Variable Displacement Axial Piston Pump Type V60N: Product Documentation

Variable displacement axial piston pump type V60N
Product documentation
Open circuit,
for the power take-off of commercial vehicles
Nominal pressure pnom max: 400 bar
Peak pressure pmax: 450 bar
Geometric displacement Vmax: 130 cm3/rev
D 7960 N
10-2014-2.4
© by HAWE Hydraulik SE.
The forwarding and reproduction of this document, as well as the use and communication of its contents, are forbidden unless expresse-
ly permitted.
Any breach or infringement will result in liability for damages.
All rights reserved concerning patent or utility model application.
2/55 D 7960 N - V60N - 10-2014-2.4 © HAWE Hydraulik SE

Contents
1 Overview: variable displacement axial piston pump types V60N............................................................................ 4
2 Available versions, main data............................................................................................................................. 5

2.1 Basic version....................................................................................................................................................... 5
2.2 Controller circuit symbols.................................................................................................................................... 12
3 Parameters....................................................................................................................................................... 15
3.1 General............................................................................................................................................................. 15
3.2 Characteristic curves........................................................................................................................................... 18
3.3 Controller characteristic curves.............................................................................................................................19
4 Dimensions...................................................................................................................................................... 22
4.1 Basic pump....................................................................................................................................................... 22
4.1.1 Type V60N-060...................................................................................................................................................22
4.1.2 Type V60N-090...................................................................................................................................................27
4.1.3 Type V60N-110...................................................................................................................................................33
4.1.4 Type V60N-130...................................................................................................................................................39
4.2 Controllers and intermediate plates...................................................................................................................... 44
5 Assembly, operation and maintenance recommendations.....................................................................................47

5.1 Intended application.......................................................................................................................................... 47
5.2 Assembly information......................................................................................................................................... 47
5.2.1 General information............................................................................................................................................ 48
5.2.2 Ports.................................................................................................................................................................49
5.2.3 Installation positions..........................................................................................................................................50
5.2.4 Tank installation................................................................................................................................................ 51
5.3 Operating instructions.........................................................................................................................................52
6 Other information.............................................................................................................................................53
6.1 Accessories, spare parts and separate components.................................................................................................. 53
6.1.1 Suction intakes.................................................................................................................................................. 53
6.1.2 Coupling ange for cardan shafts......................................................................................................................... 54
6.2 Planning information.......................................................................................................................................... 55
© HAWE Hydraulik SE D 7960 N - V60N - 10-2014-2.4 3/55

1 Overview: variable displacement axial piston pump types V60N
Variable displacement axial piston pumps operate according to the bent axis
principle. They adjust the geometric output volume from maximum to zero. As a
result they vary the ow rate that is provided to the loads.
The axial piston pump type V60N is designed for open circuits in mobile
hydraulics and operate according to the swash plate principle. They are available
with the option of a thru-shaft for operating additional hydraulic pumps in
series.
The pump is tted above all to the power take-off on commercial vehicle
transmissions. The range of pump controllers allows the axial piston pump to be
used in a variety of applications.
Variable displacement axial piston pump type V60N-110
Features and benets:
■ Optimized power-to-weight ratio
■ High self-suction speed
■ Wide controller options
Intended applications:
■ Municipal trucks
■ Cranes and lifting equipment
■ Machines for forestry and agricultural purposes
■ Truck-mounted concrete pumps
Variable displacement axial piston pump type V60N-130

2 Available versions, main data
2.1 Basic version
Circuit symbol:
Order coding example:
V60N -090 R D Z N -2 -0 03 /LSNR/ZL - 2/65 - 350 - A00/76 - C 022
Flange version Table 13 Flange

versions (output
side)
Suction intakes For suction intake see

Chapter 6.1, "Accessories,
spare parts and separate
components"
Ports Table 12 Ports
Pressure specification (bar)
Stroke limitation Table 11 Stroke limitations
Controller Table 8 Controllers; Table 9 Intermediate plates; Table 10 Solenoid

voltage and versions
Release
Additional function Table 7 Additional function
Housing version Table 6 Housing versions
Seal Table 5 Seals
Flange version Table 4 Flange versions (input side)
Shaft version Table 3 Shaft versions
Rotating direction Table 2 Rotating directions
Nominal size Table 1 Nominal sizes
Basic type

Table 1 Nominal size
Coding Geometric displacement Nominal pressure Peak pressure

(cm3/rev) pnom (bar) pmax (bar)
060 60 350 400
090 90 350 400
110 110 350 400
130 130 400 450
Table 2 Rotation directions
Coding Description
L Anti-clockwise
R Clockwise
When looking at the shaft journal

(for information on change of rotating direction, see Chapter 3, "Parameters")
Table 3 Shaft versions
Coding Description Designation/Standard Max. drive torque

(Nm)
D Parallel key splined shaft Similar to DIN ISO 14 (truck) 800
B8x32x35
M Spline shaft W30x2x14x9g DIN 5480 530
(only V60N-090, V60N-110)
H Spline shaft SAE-B J 744 210
13T 16/32 DP
22-4 DIN ISO 3019-1
(only V60N-060)
U Spline shaft SAE-B J 744 short 210
13T 16/32 DP
22-4 DIN ISO 3019-1 short
(only V60N-060)
T Spline shaft SAE-BB J 744 340
15T 16/32 DP
25-4 DIN ISO 3019-1
(only V60N-060)
S Spline shaft SAE-C J 744 640
14T 12/24 DP
32-4 DIN ISO 3019-1
Q Spline shaft SAE-CS 900
21T 16/32 DP
35-4 DIN ISO 3019-1
(only V60N-090, V60N-110,
V60N-130)

Table 4 Flange versions (input side)
Coding Description Designation

Y Flange DIN ISO 7653
(for trucks)
P Flange DIN ISO 7653 10° - rotated (for trucks)
(only V60N-110, V60N-130) 1)
X Flange SAE-B 2-hole J 744 - 45° rotated
101-2 DIN ISO 3019-1
(only V60N-060)
Z Flange SAE-B 4-hole J 744
101-4 DIN ISO 3019-1
(only V60N-060)
F Flange SAE-C 4-hole J 744
127-4 DIN ISO 3019-1
G Flange 125 B4 HW DIN ISO 3019-2
(only V60N-090)
Table 5 Seals
Coding Description
N NBR
V FKM
Table 6 Housing versions
Coding Description
1 Suction and pressure connection axial
2 Suction and pressure connection radial, with thru-shaft
3 Suction and pressure connection radial
4 Suction and pressure connection axial, connections SAE J 518
(only V60N-090)
Table 7 Additional functions
Coding Description
0 None
1) For narrow installation spaces, e.g. Mercedes Benz NA 124 gear manufacturing

Table 8 Controllers
Coding Description
LSNR Load-sensing controller with integrated pressure limitation.
The LSNR controller is a ow controller that generates a variable volumetric ow independently of the rotation speed.
It sets a constant difference between the load pressure and pump pressure by continuously adapting the geometric
displacement of the pump to the quantity required for the consumers.
The integrated pressure limitation restricts the maximum pressure to a set value.
Coding LSN: discontinued type, see Chapter 2.2, "Controller circuit symbols"
LSNRT Load-sensing controller with forced LS relief via a throttle and integrated pressure limitation.
As well as the LSNR controller, the LSNRT contains internal LS signal relief. It is suited to hydraulic systems whose LS
relief does not take place in proportional directional spool valves.
Internal leakage ow Ò 1.5 lpm
NR Pressure controller, adjustable directly at the pump.
The pressure controller maintains a constant system pressure independently of the required delivery volumetric ow.
It is suited to constant pressure systems where differing delivery volumetric ows are required or for efcient pressure
limitation of a hydraulic system.
Coding N: discontinued type, see Chapter 2.2, "Controller circuit symbols"
QNR/... volumetric ow controller with integrated pressure limitation for setting a constant volumetric ow rate independently
of the speed.
The ow controller generates a constant differential pressure via an orice in the P gallery. The differential pressure can
be set between 20 and 55 bar; the orice is available in different graduations.
This allows exible adjustment of the volumetric ow.
Orice (mm) Volumetric ow at 20 bar differential Orice (mm) Volumetric ow at 20 bar differential
pressure (lpm) pressure (lpm)
3 approx. 23 7 approx. 127
3.5 approx. 32 7.5 approx. 146
6.5 approx. 110

Table 8 Controllers
Coding Description
PR Electric proportional pressure controller with increasing characteristic curve.
The maximum pressure and minimum pressure can be adjusted mechanically; in between these values, electrical
adjustment is possible.
P1R Size 060, 090, 110: Electro-proportional pressure controller with falling characteristic curve.
The controller is specifically developed for fan and generator drives. In the event of a power failure, the pump generates
the maximum pressure. The maximum pressure and minimum pressure can be mechanically adjusted at the controller.
Note
Cannot be combined with power controller!
V Size 130: Electric proportional delivery volumetric ow controller with increasing characteristic curve.
The V controller is an electrically actuated controller that sets an appropriate geometric displacement for the pump in
accordance with a current value. Therefore, the pump generates a variable volumetric ow that is dependent on the
rotation speed.
When used in open centre systems with operating pressures of < 25 bar, an external charge pump or pump pre-load
valve must be provided to ensure reliable adjustment.
Only in combination with a pressure controller (coding NR)
V1 Size 130: Electric proportional delivery volumetric ow controller with decreasing characteristic curve.
In contrast to the V controller, the V1 controller has a negative characteristic curve, i.e. in the event of power failure,
the pump operates at a maximum geometric displacement.
When used in open centre systems with operating pressures of < 25 bar, an external charge pump or pump pre-load
valve must be provided to ensure reliable adjustment.
Only in combination with a pressure controller (coding NR)

Table 9 Intermediate plates
Intermediate plate version, only in combination with one of the controllers described above
Coding Description
L Adjustment range: 200 to 700 Nm
Size 130: Power controller (as standard)
ZL Size 060, 090, 110: Intermediate plate with power controller (torque limitation)
Product “Pressure x Delivery ow” = constant
Adjustment range: 25 ... 100% max. drive torque

Coding LLSN, LN: discontinued types, see Chapter 2.2, "Controller circuit symbols"
ZW Angled intermediate plate (45°) mandatory for mounting controllers at pumps with housing version -2, -3
ZV Size 060, 090, 110: Electric proportional ow controller with increasing characteristic curve.
For use in open centre systems with operating pressures of < 25 bar, an external supply pump or pump pre-load valve
must be provided to ensure reliable adjustment.
The ZV controller is designed as an intermediate plate. (It records the set piston position from above and electrically
adjusts the pivoting angle of the pump.)
ZV1 Size 060, 090, 110: Electric proportional ow controller with decreasing characteristic curve.
For use in open centre systems with operating pressures of < 25 bar, an external supply pump or pump pre-load valve
must be provided to ensure reliable adjustment.
The ZV1 controller is designed as an intermediate plate. (It records the set piston position from above and electrically
adjusts the pivoting angle of the pump.)
Table 10 Solenoid voltage and version
Coding Nominal voltage Description

G 12 12 V DC Version with connection DIN EN 175 301-803
G 24 24 V DC With male connector
S 12 12 V DC Version with quarter turn connection (bayonet PA 6, SCHLEMMER, suitable for cone with
S 24 24 V DC bayonet 10 SL).
The delivery does not include a male connector.
Table 11 Stroke limitation
Coding Description
No designation No stroke limitation
2 With adjustable stroke limitation
(for housing version 1 and 4: all sizes; for housing version 2 and 3: only V60N-090, V60N-130)
2/... Stroke limitation xed with specification of the set geometric displacement Vg (cm3/rev.)
Table 12 Ports
Coding Ports
No designation DIN EN ISO 228-1
UN SAE J 514

V60N-110 RDYN-2-0-01/LSNR-350-A00/76- C 022
Table 13 Flange versions (output side)
Coding V60N Flange Shaft

060 090/110 130
C 010 -- C 030 DIN ISO 7653 DIN ISO 14
C 011 C 021 C 031 SAE-A 2-hole J 744 SAE-A J 744 (16-4 DIN ISO 3019-1)
82-2 DIN ISO 3019-1 9T 16/32 DP
C 012 C 022 C 032 SAE-A 2-hole J 744 SAE-A J 744 (16-4 DIN ISO 3019-1) 1)
82-2 DIN ISO 3019-1 9T 16/32 DP 1)
C 013 -- -- SAE-A 2-hole J 744 19-4 DIN ISO 3019-1
82-2 DIN ISO 3019-1 11T 16/32 DP
C 014 C 024 C 034 SAE-B 2-hole J 744 SAE-B J 744 (22-4 DIN ISO 3019-1)
101-2 DIN ISO 3019-1 13T 16/32 DP
-- -- -- SAE-B 2-hole J 744 SAE-BB J 744 (25-4 DIN ISO 3019-1)
101-2 DIN ISO 3019-1 15T 12/24 DP
C 015 C 025 C 035 SAE-B 4-hole J 744 SAE-B J 744 (22-4 DIN ISO 3019-1)
101-4 DIN ISO 3019-1 13T 16/32 DP
-- C 027 C 037 SAE-C 2-hole J 744 SAE-C J 744 (32-4 DIN ISO 3019-1)
127-2 DIN ISO 3019-1 14T 12/24 DP
-- C 028 C 038 SAE-C 4-hole J 744 SAE-C J 744 (32-4 DIN ISO 3019-1)
127-4 DIN ISO 3019-1 14T 12/24 DP
Note
Pay attention to the maximum permissible drive torque, as the ange or shaft may be damaged otherwise.
Note
■ An additional support is to be provided for pump combinations.
■ Additional versions on request.
1) ANSI B 92.1, FLAT ROOT SIDE FIT, spline width deviating from the standard, s = 2.357-0.03

2.2 Controller circuit symbols
Coding LSNR Coding LSNRT
Coding QNR Coding NR
Coding PR Coding P1R

Types V60N-060, V60N-090, V60N-110
Coding .../ZL
Coding .../ZV Coding .../ZV1
1 External charge pump with pressure-limiting valve and check valve (not included in scope of delivery)

Type V60N-130
Coding .../L
Coding .../V Coding .../V1
1 External charge pump with pressure-limiting valve and check valve (not included in scope of delivery)

3 Parameters
3.1 General
Description Variable displacement axial piston pump
Design Axial piston pump according to the swash plate principle
Mounting Power take-off of commercial vehicle gearboxes (ange DIN ISO 7653 for trucks) or ange
mounting
Surface Primed
Drive/output torque See Chapter 3, "Parameters", under "Additional parameters"
Installation position Any (for installation information see Chapter 5, "Assembly, operation and maintenance
recommendations")
Rotating direction Clockwise or anti-clockwise
Change of rotating direction V60N-060/-090/-110: Turn the end plate of the pump (see dimension diagram) and replace
the port plate; see also Assembly instructions for variable displacement axial piston pump
type V60N: B 7960 N
Ports ■ Suction port

■ Pressure port
■ Drain port
■ Pressure gauge connection
Hydraulic uid ■ Hydraulic oil according to Part 1 to 3; ISO VG 10 to 68 according to DIN 51519
■ Viscosity range: min 10; max 1000 mm2/s
■ Optimal operating range between 16 and 35 mm2/s
■ Also suitable for biologically degradable hydraulic uids type HEPG (polyalkylene glycol)
and HEES (synthetic ester) at operating temperatures up to approx. +70°C.
Purity class ISO 4406

19/17/14
Temperatures ■ Surrounding area: -40°C to +60°C (observe viscosity range)

■ Oil: - 25°C to +80°C (observe viscosity range)
■ Start temperature: To -40°C is permissible (observe start viscosity), as long as the steady-
state temperature is at least 20K higher during operation
■ Biologically degradable hydraulic uids: Not above +70°C

Pressure and delivery ow
Operating pressure See Chapter 2, "Available versions, main data"
Geometric displacement See Chapter 2, "Available versions, main data"
Dimensions
Type V60N Without controller With controller (kg)

(kg)
LSNR, ZL ZW PR P1R ZV, ZV1
LSNRT,
NR
060 23 +1.1 +1.0 +0.7 +2.6 +1.2 +1.9
090 26 +1.1 +1.0 +0.7 +2.6 +1.2 +1.9
110 29 +1.1 +1.0 +0.7 +2.6 +1.2 +1.9
130 29.8 +1.1 -- -- +2.6 -- --
Additional parameters
Description Nominal size

060 090 110 130
Max. swash plate angle 20.5° 21.5° 21.5° 21.5°
Absolute inlet pressure required in open circuit 0.85 bar 0.85 bar 0.85 bar 0.85 bar
Max. permissible housing pressure (static/dynamic) 2 bar/3 bar 2 bar/3 bar 2 bar/3 bar 2 bar/3 bar
Max. permissible inlet pressure (static/dynamic) 20 bar/30 bar 20 bar/30 bar 20 bar/30 bar 20 bar/30 bar
Max. rotation speed during suction operation and max. swash plate 2500 rpm 2300 rpm 2200 rpm 2100 rpm
angle at 1 bar abs. Inlet pressure
Max. rotation speed with zero stroke and 1 bar abs. Inlet pressure 3000 rpm 3000 rpm 3000 rpm 3000 rpm
Min. rotaion speed in continuous operation 500 rpm 500 rpm 500 rpm 500 rpm
Required drive torque at 100 bar 100 Nm 151 Nm 184 Nm 230 Nm
Drive power at 250 bar and 2000 rpm 53 kW 79.5 kW 97.2 kW 120 kW
Weight torque 30 Nm 35.5 Nm 40 Nm 40 Nm
Inertia torque 0.005 kg m 2 0.008 kg m 2 0.01 kg m 2 0.011 kg m2
Noise level at 250 bar, 1500 rpm and max. swash plate angle 75 dB(A) 75 dB(A) 75 dB(A) 75 dB(A)
(measured in acoustic measurement chamber according to with
measuring distance 1 m)

Max. permissible drive/output torque
Description Nominal size

060 090 110 130
Parallel key splined Drive/output 530 Nm/100 Nm 800 Nm/600 Nm 800 Nm/600 Nm 800 Nm/700 Nm
shaft D
Spline shaft M Drive/output -- 530 Nm/530 Nm 530 Nm/530 Nm --
Spline shaft H Drive/output 210 Nm/100 Nm -- -- --
Spline shaft U Drive/output 210 Nm/100 Nm -- -- --
Spline shaft T Drive/output 340 Nm/100 Nm -- -- --
Spline shaft S Drive/output 530 Nm/100 Nm 640 Nm/600 Nm 640 Nm/600 Nm 640 Nm/640 Nm
Spline shaft Q Drive/output -- 900 Nm/600 Nm 900 Nm/600 Nm 900 Nm/700 Nm

3.2 Characteristic curves
Delivery ow and power (basic pump) Inlet pressure and self-suction speed
The diagrams show delivery ow and drive power over pressure The diagrams show the inlet pressure/rotation speed at the max.
without a controller at 1500 rpm. swash plate angle and an oil viscosity of 75 mm2/s.
n rotation speed (rpm); p inlet pressure (bar)

p pressure (bar); Q delivery ow (lpm); P power (kW)
1 0 bar relative = 1 bar absolute
1 Delivery ow/pressure
2 Drive power/pressure (max. swash plate angle)
3 Drive power/pressure (zero stroke)

3.3 Controller characteristic curves
Coding /ZL, /L
p pressure (bar); Q delivery ow (%)
Coding LSNR, PR, P1R Coding V, V1, ZV, ZV1
1 Approx. 5%
1 Approx. 4 bar
pB operating pressure (bar); Q delivery ow (%)
Coding QNR
Determination of the delivery ow Q (lpm)
Q
d = orice diameter (mm)
Δp = pressure difference
# Orice diameter (mm); Q delivery ow (%)

Coding V Coding V1
Coding ZV Coding ZV1
I current (mA); Q delivery ow (%)
Note
Q = 0 lpm possible through the use of a charge pump.

Acting times T1 (LSNR controller)
The diagram illustrates the on-stroke time/pressure for the LSNR controller, i.e. the time required to swing out the pump and to adjust
the geometric displacement from the minimum to the maximum.
p pressure (bar); acting time T1 (ms)
Acting times T2 (LSNR controller)

The diagram shows the destroke time/pressure for the LSNR controller, i.e. the time required to swing in the pump and to adjust the
geometric displacement from the maximum to the minimum.
p pressure (bar); acting time T2 (ms)
SS = positioning travel of actuator

Tu = delay < 3 ms
T1 = on-stroke time
t in ms; p pressure (bar) T2 = destroke time
p = pressure
LS line approx. 10% of the volume of the P line

4 Dimensions
All dimensions in mm, subject to change.
4.1 Basic pump
4.1.1 Type V60N-060
Rotating direction clockwise (viewed from shaft journal) Rotating direction anti-clockwise (viewed from shaft journal)
1 Shaft version
2 Flange version
3 Housing version
4 Controllers and intermediate plates according to Chapter 4.2, "Controllers
and intermediate plates"
5 Attachment kit for suction intake according to Chapter 6.1.1, "Suction
intakes" is included in the delivery
Flange version Housing version A B

Y -1 253.5 100.0
F, Z, X -1 249.8 96.3
Y -2, -3 292.0 100.0
F, Z, X -2, -3 288.3 96.3
Ports P, S and D (DIN EN ISO 228-1) For coding UNF connections SAE J 514
P Pressure port G 3/4 (BSPP) P Pressure connection 1 1/16-12 UN-2B
S Flange suction port S Flange suction port
D Drain port G 3/4 (BSPP) D Drain port 1 1/16-12 UN-2B
X G 1/4 (BSPP) X G 1/4 (BSPP) (DIN EN ISO 228-1) with adapter for 7/16-20
(SAE-4)

Stroke limitation
1 Stroke limitation (Vg approx. 4 cm3/rev.)
Shaft versions
Parallel key splined Spline shaft Spline shaft Spline shaft Spline shaft
shaft Coding S Coding T Coding H Coding U
Coding D (SAE-C 14T 12/24DP) (SAE-B-B 15T 16/32DP) (SAE-B 13T 16/32DP) (SAE-B 13T 16/32DP short)
(similar to DIN ISO 14)
B8x32x35

Flange versions
Coding Y Coding F
(DIN ISO 7653) (SAE-C 4-hole)
(127-4 DIN ISO 3019-1)
1 Bleeding G 1/8
Coding Z Coding X
(SAE-B 4-hole) (SAE-B 2-hole)
(101-4 DIN ISO 3019-1) (101-2 DIN ISO 3019-1)
1 Bleeding G 1/8
Housing version -1 (axial ports)
1 Delivery includes attachment kit for suction intake according to Chapter 6.1.1, "Suction intakes"

Housing version -2 (radial ports, with thru-shaft)
1 Flange version (output side)
Rotating direction clockwise Rotating direction anti-clockwise

A = suction port A = pressure port
B = pressure port B = suction port
Flange version (output side)
Coding C 010 Coding C 011, C 012

(DIN ISO 7653) (SAE-A 2-Hole)

Coding C 014 Coding C 015
1 Support 8xM8
Housing version -3 (radial ports)
Rotating direction clockwise Rotating direction anti-clockwise

A = suction port A = pressure port
B = pressure port B = suction port

4.1.2 Type V60N-090
Rotation direction clockwise (viewed from shaft journal) Rotation direction anti-clockwise (viewed from shaft journal)
1 Shaft version
2 Flange version
3 Housing version
4 Thread M10 for attaching a bracket
Flange version Housing version A B C

Y -1 277.5 110.0 198.0
F, G -1 273.8 106.3 194.3
Y -2, -3 310.5 110.0 198.0
F, G -2, -3 306.8 106.3 194.3
P Pressure port G 1 (BSPP) P Pressure port 1 5/16-12 UN-2B
(SAE-4)

Stroke limitation
Shaft versions
Parallel key splined Spline shaft Spline shaft Spline shaft

shaft Coding S Coding M Coding Q
Coding D (SAE-C 14T 12/24DP) (W30x2x14x9g DIN 5480) (SAE-CS 21T 16/32 DP)
B8x32x35

Flange versions
Coding Y Coding F
(127-4 DIN ISO 3019-1)
Coding G
(125 B4 HW DIN ISO 3019-2)

Rotation direction clockwise Rotation direction anti-clockwise

A = suction port A = pressure connection
B = pressure connection B = suction port
Coding C 021, C 022

(SAE-A 2-hole)
1 Stroke limitation

1 Stroke limitation
1 Stroke limitation

(SAE-C 2-hole) (SAE-C 4-hole)
1 Stroke limitation
1 Stroke limitation


Ports P, S (SAE J 518)
P Pressure connection SAE 3/4” (6000 psi)

S Suction port SAE 2” (3000 psi)

4.1.3 Type V60N-110
1 Shaft version
2 Flange version
3 Housing version

Y -1 279.5 112.0 201.0
F -1 275.7 108.7 197.7
P -1 278.5 111.0 200.0
Y -2, -3 313.5 112.0 201.0
F -2, -3 309.7 108.2 197.7
P -2, -3 312.5 111.0 200.0
(SAE-4)

Stroke limitation
Shaft versions
Parallel key splined Spline shaft Spline shaft Spline shaft

shaft Coding S Coding M Coding Q
Coding D (SAE-C 14T 12/24DP) (W30x2x14x9g DIN 5480) (SAE-CS 21T 16/32 DP)
B8x32x35

Flange versions
Coding Y Coding F
(127-4 DIN ISO 3019-1)
Coding P
(DIN ISO 7653)

Housing version -2 (radial ports with thru-shaft)

Coding C 021, C 022

(SAE-A 2-hole)


(SAE-C 2-hole) (SAE-C 4-hole)



4.1.4 Type V60N-130
1 Shaft version
2 Flange version
3 Housing version
5 Stroke limitation (13 cm3/rev.)

Y, P -1 269.5 69.5 240.5
F -1 266.8 66.8 237.8
Y, P -2 323.5 69.5 240.5
F -2 320.8 66.8 237.8
(SAE-4)

Shaft versions
Spline shaft Spline shaft Spline shaft

Coding D Coding S Coding Q
(similar to DIN ISO 14) (SAE-C 14T 12/24DP) (SAE-CS 21T 16/32 DP)
B8x32x35
Flange versions
Coding Y Coding F
(127-4 DIN ISO 3019-1)
Coding P
(DIN ISO 7653)


Coding C 030
(ISO 7653-1985)
Coding C 031, C 032 Coding C 034

(SAE-A 2-hole) (SAE-B 2-hole)

(SAE-B 4-hole) (SAE-C 4-hole)


A = pressure connection A = suction port
B = suction port B = pressure connection

4.2 Controllers and intermediate plates
Coding LSNR, LSNRT
1 Pressure limitation
2 Dynamic throttle
3 Differential pressure Sp (stand-by pressure) (only coding LSNR and LSNRT)
Coding NR
1 Pressure limitation
2 Dynamic throttle
Connection X: G 1/4 (BSPP)

LS signal port order coding for adapter for UNF thread 79 93245 00
Adjustment range for ; and = restricted by retaining ring

Coding QNR
Note
The piping varies depending on the size and direction of rotation.
Coding V, V1 Coding L (only for type V60N-130)
1 Torque setting

Intermediate plates
Version with thru-shaft, coding ZW
Coding ZL Coding ZV, ZV1

Intermediate plate version
1 Torque setting
Pressure adjustment
Pressure range (bar) Δp (bar) / revolution Factory-set pressure setting (bar)

Pressure limitation 20 to 400 approx. 50 300
Differential pressure 20 to 55 approx. 10 27
Δp
(only type LSNR and
LSNRT)
Differential pressure 20 to 55 approx. 10 20
Δp
(only type QNR)
Torque setting
ΔM (Nm) / revolution Factory-set torque setting (Nm)

Power controller ZL approx. 190 200
Power controller L approx. 190 700
Caution
Risk of injury on overloading components due to incorrect pressure settings!
Risk of minor injury.
■ Always monitor the pressure gauge when setting and changing the pressure.

5 Assembly, operation and maintenance recommendations
5.1 Intended application
This product is intended exclusively for hydraulic applications (uid engineering). The product meets high technical safety standards
and regulations for uid and electrical engineering.
The user must observe the safety measures and warnings in this documentation.
Essential requirements for the product to function correctly and safely:
– All information in this documentation must be observed. This applies in particular to all safety measures and warnings.
– The product must only be assembled and put into operation by qualied personnel.
– The product must only be operated within the specied technical parameters. The technical parameters are described in detail in this
documentation.
– The operating and maintenance manual of the specic complete system must also always be observed.
If the product can no longer be operated safely:

Remove the product from operation and mark it accordingly. It is then not permitted to continue using or operating the product.
5.2 Assembly information
The hydraulic system must only be installed in the complete system with standard connection components that comply with market
requirements (screw ttings, hoses, pipes, etc.).
The hydraulic system must be shut down correctly prior to dismounting; this applies in particular to hydraulic systems with hydraulic
accumulators.
Danger
Risk to life caused by sudden movement of the hydraulic drives when dismantled incorrectly!
Risk of serious injury or death.
■ Depressurise the hydraulic system.
■ Perform safety measures in preparation for maintenance.

5.2.1 General information
The V60N variable displacement axial piston pump is designed for use in an open circuit.
It can be mounted directly on a truck power take-off (PTO) using a ange in accordance with ISO 7653-1985 or using a ange in
accordance with specifications. It is possible to attach a support on the pump ange to reduce the weight torque (not for type
V60N-060). The positioning of the bore can be found in Chapter 4, "Dimensions".
Further connection options are available with a cardan shaft and suitable coupling sleeves (see Chapter 6.1, "Accessories, spare parts
and separate components")
A change of rotating direction is available for types V60N-060, V60N-090 and V60N-110 variable displacement axial piston pumps. For
conversion instructions, please contact HAWE Hydraulik SE.
During assembly, note the following principles:
Only trained persons are allowed to mount or remove the pump. Always ensure absolute cleanliness so that no contamination can
inuence the pump.
■ Remove all plastic plugs before operation.

■ Avoid installation above the tank (see installation positions in Chapter 5.2.3, "Installation positions").
■ For electric reference values Chapter 6.1, "Accessories, spare parts and separate components" "Suction intakes" must be adhered to.
■ Before initial use, ll the pump with hydraulic uid and bleed. The pump automatically lls via the suction line when the drain ports
are opened.
■ Never drain the pump.
■ Always supply the pump with hydraulic uid from the start. Even just a short period with insufficient hydraulic uid can damage the
pump. Such damage is not immediately visible once the pump is put into operation.
■ Hydraulic uid which ows back into the tank must not be sucked back in immediately (install bafes!).
■ Before rst use, run the pump for approx. 10 minutes at max. 50 bar after initial start-up.
■ Only use the entire pressure range of the pump once thorough bleeding and ushing have taken place.
■ From the start, always keep the temperature in the specied range (see Chapter 3, "Parameters"). Never exceed maximum tempera-
tures.
■ Always comply with the cleanliness level of the hydraulic uid. In addition, always lter the hydraulic uid appropriately (see
Chapter 3, "Parameters").
■ Self-installed lters in the suction line must be approved beforehand by HAWE Hydraulik SE.
■ A system pressure-limiting valve must be installed in the pressure line so that the maximum system pressure is not exceeded.

5.2.2 Ports
The nominal diameter of the connecting lines depends on the specied operating conditions, the viscosity of the hydraulic uid, the
start-up and operating temperatures and the rotation speed of the pump. In principle we recommend the use of hose lines due to the
superior damping characteristics.
Pressure port
The pressure port connection on type V60N-060 is established via a threaded connection G 3/4" (BSPP); on type V60N-090/110/130 via
a threaded connection G 1" (BSPP).
Observe the tightening torque specied by the tting manufacturer.
Suction port
The suction port on all pumps is established via standardised suction intakes with a size that is dependent on the max. delivery ow of
the pump.
The specifications of the max. delivery ow Qmax must be observed. These can be found in the following table.
Nominal width (N) 38 (1 1/2") 42 50 (2") 64 (2 1/2") 74 (3") 6 (G 1 1/4) 7 (G 1 1/2)

Qmax (lpm) 75 90 125 190 250 90 125
The suction intakes can be ordered as an option with the pump.

If possible, route the suction line to the tank in such a way that it is steadily rising. This allows trapped air to escape. Observe the
specifications in "Installation positions"Chapter 5, "Assembly, operation and maintenance recommendations". The absolute suction
pressure must not fall below 0.85 bar. A hose line should generally be used in preference to a rigid pipe.
Drain port
The V60N pumps have 2 drain ports G 3/4" (BSPP) or 1 1/16-12-UN-2B. A G 1/8" (BSPP) threaded connection is also available for the
ange version SAE-B2, SAE-B4 and SAE-4. This is used for bleeding in the case of vertical installation positions.
The nominal diameter of the leakage line must not be less than 16 mm. The cross-section is determined by the max. permissible housing
pressure.
Integrate the leakage line in the system in such a way as to prevent direct connection with the suction line of the pump. Both drain
ports can be used simultaneously.
A separate leakage line from the controller to the tank is not required. Observe the specifications in Chapter 5.2.3, "Installation
positions".
LS port for versions LSNR, LSNRT
The LS line is connected to the controller via a G 1/4" (BSPP) threaded connection.
The nominal diameter of the line depends on the installation position of the pump and should be 10% of the pressure line nominal
volume. A hose line should generally be used in preference to a rigid pipe.
■ When the proportional directional spool valve is in a neutral position, the LS line must be fully relieved (only controller type LSNR,
LSN). In the case of controller type LSNRT, relief takes place internally in the controller.

5.2.3 Installation positions
The variable displacement axial piston pump V60N can be installed in any installation position.
Observe the truck manufacturer's specifications if installing the pump directly on a PTO (power take-off)
A support is required for tandem pumps or two hydraulic pumps mounted in series. The following points must be observed:
Horizontal installation: (pump below the min. ll level)
➯ For horizontal installation, use the uppermost drain port
Vertical installation: (pump below the min. ll level)
➯ Mount the pump so that the pump mounting ange is facing upwards
➯ For vertical installation, use the uppermost drain port
➯ Also connect the G 1/8” bleeding port on the pump ange.
➯ Take appropriate measures to ensure continuous bleeding of this line (line routing/bleeding)
For installation with the pump ange facing downwards, please contact HAWE Hydraulik.

5.2.4 Tank installation
Tank installation (pump below the min. ll level)
The pump can be operated either with or without a suction tube. Using a short suction intake is recommended.
Additional notes regarding installation above the ll level
Special measures are required if the pump is installed above the ll level. The pump must not run dry via the pressure, intake, drain,
bleed or control lines. This applies in particular to long periods of downtime.
■ The leakage line must be installed in the tank in such a way that it ends below the oil level.
■ Facilitate bleeding of connecting lines via separate bleed openings.
■ Adjust the bleeding sequence to the specic installation.
■ If necessary, a gear pump should be provided in order to draw air from the suction line.
For specialist advice on designing axial piston pumps, the following contact form is available:
Checklist for designing variable displacement axial piston pumps: B 7960 checklist.
For further information on installation, operation and maintenance, see the relevant assembly instructions:
B 7960, B 5488.

5.3 Operating instructions
Product, pressure and/or ow settings

All statements in this documentation must be observed for all product, pressure and/or ow settings on or in the hydraulic system.
Caution
Risk of injury on overloading components due to incorrect pressure settings!
Risk of minor injury.
■ Always monitor the pressure gauge when setting and changing the pressure.
Filtering and purity of the hydraulic uid

Soiling in the ne range, e.g. abraded material and dust, or in the macro range, e.g. chips, rubber particles from hoses and seals, can
cause significant malfunctions in a hydraulic system. It is also to be noted that new hydraulic uid “from the drum” does not necessari-
ly meet the highest purity requirements.
Pay attention to the purity of the hydraulic uid in order to maintain faultless operation (also see cleanliness level in Chapter 3,
"Parameters").
For further information on installation, operation and maintenance, see the relevant assembly instructions:
B 7960, B 5488.

6 Other information
6.1 Accessories, spare parts and separate components
6.1.1 Suction intakes
V60N - 090 R DZ N - 1 - 0 - 01/LSNR - 350 - A00/76
Table of suction intakes (including attachment kit)
Nominal width Flow rate Geometric shape

(N) Qmax
Straight Order 45° Order 90° Order Thread Order
(lpm)
number number number number
A00/.. A45/.. A90/.. A.
h h k h k h
38 (1 1/2”) 75 65 79 93336 00 - - - 53 70 79 93344 00 - -
42 90 - - 85 40 79 93340 00 - - - - -
50 (2”) 125 65 79 93337 00 96 40 79 93341 00 53 84 79 93345 00 - -
64 (2 1/2”) 190 90 79 93338 00 96 40 79 93342 00 109 129 79 93346 00 - -
76 (3”) 250 106 79 93339 00 106 40 79 93343 00 - - - - -
7 (1 1/2”) 125 - - - - - - - - 28.5 79 40717 00
7 UNF (7/8-12 UN-2B) 125 - - - - - - - - 28.5 79 41595 00
A00/... 45/... A90/... A6

A7
For pump orders, delivery includes the attachment kit for suction intakes, comprising:
■ 4x hex bolt M8x16-8.8

■ Sealing ring 44.2x3 NBR 70 Sh
■ 2 mounting ange halves
(Order no. 79 93355 00)
Note
Use nominal width 38 (1 1/2”) for reduced displacement volume only!
Observe installation information in Chapter 5, "Assembly, operation and maintenance recommendations".

6.1.2 Coupling ange for cardan shafts
Special coupling anges for cardan shaft (#100-6-#8) according to ISO 7646.
For telescopic cardan shafts also with spacer ring and connecting screw for attachment to the drive shaft of the pump.
Coding SAE-C, SAE-CS Coding DIN ISO 014
Coding Spline prole Order number

SAE C 14T 12/24 DP 79 29555 00
SAE CS 21T 16/32 DP 79 42793 00
DIN ISO 14 B8x32x36 79 29709 00
Special clampable coupling anges for cardan shafts (#100-6-#8) according to ISO 7646.
Coding Spline prole Order number

SAE-C 14T 12/24 DP 79 94495 00
SAE-CS 21T 16/32 DP 79 94479 00
DIN ISO 14 B8x32x36 79 94496 00
Coding SAE-C, SAE-CS, DIN ISO 014

6.2 Planning information
Determination of nominal sizes
Delivery ow Vg = Geom. output volume (cm3/rev.)

Δp = Differential pressure
Drive torque n = Rotation speed (rpm)
ηV = Volumetric efficiency
ηmh = Mechanical-hydraulic efficiency
Drive power
ηt = Overall efficiency (ηt = ηv · ηmh)

Further information
Additional versions
■ General operating manual for the assembly, initial operation and maintenance of hydraulic components and systems: B 5488
■ Variable displacement axial piston pump type V30D: D 7960
■ Variable displacement axial piston pump type V30E: D 7960 E
■ Fixed displacement axial piston pump type K60N: D 7960 K
■ Axial piston motors type M60N: D 7960 M
■ Proportional directional spool valve, type PSL and PSV size 2: D 7700-2
■ Proportional directional spool valve, type PSL, PSM and PSV size 3: D 7700-3
■ Proportional directional spool valve, type PSL, PSM and PSV size 5: D 7700-5
■ Proportional directional spool valve type PSLF, PSVF and SLF size 3: D 7700-3F
■ Proportional directional spool valve type PSLF, PSVF and SLF size 5: D 7700-5F
■ Proportional directional spool valve banks type PSLF and PSVF size 7: D 7700-7F
■ Load-holding valve type LHT: D 7918
■ Load-holding valve type LHDV: D 7770
■ Proportional amplifier type EV1M3: D 7831/2
■ Proportional amplifier type EV1D: D 7831 D
■ Proportional amplifier type EV2S-CAN: D 7818/1
D 7960 N - V60N - 10-2014-2.4
HAWE Hydraulik SE
Streitfeldstraße 25 | 81673 München | Postfach 80 08 04 | 81608 München | Germany
Tel +49 89 379100-1000 | Fax +49 89 379100-91000 | [email protected] | www.hawe.com

Variable Displacement Axial Piston Pump Type V60N: Product Documentation

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Variable Displacement Axial Piston Pump Type V60N: Product Documentation

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Variable displacement axial piston pump type V60N

2/55 D 7960 N - V60N - 10-2014-2.4 © HAWE Hydraulik SE

1 Overview: variable displacement axial piston pump types V60N............................................................................ 4

2 Available versions, main data............................................................................................................................. 5

5 Assembly, operation and maintenance recommendations.....................................................................................47

© HAWE Hydraulik SE D 7960 N - V60N - 10-2014-2.4 3/55

4/55 D 7960 N - V60N - 10-2014-2.4 © HAWE Hydraulik SE

2.1 Basic version

Order coding example:

V60N -090 R D Z N -2 -0 03 /LSNR/ZL - 2/65 - 350 - A00/76 - C 022

Flange version Table 13 Flange

Suction intakes For suction intake see

Ports Table 12 Ports

Pressure specification (bar)

Stroke limitation Table 11 Stroke limitations

Controller Table 8 Controllers; Table 9 Intermediate plates; Table 10 Solenoid

Additional function Table 7 Additional function

Housing version Table 6 Housing versions

Seal Table 5 Seals

Flange version Table 4 Flange versions (input side)

Shaft version Table 3 Shaft versions

Rotating direction Table 2 Rotating directions

Nominal size Table 1 Nominal sizes

© HAWE Hydraulik SE D 7960 N - V60N - 10-2014-2.4 5/55

Coding Geometric displacement Nominal pressure Peak pressure

Table 2 Rotation directions

When looking at the shaft journal

Table 3 Shaft versions

Coding Description Designation/Standard Max. drive torque

6/55 D 7960 N - V60N - 10-2014-2.4 © HAWE Hydraulik SE

Coding Description Designation

Table 6 Housing versions

Table 7 Additional functions

© HAWE Hydraulik SE D 7960 N - V60N - 10-2014-2.4 7/55

8/55 D 7960 N - V60N - 10-2014-2.4 © HAWE Hydraulik SE

© HAWE Hydraulik SE D 7960 N - V60N - 10-2014-2.4 9/55

Adjustment range: 25 ... 100% max. drive torque

Table 10 Solenoid voltage and version

Coding Nominal voltage Description

Table 11 Stroke limitation

10/55 D 7960 N - V60N - 10-2014-2.4 © HAWE Hydraulik SE

V60N-110 RDYN-2-0-01/LSNR-350-A00/76- C 022

Table 13 Flange versions (output side)

Coding V60N Flange Shaft

© HAWE Hydraulik SE D 7960 N - V60N - 10-2014-2.4 11/55

Coding LSNR Coding LSNRT

Coding QNR Coding NR

Coding PR Coding P1R

12/55 D 7960 N - V60N - 10-2014-2.4 © HAWE Hydraulik SE

Coding .../ZV Coding .../ZV1

© HAWE Hydraulik SE D 7960 N - V60N - 10-2014-2.4 13/55

Coding .../V Coding .../V1

14/55 D 7960 N - V60N - 10-2014-2.4 © HAWE Hydraulik SE

Description Variable displacement axial piston pump

Design Axial piston pump according to the swash plate principle

Drive/output torque See Chapter 3, "Parameters", under "Additional parameters"

Rotating direction Clockwise or anti-clockwise

Ports ■ Suction port

Purity class ISO 4406