What Would Cause A Capacitor To Explode?: Browse
What Would Cause A Capacitor To Explode?: Browse
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WHAT WOULD CAUSE A CAPACITOR TO EXPLODE?
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So, what would cause a capacitor to explode? The main two reasons that would cause a
capacitor to explode is Reverse polarity voltage and Over-voltage (exceeding the voltage as
little as 1 – 1.5 volts could result in an explosion). Electrolytic capacitors are more
susceptible to explode as opposed to other types of capacitors.
This article will dive deeper into Reverse polarity voltage and other possible reasons as to what
can cause a capacitor to explode.
The dielectric is an insulating material. Materials used for a capacitor’s dielectric can range from
glass, ceramic, plastic film, paper, mica, air and oxide layers.
A conductor is needed for the two plates which can range from; metals, thin film, foil, or an
electrolyte.
Capacitance of a capacitor
A capacitor with a higher value of capacitance can hold much more charge than one with a
smaller value.
The magnitude of capacitance of a capacitor is largely influenced by its physical construction.
So, the larger the area of the plates the higher it’s capacitance.
Separation of plates (the closer the plates the higher the capacitance)
Dielectric material ( the higher the Dielectric constant the higher the capacitance
Capacitor voltage
Another important parameter of a capacitor is its Voltage.
This value of a capacitor defines the maximum voltage it can withstand without any failure. It is
a measure of the strength of its dielectric insulation.
Again, the type of capacitor is largely influenced by how it is constructed and what kind of
dielectric it uses.
Electrolytic capacitor
Mica capacitor
Paper capacitor
Film capacitor
Ceramic capacitor
A capacitor that has no polarity (non-polarized) can be wired up in a circuit either way.
So, connecting a polarised capacitor requires more care as its terminals need to be connected the
right way right in a circuit.
What type of capacitor is more likely to explode?
When it comes to a capacitor exploding, the electrolytic capacitor is the most likely type to cause
a spectacle compared to its counterparts.
Other capacitors will not explode, but rather burn, crack, pop or smoke.
The main reason why an electrolytic capacitor might explode is due to its construction.
As we saw earlier, the bigger the capacitor the more capacitance it will have. But, sometimes this
is impractical, as you might require a smaller sized capacitor with high capacitance.
One way of doing that is to bring the conducting plates of the capacitor closer together. But,
again we encounter another problem in that the voltage rating gets a bit impractical.
Rather than using an insulating material for the dielectric, the insulating layer is created by an
oxide layer that is formed through a process known as anodization of the anode (positive plate)
of the capacitor.
The oxide layer ends up being a thin film and is how both the plates can be closer together.
Between the two plates is a paper separator soaked in a water based solution. The solution (also
known as an electrolyte) has an alkali added to it to make it a conductor.
High amounts of current will result in high amounts of heat. This high heat will vaporize the
water into a gas which causes a build of pressure in the capacitor causing it to explode.
For this reason, electrolytic capacitors are created with a fail safe which is a split in the capacitor
that helps vent the gas in a more controlled manner.
Note, as mentioned earlier, electrolytic capacitors are more likely to explode. But, these factors
will still cause other types of capacitors to fail as well, only with no explosion.
Reverse polarity applies for components and devices that are polarised.
As you saw earlier, an electrolytic capacitor is a polarised component that has a positive and
negative terminal which means it needs to be wired the right way in a circuit.
Reversing the polarity of a capacitor means that you wire it the wrong way in a circuit (the
positive terminal gets connected to negative, and the negative terminal gets connected to
positive).
If you happen to wire it the wrong way and apply a voltage for a very short amount of time, it
shouldn’t be much of a problem.
However, longer durations when exposed to reverse polarity will cause an electrolytic capacitor
to explode.
Exceeding these voltages can cause the dielectric to fail which results in large currents flowing.
These large currents cause large amounts of heat and thus destroy the internal structure of a
capacitor.
As we saw earlier, with electrolytic capacitors, the water boils turning into steam which builds
up pressure resulting in an explosion.
Over voltage or current might be caused by human error. Where the person might supply
voltages past the capacitors limit.
Or, it could be caused by a power surge.
Their voltage rating drastically reduces the longer they are stored for as their internal chemistry
deteriorates.
This could cause a capacitor to explode as it might display a certain voltage, but its actual
voltage has reduced. So when you apply a voltage as displayed it will be higher than the actual
voltage causing it to explode.
An explosion would ruin the internal composition thus rendering the capacitor useless.
So, the less explosions the better. Also, this will save you a lot of money not having to constantly
replace them.
Below are some things you can do to prevent a capacitor from causing destruction.
Reverse Polarity – If you are using polarised capacitors (like an electrolytic capacitor), double
check, no triple check that you have wired it the right way before applying a voltage.
Over voltage – This might be a simple solution be it’s worth noting, stay within the limits of the
capacitors voltage ratings.
Storage – Avoid storing electrolytic capacitors for long periods of time. If you are going to use
one that has been stored away for a long time, test that it can still withstand the voltage it was
designed for.
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