Low Voltage Cables Book
Low Voltage Cables Book
Contents
List of Tables 01
Conductor Data 05
Correction Factors 45
Laying 55
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List of Tables
IM:I!JII
' CONDUCTOR DATA
01
02
03-04-05
• Class 2 Stranded Conductors for Single-core and Multi-core cables
• Diameters of stranded circular compacted copper and aluminium conductors
06-08
06-07-08 • XLPE Insulated Power Cables 600/1000 Volts 09-11
CORRECTION FACTORS:
41 • TABLE 481- Rating factors for ambient temperatures, for cables in air. 45
42 • TABLE 482- Rating factors for ambient ground temperatures, for cables buried direct or in underground conduit. 45
43 • TABLE 4B3- Rating factors for soil resistivity, for cables buried direct or in underground conduit. 45
44 • TABLE 4C1 - Rating factors for one circuit or one Multi-core cable or for a group of circuits or Multi-core cables. 46
45 • TABLE 4C2 - Rating factors for more than one circuit, for cables laid directly in the ground. 47
46- 47 • TABLE 4C3 - Rating factors for more than one circuit, cables laid in ducts in the ground. 48
48 • TABLE 4C4- Rating factors for groups of more than one Multi-core cable on trays or cable ladders. 49
49 • TABLE 4C5 - Rating factors for groups of one or more circuits of Single-core cables on trays or cable ladders. 50
01
Specification and Construction
Specification flame- retardant and is suitable for a maximum
continuous conductor operating temperature
of 70°C.
Low Voltage Power Cables with PVC Insulation
are manufactured to BS 6346 ..Electric Cables, XLPE matches all these attributes but goes
PVC Insulated, armoured cables for 600/1000V a stage or two further. The good qualities
& 1900/3300V" and with XLPE insulation to IEC of polyethylene are retained but at high
60502-1 "Part-1: Cables for rated voltages of 1 temperatures the toughness and physical
kV (Urn= 1.2 kV) & 3 kV [Urn= 3.6 kV)". properties are improved. In particular there
is greatly- enhanced resistance to deformation.
According to its particular standard specification Short- circuit ratings are also higher,
a cable will be insulated with either: XLPE accepting 250°C as a final conductor
temperature at the end of a short circuit
PVC [polyvinyl chloride] - BS 6346 compared with 140/160°C for PVC insuLa ted
XLPE (cross-linked polyethylene)- IEC 60502-1 cables. As a result, in situations where
conductor size is governed by current rating
PVC is a clean, easy to handle material with rather than voltage drop, it may be possible
good electrical characteristics and reasonable to use a smaller conductor size.
resistance to a range of possible contaminants
such as water, oils and chemicals. It is inherently
02
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1IIIISTm NOT TO COMPROMISE
Single
Two
Blue or Brown
Blue, Brown
l and armoured cables is an extruded PVC over-sheath.
04
Conductor Data Table 1
Maximum resistance of
Minin
conductor. at 2D°C
Circular Compacted Shaped Annealed Copper Plain
rConductor
Conductor Conductor Conducto~ aluminium
COniluctor:
AI Cu Cu AI Plain wires
1.5 7 6 12.1
2.5 7 6 7.41
4 7 7 6 4.61
6 7 7 6 3.08
10 7 7 6 1.83 3.08
16 7 7 6 6 1.15 1.91
25 7 7 6 6 6 6 0.727 1.20
35 7 7 6 6 6 6 0.524 0.868
50 19 19 6 6 6 6 0.387 0.641
70 19 19 12 12 12 12 0.268 0.443
95 19 19 15 15 15 15 0.193 0.320
120 37 37 18 15 18 15 0.153 0.253
150 37 37 18 15 18 15 0.124 0.206
185 37 37 30 30 30 30 0.0991 0.164
240 37 37 34 30 34 30 0.0754 0.125
300 61 61 34 30 34 30 0.0601 0.100
400 61 61 0.0470 0.778
500 61 61 0.0366 0.0605
630 91 91 0.0283 0.0469
800 91 91 0.0221 0.0369
1000 91 91 0.0176 0.0291
Table 2
16 4.6 5.2
25 5.6 6.5
35 6.6 7.5
50 7.7 8.6
70 9.3 10.2
95 11.0 12.0
120 12.3 13.5
150 13.7 15.0
185 15.3 16.8
240 17.6 19.2
300 19.7 21.6
05
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1RIISTED NOT TO COMPIIOMISE
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06
Dimensions & Weights Table 4
.....
600 /1 000 V Unarmoul"ed and single wil"e armoured, PVC over-sheathed cables. BS 6346
Ill::
* 10 1.0 600 1.25 21.20 1050
0
* 16 1.0 19.77 710 400 1.25 23.10 1210 900
(..)
* 25 1.2 25.80 1100 620 1.60 28.20 1780 1300
# 35 1.2 22.50 1300 640 1.60 30.80 2170 1510
w #50 1.4 25.60 1720 820 1.60 30.50 2580 1680
w # 70 1.4 28.85 2460 1170 2.00 36.35 4090 2800
Ill:: #95 1.6 33.30 3360 1560 2.00 40.60 5200 3400
:I: # 120 1.6 36.90 4070 1800 2.00 43.45 6070 3800
t- # 150 1.8 40.00 5020 2220 2.50 47.75 7260 4460
# 185 2.0 44.80 6170 2650 2.50 52.05 8520 5000
# 240 2.2 50.10 8080 3490 2.50 57.85 10790 6200
#300 2.4 55.60 10370 4610 2.50 63.25 13040 7280
#400 2.6 62.20 12860 5490 2.50 69.85 16020 8650
* 1.5 0.6 190 0.90 14.20 390
* 2.5 0.7 340 0.90 15.15 440
* 4.0 0.8 380 1.25 17.80 710
* 6.0 0.8 420 1.25 19.20 850
w * 10 1.0 700 1.25 22.80 1200
Ill:: * 16 1.0 20.70 920 520 1.60 26.30 1620 1220
0 * 25 1.2 24.00 1290 660 1.60 30.70 2150 1520
(..) # 35 1.2 25.90 1690 BOO 1.60 30.30 2670 1780
#50 1.4 29.20 2250 1050 2.00 36.35 3880 2680
a: # 70 1.4 33.00 3110 1390 2.00 39.95 4940 3220
:::J #95 1.6 38.30 4280 1880 2.00 44.80 5900 3500
0 # 120 1.6 41.80 5250 2230 2.50 49.30 7570 4550
II. # 150 1.8 46.30 6530 2810 2.50 53.60 9060 5340
# 185 2.0 51.30 8130 3340 2.50 59.00 10600 5910
# 240 2.2 58.00 10460 4350 2.50 65.70 13690 7580
#300 2.4 64.60 13460 5790 2.50 72.00 16930 9260
#400 2.6 72.00 16930 7100 3.15 81.30 21480 11650
07
TIW5TEDNOT10COMPRIIMISE
Approximate Cable
weight
08
Dimensions & Weights Table 6
.._~~iiiiiiiiiiiiiii
Approximate cable
weight
09
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. • ::F."''iiill
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•
l er.m; IToir.Jil
l~t.'!ll~HT•Iil
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* 1.5 0.7 11.10 140 0.90 15.90 380
* 2.5 0.7 11.80 150 0.90 16.00 440
*4.0 0.7 12.70 240 0.90 17.50 530
* 6.0 0.7 13.90 320 0.90 18.80 630
LLI
.. 10 0.7 15.90 460 1.25 21.20 940
a:: * 16 0.7 17.60 650 340 1.25 23.20 1300 990
0
* 25 0.9 21.30 960 480 1.60 26.50 1720 1240
(.)
#35 0.9 21.40 1210 550 1.60 28.30 2000 1340
#50 1.0 23.30 1590 690 1.60 30.50 2450 1550
LLI
# 70 1.1 26.80 2240 940 2.00 34.50 3250 1950
LLI
# 95 1.1 30.50 2910 1090 2.00 39.40 4620 2800
a::
# 120 1.2 33.90 3790 1470 2.00 42.60 6180 3860
:I:
# 150 1.4 38.00 4680 1840 2.50 48.00 7100 4260
1-
# 185 1.6 42.50 5880 2320 2.50 52.40 8780 5220
#240 1.7 47.10 7600 2920 2.50 57.20 10680 6000
#300 1.8 52.50 9710 3950 2.50 62.30 11920 6160
#400 2.0 -
58.40 12390 4790 2.50 69.70 15940 8340
* 1.5 0.7 12.00 170 0.90 16.90 420
* 2.5 0.7 12.90 220 0.90 17.80 500
*4.0 0.7 13.70 300 0.90 17.60 600
* 6.0 0.7 15.10 390 1.25 20.00 840
* 10 0.7 16.90 590 1.25 22.20 1200
LLI * 16 0.7 19.50 860 430 1.60 24.60 1650 1220
0: .. 25 0.9 22.90 1200 560 1.60 28.10 2460 1820
0 #35 0.9 23.80 1660 770 1.60 30.80 2540 1900
(.) #50 1.0 27.10 2180 960 1.60 32.70 3100 2000
# 70 1.1 33.10 3040 1330 2.00 41.00 4900 3190
a:: # 95 1.1 34.50 4160 1720 2.00 43.50 6390 3950
:::;)
# 120 1.2 38.50 5040 2150 2.50 49.00 7520 4630
0 # 150 1.4 42.60 6420 2620 2.50 53.30 8600 4800
IL # 185 1.6 47.40 8030 3280 2.50 58.50 10430 5680
#240 1.7 53.70 10430 4180 2.50 63.90 13120 6870
#300 1.8 59.00 13010 5150 2.50 69.50 16370 8510
#400 2.0 66.70 16650 6520 3.15 78.70 21660 11530
10
Dimensions & Weights Table 8
11
1IIUSTiD NOT TO COMPROMISE
12
Table 'I
TABLE 4D1A- Single-core 70°C PVC Insulated cables, non-armoured with or without sheath
(COPPER CONDUCTORS)
Amblomtompor1ltllnt: 30"C
CURRENT-CARRYING CAPACnY[amperes]: Condlldor _.lfng1eMpeMI1Ure: 70"C
(MM'! (A) (A) (A) (A) (A) (A) !AI !AI (A)
16 76 68 87 'It
400 546 467 694 634 ?54 689 656 852 795
500 626 533 792 m 868 789 749 982 920
&30 720 611 904 826 1005 905 ass 1138 107U
800 1030 943 IOU 1020 ?71 1265 1188
1000 1154 1058 1216 1149 1079 1420 1337
13