Advant Controller PM665 Replacement Procedure without firmware

(P1,P2,P3)

AT CRC PANEL
1. Removing Old Controller
a. Change Mode From 1 (normally module should be in 1) to 3(stop
mode)
b. Press Res(reset) button and P0 should come in status display.
c. Remove the module.

2. New Controller Installation

a. Before putting the new controller make Sure Mode is in 3
b. Put CPU selection switch in following as per function
i. For P1,P2&P3 ( protection) Modules CPU selection to be in 0
c. Install the new controller
d. After installing new controller,Status display will be PL,(indicates that
no firmware is loaded in the controller).
e. Change Mode to 0
f. Press Res (reset)Button and wait until the controller is restarted. Again
PL will be displayed

AT ENGINEERING STATION
3. Procedure to load firmware to new PM665 controller
a. Choose the COM port , preferably COM1 connect normal
communication cable to COM1(preferred COM port) of Engineering
station laptop(ES3)
b. Choose the AC160 base software file from ES03 >Local Disk( C)
>AC160_BASE_SW_2p2s6_3 (back up is kept in RAFB1 external hard
disk-2 kept in Fire safe locker in door#63, planning room) Refer
Annexure-1.
 c. Double click on file LOAD665_COM1.cmd, command prompt window
will open
d. It will ask to connect normal communication cable to be connected
between ES3 COM1 and Controller (COM A)
e. Message” press any key to continue..” will appear
f. After pressing any key various steps will follow and finally PL will be
displayed in controller. Note: if Eb is displayed in controller
programming has failed and controller need to repair.
g. If PL is displayed in controller continue with next step
h. Now in command prompt , it will be asked to connect the special CS
cable between ES3 COM1 and Controller (COM A)
i. Message” press any key to continue..” will appear
j. After pressing any key communication software will be loaded
k. Now you will be will ask to connect normal communication cable to
be connected between ES3 COM1 and Controller (COM A)
l. Message” press any key to continue..” will appear
m. After pressing any key Base software will be loaded
n. Finally controller display should show P3

4. Programme Loading
a. Connect the serial cable in COM1 or COM2
b. Log in Advant Engineering Station Laptop
c. Open ABB Start Menu from desktop
d. Open CBA application Builder 4.3.0
e. Open the required Programme (eg: GT61 P1)
f. Go to file and confirm online preparation mode is not selected
g. Go to target- connect- select COM1 or COM2 as per serial cable
connection
h. Report window will open, see for any programme in PROM
i. If any programme available in PROM Clear it
i. Go to target- Clear PROM
j. Go to target – disconnect
k. Go to file – generate target code
 l. Window will open-keep all default selections and click OK
m. Output window will open which will display warning 0 and error 0
n. Go to target – connect

o. Status report should display like

Node on As 100ES Target RAM Target PROM

GT71-P1 _ _

p. Go to target – load application, confirmation window will appear press

YES. (use keyboard)
q. Window will open with message Load application
r. Output window with message download finish will appear
s. Message with display DO YOU WANT TO PROCEED IN ON-LINE MODE
NOW? Will Appear press NO
t. Go to target – save in PROM
u. Message with save application will come say YES
v. Application saved message will appear say OK
w. Go to file – select online mode
x. Warning message will come, say ok
y. Go to target-report status
z. Check horizontally all time & date of DB & PC PGM, should be same.
aa.Go to target – disconnect.

AT CRC PANEL

a. Put the module in mode 1, press Res button

b. Status display should come to P1 ( note: P8 means target is busy, to
be rectified)
Advant Controller PM665 Replacement Procedure without firmware
(OLC Primary, CLC Primary)
AT CRC PANEL

1. Removing Old Controller

a. Change Mode From 1 (normally module should be in 1) to 3(stop
mode)
b. Press Res button and P0 should come in status display.
c. Remove all connected cables including redundancy cable.
d. Remove the module.
2. New Controller Installation
a. Before putting the new controller make Sure Mode is in 3
b. Put CPU selection switch in following as per function
i. For OLC & CLC Primary Module CPU to be in 1
c. Install the new controller
d. After installing new controller,Status display will be PL,(indicates that
no firmware is loaded in the controller).
e. Change Mode to 0
f. Press Res (reset)Button and wait until the controller is
restarted.Again PL will be displayed

AT ENGINEERING STATION
3. Procedure to load firmware to new PM665 controller
a. Choose the COM port , preferably COM1 connect normal
communication cable to COM1(preferred COM port) of Engineering
station laptop(ES3)
a. Choose the AC160 base software file from ES03 >Local Disk( C)
>AC160_BASE_SW_2p2s6_3 (back up is kept in RAFB1 external hard
disk-2 kept in Fire safe locker in door#63, planning room) Refer
Annexure-1.
 b. Double click on file LOAD665_COM1.cmd command prompt window
will open
c. It will ask to connect normal communication cable to be connected
between ES3 COM1 and Controller (COM A)
d. Message” press any key to continue..” will appear
e. After pressing any key various steps will follow and finally PL will be
displayed in controller. Note: if Eb is displayed in controller
programming has failed and controller need to repair.
f. If PL is displayed in controller continue with next step
g. Now in command prompt , it will be asked to connect the special CS
cable between ES3 COM1 and Controller (COM A)
h. Message” press any key to continue..” will appear
i. After pressing any key communication software will be loaded
j. Now you will be will ask to connect normal communication cable to
be connected between ES3 COM1 and Controller (COM A)
k. Message” press any key to continue..” will appear
l. After pressing any key Base software will be loaded
m. Finally controller display should show P3

AT ENGINEERING STATION

4. Programme Loading
a. Connect the serial cable in COM1 or COM2
b. Log in Advant Engineering Station Laptop
c. Open ABB Start Menu from desktop
d. Open CBA application Builder 4.3.0
e. Open the required Programme (eg: GT61 OLC)
f. Go to file and confirm online preparation mode is not selected
g. Go to target- connect- select COM1 or COM2 as per serial cable
connection
h. Report window will open, see for any programme in PROM
i. If any programme available in PROM Clear it
i. Go to target- Clear PROM
j. Go to target – disconnect
k. Go to file – generate target code
l. Window will open-keep all default selections and click OK
m. Output window will open which will display warning 0 and error 0
n. Go to target – connect
o. Status report should display like

Node on As 100ES Target RAM Target PROM

GT71-OLC _ _

p. Go to target – load application, confirmation window will appear

press YES. (use keyboard)
q. Window will open with message Load application
r. Output window with message download finish will appear
s. Message with display DO YOU WANT TO PROCEED IN ON-LINE
MODE NOW? Will Appear press NO
t. Go to target – save in PROM
u. Message with save application will come say YES
v. Application saved message will appear say OK
w. Go to file – select online mode
x. Warning message will come, say ok
y. Go to target-report status
z. Check horizontally all time & date of DB & PC PGM, should be same.
aa.Go to target – disconnect.
Advant Controller PM665 Replacement Procedure without firmware
(OLC Secondary, CLC Secondary)
AT CRC PANEL

2. Removing Old Controller

a. Change Mode From 1 (normally module should be in 1) to 3(stop
mode)
b. Press Res button and P0 should come in status display.
c. Remove all connected cables including redundancy cable.
d. Remove the module.
3. New Controller Installation
a. Before putting the new controller make Shure Mode is in 3
b. Put CPU selection switch in following as per function
i. For OLC & CLC Primary Module CPU to be in 2
c. Install the new controller
d. After installing new controller,Status display will be PL,(indicates that
no firmware is loaded in the controller).
e. Change Mode to 0
f. Press Res (reset)Button and wait until the controller is
restarted.Again PL will be displayed

AT ENGINEERING STATION
4. Procedure to load firmware to new PM665 controller
a. Choose the COM port , preferably COM1 connect normal
communication cable to COM1(preferred COM port) of Engineering
station laptop(ES3)
b. Choose the AC160 base software file from ES03 >Local Disk( C)
>AC160_BASE_SW_2p2s6_3 (back up is kept in RAFB1 external hard
 disk-2 kept in Fire safe locker in door#63, planning room) Refer
Annexure-1.
c. Double click on file LOAD665_COM1.cmd command prompt window
will open
d. It will ask to connect normal communication cable to be connected
between ES3 COM1 and Controller (COM A)
e. Message” press any key to continue..” will appear
f. After pressing any key various steps will follow and finally PL will be
displayed in controller. Note: if Eb is displayed in controller
programming has failed and controller need to repair.
g. If PL is displayed in controller continue with next step
h. Now in command prompt , it will be asked to connect the special CS
cable between ES3 COM1 and Controller (COM A)
i. Message” press any key to continue..” will appear
j. After pressing any key communication software will be loaded
k. Now you will be will ask to connect normal communication cable to
be connected between ES3 COM1 and Controller (COM A)
l. Message” press any key to continue..” will appear
m. After pressing any key Base software will be loaded
n. Finally controller display should show P3

AT ENGINEERING STATION

5. Programme Loading
a. Connect the serial cable in COM1 or COM2
b. Log in Advant Engineering Station Laptop
c. Open ABB Start Menu from desktop
d. Open CBA application Builder 4.3.0
e. Open the required Programme (eg: GT61 OLC)
f. Go to file and confirm online preparation mode is not selected
g. Go to target- connect- select COM1 or COM2 as per serial cable
connection
h. Report window will open, see for any programme in PROM
i. If any programme available in PROM Clear it
 i. Go to target- Clear PROM
j. Go to target – disconnect
k. Go to file – generate target code
l. Window will open-keep all default selections and click OK
m. Output window will open which will display warning 0 and error 0
n. Go to target – connect
o. Status report should display like

Node on As 100ES Target RAM Target PROM

GT71-OLC _ _

p. Go to target – load application, confirmation window will appear

press YES. (use keyboard)
q. Window will open with message Load application
r. Output window with message download finish will appear
s. Message with display DO YOU WANT TO PROCEED IN ON-LINE
MODE NOW? Will Appear press NO
t. Go to target – save in PROM
u. Message with save application will come say YES
v. Application saved message will appear say OK
w. Go to file – select online mode
x. Warning message will come, say ok
y. Go to target-report status
z. Check horizontally all time & date of DB & PC PGM, should be same.
aa.Go to target – disconnect.

AT CRC PANEL

1. Connect all cables including redundancy cables

2. Now both Primary and secondary modules will be in status p3 and
mode 0.
3. Put the primary module in mode 1, press Res button
4. Status display should come to P1 ( note: P8 means target is busy, to be
rectified)
 5. Once primary module is in status display p1, put the secondary module
in mode 1 and press Res
6. Status display should come to b1 ( note: P8 means target is busy, to be
rectified)

Procedure After Online changes

1. Do the necessary changes in Application Programme
2. Save application using floppy symbol
3. Save and load
4. Message regarding redundancy will appear-press YES
5. Confirmation about executable will appear-Press OK
6. Go to target – save in PROM
7. Message with save application will come say YES
8. Application saved message will appear say OK
9. In CRC check status of secondary module-will be BF
10.Go to target-Update Slave
11.Message with Copy master will appear say YES
12.Update slave finished message will appear.
13.In CRC check status of secondary module-will change from P5-bF-b1
14.Disconnect target
15.Generate source code
 Annexure 1
Folder in C Drive of Engineering station and have to run the batch file “Loas665 Com1.cmd”