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API-650 Water Storage Tank TK-2

This document provides calculations for the design of a water storage tank. It includes: 1. Design code and specifications, material properties, and geometric data for the tank. 2. Calculations for the minimum required shell thickness at different heights along the tank. 3. Calculations showing the minimum bottom plate thickness of 6 mm meets requirements. 4. Calculations for the annular bottom plate width of 700 mm meets the minimum requirements. 5. Notes the minimum roof thickness required is 4.70 mm.

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Athira Zahra
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100% found this document useful (1 vote)
272 views27 pages

API-650 Water Storage Tank TK-2

This document provides calculations for the design of a water storage tank. It includes: 1. Design code and specifications, material properties, and geometric data for the tank. 2. Calculations for the minimum required shell thickness at different heights along the tank. 3. Calculations showing the minimum bottom plate thickness of 6 mm meets requirements. 4. Calculations for the annular bottom plate width of 700 mm meets the minimum requirements. 5. Notes the minimum roof thickness required is 4.70 mm.

Uploaded by

Athira Zahra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 27

TABLE OF CONTENT

Number
From Until
of PAGE
page page
pages
1 DESIGN CODE & SPECIFICATION 1 1 1 1

2 SHELL DESIGN THICKNESS CALCULATION 1 2 2 2


3 BOTTOM PLATE, / ANNULAR &BOTTOM PLATE DESIGN 1 3 3 3
4 ROOF THICKNESS CALCULATION 1 4 4 4
5 DESIGN OF ROOF-TO-SHELL JUNCTION - APPENDIX F 1 5 5 5

6 INTERMEDIATE WIND GIRDER DESIGN 1 6 6 6

7 WIND DESIGN & ANCHOR BOLT CALCULATION 1 7 7 7

8 WEIGHT CALCULATION 1 8 8 8
MECHANICAL JOB NO.

MECHANICAL CALCULATION

Owner :

Project Name :

Equipment :

Tag No :

Job Number :

BY CHECK APP'D CHECK APP'D


REV DATE DESCRIPTION
FABRICATOR
MECHANICAL JOB NO.

TABLE OF CONTENT

1. DESIGN CODE & SPECIFICATION 1

2. SHELL DESIGN THICKNESS CALCULATION 1

3. BOTTOM PLATE THICKNESS CALCULATION 2

4. ROOF PLATE THICKNESS CALCULATION 3

5. WEIGHT CALCULATION 4

6. WIND DESIGN CALCULATION 5

7. SEISMIC FORCE CALCULATION 7


WATER_SS_TANK Page 4

STORAGE TANK DESIGN CALCULATIONS

1.0 DESIGN CODE & SPECIFICATION


: API 650
1.1 TANK
Service : Water Tank
Item number : -
Type of tank : Self Supported
Cone Roof
1.2 GEOMETRIC DATA
Outside diameter , Do 17.22 ft = 5250 mm
Tank height , H 37.73 ft = 11500 mm
Specific gravity of operating liquid , S.G. = 1
Nominal capacity , M = 249.05 m³
Maximum design liquid level, HL = 10000 mm

1.3 PRESSURE & TEMPERATURE


Design pressure : Upper , PU = 8500 mm H2O = 833.9 mbar.g.
Design temperature : Upper , TU = 60 °C

1.4 MATERIAL & MECHANICAL PROPERTIES

Tensile Stress Yield Stress Corr. Allow.


Component Material
St (N/mm²) Sy (N/mm²) c.a.(mm)
PLATE
Shell Plate A 304L 485.00 170.00 0.00
Bottom Plate A 304L 485.00 170.00 0.00
Roof Plate A 304L 485.00 170.00 0.00
Stiffener Ring A 304L 485.00 170.00 0.00
STRUCTURE
Top Curb Angle A 304L 485.00 170.00 0.00

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WATER_SS_TANK Page 5

2.0 SHELL DESIGN THICKNESS CALCULATION


2.1 GEOMETRIC DATA
Plate width used 54.13 ft : 16500 mm
Plate height 5.00 ft : 1524 mm

2.2 MATERIAL & MECHANICAL PROPERTIES


Material used : A 304L
Specified minimum tensile stress, Ss = 485.0 N/mm²
Specified minimum yield stress, Sy = 170.0 N/mm²

Yield strength reduction factor, k ( Appendix M ) = 1.00


Joint Efficiency, E = 0.85
Max.allowable design stress,Sd = 113.33 N/mm²
Max.allowable hydro. test stress,St = 127.50 N/mm²
(As per Table 3-2 )

2.3 TANK SHELL THICKNESS CALCULATION


D = Inside diameter of tank = 17.22 ft
H = Design liquid level = 37.73 ft
G = Specific gravity of liquid = 1
c.a. = corrosion allowance = 0.00 in
Sd = Allow. stress for design condition = 16438 psi
St = Allow. stress for hydrostatic test condition = 18492 psi

(2,6) x (D) X (H - 1) x (G)


Shell Thk at design condition (td) =t = + C.A.
Sd
(E) x (21000)
(2,6) x (D) X (H - 1) x (G)
t ==
Shell Thk at hydrotest condition (tt) + C.A.
St
(E) x (21000)

2.4 CALCULATION & RESULTS

Course # Liquid Liquid Height of t.design t.hydro. t.used


from bottom height height each (td) (tt) (t) RESULTS
bottom (H) (H) Course
of tank mm ft mm (mm) (mm) (mm)

1 11500 37.73 #REF! #REF! #REF! 5.00 = #REF!


2 #REF! #REF! #REF! #REF! #REF! 5.00 = #REF!
3 #REF! #REF! #REF! #REF! #REF! 5.00 = #REF!
4 #REF! #REF! #REF! #REF! #REF! 4.00 = #REF!
5 #REF! #REF! #REF! #REF! #REF! 4.00 = #REF!
6 #REF! #REF! #REF! #REF! #REF! 4.00 = #REF!
7 #REF! #REF! #REF! #REF! #REF! 3.00 = #REF!
8 #REF! #REF! #REF! #REF! #REF! 3.00 = #REF!
By one foot method. See sec. 3.6.3.2

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WATER_SS_TANK Page 6

3.0 BOTTOM PLATE DESIGN


3.1 Minimum thickness as per API 650 Clause 3.4.1 = 6.00 mm
Corrosion allowance , c.a. = 0.00 mm
Minimum thickness required = 6.00 mm
Therefore, use thickness of 6 mm (tb) is satisfactory.

3.2 ANNULAR BOTTOM PLATE DESIGN:


3.3 As per API 650 Add. 2 Sect. 5.11.2;
Minimum Annular plate Width shall be = 215 tb 380.40 mm
(GH)^0.5
or a Minimum of 600.0 mm

Annular Plate width provided 700 mm


Where: tb = Annular plate thickness, mm
H = maximum Design Liquid level, Meter
G = liquid Specific gravity Therefore satisfactory.

4.0 MINIMUM ROOF THICKNESS


4.1 Minimum thickness as per API 650 Clause 3.10.2 = 4.70 mm
Corrosion allowance, c.a. = 0.00 mm
Minimum thickness required = 4.70 mm
Therefore , use thickness of 5.00 mm is satisfactory.

4.2 SELF SUPPORTED CONE ROOF


(1) Minimum thickness shall be the greater of the followings (a) and (b) :-
(a) Minimum thickness as per API 650 Clause 3.10.2 = 4.76 mm
(b) Minimum thickness, ( clause 3.10.6.1 )
Di
tmin = = 4.23 mm
400 sin ß°
ß° = Roof slope = 15.00 °
Minimum thickness required (max. of (a) & (b)) = 4.76 mm

4.3 CHECK FOR ROOF LOADING


Roof plate weight , @ assume Roof thk = 5.00 mm,wr = 0.000385 N/mm²
Vacuum pressure , Va = 0.000000 N/mm²
Uniform live load , wl @ 25.00 lbs/ft² = 0.001196 N/mm²
Add. live load exceeding 122 kg/m², wa @ 0.00 lbs/ft² = 0.000000 N/mm²
Total live load plus dead loads, wld = 0.0016 N/mm²
= 33.05 lbs/ft²
< 45.00 lbs/ft²
The roof plate shall be increased by the following ratio , k = 1.00
Minimum thickness required, tmin = 4.76 mm
Corrosion allowance, c.a. = 0.00 mm
Therefore, minimum thickness ( + corrosion allowance ) = 4.76 mm

(2) Maximum thickness = 6.00 mm

Therefore , use thickness of 5 mm is satisfactory.

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WATER_SS_TANK Page 7

5.0 DESIGN OF ROOF-TO-SHELL JUNCTION - APPENDIX F


Roof thickness, tr = 5.00 mm
Roof slope, ß ( 9.5° < ß < 37° ) = 15.00 °
Top curb angle used : L 75 x 75 x 6
Unit weight , wtca = 5.91 kg/m
Leg length, L = 75 mm
Leg thickness, t ( corroded ) = 6 mm
Section modulus, Za ( corroded ) = 7100 mm³
Cross sectional area of angle , A ( corroded ) = 703 mm²

Wh = lesser of [ 0.3 R2.th ] or [ 304.8 mm ]


= 67.56 mm th =
5.00 mm

6.00 mm

t=

Wc.min = 75 R2 = Rc / sinß
mm = 10142 mm

Rc = 2625 mm

Wc = 0.6 Rc.tt.corr
= 75 mm tt.corr = 3.00 mm

Total shaded area resisting the compressive force,


Aa = Wh.th + Wc.tt.corr + A = 1,266 mm²

02/07/2022
WATER_SS_TANK Page 8

5.1 MINIMUM REQUIRED COMPRESSION AREA AT THE ROOF TO SHELL JUNCTION



Ar = = 247 mm²
3000.sin ß°
where
D = Nominal tank diameter = 17.22 ft
Since Ar < Aa, therefore it is satisfactory.

5.2 CHECK FOR MAXIMUM DESIGN PRESSURE


0.245.W 0.735.M
P.max = + 8.th - = 715.84 mbar
D² D³
where
W =Total weight of shell and any framing(not roof plat = 345980 lbs
supported by the shell & roof
th = Roof plate thickness = 0.20 in
M = Wind moment = 2 lbs.ft
Since Pi > P, therefore it is not satisfactory !!!

6.0 INTERMEDIATE WIND GIRDER DESIGN


6.1 Maximum Height Of The Unstiffened Shell

100tt.corr ³ 100 ²
H1 = 6(100tt.corr) x x k = 12,659 mm
D V
where
tt.corr = Thickness of the top shell course (corroded) = 0.12 in
D = Nominal tank diameter = 17.22 ft
V = Wind design speed ( @ 44.00 m/s ) = 98.43 miles/hr
k = Yield strength reduction factor ( Appendix M ) = 1.00

6.2 Location Of Intermediate Wind Girder

Course Thickness. Actual Width Transposed Width


t.corr W Wtr =W(tt.corr / t.corr)^2.5
(mm) (mm) (mm)

1 (bottom) 5.00 16500 4601


2 5.00 16500 4601
3 5.00 16500 4601
4 4.00 16500 8038
5 4.00 16500 8038
6 4.00 16500 8038
7 3.00 16500 16500
8 3.00 16500 16500
0.00 #DIV/0!
0.00 #DIV/0!
### #VALUE!
### #VALUE!
0.00 #DIV/0!
0.00 #DIV/0!
### #VALUE!
Height of transformed shell, H2 70917

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WATER_SS_TANK Page 9

REMARK : Let all 'Wtr' equal to zero for 'negative' t.corr

Since H1 < H2 , therefore an intermediate wind girder is required.

No of Wind Girder required = H2 / H1 = 6.0


THEREFORE , NO OF WIND GIRDER REQUIRED = 6.0
LOCATION EQUA SPACED OF STIFFENER RING = 1917

02/07/2022
WATER_SS_TANK Page 10

7.0 WIND DESIGN CALCULATION


Design code : ASCE -7

7.1 GEOMETRIC DATA


Internal design pressure, Pi @ 833.9 mbar = 0.08339 N/mm²
Diameter of tank, Di = 0 mm
Tank height , Hs = 11500 mm
Roof slope, ß° = 15.00 °
Roof height, Hr = 0 mm
Height from tank bottom to shell centre, Ls = 5750 mm
Height from tank bottom to roof centre,Lr = 11500 mm
Min. depth of product ( always present in tank) , Hw = 50 mm
Weight of tank,Wt (@ #REF! kg) = #REF! N
Weight of product ( always present in tank) , Ww = 0N

7.2 WIND FORCE CALCULATIONS


The wind loading shall be determined as follows : -
H = P.A.C.IN
where
P = Wind dynamic pressure ( N/m² ) = 900

Cr = Shape factor for roof = 0.75


Cs = Shape factor for shell = 0.75

Ar = Projected area of roof ( = 0.5.Di.Hr ) = 0 m²


As = Projected area of shell ( = Di.Hs ) = 0 m²

I = Appurtenances = 1.18

Total wind load exerted on roof, Fr = 0N


Total wind load exerted on shell, Fs = 1N

Total wind moment on tank, Mwind ( = Fr.Lr + Fs.Ls ) = 2.98E+03 Nmm

02/07/2022
WATER_SS_TANK Page 11

7.3 TANK STABILITY AGAINST WIND LOADING


7.3.1 CASE 1 - EMPTY CONDITION
Resistance to overturning moment,
Mres. = 0.5Di.( Wt - 0.25 p Di².Pi ) = #REF! Nmm

Safety factor, Sa ( = Mres./Mwind ) = #REF!


### 1.50
Since Sa #REF! 1.5, therefore the tank is structurally
#REF! Tank anchorage is #REF!

7.3.2 CASE 2 - OPERATING CONDITION


Resistance to overturning moment,
Mres. = 0.5Di.( Wt + Ww - 0.25 p Di².Pi ) = #REF! Nmm

Safety factor, Sa ( = Mres./Mwind ) = #REF!


### 1.50
Since Sa #REF! 1.5, therefore the tank is structurally
#REF! Tank anchorage is #REF!

7.4 ANCHOR BOLT DESIGN


7.4.1 GEOMETRIC DATA
Number of bolts , N = 35
Diameter of anchor bolt, d = 30 mm
Diameter of anchor bolt, d.corr ( less c.a.@ 0.00 mm) = 30 mm
Bolts circle diameter, Da = 5370 mm
Root area of each hold down bolt, Ab = 707 mm²
Spacing between anchor bolts, Sb = 482 mm

7.4.2 BOLT MECHANICAL PROPERTIES


Allowable stress, St.all = 103.00 N/mm²

7.4.3 ANCHOR BOLTS DESIGN


Tensile force,
1 4.Mwind Pi. pDi²
T= - Wt - = #REF! N
N Da 4
Tensile stress,
T
sb = = #REF! N/mm²
Ab
Since sb #REF! St.all, therefore the anchor bolt size is ###

02/07/2022
WATER_SS_TANK Page 12

8.0 WEIGHT CALCULATION


8.1 General
Design code :API 650
Service :Water Tank
Item number :-
Type of tank :Self Supported
Cone Roof
Inside diameter, Di = 5250 mm
Tank height, H = 11500 mm
Density of steel = 8000 kg/m³

8.2 ERECTION WEIGHT


8.2.1 Weight of bottom plate
Material : A 304L
Diameter of bottom plate = 5300 mm
Bottom plate thickness = 6 mm
Weight of bottom plate = 1,059 kg

8.2.2 Weight of shell

Course Material Height Length Thickness weight


No. (mm) (mm) (mm) (kg)

1 (bottom) A 304L #REF! 16500 5.00 #REF!


2 A 304L #REF! 16500 5.00 #REF!
3 A 304L #REF! 16500 5.00 #REF!
4 A 304L #REF! 16500 4.00 #REF!
5 A 304L #REF! 16500 4.00 #REF!
6 A 304L #REF! 16500 4.00 #REF!
7 A 304L #REF! 16500 4.00 #REF!
8 A 304L #REF! 16500 4.00 #REF!
9 A 304L 0 16500 4.00 0
10 A 304L 0 16500 4.00 0
11 A 304L 0 16500 4.00 0
Total weight of shell = #REF! kg

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WATER_SS_TANK Page 13

8.2.3 Weight of roof plate


Material : A 304L
Roof plate thickness, tr = 5.00 mm
Length of slope = 2718 mm
Area of roof plate = 23201760 mm²
Weight of roof plate = 928 kg

8.2.4 Weight of top curb angle


Material : A 304L
Angle size : L 75 x 75 x 6
Length of top curb angle = 16493 mm
Unit weight, wtca = 5.91 kg/m
Weight of top curb angle = 97 kg

Total Erection Weight, We @ 10.00 % additional weight )= #REF! kg

8.3 OPERATING WEIGHT


8.3.1 Weight of liquid
Specific gravity of liquid = 1.00
Maximum design liquid level = 10000 mm
Volume of liquid in tank = 216 m³
Weight of liquid, Wliq. = 216,475 kg

Total operating weight , Wo ( = We + Wliq. ) = #REF! kg

8.4 HYDROSTATIC TEST WEIGHT


8.4.1 Weight of water
Specific gravity of water = 1.00
Height of water = 11500 mm
Volume of water in tank = 249 m³
Weight of water, Wh2o = 248,947 kg

Total hydrostatics test weight , Wh ( = We + Wh2o ) = #REF! kg

02/07/2022
MECHANICAL JOB NO.

1. DESIGN CODE & SPECIFICATION


= API 650 12 Edition
TANK
Service = Water
Type of tank : Self Supported
GEOMETRIC DATA
Outside diameter , Do 36.09 ft = 11000 mm
Tank height , H 22.97 ft = 7000 mm
Specific gravity of operating liquid , S.G. = 1
Nominal capacity , M = 665.50 m³
Maximum design liquid level, HL = 7000 mm

PRESSURE & TEMPERATURE


Design pressure : Upper , PU = 7000 mm H2O = 686.7 mbar.g.
Design temperature : Upper , TU = 60 °C

MATERIAL & MECHANICAL PROPERTIES

Tensile Stress Yield Stress Corr. Allow.


Component Material
St (N/mm²) Sy (N/mm²) c.a.(mm)
PLATE
Shell Plate A 36 400.00 250.00 1.50
Bottom Pla A 36 400.00 250.00 1.50
Roof plate A 36 400.00 250.00 1.50

2. SHELL DESIGN THICKNESS CALCULATION


GEOMETRIC DATA
Plate width used 113.42 ft = 34571 mm
Plate height 5.99 ft = 1825 mm

MATERIAL & MECHANICAL PROPERTIES


Material used = A 36
Specified minimum tensile stress, Ss = 400.0 N/mm²
Specified minimum yield stress, Sy = 250.0 N/mm²

Yield strength reduction factor, k ( Appendix M ) = 1.00


Joint Efficiency, E = 0.85
Max.allowable design stress,Sd = 160.00 N/mm²
Max.allowable hydro. test stress,St = 171.43 N/mm²
(As per Table 3-2 )
1
MECHANICAL JOB NO.

TANK SHELL THICKNESS CALCULATION


D = Inside diameter of tank 10982 mm = 36.03 ft
H = Design liquid level 7000 mm = 22.97 ft
G = Specific gravity of liquid = 1 of tank
c.a. = corrosion allowance 18 mm = 0.06 in
Sd = Allow. stress for design condition 160 N/mm² = 23206 psi
St = Allow. stress for hydrostatic test condit 171 N/mm² = 24864 psi

(2,6) x (D) X (H - 1) x (G)


Shell Thk at design condition (td)
t == + C.A.
Sd
(E) x (21000) td = 2.6(D)(H -1)(
(2,6) x (D) X (H - 1) x (G)
Shell Thk at hydrotest condition t(tt)
= = + C.A.
St
(E) x (21000)

CALCULATION & RESULTS ###


###
Course # Liquid Liquid Height of t.design t.hydro. t.used ###
from bottom height height each (td) (tt) (t) RESULTS
bottom (H) (H) Course
of tank mm ft mm (mm) (mm) (mm) ###
###
1 7000 22.97 1825 4.87 3.15 9.00 = O.K. ###
2 5175 16.98 1825 4.15 2.47 9.00 = O.K. ###
3 3350 10.99 1825 3.43 1.80 8.00 = O.K.
4 1525 5.00 1525 2.59 1.01 6.00 = O.K.
By one foot method. See sec. 3.6.3.2 ft

3. BOTTOM PLATE THICKNESS CALCULATION


Minimum thickness as per API 650 Clause 3.4.1 = 6.00 mm
Corrosion allowance , c.a. = 1.50 mm
Minimum thickness required = 7.50 mm
Therefore, use thickness of 9 mm (tb) is Satisfactory.

ANNULAR BOTTOM PLATE DESIGN:


As per API 650 Add. 2 Sect. 5.11.2;
Minimum Annular plate Width shall be = 215 tb 731.36 mm
(GH)^0.5
or a Minimum of 600.0 mm

Annular Plate width provided 700 mm


Where: tb = Annular plate thickness, mm
H = maximum Design Liquid level, Meter
G = liquid Specific gravity
Therefore, Bottom plate thickn = Satisfactory.
2
MECHANICAL JOB NO.

4. ROOF PLATE THICKNESS CALCULATION

Material used = A 36
Minimum thickness as per API 650 Clause 5.10.2.2 = 5.00 mm
Corrosion allowance , c.a. = 1.50 mm
Minimum thickness required = 6.50 mm
Therefore, use thickness of 7 mm (tb) is Satisfactory.

Top Wind Girder

Where: Z = required minimum section modulus, in cm3;


D = nominal tank diameter, in meters; = 11 m
H2 = height of the tank shell, in meters, including any freeboard provided above the
maximum filling height
= 7m
as a guide for a floating roof
V=design wind speed = 120 km/h

Z= 11^2*7/17*(120/190)^2 = 19.9 cm^3


Top wind girder used L-100x100x8
Modulus section properties is = 20.14 cm^3
Conclusion
20.14 > 19.9 cm^3 is Satisfactory.

3
MECHANICAL JOB NO.

5. WEIGHT CALCULATION
General
Inside diameter, Di = 11,000 mm
Tank height, H = 7,000 mm
Density of steel = 7,850 kg/m³

ERECTION WEIGHT
Weight of bottom plate
Material : A 36
Diameter of bottom plate = 11,200 mm
Bottom plate thickness = 9 mm
Weight of bottom plate = 6,957 kg

Weight of shell

Course Material Height Length Thicknessweight


No. (mm) (mm) (mm) (kg)
1 A 36 1,825 34,540 9.00 4,453
2 A 36 1,825 34,540 9.00 4,453
3 A 36 1,825 34,540 8.00 3,959
4 A 36 1,525 34,540 6.00 2,481
Total weight of shell = 15,346 kg

Weight of head
Material : A 36
Head plate thickness, tr = 7 mm
Weight of roof plate = 5,454 kg

Weight of top curb angle


Material : A 36
Angle size : L-100X100X8
Length of top curb angle = 34540 mm
Unit weight, wtca = 12.17 kg/m
Weight of top curb angle = 420 kg

Total weight
Total Weight = 28,177 kg
10 % 'Total Weight = 2,818 kg
Total Erection Weight = 30,995 kg

OPERATING WEIGHT
Weight of liquid
Specific gravity of liquid = 1.00
Maximum design liquid level = 7000 mm
Volume of liquid in tank = 665 m³
Weight of liquid, Wliq. = 664,895 kg
Total operating weight , Wo ( = We + Wliq. ) = 693,072 kg
MECHANICAL JOB NO.

HYDROSTATIC TEST WEIGHT


Weight of water
Specific gravity of water = 1.00
Height of water = 7000 mm
Volume of water in tank = 665 m³
Weight of water, Wh2o = 664,895 kg

Total hydrostatics test weight , Wh ( = We + Wh2o ) = 695,890 kg

6. WIND DESIGN CALCULATION


Design code : ASCE -7

GEOMETRIC DATA
Internal design pressure, Pi @ 686.7 mbar = 0.06867 N/mm²
Diameter of tank, Di = 11000 mm
Tank height , Hs = 7000 mm
Roof height, Hr = 500 mm
Height from tank bottom to shell centre, Ls = 3500 mm
Height from tank bottom to roof centre,Lr = 7500 mm
Min. depth of product ( always present in tank) , Hw = 50 mm
Weight of tank,Wt (@ 30,995 kg) = 304,060 N
Weight of product ( always present in tank) , Ww = 6,522,620 N

WIND FORCE CALCULATIONS

As per API 650 clause 5.2.1(j), the wind pressure are as follows:-
Wind pressure on conical surfaces, Wr 30.00 psf ) = 0.0014369 N/mm²
Wind pressure on cylindrical surfaces, Ws 18.00 psf ) = 0.0008621 N/mm²
Wind correction factor, kw (= V /190)² = 1.00

Projected area of roof, Ar ( = 0.5.k.Do.Hr ) = 2,750,000 mm²


Projected area of shell, As ( = k.Do.Hs ) = 77,000,000 mm²

Total wind load exerted on roof,( = wr.kw.Ar ) = 3,951 N


Total wind load exerted on shel( = ws.kw.As ) = 66,385 N
Total wind moment on tank, Mw ( = Fr.Lr + Fs.Ls ) = 47,022,505 Nmm
MECHANICAL JOB NO.

5
OVERTURNING STABILITY AGAINST WIND LOADING

Wind Uplift Load

Internal Pressure Load


D/2

Wind load H
shell, Fr

H/2 Momment about


shell to bottom joint

Dead Load (WDL)

Liquid hold down weight (wa)

For tank to be structurally stable without anchorage, the following uplift criteria shall satisfy:
Criteria 1: 0.6 Mw + Mpi < MDL / 1.5
Criteria 2: Mw + 0.4 Mpi < (MDL +MF) / 2

where:

Mpi = Moment about the shell-to-bottom joint from design internal pressure
= Uplift thrust on roof due to internal pressure x 1/2 tank diameter
= ( 1/4 p. D2. Pi ). 1/2. D = 522,417,500,000 Nmm

Mw = Overturning moment about the shell-to-bottom joint from horizontal


plus vertical wind pressure
= Total wind moment on tank, ( = Fr.Lr + Fs.Ls ) = 47,022,505 Nmm

MDL = Moment about the shell-to-bottom joint from the weight of the
shell and the roof supported by the shell.
= 0.5. D. WDL = 32,305,808 Nmm

MF = Moment about the shell-to-bottom joint from liquid weight= 833,476 Nmm
= (wa. p D). D
1000 2
wa = Weight of liquid = 59 tb Fby. H = 702,446.97 N/m
MECHANICAL JOB NO.

H= Design liquid height = 7,000.0 m


tb = Thickness of Bottom plate under the shell = 9 mm
Fby = Minimum specified yeid stress of the bottom plate under =
t 250 N/mm2
6

FOR CRITERIA 1 0.6 Mw + Mpi < MDL / 1.5


0.6 Mw + Mpi = 522,445,713,503 Nmm
MDL / 1.5 = 21,537,205 Nmm

FOR CRITERIA 2 Mw + 0.4 Mpi < (MDL +MF) / 2


Mw + 0.4 Mpi = 209,014,022,505 Nmm
(MDL +MF) / 2 = 16,569,642 Nmm

Since,
0.6 Mw+ Mpi > MDL/1.5, and
Mw+0.4 Mpi > 1/2 (MDL+ MF)

The tank anchorage is NOT REQUIRED.

7. SEISMIC FORCE CALCULATION


SEISMIC LOADS DESIGN
GEOMETRIC DATA
Seismic peak ground acceleration, Sp = 0.3 g
Importance factor, I = 1.50
Site Class = E
Seismic Use Group, SUG = III

Nominal diameter of tank, D = 11,000 mm


Total height of tank shell, Ht = 7,000 mm
Ht.from bottom shell to COG of shell,Xs = 3,500 mm
Maximum design liquid level, H = 7,000 mm
Ht.from bottom shell to COG of roof,Xr = 7,250 mm
Design specific gravity of liquid, G = 1

Total weight of tank shell, Ws ( @ 15,346 kg ) = 150,549 N


Total weight of tank roof, Wr (@ 5,874 kg ) = 57,622 N
Total weight of tank contents, Wp ( @ 664,895 kg ) = 6,522,620 N
Total weight of tank bottom, Wf (@ 6,957 kg ) = 68,248 N

TANK ANCHORAGE
GEOMETRIC DATA
Number of bolts , N = 18
Dia. of anchor bolt, d = 30 mm
Dia. of anchor bolt,d.corr (less c.a 3.000 mm) (min.size.25.4 mm ) = 24 mm
Bolts circle diameter, Da = 39,320 mm
Root area of each hold down bolt, Ab = 452 mm²
Spacing between anchor bolts, Sp = 6,863 mm
MECHANICAL JOB NO.

7
0 MATERIAL & MECHANICAL PROPERTIES
Material used : SA 320 Gr L7
Specific minimum yield stress, Sy = 551.5 N/mm²
Allowable tensile strength, St.all ( 0.80Sy ) ( Table 5-21a ) = 441.20 N/mm²

Uplift force due to seismic loading,

WAB = 1.273 Mrw - wt ( 1 - 0.4 Av) + wint = #VALUE! N


Dc²

where
Mrw = Overturing moment due to seismic = mm Nmm
Dc = Nominal diameter of tank = #REF! mm
wt = Tank and roof weight acting at base of shell, = 0.00 N/mm
Av = Vertical earthquake acceleration coefficient = 0.00
wint = Uplift thrust due to internal pressure = 0 N/mm

Tensile stress,
sb = WAB / N.Ab = #VALUE! N/mm²

Since sb #VALUE! St.all,therefore the anchor bolt size is ###


pressure shall not be less than 0.25 kPa. The tanks designed as per API 650 can sustain

0.02969
SDS = #REF!
Notes :- Appendix E.6.22
Tank diameter Sp max.
Dc < 15240 mm 1828.80 mm
Dc ³ 15240 mm 3048.00 mm
( > 500 mm² min. )
( < 3048.0 mm )
25 kPa. The tanks designed as per API 650 can sustain this minimum pressure.
NOZZLE NECK THICKNESS CALCULATION(UG-45) Page : 9

NECK THICKNESS OF ### " ( DN ### )


FOR N5
Nozzle Dimension : ### mm O/D * #REF! mm thk (Sch ### )
Material : A312 TP304

From UG-45(a)
Minimum required thickness

t = PRo + C P = 725.19 psi


SE + 0.4P R = #REF! in
S = 17100 psi
= #REF! + 0 E = 1
C = 0.000 in
= #REF! in / #REF! mm t = 0.197 in
tn = #REF! in

From UG-45(b)(1) (SHELL THICKNESS WHERE NOZZLE ATTACHED)


t (shell) = 0.09 in / 2.38 mm

From UG-45(b)(1) (END PLATE THICKNESS WHERE NOZZLE ATTACHED)


t (shell) = 0.236 in / 6.00 mm

From UG-45(b)(4)
Standard (STD) wall thk of ### NB = 0.216 in
Min. thickness of STD wall thickness
= std wall thk - 12.5%std wall thk + C
= 0.19 in / 4.80 mm

Hence from UG-45(b)


Smaller thickness = 0.19 in / 4.80 mm

From UG-45(a)
Required wall thickness = 0.19 in / 4.80 mm
Hence pipe of #REF! NB #REF! mm thk ( sch ### ) is adequate
Checking for 12.5%
0.875 * #REF! = ### mm > 4.80 mm ( sufficient)

Checking for weld size ( UW -16 )


tc = not less than the smaller of 0.25 in or 0.7tmin
= 0.7 * 0 or 0.7 * tn or 0.7 * t or 0.25
= 0.525 in #REF! in 0.138 in 0.25

Therefore, throat must not be less than 0.138 in / 3.50 mm


If weld size is 0.236 in / 6.0 mm
Actual tc = 0.7 * weld size
= 0.165 in / 4.2 mm > 3.5 mm
Hence, weld size = 0.236 in / 6.0 mm is satisfactory

Strength calculations for attachment welds are not required for this detail which conforms to UW-16

02/07/2022
NOZZLE NECK THICKNESS CALCULATION(UG-45) Page : 10

NECK THICKNESS OF ### " ( DN ### )


FOR M2
Nozzle Dimension : ### mm O/D * #REF! mm thk (PLATE)
Material : A240 TP304

From UG-45(a)
Minimum required thickness

t = PRo + C P = 725.19 psi


SE + 0.4P R = #REF! in
S = 17100 psi
= #REF! + 0 E = 1
C = 0.000 in
= #REF! in / #REF! mm t = 0.197 in
tn = #REF! in

From UG-45(b)(1) (SHELL THICKNESS WHERE NOZZLE ATTACHED)


t (shell) = 0.09 in / 2.38 mm

From UG-45(b)(1) (END PLATE THICKNESS WHERE NOZZLE ATTACHED)


t (shell) = 0.236 in / 6.00 mm

From UG-45(b)(4)
Standard (STD) wall thk of ### NB = 0.216 in
Min. thickness of STD wall thickness
= std wall thk - 12.5%std wall thk + C
= 0.19 in / 4.80 mm

Hence from UG-45(b)


Smaller thickness = 0.19 in / 4.80 mm

From UG-45(a)
Required wall thickness = 0.19 in / 4.80 mm
Hence pipe of #REF! NB #REF! mm thk ( sch 0 ) is adequate
Checking for 12.5%
0.875 * #REF! = ### mm > 4.80 mm ( sufficient)

Checking for weld size ( UW -16 )


tc = not less than the smaller of 0.25 in or 0.7tmin
= 0.7 * 0 or 0.7 * tn or 0.7 * t or 0.25
= 0.525 in #REF! in 0.138 in 0.25

Therefore, throat must not be less than 0.138 in / 3.50 mm


If weld size is 0.236 in / 6.0 mm
Actual tc = 0.7 * weld size
= 0.165 in / 4.2 mm > 3.5 mm
Hence, weld size = 0.236 in / 6.0 mm is satisfactory

Strength calculations for attachment welds are not required for this detail which conforms to UW-16

02/07/2022

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