14 RT1
2.5Ω/5A
Q26 VCCP
2 1
RL1 NC
835NL-1A-B-C 9V 4 3 2 3
C69 D23
1
NC NC
R92
ZD6 NC
NC
380VDC
D6
L4 1N5406 (3A/600V)
CS-270026
R6 7 5
2.2M
R26 380VDC 9
D7
47 HFA08TB60
R1 (8A/600V)
R15
1M 1%
2M R17
150K
Vref/1 U1 R100
D28
C11 VCCP
2
R25 CM6500/02 Family C12 10K
10K 33n 0.47uF Q1
R24 1N4148 1
IEAO VEAO
14 1
20N60C3
C20 C19 Q3
1M 1000pF 100pF R3 (20A/600V) C9
3
2N2222
3
D29 1M 1% 1
+
220uF/450V
R39
R23 1N4148 2
IAC VFB
13
10
1M
2
R34
D30 VCCP 13K 1%
2
3 12
R23-1 1N4148 C22
ISENSE VREF Vref/1 C10 1
D4
C16 102pF
0.47uF 243K 0.047UF Q2 SCS140P R20
C71 C70
2N2907 22K
3
4 11 +
Vrms VCC 0.1uF 22uF/25V
R23-2 C17
36.5K 0.47uF 5
SS PFC OUT
10
C21 R11
1000pF PGB R33
10
6 9 0
Vref/1 PGTHL PGB PGIB/1
R12 C25 R13 R38 R9 C77
27K 0.1uF 69.8K 1% 27K NC 4700P
7 8
RAMP1 GND
C18
1000pF
12VS
Standby D11
EFM103 (1A/150V)
Q8
2N2222
3 1
R44 R95
4.7KΩ 4.7KΩ
380VDC C29
2
+
R43 ZD9 47uF/25V
1 1W(S) Q27
C28
+
2N7002 ZMM(11V)
ZD1 R45 100uF/25V ZD2 +12V
C76 3M ZMM(15V) R96 C75
+
P6KE150A
100uF/400V 5% C30 47KΩ 0.47uF
NC T3
EE-19
R46 1.4mH
1M 6 11.5TS
8TS
L1 ON/OFF
D12 1 PC2A
BYV-26E 8
DR6*8.3 LTV817
85TS 7
2
8TS 12VSB
C33 R47 C31
470UF/25V
+ 2A
4 1000pF/50V 20
5 C32 +
ZD3
D13 11TS 1200UF/16V
+ C34 SF14
1 NC
100uF/35V 3
D14
SB10100
2 3
VCC
R48 C35
+
5 4
GND D 15K 10uF/25V
6
GND .
3 D15 R49
7 2
1N4007 100 VDD
GND BP (1A/1000V)
8 1
GND EN
U2 TNY277P C36
4
PC3A R52
R54 ZD5
30 NC 1K
C37 HZ15-2 817C
0.1UF/50V
3
14.50~15.10V
C38 +
10uF/50V R93
R55 3 1 22
R56 10K 1% VCC VCCP
Q9
150 C40 R58 PC2B 2N2222
0.1UF/25V 10K
2
R50
LTV817
CN2 7.5K
3
C68 CON2
C41 1
222M/250V Y1 NC
1
DC-DC 380VDC
D16
1N4148
DRVH C42
R60 Q12
NC 12VSYNDRVL
10Ω FCP11N60
R61 R62
47KΩ Lp(1.7mH) 47KΩ
PQ3230 Q13
L2
C43
+12VIS +12V
9
160uh/PQ512
6 2
T4 IR F2804PBF L3
DRVHGND 8 130nH/20A
5 10
82nF/800V 2TS
D17
1N4148 27TS C45
12VSYNDRVH C47 C48
3300 uF/16V
2 200uF/16 V
9
470u F/1 6V
1
10 + +
C46 + +
Q14 C49
DRVL FCP11N60 2TS Q15 2200uF/25V C50 C51
R63 IR F2804PBF R64 0.1uF 0.1uF 0.1uF
10Ω C52 11 47KΩ
NC JP11
OUT
R65 7 R91
0 NC
47KΩ 2TS R98
D18 C54 C53 +
IPLIMIT
R66
D19 5.6
BAV99
C56 C55 R67
1uF/50V 105pF 470
D20
BAV99
SLS Controller
12VS SD
+12V 12VS
R40
5.1K 12VS
Vref/1
1
Q18 D22
PC1A
817B 2N7002 SCS140P Q16
2N2222 C58
2
REMOTEOFF/FPOB 1uF/50V T5
PGB R41 C57 +
ZD5 EE-19
20K 1N4148 47uF/25V
5
R102 DRVH
100K Q17
2N2907
6
PGB From R101 3 DRVHGND
8.2K
CM6500/02 Family
PGI 12VS
2
Rset VREF
15
VREF 12VS
VFB VCC
3 14
Q22
FEAO PRIDRV 2N2222
4
D_IN- PRIDRVB
13
R76
VREF 22Ω
C60 5
D_IN+ SRDRV
12
4700pF R75 6 11
12VSYNDRVH
DEAO SRDRVB
36.5KΩ
R78 7 10 R79 12VS D26
C62 R77 SD CSS GND
56KΩ SCS140P
3.3K 220KΩ 8 9
NC Ilim RT/CT
VREF Q23
R84 C63 R88 2N2907
R80 R deao1 R deao2 R87 1KΩ
51K 1uF/16V R85 C64 C66
6KΩ
33KΩ 1M 3M
27KΩ
C65
C67 12VS
47pF 1uF/25V 1000pF Q24
IPLIMIT 0.1uF/25V 2N2222
R89
22Ω
12VSYNDRVL
VREF
D27
Q25 SCS140P
2N2907
PACKAGE DIMENSION
IMPORTANT NOTICE
Champion Microelectronic Corporation (CMC) reserves the right to make changes to its products or to
discontinue any integrated circuit product or service without notice, and advises its customers to obtain
the latest version of relevant information to verify, before placing orders, that the information being relied
on is current.
A few applications using integrated circuit products may involve potential risks of death, personal injury,
or severe property or environmental damage. CMC integrated circuit products are not designed,
intended, authorized, or warranted to be suitable for use in life-support applications, devices or systems
or other critical applications. Use of CMC products in such applications is understood to be fully at the
risk of the customer. In order to minimize risks associated with the customer’s applications, the
customer should provide adequate design and operating safeguards.
5F, No. 11, Park Avenue II, 21F., No. 96, Sec. 1, Sintai 5th Rd., Sijhih City,
Science-Based Industrial Park, Taipei County 22102,
HsinChu City, Taiwan Taiwan, R.O.C.
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