API-650 Water Storage Tank TK-2
API-650 Water Storage Tank TK-2
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1 DESIGN CODE & SPECIFICATION 1 1 1 1
8 WEIGHT CALCULATION 1 8 8 8
MECHANICAL JOB NO.
MECHANICAL CALCULATION
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TABLE OF CONTENT
5. WEIGHT CALCULATION 4
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6.00 mm
t=
Wc.min = 75 R2 = Rc / sinß
mm = 10142 mm
Rc = 2625 mm
Wc = 0.6 Rc.tt.corr
= 75 mm tt.corr = 3.00 mm
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100tt.corr ³ 100 ²
H1 = 6(100tt.corr) x x k = 12,659 mm
D V
where
tt.corr = Thickness of the top shell course (corroded) = 0.12 in
D = Nominal tank diameter = 17.22 ft
V = Wind design speed ( @ 44.00 m/s ) = 98.43 miles/hr
k = Yield strength reduction factor ( Appendix M ) = 1.00
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I = Appurtenances = 1.18
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MECHANICAL JOB NO.
Material used = A 36
Minimum thickness as per API 650 Clause 5.10.2.2 = 5.00 mm
Corrosion allowance , c.a. = 1.50 mm
Minimum thickness required = 6.50 mm
Therefore, use thickness of 7 mm (tb) is Satisfactory.
3
MECHANICAL JOB NO.
5. WEIGHT CALCULATION
General
Inside diameter, Di = 11,000 mm
Tank height, H = 7,000 mm
Density of steel = 7,850 kg/m³
ERECTION WEIGHT
Weight of bottom plate
Material : A 36
Diameter of bottom plate = 11,200 mm
Bottom plate thickness = 9 mm
Weight of bottom plate = 6,957 kg
Weight of shell
Weight of head
Material : A 36
Head plate thickness, tr = 7 mm
Weight of roof plate = 5,454 kg
Total weight
Total Weight = 28,177 kg
10 % 'Total Weight = 2,818 kg
Total Erection Weight = 30,995 kg
OPERATING WEIGHT
Weight of liquid
Specific gravity of liquid = 1.00
Maximum design liquid level = 7000 mm
Volume of liquid in tank = 665 m³
Weight of liquid, Wliq. = 664,895 kg
Total operating weight , Wo ( = We + Wliq. ) = 693,072 kg
MECHANICAL JOB NO.
GEOMETRIC DATA
Internal design pressure, Pi @ 686.7 mbar = 0.06867 N/mm²
Diameter of tank, Di = 11000 mm
Tank height , Hs = 7000 mm
Roof height, Hr = 500 mm
Height from tank bottom to shell centre, Ls = 3500 mm
Height from tank bottom to roof centre,Lr = 7500 mm
Min. depth of product ( always present in tank) , Hw = 50 mm
Weight of tank,Wt (@ 30,995 kg) = 304,060 N
Weight of product ( always present in tank) , Ww = 6,522,620 N
As per API 650 clause 5.2.1(j), the wind pressure are as follows:-
Wind pressure on conical surfaces, Wr 30.00 psf ) = 0.0014369 N/mm²
Wind pressure on cylindrical surfaces, Ws 18.00 psf ) = 0.0008621 N/mm²
Wind correction factor, kw (= V /190)² = 1.00
5
OVERTURNING STABILITY AGAINST WIND LOADING
Wind load H
shell, Fr
For tank to be structurally stable without anchorage, the following uplift criteria shall satisfy:
Criteria 1: 0.6 Mw + Mpi < MDL / 1.5
Criteria 2: Mw + 0.4 Mpi < (MDL +MF) / 2
where:
Mpi = Moment about the shell-to-bottom joint from design internal pressure
= Uplift thrust on roof due to internal pressure x 1/2 tank diameter
= ( 1/4 p. D2. Pi ). 1/2. D = 522,417,500,000 Nmm
MDL = Moment about the shell-to-bottom joint from the weight of the
shell and the roof supported by the shell.
= 0.5. D. WDL = 32,305,808 Nmm
MF = Moment about the shell-to-bottom joint from liquid weight= 833,476 Nmm
= (wa. p D). D
1000 2
wa = Weight of liquid = 59 tb Fby. H = 702,446.97 N/m
MECHANICAL JOB NO.
Since,
0.6 Mw+ Mpi > MDL/1.5, and
Mw+0.4 Mpi > 1/2 (MDL+ MF)
TANK ANCHORAGE
GEOMETRIC DATA
Number of bolts , N = 18
Dia. of anchor bolt, d = 30 mm
Dia. of anchor bolt,d.corr (less c.a 3.000 mm) (min.size.25.4 mm ) = 24 mm
Bolts circle diameter, Da = 39,320 mm
Root area of each hold down bolt, Ab = 452 mm²
Spacing between anchor bolts, Sp = 6,863 mm
MECHANICAL JOB NO.
7
0 MATERIAL & MECHANICAL PROPERTIES
Material used : SA 320 Gr L7
Specific minimum yield stress, Sy = 551.5 N/mm²
Allowable tensile strength, St.all ( 0.80Sy ) ( Table 5-21a ) = 441.20 N/mm²
where
Mrw = Overturing moment due to seismic = mm Nmm
Dc = Nominal diameter of tank = #REF! mm
wt = Tank and roof weight acting at base of shell, = 0.00 N/mm
Av = Vertical earthquake acceleration coefficient = 0.00
wint = Uplift thrust due to internal pressure = 0 N/mm
Tensile stress,
sb = WAB / N.Ab = #VALUE! N/mm²
0.02969
SDS = #REF!
Notes :- Appendix E.6.22
Tank diameter Sp max.
Dc < 15240 mm 1828.80 mm
Dc ³ 15240 mm 3048.00 mm
( > 500 mm² min. )
( < 3048.0 mm )
25 kPa. The tanks designed as per API 650 can sustain this minimum pressure.
NOZZLE NECK THICKNESS CALCULATION(UG-45) Page : 9
From UG-45(a)
Minimum required thickness
From UG-45(b)(4)
Standard (STD) wall thk of ### NB = 0.216 in
Min. thickness of STD wall thickness
= std wall thk - 12.5%std wall thk + C
= 0.19 in / 4.80 mm
From UG-45(a)
Required wall thickness = 0.19 in / 4.80 mm
Hence pipe of #REF! NB #REF! mm thk ( sch ### ) is adequate
Checking for 12.5%
0.875 * #REF! = ### mm > 4.80 mm ( sufficient)
Strength calculations for attachment welds are not required for this detail which conforms to UW-16
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NOZZLE NECK THICKNESS CALCULATION(UG-45) Page : 10
From UG-45(a)
Minimum required thickness
From UG-45(b)(4)
Standard (STD) wall thk of ### NB = 0.216 in
Min. thickness of STD wall thickness
= std wall thk - 12.5%std wall thk + C
= 0.19 in / 4.80 mm
From UG-45(a)
Required wall thickness = 0.19 in / 4.80 mm
Hence pipe of #REF! NB #REF! mm thk ( sch 0 ) is adequate
Checking for 12.5%
0.875 * #REF! = ### mm > 4.80 mm ( sufficient)
Strength calculations for attachment welds are not required for this detail which conforms to UW-16
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