LLG-uniOVEN 42 + 110 - Operation Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 20

USER

U R MA
ANUA
AL

LLLG-u
uniOVEN
N 42
a LLG
and L -uniOVEEN 1110

0
WARRANTY CERTIFICATE
1. LLG warrants that the equipment delivered is free from defects during material and
workmanship. This warranty is provided for a period of three years. The warranty
period begins from the delivery date.

2. Warranty does not apply to parts normally consumed during operation or general
maintenance or any adjustments described in the operating instructions provided
with the equipment.

3. LLG does not accept any liability in the case where the goods are not used in
accordance with their proper intent.

4. The warranty may not be claimed for damages occurred during the shipment, for
damages resulting from improper handling or use, the defects in maintenance,
negligence, bad functioning of auxiliary equipment, in the case of force majeure or
accident and incorrect power supply.

5. In the event of failure, LLG shall be under no liability for any injury, or any loss or
damage as the result of the failure other than the guarantee conditions.

 BEFORE OPERATING THE INSTRUMENT THIS MANUAL SHOULD BE READ


CAREFULLY.

 THE VALIDITY OF THE GUARANTEE IS SUBJECT TO THE OBSERVATION OF


THE INSTRUCTIONS AND PRECAUTIONS DESCRIBED IN THIS MANUAL.

 INFORMATION CONTAINED IN THIS DOCUMENT IS THE PROPERTY OF LLG.


IT MAY NOT BE DUPLICATED OR DISTRIBUTED WITHOUT PERMISSION.

2
We would like to take this opportunity to thank you for preferring this LLG Labware
product. Please read the operating instructions carefully and keep them handy for future
reference.

Please detain the packing material until you see that the unit is in good condition and it
is operating properly. If an external or internal damage is observed, contact the
transportation company immediately and report the damage. According to ICC
regulations, this responsibility belongs to the customer.

While you are operating the instrument please;

• obey all the warning labels,


• do not remove the warning labels,
• do not operate damaged instrument,
• do not operate the instrument with a damaged cable,
• do not move the instrument during operation.

In case of a problem contact your LLG partner for an authorized service or maintenance.

The validity of the guarantee is subject to compliance with the instructions and
precautions described in this manual.

LLG reserves the right to improve or change the design of its products without any
obligation to modify previously manufactured products.

3
TABLE OF THE CONTENTS


1.  INTRODUCTION ............................................................................................................... 5 
1.1.  USE AND FUNCTION .............................................................................................. 5 
2.  TECHNICAL SPECIFICATIONS ....................................................................................... 6 
2.1.  Technıcal specıfıcatıons table .................................................................................. 6 
2.2.  OPTIONAL ACCESSORIES ..................................................................................... 6 
2.3.  GENERAL PRESENTATION .................................................................................... 7 
3.  INSTALLATION PROCEDURE ........................................................................................ 8 
3.1.  LIFTING AND TRANSPORT .................................................................................... 8 
3.2.  UNPACKING ............................................................................................................ 8 
3.3.  POSITIONING .......................................................................................................... 8 
3.4.  ENVIRONMENTAL CONDITIONS ........................................................................... 8 
3.5.  MAINS SUPPLY ....................................................................................................... 9 
3.5.1. Prior to Operation ..................................................................................................... 9 
4.  OPERATING PRINCIPLES ............................................................................................. 10 
4.1.  SWITCHING ON ..................................................................................................... 10 
4.2.  CONTROL PANEL ................................................................................................. 10 
4.3.  PREPARATION OF USER SETTINGS .................................................................. 11 
4.3.1. oP Operator Menu Parameters ............................................................................... 12 
4.4.  PROGRAMMING SUMMARY ................................................................................ 13 
WARNİNG!! ......................................................................................................................... 14 
4.5.  COMPLETION OF THE WORK .............................................................................. 15 
5.  PERIODIC MAINTENANCE AND CLEANING ............................................................... 15 
5.1.  PERIODIC MAINTENANCE ................................................................................... 15 
5.2.  CLEANING ............................................................................................................. 15 
6.  DISPOSAL MANAGEMENT CONCEPT ......................................................................... 16 
7.  TROUBLESHOOTING .................................................................................................... 16 
7.1.  ERROR CODES EXPLANATIONS ........................................................................ 16 
8.  ELECTRICAL CIRCUIT DIAGRAMS .............................................................................. 17 
LLG-uniOVEN 42 and LLG-uniOVEN 110 Electrical circuit diagram ................................... 17 
9.  WARNING LABELS ........................................................................................................ 18 

4
1. INTRODUCTION
1.1. USE AND FUNCTION

Both LLG-uniOVEN 42 and LLG-uniOVEN 110 are designed to heat or dry samples in
laboratories. They offer excellent drying and heating conditions.

They maintain temperatures between 50 °C and 250 °C and keep the temperature stable
within the given tolerances.

The internal chambers of all LLG-uniOVEN are made of stainless steel and their heaters
are circular heaters which provide the homogeneity of the temperature by the circulation
fans placed on their centers.

The insulation of the ovens not only provides economical working conditions but also
helps to achieve the excellent homogeneity.

The LLG-uniOVEN series provide precise operation conditions with the PID
microprocessor controlled system and the timer. Adjustable safety thermostat offers an
additional safety.

All ovens are manufactured according to the following standards,

ISO 9001:2015, ISO 13485:2016, EN ISO 14971:2012, MDD 93 / 42 / EEC (2007/47/EC),


EN 60601 – 1, EN 60601 – 1 – 2, EN 60601 – 1 – 6, EN 62304, EN ISO 15223 – 1,
EN 61000–6–3, EN 62366 – 1, EN 50419.
This device is in compliance with WEEE Regulation.

Do not operate the instrument for purposes other than main purpose.

The instrument is only to be used by authorized people after the user’s manual has
been read carefully. Only technical personnel can handle the product in case of a
breakdown.

5
2. TECHNICAL SPECIFICATIONS

2.1. Technıcal specıfıcatıons table

LLG-uniOVEN 42 LLG-uniOVEN 110


Part number 6.263 670 6.263 675
Temperature Range 50 °C to 250 °C
Temperature Sensor Fe-Const
Control System PID Programmable Microprocessor
Temperature set & display sensitivity 1 °C
Temperature variation (100 °C-150 °C) ± 2 °C
Temperature fluctuation ± 1 °C
Thermostat Working Accuracy ± 1 °C
Timer 1 minute + 99.9 hours + Hold Position
No of shelves (standard/max.) 2/7 2/10
Safety thermostat Gas expansion thermostat (50 °C-300 °C)
Power consumption 850 W 1550 W
Power Supply 230 V, 50/60 Hz
Useful volume 42 liters 110 liters
Internal material Stainless Steel
External material Epoxy-polyester painted steel
Internal dimensions (WxDxH) mm 420x280x360 500x445x500
External dimensions (WxDxH) mm 705x505x540 790x665x680
Packing dimensions (WxDxH) mm 790x580x760 870x740x860
Net/Packed weight 39 / 45 66 74

2.2. OPTIONAL ACCESSORIES

 6.263 671 Shelf for LLG-uniOVEN 42


 6.263 672 2 x Shelf carrier for LLG-uniOVEN 42
 6.263 676 Shelf for LLG-uniOVEN 110
 6.263 677 2 x Shelf carrier for LLG-uniOVEN 110

Note: For each shelf two shelf carriers are necessary.

6
2..3. GENE
ERAL PRE
ESENTAT
TION

2
14
13

F
Figure 1: Inner side of LLG-uniOV
VEN 42/ LLG
G-uniOVEN
N 110

1. Control panel 8. Shelf carrier holder


2. Safety thermostat 9. Shelf carrier
3. On / Offf switch 10. Circulation
C fan
f
4. Ventilation hole 11. Heater
H
5. Shelf 12. Heater
H protecting sheeet
6. Chamb ber gasket 13. Input
I USB
7.Mains supply
s inlet and the fusses 14. Door
D handle e

7
3. INSTALLATION PROCEDURE

3.1. LIFTING AND TRANSPORT

Due to the heavy weight of the LLG-uniOVENs, all lifting and transport must be carried out
using proper handling equipment. They must be supported from underneath and never
turned over.

3.2. UNPACKING

Remove the packing cardboard box and the second nylon packing around the
oven. The below written are provided with the instrument, please check them;

 User’s manual
 1 piece electrical cable
 2 pieces of shelves
 4 pieces of shelf carriers

3.3. POSITIONING

 Check that no damage has occurred during transport.


 Lift the oven underneath and carry it to its place carefully.
 Balance the oven on the four pedestals. If necessary, provide stable standing by
adjusting the pedestal heights.
 Insert the shelf carriers and then the shelves.

Check the followings,


 The proposed site is suitable for users,
 The oven does not occupy the utilisation space of others or damage them.

3.4. ENVIRONMENTAL CONDITIONS

Please pay special attention to the followings,

At most 70 % of the surface area of the shelves should be used in order to obtain a uniform
temperature distribution.

 Indoor use only


 Temperature from 5 °C to 40 °C
 Humidity level 80 % up to 22 °C
 Maximum height 2000 m

8
3.5. MAINS SUPPLY

 The oven requires 230 V, 50/60 Hz


 Please make sure that the supplied mains matches the required power ratings. If
not, provide an extra line to support
 Always plug the oven to properly earthed sockets
 A supply fitted with a circuit breaker should be used for protection
against indirect contact in case of an insulation fault

3.5.1. Prior to Operation

Check the followings:


 Make sure that the safety thermostat is adjusted to the temperature which is higher
than the set temperature
 Liquids are not heated in sealed containers
 The boiling points of the samples are higher than the set temperature
 The freezing points of the samples are lower than the set temperature
 The liquids which may expand during heating do not overflow from their containers
 The set temperature does not destroy the structure of the samples
 The vapours and gases which are generated during the operation are not harmful
to human health or flammable or explosive
 The instruments, which will be dried up and heated, should not be combustible and
explosive, especially please kindly check that

IF MENTIONED WARNINGS ARE NOT CONSIDERED, LLG WILL NOT BE RESPONSIBLE


FROM THEIR RESULTS.

9
4. O
OPERAT
TING PR
RINCIPL
LES

4..1. SWITC
CHING ON

 Push onn/off switch.


 See tha
at the microprocessor ccontrol system activate es.
 Learn th play panel (Section 4.22).
he functıon of the conttrol and disp

4..2. CONT
TROL PAN
NEL

5
10
2

8
7

4
3

1
01- Temperature Display
This display shows chamber temperature during “stand-by” and during the operation
(thermometer position),during program preparation, the temperature setting values
or the alarm setting values, Failure codes, EoF warning when power is interrupted,
the set temperature values and alarm values.
02- Time Display
This display shows the elapsed time during the operation and the set value during
programming.
03- Encoder Button
The encoder button has two physical movements. The button turn clockwise and
anticlockwise to increase or decrease the temperature and time values of the
program. Also, the button press for select / confirm.
04- Start / Stop Key
Used button to start the device to operating at set values or to stop the operation.

05- Heating Lamp


The led is “on” during heating, it indicates that the heating process is carried out.

06- “Operating The Program” Lamp


A lamp indicating that the program is running as soon as the device is started.

07- Data Transfer Lamp


The lamp indicates that the records are transferred in the memory or the file is
transferred during software update

08- Alarm Led


This led flashes when there is a warning or error on the device.

09- “End of The Program” Lamp


It is a warning lamp that indicates that the running program is finished.

10- Usb Lamp


This lamp is on when connected to a USB external memory.

 The device supports up to 8 GB of external memory.

11- Back / Alarm Mute Button


This button is used to silence audible alarms in case of error and cancel the changes
in the menu.

10
4..3. PREPARATION
N OF USE
ER SETTINGS

Thhe device has a passw word protectted menu. The


T passwo ord is set to “000” when n the
deevice first sttarts. Follow
w the beloww steps to ch
hange the password,
p u pdate curre
ent date /
tim
me informattion and acc cess the op
perator's meenu where other
o settinggs are madee.

Wai t by pressin
ng the encoder button.

Lift your hand when you u see "oP" on the temperature


dispplay and again press thhe encoderr button. If the
t device
has a menu pro otection password, passsword scre een “oPS”
will ccome on the temperatuure display..
0
TEMP
PERATURE C

Youu enter the set passw word to turnn the encodder button
rightt and left. ( The password will not be asked if the
deviice is new wly installed.) Confirmm the password by
presssing the enncoder button. Observve that the parameter
nummbers on th he tempera ature displaay change with each
presssing the encoder button. F For operattor menu
paraameter descriptions (s see section 4.3.1). Yo
ou can set
the parameter values by turning
t the encoder button right
or le
eft on time display.
d

Aga
ain press thee encoder button
b and cconfirm the set value.
Presss the back eturn the woork screen.
k button to re
 

11
4.3.1. oP Operator Menu Parameters
1: Recording Period: This time is recording period of temperature and error information.

2: Lid Alarm Time: Not used for all LLG-uniOven models.

3: Lid Alarm Range: Not used for all LLG-uniOven models.

4: Timer Set Band: When the read temperature reaches the "Set Temperature - TIMER
SET BAND" value, the time starts counting backwards.

5: Buzzer ON/OFF: The alarm sound on/off 0: OFF 1: ON

6: Date Setting - Year: Two digits are displayed the year information of date. If updating
is necessary, change.

7: Date Setting - Month: The month information of date is displayed. If updating is


necessary, change.

8: Date Setting - Day: The day information of date is displayed. If updating is necessary,
change.

9: Time Setting - Hour: The hour information of time is displayed. If updating is


necessary, change.

A: Time Setting - Minute: The minute information of time is displayed. If updating is


necessary, change.

B: Time Setting – Second: The second information of time is displayed. If updating is


necessary, change.

C: Date / Time Update: 0: No change 1: Update date / time according to the entered
values. The entered values are considered as current Date / Time information when 5,
6, 7, 8, 9, A parameters are changed and B parameter is set to 1.

D: Password: The password used to enter the operator parameters. This password used
when you want to change the set values. No password if 0 is selected.

12
4..4. PROG
GRAMMIN
NG SUMM
MARY

Yoou can set the


t steam sterilizer
s on stand-by. Follow
F the below
b steps to set and save
the values.

Push the encoderr button

By pus
shing the en
ncoder buttoon select SE
ET menu.

See that second LED


L flashess in the temperature
display
y, again pus
sh the encooder button.

See the paramete


er flashing oon the temperature
display
y.

By turn
ning the enc
coder buttonn set operating
temperrature value
e.

Push the encoderr button andd save set value.


v

See the paramete


er flashing oon the temperature
y.
display

ning the enc


By turn coder buttonn set operating Set
alarm value.
v e temperatuure is out of Set alarm
If the
value, audible andd visual alarrm will be activated.
a

Push the encoderr button andd save set value.


v

Turn th
he encoder button to thhe right.

See that second LED


L flashess in the time
e display,
again push
p the en
ncoder buttoon.

13
See the paramete
er flashing oon the time display.

By turn
ning the enc
coder buttonn set operating time
value (01
( minute tot 99 hourss 54 minutes s or Hold).

Push the encoderr button andd save set value.


v See
'dLY' in
n the tempe
erature disp lay.

By turn
ning the enc coder buttonn set operating delay
alue. If 'Off' is selected , heating will start
time va
without delay. If any numericcal value is selected;
s
After pressing
p Staart, it starts hheating afte
er the set
delay time
t (01 min nute to 99 hhours 54 minutes).

Push the encoderr button andd save set value.


v

Push ‘tthe start button’ and sttart the prog


gram.

NOTE: In ord
der to displa
ay the set va
alues during
g the operation, push tthe encoderr button
once.. The valuess set on thee temperatu
ure display and
a the timee display off the
device will appeaar for 5 secoonds.
WAR
RNİNG!!

NOTE E: During the


t operation of the program, the time starts to ccount up after
a the
instru
ument has reached
r to
o the set tem
mperature..

14
4.5. COMPLETION OF THE WORK
 See that the program is over (See “End” and “End of the program lamp”).
 Take the samples out. Be careful while handling the samples after the operation
as they can be hot.
 Wipe the chamber surface if needed when the chamber is cold enough.
 You may leave the incubator at stand-by position or switch it off.
 Operating records are transferred to the usb port attached a USB memory.

NOTE : The usb led and the data transfer led on the control panel turn on during
transfer of data in memory and the transfer process starts automatically.
Do not remove external memory from usb port without the data transfer
led turn off and the audible alarm finished.

NOTE : Records are transferred to external memory when external memory is


connected to the Usb port. For get the records without program ending,
Usb memory, hold down the "Mute" button for 3 seconds until "Data
Transfer Lamp" lights up, then remove from Usb port.

ATTENTION !!!

If the unit is in START position in case of the open door, it will keep operating and
the heaters will be over-heated. Besides, the heaters and other components may
be defected. Please be careful.

The samples may be hot after the operation, please be careful while handling
them!!

5. PERIODIC MAINTENANCE AND CLEANING

5.1. PERIODIC MAINTENANCE

 The oven does not require any periodical maintenance which is carried out by the
operator.
 Please contact to LLG partner for an authorised service or maintenance.

5.2. CLEANING

 After unplugging the equipment and the equipment is at the room temperature,
wipe down the chamber to remove any undesirable effects of the operation, for
example spillage.
 You may use a soft brush to clean the chamber.
 For the external body, you may use a piece of cloth. Mild detergent use is
recommended to remove difficult dust and dirt.
 Protect your chamber against rust coming from outside.

PLEASE BE AWARE OF THE UNDESIRABLE EFFECTS OF THE CHEMICALS AND BE


CAREFUL WHILE APPLYING THEM.

15
6. D
DISPOSA
AL MAN
NAGEMENT CO
ONCEPT
T
The currently valid
v local re
egulations governing
g disposal musst be
obse erved. It is in the respoonsibility of the user to arrange prooper
disp
posal of the individual ccomponents s.
Appplicable loca al regulationns for dispossal have to be carefullyy observed..
The instrumentts and electtronic acces ssories (with
hout batteriees,
powwer packs ettc.) must be e disposed ofo according g to the reggulations
for the
t disposal of electron nic compone ents.
Battteries, powe er packs an d similar po ower source e have to bee
mounted from electric/e
dism electronic pa arts and dis
sposed of inn
accoordance witth applicabl e local regu ulations.

7. TR
ROUBLE
ESHOOT
TING
If th
he oven doe
es not opera
ate, check tthe following
g:
 The on/off switch is on
n,
 The plug iss plugged-in
n properly,
 The plug iss not defective,
 The mains supply is present,
 Fuses of thhe instrument are soun nd,
 The fuse of the installa
ation on whhich the plug
g is mounte
ed is not deffective

The
e oven doess not heat, check
c the fo
ollowing:
 The prograam is startedd
 The safety thermostatt is adjustedd higher tha
an set tempe
erature

7.1
1. ERRO
OR CODES
S EXPLA
ANATIONS
S
Er11
Thee temperatu
ure sensor endings
e aree broken. The error code flashes on the temperature
disp
play and an
n audible ala
arm soundss.
Er2
2
An electronic failure occ
curs in the cessor. The error codde flashes on the
e microproc
tem
mperature display and an
a audible a
alarm sound
ds.
Er3
3
The
e temperatu
ure sensor measures a temperatture higher than 147°C
C.The errorr code is
sho
own on the temperature
t e display an
nd an audib
ble alarm so
ounds.
Er4
4
Thee temperatu
ure sensor endings arre connecteed in revers ror code flashes on
se. The erro
the temperaturre display and
a an audib
ble alarm so
ounds.
EoFF
This error code
e appears iff any proba
able power cut
c causes when
w the stterilization phase
p
“Eo
oF” flashes and
a the aud dible alarm sounds on the temperature displaay.

ASE OF ANY
IN CA A ERRO PROGRAM İS STOP
OR, THE P OMATİCAL
PPED AUTO LLY AND
İMMED
DİATELY.

PLEAS
SE CONTA ACT TO AN AUTHORIZ
ZED LLG PARTNER
P TO
T REQUE
EST TECHN
NICAL
HELP IF AN ERR
ROR OCCURS.

16
8. EL
LECTRIC
CAL CIR
RCUIT D
DIAGRA
AMS

L
LLG-uniO
OVEN 42 and
a LLG-u
uniOVEN
N 110 Elec
ctrical circ
rcuit diagram

17
9. WA
ARNING
G LABELS

LLG-uniOVE
VEN 110
FUSE (2×110A)

GR
ROUNDED PL
LUG

LLG
G-uniOVEN 42 FUSE
F
FUSE ( 2×4A) (2×3A)

18
Lab Log
gistics Gro
oup GmbH
H

A
Am Hambuc ch 1
D-5
53340 Meck
kenheim
Fon + 49 2225
5 9211- 0
Fax + 49 2225 9211-11

ww
ww.llg-labw
ware.com
info
o@llg-labw
ware.com

19

You might also like